Wagner SprayTech 279020, 279018, 279021, 279017 User Manual

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Wagner Spray Tech

1770 Fernbrook Lane Minneapolis, MN 55447 USA

Printed in the U.S.A.

CS8100

Spray Systems

220V – 240V

International Model

Owner’s Manual • Manual do proprietário • Manual del usuario

Model Numbers:

0279017 0279018 0279020 0279021

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Table of Contents

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–3

Extension Cord Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Grounding Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Using an HVLP Spray System. . . . . . . . . . . . . . . . . . . . . 3-4

Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Dual Filtration System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Cleaning/Replacing Filters . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Replacing a Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14–15

Português. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Español . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Safety

This manual contains information that must be read and understood before using the equipment. When you come to an area that has one of the following symbols, pay particular attention and make certain to heed the safeguard.

This symbol indicates a potential hazard that may cause serious injury or loss of life. Important safety information will follow.

This symbol indicates a potential hazard to you or to the equipment. Important information that tells how to prevent damage to the equipment or how to avoid causes of minor injuries will follow.

All local regulations in force must be observed. In order to ensure safe operation of the spray systems,

the safety regulations listed below must be followed.

1. Read the operating manual carefully and follow the instructions given in order to avoid possible danger.

2. Only coating materials with a flash point of 21 °C or over may be sprayed, without additional heating.

3. Use of this unit is prohibited in workshops which come under explosion prevention ordinances.

4. Never operate near sources of ignition, e.g., open flames, cigarettes, cigars and pipes, sparks, red-hot wires, hot surfaces, etc.

5. Warning! Risk of injury by injection!

Never point the spray gun at persons or animals.

For breaks in work always secure the spray gun against unintentional operation.

6. Always wear a protective mask when spraying.

WARNING

NOTE: Notes give important information that should

be given special attention.

CAUTION

WARNING

In order to avoid occupational illnesses, always follow the manufacturer’s instructions for the materials, solvents, and cleaning agents used when preparing and using such materials and when cleaning the unit. Protective clothing, gloves, and, if necessary, skin protection cream should be used to protect the skin.

7. For safety reasons, never use solvents based on 1,1,1 trichloroethane or methylene chloride.

8. Caution: When operating the spray system indoors or outdoors, make sure that no solvent vapors are carried towards the turbo-blower and that no solvent containing vapors can accumulate in or near the turbo-blower.

Position the turbo-blower on the opposite side to the object to be sprayed. Check the wind direction when spraying outdoors. When working indoors, a sufficient flow of air must be ensured for extracting the solvent vapors.

A minimum distance of 3 m must be maintained between the turbo-blower and the object being sprayed.

9. Extraction systems should be installed on-site in accordance with local regulations.

10. The work-pieces to be sprayed must be earthed.

11. When cleaning the unit with solvents, never spray into a container with only a small opening (bunghole). Formation of a explosive gas/air mixture may occur. The container must be earthed.

12. When transporting the system, it must be suitably secured for the particular means of transport.

13. Always remove the mains plug from the socket before carrying out any work on electrical components.

14. Work or repairs to the electrical fittings must be carried out by a specialist electrician. This is also valid even if there are references to such work in the operating manual. No liability will be accepted for improper installation.

Extension Cord Guidelines

Use only a 3-wire extension cord that has a 3-blade grounding plug, and a 3-slot receptacle that will accept the plug on the product. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating.

NOTE: More than 100 feet of extension cord is not

recommended. Use more paint hose, not more extension cord. Shorter extension cords will assure maximum electrical power for proper operation.

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Grounding Instructions

This product must be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current. This product is equipped with a cord having a grounding wire with an appropriate grounding plug. The plug must be plugged into an outlet that is installed properly and grounded in accordance with all local codes and ordinances.

Improper installation of the grounding plug can result in a risk of electric shock.

Service

Should your spray system need service during the warranty period, return your unit and the proof of purchase to the distributor where it was purchased. At our option, the unit will be repaired or replaced. In a continued commitment to improve quality, we reserve the right to make component or design changes when necessary.

WARNING

Introduction

This High Volume/Low Pressure (HVLP) spray system is designed for applying coatings to surfaces that can be sprayed faster than brushing or rolling and are too small for traditional airless sprayers. Components of this system include a power switch, a power cord, a filter warning light, a replaceable fuse, a dual filtration system, a cup holder, an air hose, and an air outlet.

With this HVLP spray system, you can achieve the highest quality professional finish possible with little or no preparation or setup time. Please review all the information contained in this manual before operating the system.

Using an HVLP Spray System

Refer to the following information to operate and understand your HVLP spray system.

Setup

Use the following procedure to set up your HVLP spray system for operation.

1. Plug the turbine power cord into a grounded, 3-slot receptacle.

Keep the turbine at the maximum possible distance from the spray area to safeguard against explosion or fire that may be caused by sparking electrical parts.

2. Prepare your spray gun for operation. Refer to your spray gun manual for material preparation, setup, and spraying information.

3. Attach the air hose to the air outlet on the turbine.

4. Attach the air hose to the air inlet on your spray gun.

5. Turn on the turbine and begin spraying.

WARNING

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Air Hose

Filter

Air Outlet

Cup Holder

Filter (in end

of filter can)

Filter Warning Light

Power Switch

Fuse

Dual Filtration System

The turbine has two different air filters— one for atomizing air and one for cooling air. The atomizing air filter is a two-stage, fine mesh filter designed to trap particles that may damage your finish. The atomizing air is discharged through the nozzle of the spray gun where it atomizes the coating material. The cooling air filter is a coarse mesh filter designed to allow the proper amount of air flow through the turbine for cooling purposes. Cooling air is exhausted through the cooling air discharge on the front of the turbine.

Filter Warning System

The filter warning system on your turbine consists of a red filter warning light on the front control panel and an air flow switch inside the turbine. When the air flow switch does not detect the appropriate amount of air flowing through the turbine, the filter warning light will come on to indicate that it is time to clean or change the filters.

Clean filters regularly. Clogged filters can cause excessive heat and possibly damage the turbine.

CAUTION

NOTE: The filter warning system does not shut down

the turbine.

Cooling Air Discharge

Cooling Air

Intake

Atomizing Air Intake

Atomizing Air Discharge

Maintenance

Use the following procedures to keep your HVLP spray system running properly.

Cleaning/Replacing the Filters

1. Remove each filter by grabbing them and pulling them straight out of the filter cans on the turbine. This will not damage the filters.

2. Clean the filters. Either tap the filters to knock out the contaminants or use pressurized air to blow out the contaminants. For material that is not blown or knocked loose easily, soak the filters in soapy water or minearal spirits. Allow the filters to dry completely before placing them back in the turbine.

3. Insert each filter back into its corresponding filter can.

After several cleanings, it may become necessary to replace the filters. Refer to the parts list near the end of this manual for the filter replacement kit part number.

Replacing a Fuse

1. Remove the fuse holder cover using a flathead screw driver. Push the screwdriver into the cover and turn the cover counterclockwise

2. Pull the old fuse out of the fuse holder cover.

3. Place the new fuse inside the fuse holder cover.

4. Place the new fuse and the fuse holder cover into the fuse holder. Turn the fuse holder cover clockwise with the flathead screwdriver to lock it into position.

NOTE: The two-stage, atomizing air filter must be

placed in the filter can labeled “2-Stage Filter” with the green side facing the turbine.

NOTE: Do not use highly flammable solvents, such as

lacquer thinner, to clean the filters.

Cooling Air Filter

Two-Stage Atomizing

Air Filter

(green side facing

the turbine)

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Solution

1. Adjust the air flow adjustment knob

2. Clean or replace the filters

1. Clean or replace the filters

1. Check the power supply

2. Check and replace the fuse

3. Have the brushes replaced at an authorized Wagner service center

1. Have the brushes replaced at an authorized Wagner service center

2. Replace the turbine (contact a Wagner service technician)

Cause

1. Air flow adjustment knob on the spray gun is turned off

2. Air filters are clogged

1. Air filters are clogged

1. No power at the power supply

2. The fuse is blown

3. Worn turbine brushes

1. Worn turbine brushes

2. Damaged commutator

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Troubleshooting

Problem

Restricted air flow or no air flow

Filter warning light is on

The turbine has no power

Excessive arcing/sparking in the turbine

Patents

These products are covered by one or more of the following U.S. patents:

5,423,395 D322,790 5,181,832 D338,208 5,174,610 5,550,336 D365,569 5,556,255 5,639,222 5,702,131 5,558,492 5,573,371 5,772,711

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