WAGNER ZIP52 Finishing, ZIP52 PF Eco-Finishing Operating Manual

B_04044

B_04043

B_04045

Pneumatic Double
Diaphragm Pump
Spray Pack

Version 12 / 2012

Translation of the Original
Operating Manual

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OPERATING MANUAL

VERSION 12 / 2012 ORDER NUMBER DOC 2332848

Contents

1 ABOUT THESE INSTRUCTIONS 5

1.1 Preface 5

1.2 Warnings, Notes and Symbols in these Instructions 5

1.3 Languages 6

1.4 Abbreviations in the Text 6

2 CORRECT USE 7

2.1 Device Types 7

2.2 Type of Use 7

2.3 Use in Potentially Explosive Areas 7

2.4 Safety Parameters 8

2.5 Processible Materials 8

2.6 Reasonably Foreseeable Misuse 9

2.7 Residual Risks 9

3 IDENTIFICATION 10

3.1 Explosion Protection Identi cation 10

3.2 Maximum Surface Temperature 10

4 GENERAL SAFETY INSTRUCTIONS 11

4.1 Safety Instructions for the Operator 11

4.1.1 Electrical Equipment 11

4.1.2 Personnel Quali cations 11

4.1.3 Safe Work Environment 11

4.2 Safety Instructions for Sta 12

4.2.1 Safe Handling of WAGNER Spray Units 12

4.2.2 Earthing the Unit 12

4.2.3 Material Hoses 13

4.2.4 Cleaning 13

4.2.5 Handling Hazardous Liquids, Varnishes and Paints 13

4.2.6 Touching Hot Surfaces 14

4.2.7 Explosion Azard 14

4.2.8 Noise Risk 14

4.2.9 Material Chemical Compatibility 14

4.2.10 Emergency Stop 14

4.2.11 Tightness Check 15

4.2.12 Maintenance 15

4.3 Use in Areas Subject to Explosion Hazards 15

4.3.1 Safety Regulations 15

4.3.2 Operation without Fluid 16

4.3.3 Maximum Surface Temperature 16

4.3.4 Maximum Surface Temperature - Exothermic Reactions 16

4.3.5 Connection Pipes 16

4.3.6 Pump Protection 16

5 DESCRIPTION 17

5.1 Areas of Application 17

5.2 Scope of Delivery 17

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OPERATING MANUAL

VERSION 12 / 2012 ORDER NUMBER DOC 2332848

Contents

5.3 Data 17

5.3.1 Materials of the Fluid Transporting Parts 17

5.3.2 Technical Data 18

5.3.3 Dimensions and Connections 20

5.3.4 Performance Diagrams 22

5.4 Mode of Operation 24

6 ASSEMBLY AND COMMISSIONING 25

6.1 Transportation 25

6.2 Storage 25

6.3 Assembly 25

6.4 Grounding 27

6.5 Commissioning 29

6.5.1 Safety Regulations 29

6.5.2 Preliminary Operations 30

6.5.3 Unit Pressure Tightness Test 31

7 OPERATION 32

7.1 Operation 32

7.2 Ending or Interrupting Work 33

7.3 Ending Work: Cleaning 34

7.4 Storage Over Longer Periods of Time 34

8 TROUBLE SHOOTING AND RECTIFICATION 35

9 CLEANING AND MAINTENANCE 36

9.1 Safety Instructions 37

9.2 Filter Cleaning 37

9.3 Diaphragm Replacement (Preventive Maintenance) 39

9.4 Diaphragm Replacement (Due to Breakage) 41

9.5 Cleaning / Replacement of the Suction and Delivery Ball Valves 42

9.6 Replacement of the Reversing Valve 42

9.7 Material Hoses 42

9.8 Decommisioning 43

10 ACCESSORIES 44

11 SPARE PARTS 46

11.1 How can Spare Parts be Ordered? 46

11.2 ZIP52 Finishing 47

11.3 ZIP52 PF Eco-Finishing – Aluminium 50

11.4 ZIP52 Pump – Metal 52

11.5 ZIP52 Pump - Conductive Acetal 54

11.6 ZIP Motor 56

11.7 Trolley, Stand Set, and Wheel Set 58

11.8 Fine Flow Controller 60

11.9 Material Filter 62

11.10 Service Sets 63

12 GUARANTEE AND CONFORMITY DECLARATIONS 64

12.1 Important Notes Regarding Product Liability 64

12.2 Guarantee Claim 64

12.3 CE Declaration of Conformity 65

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1.2 WARNINGS, NOTES AND SYMBOLS IN THESE INSTRUCTIONS

1 ABOUT THESE INSTRUCTIONS

Warning instructions in this operating manual highlight particular dangers to users and
device and state measures for avoiding the hazard. These warning instructions fall into the
following categories:

Danger - immediate risk of danger.
Non-observance will result in death or serious injury.

Warning - possible imminent danger.
Non-observance may result in death or serious injury.

Caution - a possibly hazardous situation.
Non-observance may result in minor injury.

Notice - a possibly hazardous situation.
Non-observance can cause material damage.

Note - provides information about particular characteristics and how to proceed.

This information warns you of a hazard!
Here are the possible consequences of not observing the warning
instructions. The signal word indicates the hazard level.

The measures for preventing the hazard and its
consequences.

DANGER

This information warns you of a hazard!
Here are the possible consequences of not observing the warning
instructions. The signal word indicates the hazard level.

The measures for preventing the hazard and its
consequences.

WARNING

Here is information that warns you of a hazard!
Here are the possible consequences of not observing the warning
instructions. The signal word indicates the hazard level.

The measures for preventing the hazard and its
consequences.

CAUTION

This information warns you of a hazard!

Here are the possible consequences of not observing the warning instructions. The
signal word indicates the hazard level.

The measures for preventing the hazard and its consequences.

NOTICE

The operating manual contains information about safely operating, maintaining, cleaning
and repairing the device.
The operating manual is part of the device and must be available to operating and service
sta .
The operating and service sta should be instructed according to the safety instructions.
The device may only be operated in compliance with this operating manual.
This equipment can be dangerous if it is not operated according to the de nitions in this
operating manual.

1.1 PREFACE

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1.3 LANGUAGES

1.4 ABBREVIATIONS IN THE TEXT

Number of pieces
Position
Labeling in the spare parts lists

Order No. Order number

Double stroke
Fine-Flow Controller (precisely adjustable  lter  ow controller with  lter

and integrated pulsation damper)

2K Two components

Materials:
POM Polyoxymethylen (Acetal)
PPS Polypropylene sul de
PTFE

Polytetrafl uorethylene

UHMWPE High molecular weight Polyethylene

The operating manual is available in the following languages:

Language: Order No. Language: Order No.

German 2332847 English 2332848
Italian 2332849 French 2335763
Spanish 2335762

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OPERATING MANUAL

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2 CORRECT USE

2.1 DEVICE TYPES

2.2 TYPE OF USE

2.3 USE IN POTENTIALLY EXPLOSIVE AREAS

A) Metallic versions (aluminium and stainless steel):

Pneumatic double diaphragm pumps with order number

Aluminum Stainless steel Aluminum

U760.00 U765.00 U731.00

The unit is suitable for working liquid materials like paints and varnishes in accordance
with the classi cation into explosion classes IIA or IIB.

Metallic (aluminium and stainless steel) and conductive acetal versions:

The pneumatic double diaphragm pumps can be employed in explosion hazard zones
(Zone 1).

B) Conductive acetal versions:

Pneumatic double diaphragm pumps with order number

(POM) acetal

U773.00

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2.4 SAFETY PARAMETERS

WAGNER accepts no liability for any damage arising from incorrect use.

Use the unit only to work with the materials recommended by WAGNER.
Operate only the entire unit.
Do not deactivate safety  xtures.
Use only WAGNER original spare parts and accessories.

2.5 PROCESSIBLE MATERIALS

Fluid materials like paints and varnishes.

Abrasive materials and pigments!

Greater wear of the parts carrying the material.

Use the application-oriented model ( ow rate/cycle, material, valves, etc.) as

indicated in Section 5.3.2.

Check if the  uids and solvents used are compatible with the pump construction

materials as indicated in Section 5.3.1.

NOTICE

The operation of the pneumatic double diaphragm pump is only allowable under the
following conditions:

The operating sta have previously been trained on the basis of this operating
manual.

The safety regulations listed in this operating manual must be observed.
The operating, maintenance and repair information in this operating manual must

be observed.
The statutory requirements and accident prevention regulations standard in the

country of use must be observed.

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OPERATING MANUAL

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2.6 REASONABLY FORESEEABLE MISUSE

2.7 RESIDUAL RISKS

Residual risks are risks which cannot be excluded even in the event of correct use.
If necessary, warning and prohibition signs at the relevant points of risk indicate residual
risks.

Residual risk Source Consequences speci c measures Lifecycle phase

Skin contact with
paints and cleaning
agents

Handling of paints
and cleaning agents

Skin irritations, Wear protective

clothing,

Operation,

allergies observe safety data

sheets

maintenance,

disassembly

Paint in air outside
the de ned working
area

Painting outside the
de ned working
area

Inhalation of
substances which
are hazardous to
health

Observe working
and operating
instructions.

Operation,

maintenance

The following is prohibited:

coating work pieces which are not grounded,
unauthorized conversions and modi cations to the device,
processing dry or similar coating materials, and
using defective components, spare parts or accessories other than those described

in Chapter 10 of this operating manual.

The forms of misuse listed below may result in health issues and/or damage to property:

use of powder as a coating material, and
incorrectly set values for processing.

Wagner double diaphragm pumps are not designed for pumping food.

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OPERATING MANUAL

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3 IDENTIFICATION

3.1 EXPLOSION PROTECTION IDENTIFICATION

3.2 MAXIMUM SURFACE TEMPERATURE

Metallic (aluminium and stainless steel) and conductive acetal versions:

Pneumatic double diaphragm pumps with order number

As de ned in the Directive 94/9/EC (ATEX 95), the unit is suitable for use in areas where
there is an explosion hazard.

+4°C Tamb +40°C
European Communities
Symbol for explosion protection
Unit class II
Category 2 (Zone 1)
Ex-atmosphere gas
Explosion group
Temperature class: maximum surface temperature < 135 °C; 275 °F

Tamb +4 °C to +40 °C: permissible ambient temperature area

Aluminium Stainless steel (POM) acetal Aluminum

U760.00 U765.00 U773.00 U731.00

U760.00 U765.00 U773.00 U731.00

Aluminium

Stainless

steel

Conductive

acetal

Aluminium

Maximum surface temperature °C +90 +90 +80 +90

°F +194 +194 +176 +194

Permissible ambient temperature: °C +4 ÷ +40

°F +39 ÷ +104

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OPERATING MANUAL

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4 GENERAL SAFETY INSTRUCTIONS

4.1 SAFETY INSTRUCTIONS FOR THE OPERATOR

4.1.1 ELECTRICAL EQUIPMENT

4.1.2 PERSONNEL QUALIFICATIONS

4.1.3 SAFE WORK ENVIRONMENT

Keep this operating manual at hand near the device at all times.
Always follow local regulations concerning occupational safety and accident

prevention.

Electrical devices and equipment

To be provided in accordance with the local safety requirements with regard to the

operating mode and ambient in uences.
May only be maintained by skilled electricians or under their supervision.
Must be operated in accordance with the safety regulations and electrotechnical

regulations.
Must be repaired immediately in the event of problems.
Must be decommissioned if they pose a hazard.
Must be de-energized before work is commenced on active parts. Inform sta about

planned work. Observe electrical safety regulations.

Ensure that the device is operated and repaired only by trained persons.

Make sure that the  oor in the area where you are working is electrostatically

conductive in accordance with EN 61340-4-1.
Ensure that all persons within the working area wear electrostatically conductive

shoes.
Ensure that during spraying, persons wear electrically conductive gloves. The

grounding takes place via the handle of the spray gun.
Paint mist extraction systems must be  tted on site according to local regulations.
Ensure that the following components of a safe working environment are available:

– material/air hoses adapted to the working pressure.
– Personal safety equipment (breathing and skin protection).

Ensure that there are no ignition sources such as naked  ames, sparks, glowing wires

or hot surfaces in the vicinity. Do not smoke.

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4.2.1 SAFE HANDLING OF WAGNER SPRAY UNITS

4.2.2 EARTHING THE UNIT

The spray jet is under pressure and can cause dangerous injuries.
Avoid injection of paint or cleaning agents:

Never point the spray gun at people.
Never reach into the spray jet.
Before all work on the device, in the event of work interruptions and functional faults:

- Switch o the energy/compressed air supply.

- Secure the spray gun against actuation.

- Relieve the pressure from the spray gun and unit.
In the event of functional faults: remedy the fault as described in the "Trouble Shooting"

Chapter.
The liquid emitters are to be checked for safe working conditions by an expert (e.g.

Wagner Service Technician) as often as necessary or at least every 12 months, in

accordance with the guidelines for liquid emitters (ZH 1/406 and BGR 500 Part 2

Chapter 2.36).

– For shut down devices, the examination can be suspended until the next start-up.
In the event of skin injuries caused by paint or cleaning agents:

Note down the paint or cleaning agent that you have been using.
Consult a doctor immediately.

Avoid danger of injury through recoil forces:

Ensure that you have firm footing when operating the spray gun.
Only hold the spray gun brie y in a position.

Depending on the electrostatic charge and the  ow speed of the spray, an electrostatic
charge may occur in the equipment. In the event of discharge, this may result in the
formation of sparks or  ames.

Ensure that the unit is grounded for every spraying operation.
Ground the work pieces to be coated.
Ensure that all persons inside the working area are grounded, e.g. that they are wearing

electrostatically conductive shoes.
Wear electrostatically conductive gloves when spraying. The grounding takes place via

the handle of the spray gun.

4.2 SAFETY INSTRUCTIONS FOR STAFF

Always follow the information in these instructions, particularly the general safety

instructions and the warning instructions.
Always follow local regulations concerning occupational safety and accident

prevention.

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4.2.4 CLEANING

4.2.5 HANDLING HAZARDOUS LIQUIDS, VARNISHES AND PAINTS

De-energize the unit electrically.
Disconnect the pneumatic supply line.
Relieve the pressure from the unit.
Ensure that the flash point of the cleaning agent is at least 5 K above the ambient

temperature.
To clean, use cloths and brushes moistened with solvent. Never use hard objects or

spray on cleaning agents with a gun.

An explosive gas/air mixture forms in closed containers.

When cleaning units with solvents, never spray into a closed container.
Ground the container.

When preparing or working with paint and when cleaning the unit, follow the working

instructions of the manufacturer of the paints, solvents and cleaning agents being

used.
Take the speci ed protective measures. In particular, wear safety goggles, protective

clothing and gloves, as well as hand protection cream if necessary.
Use a mask or a breathing apparatus if necessary.
For su cient health and environmental safety: Operate the unit in a spray booth or on

a spraying wall with the ventilation (extraction) switched on.
Wear suitable protective clothing when working with hot materials.

4.2.3 MATERIAL HOSES

Ensure that the hose material is chemically resistant to the sprayed materials.
Ensure that the material hose is suitable for the pressure generated in the unit.
Make sure that the hoses are laid only in suitable places. In no case, should hoses be laid

in the following places:

– in high traffic areas,
– on sharp edges,
– on moving parts or
– on hot surfaces

Make sure that the hoses are never used to pull or move the equipment.
The electrical resistance of the complete high pressure hose must be less than 1 MOhm.

Several liquids have a high expansion coe cient. In some cases its volume can rise with
consequent damage to pipes,  ttings, etc. and cause  uid leakage.
When the pump sucks liquid from a closed container, ensure that air or suitable gas can
enter the container to avoid a vacuum being generated in the container itself. Thus a
negative pressure is avoided. The vacuum could implode the container (squeeze) and can
cause it to break. The container would leak and the liquid would  ow out.
The pressure ratio is 1:1. Therefore the pressure generated by the pump is equal to the
input air pressure.

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4.2.8 NOISE RISK

4.2.9 MATERIAL CHEMICAL COMPATIBILITY

4.2.10 EMERGENCY STOP

In some working conditions, the pump can be particularly noisy: for example when the
air feeding pressure is high and when there is no pressure or a very low pressure in the
pumped  uid (free  ow operation). In these cases, all personnel working next to the pump
shall wear adequate individual protections and/or use valves and seats in plastic material,
provided the working conditions and the compatibility with the pumped  uid allow it.

Make sure the materials employed in manufacturing the pump are chemically compatible
with the  uid to be pumped. A wrong choice can cause harming people (as a result of
prosection of noxious and irritant products) as well as polluting the environment, besides
prematurely damaging the pump and its hoses.

To quickly stop the unit in case of emergency, close the air cut-o valve or the pressure
regulator; to interrupt the air supply to the pump’s motor. For the ZIP52 PF Eco-Finishing,
the cut-o valve is not supplied with the pump. It has to be provided and properly installed
by the user.
Caution : delivery circuits of pneumatic pumps can remain pressurized, even when the air
input valve is closed.

4.2.7 EXPLOSION AZARD

Never use chloride or halogenated solvents (such as trichloroethane and methylene
chloride) with units containing aluminium or galvanized and zinc-plated parts. They may
react chemically thus producing an explosion danger.
Read the classi cation and information lea et concerning the product and solvent to be
used.

4.2.6 TOUCHING HOT SURFACES

Touch hot surfaces only if you are wearing protective gloves.
When operating the unit with a coating material with a temperature of > 43 °C; 109.4°F:

- Identify the unit with a warning sticker "Warning - hot surface".

Order No.

9998910 Instruction sticker
9998911 Protection sticker

Note: Order the two stickers together.

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4.3.1 SAFETY REGULATIONS

4.3 USE IN AREAS SUBJECT TO EXPLOSION HAZARDS

Only the pneumatic double diaphragm metallic pumps (aluminium and stainless steel)
and conductive acetal versions can be used in explosion hazard zones. The following safety
regulations must be observed and followed.

Safe handling of WAGNER spray units

Mechanical sparks can form if the unit comes into contact with metal.
In an explosive atmosphere:

Do not knock or push the unit against steel or rusty iron.
Do not drop the unit.
Use only tools that are made of a permitted material.

Ignition temperature of the pumped material

Check that the ignition temperature of the pumped material is higher than the max.

allowable surface temperature.

Medium supporting atomizing

To atomize the material, use only weakly oxidizing gases, e.g. air.

Surface spraying, electrostatic

Do not spray system parts with electrostatic.

4.2.11 TIGHTNESS CHECK

4.2.12 MAINTENANCE

When using the pump after a long period of inactivity, check tightness of all parts subject
to pressure.

Depending on the type of use and the substances used, the user has to check for the
presence of deposits on the pump as well as check its cleanliness at regular intervals and
the state of wear of the components and proper operation of the pump assembly.
The operation has to be carried out in conformity with what is written in this manual.

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4.3.2 OPERATION WITHOUT FLUID

4.3.3 MAXIMUM SURFACE TEMPERATURE

4.3.4 MAXIMUM SURFACE TEMPERATURE  EXOTHERMIC REACTIONS

4.3.5 CONNECTION PIPES

4.3.6 PUMP PROTECTION

Avoid running the pump sucking air, without  uid inside. The air, combined with the
vapour of  ammable  uids, can generate internal areas with an explosion hazard.
Periodically check that the pump is working regularly, paying special attention to the
presence of air in the pumped  uid, which may be caused by a breakage in the pump.
Avoid operating the pump with damaged diaphragms.

The maximum surface temperature of the pump depends on the temperature of the
pumped  uid, that must not exceed the values indicated in the section "Technical Data".

Fluids incompatible with the pump’s materials or particularly reactive mixtures of products
with several components may cause exothermic reactions and develop dangerous
temperatures or pressure.

Connection pipes must be made of conductive material and properly grounded.

Pumping  uids can contain solid particles, which could damage the internal parts of the
pump. The suction  lter prevents solid bodies which are too large from entering the pump.
Refer to the paragraph Technical Data to verify the maximum size of solids that can be
pumped.
Keep metal surfaces clean. Electric conductivity of the surfaces is essential for explosion
protection.
Frequently clean the equipment so as to prevent insulating substance residue from
accumulating.
Do not use rusted parts or metal tools that may cause sparks of a mechanical origin inside
the explosion hazard area.

Cleaning

If there are deposits on the surfaces, the unit may form electrostatic charges. Flames or
sparks can form during discharge.

Remove deposits from the surfaces to maintain conductivity.
Use only a damp cloth to clean the unit.

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OPERATING MANUAL

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5 DESCRIPTION

5.1 AREAS OF APPLICATION

5.2 SCOPE OF DELIVERY

5.3 DATA

Abrasive materials and pigments!

Greater wear of the material transporting parts.

Use the application-oriented model ( ow rate/cycle, material, valves, etc.) as

indicated in Section 5.3.2.

Check if the  uids and solvents used are compatible with the pump construction

materials as indicated in Section 5.3.1.

NOTICE

- Diaphragm pump

- Suction hose with  lter

- On ZIP52 Finishing: Fine-Flow Controller FFC (precisely adjustable  lter  ow controller
with  lter and integrated pulsation damper)

- On ZIP52PF Eco-Finishing: Material lter (as an alternative to the above-mentioned FFC)

- Connection elements

- On ZIP52 PF Eco-Finishing: stand

CE Conformity see Chapter 12
Operating manual German Order No.: 2332847
Operating manual for other languages see Chapter 1

The delivery note shows the exact scope of delivery.
Accessories: see Chapter 10

5.3.1 MATERIALS OF THE FLUID TRANSPORTING PARTS

Pump No. Pump body Diaphragm Diaphragm disc Valve seat Valve ball O-rings

U550.AHSS0-A Aluminium UHMWPE PPS Stainless steel Stainless steel PTFE
U550.SHSS0-B Stainless steel UHMWPE PPS Stainless steel Stainless steel PTFE
U552.GHSS1 Acetal (POM) UHMWPE POM Stainless steel Stainless steel PTFE
U551.AHSS1 Aluminium UHMWPE PPS Stainless steel Stainless steel PTFE

Positions of the individual parts: see spare parts list.

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Description Unit

U760.00 U765.00 U773.00 U731.00

Wetted parts materials

Aluminum

Stainless

steel

Conductive

acetal

Aluminum

Transmission ratio 1:1 1:1 1:1 1:1
Flow volume per double stroke

(DH)

cm³ 108 108 108 62

cc

Maximum operating pressure MPa 0.8 0.8 0.8 0.8

bar 8 8 8 8

psi 116 116 116 116
Maximum possible speed DH/min 490 490 490 490
Maximum  ow rate (1) l/min 52 52 52 28
(free  ow -  ooded inlet) (5) GPM 13.7 13.7 13.7 7.4
Minimum air inlet pressure MPa 0.15 0.15 0.15 0.10

bar 1.5 1.5 1.5 1.0

psi 22 22 22 15
Maximum air inlet pressure MPa 0.8 0.8 0.8 0.8

bar 8 8 8 8

psi 116 116 116 116
Air inlet connection BSP(G) 1/4" F 1/4" F 1/4" F 8 mm
Maximum suction height

(2)

m 4.8 4.8 4.8 2.8

feet 15.7 15.7 15.7 9.2

Maximum solid body size (5) mm 2.0 2.0 2.0 2.0

inches 0.08 0.08 0.08 0.08

Sound pressure equivalent
50cycles/min. (feeding 5 bar)

(3)
(5)

dB(A) 73 73 73 73

Sound pressure equivalent
maximum  ow rate (feeding 8 bar)

(3)
(5)

dB(A) 85 85 85 85

Sound power at maximum  ow
rate (feeding 8 bar)

(4)
(5)

dB(A) 99 99 99 99

Fluid connections BSP(G) 1/4" M 1/4" M 1/4" M 1/4" M
Weight kg 9 11.8 8.9 7.9

lb 19.8 26 19.6 17.4

Material temperature °C +4 ÷ 90 +4 ÷ 90 +4 ÷ 80 +4 ÷ 90

°F +39 ÷ 194 +39 ÷ 194 +39 ÷ 176 +39 ÷ 194

Ambient temperature °C +4 ÷ +40

°F +39 ÷ +104

Allowable inclination for operation 10°

(1) PF = Perfect Flow = low pulsation pump with a shorter stroke
(2) Pump with stainless steel valves (start condition: empty pump / dry valves)
(3) LqA (10s)
(4) ISO 3744
(5) Technical data apply to the pump without using a  lter

5.3.2 TECHNICAL DATA

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Outgoing air containing oil!

Risk of poisoning if inhaled.
Air motor switching problems.

Provide compressed air free from oil and water

(Quality Standard 5.5.4 according to ISO 8573.1)

5.5.4 = 40 μm / +7 / 5 mg/m³.

WARNING

20

B_04046

BC

AE

FGG

D (x4)

H

B_04047

B

A

C

D

E

OPERATING MANUAL

VERSION 12 / 2012 ORDER NUMBER DOC 2332848

5.3.3 DIMENSIONS AND CONNECTIONS

ZIP52 Finishing on the trolley

21

B_04048

AB

C

D

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VERSION 12 / 2012 ORDER NUMBER DOC 2332848

Finishing on the

trolley

Eco-Finishing

mm; inch mm; inch mm; inch

A 280.0; 11.02 520.0; 20.47 405.0; 15.94
B 189.0; 7.44 481.0; 18.94 335.0; 13.19
C 15.0; 0.59 1015.0; 39.96 940.0; 37.01
D ø9.0; ø0.35 930.0; 36.61 602.0; 23.70
E 360.0; 14.17 720.0; 28.35 -­F 158.0; 6.22 -- -­G 21.0; 0.83 -- -­H 250.0; 9.84 -- - -

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8.0 (0.8)

<116>

4.0 (0.4)

<58>

2.0 (0.2)

<29>

0 0

60

<15.85>

50

<13.21>

40

<10.56>

30

<7.92>

20

<5.28>

10

<2.64>

0

bar (MPa)

<psi>

nl/min

<scfm>

l/min

<gpm>

10 (1.0)

<145>

750

<26.9>

600

<21.4>

450

<16.1>

300

<10.7>

150

<5.4>

6.0 (0.6)

<87>

A

A

B

B

C

C

BAR

BAR

BAR

BAR

BAR

BAR

"?

5.3.4 PERFORMANCE DIAGRAMS

Example

Material pressure bar (MPa) <psi>

Material  ow volume - water l/min <gpm>

Air consumption nl/min <scfm>

Diagram ZIP52

Material pressure

Material  ow volume - water

A = 8 bar; 0.8 MPa; 116 psi air pressure
B = 6 bar; 0.6 MPa; 87 psi air pressure
C = 4 bar; 0.4 MPa; 58 psi air pressure

Air consumption

The chart above refers to the aluminium version with stainless steel valves without an
attached  lter.

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OPERATING MANUAL

VERSION 12 / 2012 ORDER NUMBER DOC 2332848

8.0 (0.8)

<116>

4.0 (0.4)

<58>

2.0 (0.2)

<29>

0 0

30

<7.92>

25

<6.60>

20

<5.28>

15

<3.96>

10

<2.64>

5

<1.32>

0

bar (MPa)

<psi>

nl/min

<scfm>

l/min

<gpm>

10 (1.0)

<145>

250

<8.9>

200

<7.1>

150

<5.4>

100

<3.6>

50

<1.8>

6.0 (0.6)

<87>

A

A

B

B

C

C

Diagram ZIP52 PF

Material pressure

Material  ow volume - water

A = 8 bar; 0.8 MPa; 116 psi air pressure
B = 6 bar; 0.6 MPa; 87 psi air pressure
C = 4 bar; 0.4 MPa; 58 psi air pressure

Air consumption

The chart above refers to the aluminium version with stainless steel valves without an
attached  lter.

24

A

B

P

P

M

M

A

C

C

C

C

B_04006

OPERATING MANUAL

VERSION 12 / 2012 ORDER NUMBER DOC 2332848

5.4 MODE OF OPERATION

Double diaphragm pump - operating principle

The double diaphragm pump is driven with compressed air.
Two diaphragms (A) are mechanically connected to each other by means of a shaft (B).
Each diaphragm generates two chambers: pumping chamber (P) and motor chamber (M).
A pneumatic distributor alternately supplies compressed air into one of the driving
chambers (M), thus producing the diaphragm's movement and consequently causing one
of the pumping chambers (P) to empty (as a result of volume decrease), while at the same
time the other chamber (P) sucks the  uid in (as a result of volume increase). A series of four
non-return valves (C) prevents the liquid from  owing back, thus producing the suction
and delivery phases in each pumping chamber, and generating the pumping e ect.
The ZIP models are equipped with an internal safety valve that opens when the maximum
allowed value of air pressure supply is exceeded.

Overpressure!

Risk of injury from bursting components.

Never change the safety valve setting.

WARNING

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OPERATING MANUAL

VERSION 12 / 2012 ORDER NUMBER DOC 2332848

6 ASSEMBLY AND COMMISSIONING

6.3 ASSEMBLY

6.2 STORAGE

Install the unit on a  at and horizontal surface.
Ensure that all  xing screws (diaphragm covers, manifold, etc.) are correctly tightened.
Tighten the  xing screws regularly depending on pump use. In the case of continuous
or prolonged operation, it is advisable to check at least once a week that there are no air
and/or liquid leaks.

6.1 TRANSPORTATION

The pump may be moved manually, without lifts and cranes.

Store the pump in a closed and dry environment.
Thoroughly clean the pump, if a long-term decommissioning is planned.
When resuming pump operation, proceed as described in the following sections.

Discharge of electrostatically charged components in atmospheres
containing solvents!

Explosion hazard from electrostatic sparks.

Clean the pump only with a damp cloth.

WARNING

Inclined ground!

Risk of accidents if the unit rolls away/falls.

If the surface is inclined, position the feet of the trolley towards

the gradient.

Secure the trolley.

WARNING

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OPERATING MANUAL

VERSION 12 / 2012 ORDER NUMBER DOC 2332848

Material connection:

Connect the suction hose (on the underside) and the paint/air double hose to the
corresponding connections.
Note: Make sure that the color hose does not get mixed up with the air hose, as the
connections are the same size.
Connect a suitable air spray gun to the other end of the double hose.
For pumps installed in areas subject to explosion hazards, all hoses and pipes must be
made of conductive material and must be grounded.

All hoses and components connected to the supply line must be able to operate at the
pump’s maximum pressure with the pump working at a pulsating pressure.

Compressed air supply connection:

Connect the unit’s air inlet  ttings to the distribution network.
Caution: The connection must be carried out on the pump's  tting. Do not replace the
original  tting.
Use a pipe with a suitable diameter for the connection.
Provide an external air cut-o valve for the ZIP52 PF Eco-Finishing.

The pressure must not exceed the maximum value indicated on the type plate.

Air pressure quality:

The unit must be fed with clean and dry industrial air. Make sure e cient  lter and
condensation separation systems are installed on the air line.
The pump can be run with non-lubricated air.
Air pressure quality: 5.5.4 = 40 μm / +7 / 5 mg/m³

Reversing valve:

The reversing valve of the pump is lubricated at the factory and does not need any
lubrication.

Safety valve:

The ZIP models are equipped with an internal safety valve that opens if the maximum
allowed value of air pressure supply is exceeded.

27

B_00304

R max < 1 M Ω

OPERATING MANUAL

VERSION 12 / 2012 ORDER NUMBER DOC 2332848

6.4 GROUNDING

Grounding schema (example)

Paint container

Electrostatically conductive  ooring

Conveyor

Work piece

Spraying stand

Heavy paint mist if grounding is insu cient!

Danger of poisoning.
Insu cient paint application quality.

Ground all device components.
Ground the work pieces to be coated.

WARNING

Discharge of electrostatically charged components in atmospheres
containing solvents!

Explosion hazard from electrostatic sparks.

Clean the pump only with a damp cloth.

WARNING

28

B_04049

OPERATING MANUAL

VERSION 12 / 2012 ORDER NUMBER DOC 2332848

Procedure:

1. Remove the crimp connection delivered with the pump.

2. Crimp the grounding cable on the terminal and screw it back onto the pump’s foot.

3. Ground the material/paint container to a local ground connection.

4. Ground the other parts of the system to a local ground connection.

The ground connection is imperative.

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OPERATING MANUAL

VERSION 12 / 2012 ORDER NUMBER DOC 2332848

6.5 COMMISSIONING

Before carrying out any work, the following points must be observed in accordance with
the operating instructions:

- Observe all safety regulations in accordance with Chapter 4.

- Carry out commissioning properly.

6.5.1 SAFETY REGULATIONS

Emergency stop

In the case of unforeseen occurrences close the air cut-o valve immediately and open the
return valve (if installed) and/or delivery devices (valves or guns).

Zip52 Finishing An air cut-o valve is installed.

ZIP52 PF Eco-Finishing An air cut-o valve must be provided by the user.

High pressure spray jet!

Danger to life from injecting paint or solvent.

Never reach into the spray jet.
Never point the spray gun at people.
Consult a doctor immediately in the event of skin injuries caused

by paint or solvent. Inform the doctor about the paint or solvent
used.

Never seal defective high pressure parts, instead relieve the

pressure from them and replace them.

WARNING

Toxic and/or  ammable vapor mixtures!

Risk of poisoning and burns.

Operate the unit in a spray booth approved for the working

materials.

-or­ Operate the unit on an appropriate spraying wall with the

ventilation (extraction) switched on.

Observe national and local regulations for the outgoing air

speed.

WARNING

Gas mixtures can explode if there is an incompletely filled pump!

Danger to life from flying parts.

Ensure that the pump and suction system are always completely

filled with cleaning agent or working medium.

Do not spray the unit empty after cleaning.

WARNING

30

4

3

1

2

5

6

B_04050

B_04051

4

3

1

25

OPERATING MANUAL

VERSION 12 / 2012 ORDER NUMBER DOC 2332848

6.5.2 PRELIMINARY OPERATIONS

Preliminary  ushing

The pump was tested with oil or other  uids, depending on the model.
Before use, it is necessary to  ush the pump once using an adequate solvent.
Ensure that:

- The pressure regulator knob is turned fully counterclockwise (0 bar pressure).

- The air cut-o valve is closed.

- The material return valve is opened.

ZIP52 Finishing

1. Pump pressure regulator

2. Material pressure regulator

3. Atomizing air pressure
regulator

4. Material return valve
(closed position)

5. Air cut-o valve

6.
(precisely adjustable  lter

 ow controller with  lter
and integrated pulsation
damper)

ZIP52 PF Eco-Finishing

1. Pump pressure regulator

2. Atomizing air pressure
regulator

3. Material  lter

4. Material return valve
(opened position)

5. Air inlet connection

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OPERATING MANUAL

VERSION 12 / 2012 ORDER NUMBER DOC 2332848

6.5.3 UNIT PRESSURE TIGHTNESS TEST

Close the spray gun and the material return valve, when the pump is  lled.
Gradually increase the pressure of the material pressure regulator (if available - ZIP52
Finishing), until the maximum allowed value for the pump and the devices connected to it
is reached. Ensure that the  ttings do not leak.

Open the air supply and turn the pump's regulator knob clockwise until the pump starts.
Set the material pressure regulator (if available - ZIP52 Finishing) to 1-2 bar.

Don't let the pump run too quickly while priming.
Subsequently, close the return valve.
Let the  ushing agent  ow for 2 or 3 minutes. The  ushing agent comes out through the
spray gun.

Start-up problems:

If the pump doesn't start up, carry out the following steps:

Close the air cut-o valve.
Turn the pressure regulator knob o counterclockwise (0 bar pressure).
Open the air cut-o valve for air.
Turn the pressure regulator knob clockwise until the pump starts.

If necessary, repeat the operation several times.

32

OPERATING MANUAL

VERSION 12 / 2012 ORDER NUMBER DOC 2332848

7 OPERATION

7.1 OPERATION

Priming:

Make sure that the air pressure regulator knob is turned fully counterclockwise
(0 bar pressure).
Open the air cut-o valve and the spray gun. Increase the air pressure until the pump
starts. Don't let the pump run too quickly while priming.

Insert the suction pipe into the paint container.
Wait until the pump is full.
Set the pump air pressure to 5-5.5 bar or even more, depending on the paint viscosity.
Open the spray gun and drain the  ushing agent contained inside the hose. Close the gun
as soon as paint starts coming out. The pump stops while it is still pressurized.
Set the material pressure regulator to 1-1.5 bar.
Readjust the atomizing air pressure to 1.5-2 bar.
The unit is ready to spray.

Return valve:

To facilitate priming, open the return valve.
Once the suctioning is over, close the return valve.
If the product requires continuous circulation, adjust the return valve opening accordingly.

Pump shaking / air suctioning:

If the pump speeds up suddenly and starts to shake, it means that there is no paint left
inside it and that the pump is sucking air. In this case, more paint must be supplied.
If enough paint is available but the pump still shakes as if no more paint were available,
most likely the suction  lter is clogged and must be cleaned.

In case air accidentally  ows into the pump suction inlet, the compressed air pressure
must be reduced to avoid the pump working at an excessive speed.

Material pressure and atomizing air pressure:

The previously indicated values for the material pressure (1-1.5 bar), and for the atomizing
air pressure (1.5-2 bar) should be considered reference values, since the pressure is
dependent upon the characteristics of the paint to be used, above all on its viscosity.
If paints or other very  uid products are to be used, the material pressure should be set
extremely low - to approximately 0.5 bar or even lower if necessary.
On the other hand, highly viscous paints may require a pressure as high as 3 bar or even
higher.

33

OPERATING MANUAL

VERSION 12 / 2012 ORDER NUMBER DOC 2332848

The atomizing air pressure should be set to 1-2.5 bar, depending on the paint characteristics.
To obtain perfect atomization and to avoid spray mist, the lowest possible atomizing air
pressure should be used.
In very few cases, the gun must be provided with a very low material pressure and a very
high atomizing air pressure.
Carefully choose the appropriate atomizing cap for the spray gun.

7.2 ENDING OR INTERRUPTING WORK

To stop the pump, simply close the gun - (or any other cut-o device installed along the
delivery pipe).
When the work is completed, close the air cut-o valve. Relieve the pressure in the material
line by opening the return valve or the spray gun.

Dealing with hardening liquids:

In case of hardening liquids such as 2-component mixed resins, the pump, and anything
connected to it, must be thoroughly  ushed out at the end of working session by using a
solvent suitable for the type of resin being used. The solvent must be left inside the pump,
until its next use.

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OPERATING MANUAL

VERSION 12 / 2012 ORDER NUMBER DOC 2332848

When storing the device for longer periods of time, it is necessary to thoroughly clean it
and protect it from corrosion. Use a suitable preserving  uid, according to the material of
the wetted parts of the pump.

7.4 STORAGE OVER LONGER PERIODS OF TIME

7.3 ENDING WORK: CLEANING

Make sure to  ush the pump out carefully at the end of the working session.
Once  nished spraying, decrease the atomization air pressure to zero.
Reduce the air pressure to 2.5 bar.
Open the return valve.
Lift the suction pipe from the paint container and wait until the pump has purged all of
the paint.
Immerse the suction pipe into the  ushing agent container.
Close the return valve.
Open the spray gun while holding it over the paint container until you see  ushing agent
come out.
Note on this step: catalyzed paints (2K) must be drained into a separate waste container.

Keep the spray gun open over the grounded  ushing agent container, and let it circulate
for a few minutes.
To  ush the return pipe, open the return vale and then close it again. Set the pump pressure
to zero. Open the return valve's pressure release once more and then close it.
Close gun. Flushing is completed.

Note:

We recommend leaving the pump full of  ushing agent after work is completed. This
prevents possible paint residues, particularly catalyzed paint residues (2K), left over after a
hurried cleaning cycle, from drying up: these residues are then removed upon restarting
work.
When using mono-component paints, it is not necessary to  ush the unit every time.
Cleaning once or twice a week is su cient. Ask the product supplier for more detailed
information, by identifying the paint used.

35

OPERATING MANUAL

VERSION 12 / 2012 ORDER NUMBER DOC 2332848

8 TROUBLE SHOOTING AND RECTIFICATION

Problem Cause Remedy

The unit does not
work.

The unit has no compressed air. Check the compressed air supply line and the air

cut-o valve.
Check the compressed air maintenance unit

(if available).

The material pressure regulator
is set to 0 (ZIP52 Finishing).

Check the pressure setting on the material
pressure regulator. If necessary, increase the
pressure.

The pump is blocked near the
switch-over point.

Close the air cut-o valve. Turn the pressure
regulator knob approximately half a turn
clockwise. Open the air cut-o valve again.
Repeat until the pump starts.

Fine Flow Controller
(or material  lter on the ZIP52 PF
Eco-Finishing) is clogged.

Clean or replace the  lter.

The unit is working
(i.e. the pump is
moving), but no  uid
is delivered.

No  uid is available at the
pump’s inlet.

Check the  uid level in the tank or container.

Air suction  lter clogged. Carefully clean the  lter.
The suction pipe is clogged or

leaking (possibility of sucking air
in from the atmosphere).

Check the suction pipe. Replace it if necessary.

The material  ow is
irregular or decreases
during work.

Suction problems. Check the suction pipe to see if it is partially

clogged. Replace it if necessary.

Conveying problems. Partial clogging of the delivery line or the paint

hose. Clean or replace.

Non-return valves are leaking. Contamination or wear in the non-return valves.

Check the non-return valves and replace if
necessary.

The unit works even
if the spray guns are
closed.

Non-return valves are leaking. Contamination or wear in the non-return valves.

Check the non-return valves and replace if
necessary.

The return valve is not closed
properly.

Check the return valve to see if it is open or
leaking.

The pump stops
often.

Low air pressure to the pump. Increase the air pressure.
Non-return valves' guides/stops

are worn.

Check the non-return valves. Replace the delivery
manifold or pump cover if necessary. When acetal
pump, the ball-guide can be replaced.

Ice formation inside the air
outlet pipes.

Check the compressed air quality.
Install a condensation separator on the air line.

Install an air dryer if necessary.
Fill one lubricant with special de-icing  uid.

If the problem is not listed above, consult your WAGNER Service Center.

36

OPERATING MANUAL

VERSION 12 / 2012 ORDER NUMBER DOC 2332848

9 CLEANING AND MAINTENANCE

1. Check and clean the material and suction  lters daily or as necessary.

2. Carry out every decommissioning as explained in paragraph 7.2.

3. As necessary, check and replace hoses, pipes, and connections daily.

In accordance with the guideline for liquid emitters (ZH 1/406 and BGR500 Part 2

Chapter2.3):

- The liquid emitters should be checked by an expert (e.g. Wagner service technician)
for their safe working conditions as required and at least every 12 months.

- For shut down devices, the examination can be suspended until the next start-up.

Incorrect maintenance/repair!

Danger to life and equipment damage.

Only a WAGNER service center or a suitably trained person may

carry out repairs and replace parts.

Only repair and replace parts that are listed in the Chapter

"Spare Parts Catalogue" and that are assigned to the unit.

Before all work on the unit and in the event of work interruptions:

- Disconnect the control unit from the mains.

- Relieve the pressure from the spray gun and unit.

- Secure the spray gun against actuation.
Observe the operating and service instructions when carrying

out all work.

WARNING

37

B_04059

B_04060

OPERATING MANUAL

VERSION 12 / 2012 ORDER NUMBER DOC 2332848

9.1 SAFETY INSTRUCTIONS

Prior to maintenance and cleaning measures note:

Wear protective clothing and use speci c protection devices with regard to the nature
of the  uids involved.

Close the compressed air supply and release the pressure from the pump and pipes
connected to it.

Depending on the operation, disconnect the material and air side connection pipes.
Remove the pump from the base or support it is fastened to. Turn the pump upside-

down over a container suitable for collecting any liquid it may contain.
After the pump has been reassembled and reinstalled following maintenance

operations:
Check the e ciency of the grounding connection of the individual parts of the pump.

Carry out pressure retention test in accordance with Chapter 6.5.3. Check that no air
 ows out.

Note: All threads are right-hand threads.

9.2 FILTER CLEANING

This pump has one  lter inside the suction pipe and another inside the delivery circuit
(Fine-Flow Controller for the ZIP52 Finishing and  lter for the ZIP52PF Eco-Finishing).
All  lters must be cleaned frequently. It is also necessary to clean the  lters when changing
the paint color.

Before cleaning the  lters, close air cut-o valve and release the pressure contained
inside the pump and the pipes attached to it.

Suction pipe  lter

To clean the suction pipe  lter remove the spring, take out the suction  lter and  lter disc
and place them in  ushing agent. Then brush them and blow them o with compressed
air.

38

4

3

1

2

B_04052

3

4

5

6

1

2

B_04053

OPERATING MANUAL

VERSION 12 / 2012 ORDER NUMBER DOC 2332848

Fine Flow Controller (ZIP52 Finishing)

To clean the  lter of the Fine-Flow controller, unscrew the plastic
ring nut (1) from the metal body, lift the cup (2) paying attention
to the PTFE gasket on the edge. There pay attention to the
PTFE-Sealing on the edge. Remove the  lter (3) from the base (4),
pulling it upward, since it has a very simple  xing (clip). Plunge
the  ltering cartridge into the solvent, then brush and blow it.
Make sure that the inside of the  lter is cleaned with  ushing
agent and is blown out.
Insert the  lter by pushing it onto the  lter seat until the  xing
clip audibly clicks into place. Do not push the  lter any further, to
avoid damaging it. Reposition the cup making sure the PTFE seal
is in the perfect position. Then screw the ring nut tight.

Filter ZIP52 PF Eco-Finishing

To clean the Filter of the ZIP52 Eco-Finishing unit, simply remove the upper cover (1) from
the  lter housing (2), by unscrewing it, then unscrew the  lter’s lock-ring (3) and remove
the  lter element (4).
Remove the internal spring (5). Place the  lter cartridge and the internal spring into the
 ushing agent. Then brush and blow them out. Make sure that the inside of the  lter is
cleaned with  ushing agent and is blown out.
Reassemble in reverse order, taking care not to damage the plastic seal (6).

39

B_04015

OPERATING MANUAL

VERSION 12 / 2012 ORDER NUMBER DOC 2332848

Mark the coupled parts (Diaphragm covers, distributor, covers) with a felt-tip pen so as to
make subsequent reassembly easier.

a) Remove the suction and delivery manifolds.

9.3 DIAPHRAGM REPLACEMENT PREVENTIVE MAINTENANCE

b) Disassemble the fastening nuts and remove the outer diaphragm covers.

Disassemble the pressure side cover (1).

B_04066

1

40

B_04067

12 Nm

8.8 lbft

OPERATING MANUAL

VERSION 12 / 2012 ORDER NUMBER DOC 2332848

c) Hold the end nut of the one outer diaphragm disc with a wrench. Loosen the end nut

of the other diaphragm disc and dismantle it.

d) Remove the released diaphragm with its corresponding internal disc, and remove

the shaft from the motor block.

e) Lock the end of the shaft released from the diaphragm in a bench vice (with soft

jaws to avoid damaging it) and disassemble the external diaphragm disc from the
opposite end of the shaft. Then remove the second diaphragm with its internal disc.

f) Assemble the new diaphragm with its internal disc and properly fasten it to the

relevant external disc.

g) Remove the shaft from the bench vice and put it in the motor block. Grease the shaft

inside and outside (beyond the underside of the motor block. Thereby move the
shaft in di erent positions. See Chapter 11.

h) Mount the inner diaphragm disc, the diaphragm and the outer disc and tighten them

properly onto the nut of the opposite outer discs using two wrenches.

i) Attach the noise reduction and the pressure side cover. Check the correct positioning

of the cover and its seal.

k) Attach the outer diaphragm cover and the manifolds. Ensure correct position of seals

of the ball valves when doing so.

l) Screw on and tighten the cover screws. Tighten the manifold screws. To the directions

in Chapter 11 apply the right torque.

41

B_04018

1

2

3

4

5

6

3.5 Nm

2.6 lbft

2 Nm; 1.5 lbft

2 Nm

1.5 lbft

OPERATING MANUAL

VERSION 12 / 2012 ORDER NUMBER DOC 2332848

9.4 DIAPHRAGM REPLACEMENT DUE TO BREAKAGE

If the diaphragms are replaced as a result of
breakage, all the internal parts of the motor
must be cleaned and the condition of the
seals and reversing valve, which may have
been damaged by contact with the pump
 uid, must be checked.

a) According to Chapter 9.3, Points a), b), c)

d) and e):
Follow the disassembly procedure of the

diaphragms.
b) Disassemble the reversing valve (2).
c) Remove the shaft's plastic bushings (3)

located at each end of the motor block,

the lip seals (4) and the feeler pins (5).
d) Clean all the components, openings and

spaces within the motor block. Blow the

housing cavity of the reversing valve out

thoroughly with a jet of compressed air

(wear safety goggles).
e) Check the condition of the reversing

valve. If necessary replace.
f) Grease feeler pins (5) (see Chapter 11).

g) Assemble all the parts described under point c) paying attention to properly orient

the seals lips (see Chapter 11, exploded view).

h) Grease feeler pins (5) with lip seal (4) once more from outside.

i) Put the reversing valve back in its housing. There apply the right torque. Mount the

valve slider (6) on one of the stroke stop positions. There are four possible positions,

each of them is suitable.

k) According to Chapter 9.3, points f), g), h), i), k) and l):

Reassemble the remaining components.

42

OPERATING MANUAL

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9.6 REPLACEMENT OF THE REVERSING VALVE

a) Disassemble the pressure side cover and remove the reversing valve.
b) To clean it, blow the housing cavity of the reversing valve out with a jet of compressed

air (wear safety goggles).

c) Put the new reversing valve in its housing. There apply the right torque (see picture

in Chapter 9.4). Mount the valve slider (6) on one of the stroke stop positions. There
are four possible positions, each of them is suitable. Attach the pressure side cover.

During the performance of the operations described above, check the positioning of the
valve‘s seals and cover including the seal. To the directions in Chapter 11 apply the right
torque.

9.7 MATERIAL HOSES

The lifetime of the  uid hoses is, even with appropriate handling, reduced due to
environmental in uences.

Check pipes, tubes, and couplings every day and replace if necessary.
As a precaution  uid hoses should be replaced after a period speci ed by the plant

operator.

Bursting hose, bursting threaded joints!

Danger to life from injection of material.

Ensure that the hose material is chemically resistant to the

sprayed materials.

Ensure that the spray gun, threaded joints and material hose

between the unit and the spray gun are suitable for the pressure
generated in the unit.

WARNING

a) Remove the suction and delivery manifold.
b) Remove the seals, seats and balls from the diaphragm covers and the manifolds'housings.
c) Check the condition of wear of the ball guide/stops inside the diaphragm covers and

manifolds. Replace if worn.

d) Remove all dirt particles as well as hardened material residues. Check the ball and

seats for excessive wear. Clean or replace the components.

e) Clean the contact surfaces of the manifolds and the diaphragm covers and assemble

the components.
To the directions in Chapter 11 apply the right torque.

It is recommended that the static seals be replaced when reassembling.

9.5 CLEANING / REPLACEMENT OF THE SUCTION AND DELIVERY BALL VALVES

43

OPERATING MANUAL

VERSION 12 / 2012 ORDER NUMBER DOC 2332848

9.8 DECOMMISIONING

When the equipment must be scrapped, please di erentiate the disposal of the waste
materials.
The following materials have been used:

Steel
Aluminium
Elastomerics
Plastics
Carbide

The consumable materials (paints, adhesives, sealers, solvents) must be disposed of
according to the valid speci c standards.

44

4

6

12

12

14

15

8

3

1 2

11

11

9

16

13

10

5

7

B_04054

OPERATING MANUAL

VERSION 12 / 2012 ORDER NUMBER DOC 2332848

10 ACCESSORIES

45

OPERATING MANUAL

VERSION 12 / 2012 ORDER NUMBER DOC 2332848

Order No. Description

1 U760.00 ZIP52 Finishing, aluminium
1 U765.00 ZIP52 Finishing, stainless steel
1 U773.00 ZIP52 Finishing, (POM) acetal
2 U731.00 ZIP52 PF Eco-Finishing
3 S419.00G Low pressure double hose
3 S419.00GI Low pressure double hose, stainless steel
4 R950.xx Spray gun, SP5
4 V1061304xx3 Spray gun, Pilot Trend MP
4 V1060203xx3 Spray gun, Pilot Trend HP
4 V1070203xx3 Spray gun, Pilot Premium HP
4 V1070404xx3 Spray gun, Pilot Premium HVLP PLUS
4 V1070603xx3 Spray gun, Pilot Premium HVLP
5 T406.00 Suction hose, stainless steel, complete
6 H401.07 Filter disc
7 T453.03 Air suction  lter
8 H206.03 Spring

9 S402.06A Solvent-resistant suction hose
10 T420.00 Suction pipe, stainless steel
11 E0107.03 Contact clamp, stainless steel
12 R601.00 Hose clamp
13 T760.00M Wall mount
14 T760.00S Stand set
15 T760.00R Wheel set with handle
16 T760.00SR Trolley, complete

46

OPERATING MANUAL

VERSION 12 / 2012 ORDER NUMBER DOC 2332848

11 SPARE PARTS

11.1 HOW CAN SPARE PARTS BE ORDERED?

Incorrect maintenance/repair!

Risk of injury and damage to the device.

Have repairs and part replacements carried out by specially

trained sta or a WAGNER service center.

Before all work on the unit and in the event of work interruptions:

- Switch o the energy/compressed air supply.

- Relieve the pressure from the spray gun and unit.

- Secure the spray gun against actuation.
Observe the operating and service instructions when carrying

out all work.

WARNING

Always supply the following information to ensure delivery of the right spare part:

Order number, designation and quantity

The quantity need not be the same as the number given in the quantity column " "
on the list. This number merely indicates how many of the respective parts are used in
each module.

The following information is also required to ensure smooth processing of your order:

Address for the invoice
Address for delivery
Name of the person to be contacted in the event of any queries
Type of delivery (normal mail, express delivery, air freight, courier etc.)

Identi cation in spare parts lists

Explanation of column " " (labeling) in the following spare parts lists:

Wearing part

Note: No liability is assumed for wearing parts.

Not part of standard equipment, available, however, as additional extra.

47

OPERATING MANUAL

VERSION 12 / 2012 ORDER NUMBER DOC 2332848

ZIP52 Finishing

U773.00

Order No. Order No. Order No. Description

1 U760.00 U765.00 U773.00 Zip52 Finishing
1 1 U550.AHSS0-A U550.SHSS0-B U552.GHSS1 DDP ZIP52
2 1 T0180.00A T0180.00AI T0180.L0AI FFC 14/0,5-8 bar pneum., aluminium
3 1 E3105.92 E3105.92 E3105.92 Zip52 pump bracket
4 1 E3106.92 E3106.92 E3106.92 Mounting plate for FFC
5 1 M208.04 B274.03 B274.03 Hose connection, 1/2"x16
6 1 M247.00 -- -- MF Reducer, 1/2-1/4
7 1 9998039 -- -- Elbow  tting, MM 1/4"
8 1 S591.00C S591.00C S591.00C Paint hose
9 2 9998253 9998253 9998253 Screw-in connection, 8-1/4"

10 2 M205.04A M801.03B M801.03B Fitting 1/4"
11 3 P904.00 P904.00 P904.00 Pressure gauge 0-10 bar
12 3 M286.00 M286.00 M286.00 Quick  tting D F 1/8"x4
13 1 Z547.00 Z547.00 Z547.00 Controller plate
14 1 Z548.C0 Z548.C0 Z548.C0 Zip52 Finishing Label
15 4 M335.00 M335.00 M335.00 Fitting L 1/8"x4
16 1 9904307 M826.03B M826.03B Plug E 1/4"
17 1 M109.00 M513.00IA M513.00IA Ball valve, MF 1/4"
18 1 9992265 M881.03 M881.03 Fitting L MF 1/4"
19 1 M205.04 M801.03C M801.03C Double nipple, 1/4"
20 4 K107.62 K107.62 K107.62 Screw, M6x20

Incorrect maintenance/repair!

Risk of injury and damage to the device.

Have repairs and part replacements carried out only by specially

trained sta or a WAGNER service center.

Before all work on the unit and in the event of work interruptions:

- Switch o the energy/compressed air supply.

- Relieve the pressure from the spray gun and unit.

- Secure the spray gun against actuation.
Observe the operating and service instructions when carrying

out all work.

WARNING

11.2 ZIP52 FINISHING

48

4

6

42

27

41

23

22

24

14

15

8

8

3

1

11

17

9

36

9

15

16

18

13

12

10

10

2

5

7

20
21

8

37

38

(U765.00)

(U765.00)

31

32

29

30

35

25

26

28

34

40

39

19

21

33

43

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

B_04055

*

*

*

OPERATING MANUAL

VERSION 12 / 2012 ORDER NUMBER DOC 2332848

49

OPERATING MANUAL

VERSION 12 / 2012 ORDER NUMBER DOC 2332848

ZIP52 Finishing

U773.00

Order No. Order No. Order No. Description

21 8 9920103 9920103 9920103 Washer, A6.4, DIN 125
22 1 T139.01 T139.01 T139.01 Air manifold
23 3 M404.00 M404.00 M404.00 Hollow screw
24 1 M250.00 M250.00 M250.00 MF Reducer, 3/8"--1/4"
25 1 9985682 9985682 9985682 Reducing nipple, 1/4"A-1/4"I
26 1 M101.00 M101.00 M101.00 Ball valve, FM 1/4"
27 3 L212.06 L212.06 L212.06 O-ring
28 1 S455.07A S455.07A S455.07A Paint reducer air pipe
29 3 S455.07 S455.07 S455.07 Pressure gauge reducer pipe
30 1 M354.00 M354.00 M354.00 Revolving quick  tting L 1/4"x4
31 1 M204.14A M204.14A M204.14A Extension, MF 1/4"
32 3 P123.00 P123.00 P123.00 Air pressure regulator, 1/4"
33 4 9910204 9910204 9910204 Self-locking nut, M6
34 1 S401.00 -- -- Return hose BP MT 2 D 8
35 1 9998039 9998039 9998039 Screw-in connection's elbow, MM 1/4"
36 1 S455.07B S455.07B S455.07B Pump feeding air pipe
37 1 -- M801.03A M801.03B Fitting 1/4" stainless steel
38 1 -- B0264.03 B0264.03 Fitting, 1/2" stainless steel
39 2 m -- S103.07N S103.07N Hose, Nylon D8
40 1 -- M057.07 M057.07 Fitting, 1/4"x8
41 1 H261.03 H261.03 H261.03 Spring
42 3 M404.00G M404.00G M404.00G Seal
43 1 9992831 9992831 9992831 Loctite, 542 50 ml; 50 cc

Wearing part

50

4

6

26

26
27

28

14

25

12

21

22

23

15

8

3

1

11

17

9

16

18

13

10

2

24

24

23

5

7

7

7

20

19

B_04056

*

*

*

*

*

*

*

*

*

*

*

*

29

*

OPERATING MANUAL

VERSION 12 / 2012 ORDER NUMBER DOC 2332848

11.3 ZIP52 PF ECOFINISHING  ALUMINIUM

51

OPERATING MANUAL

VERSION 12 / 2012 ORDER NUMBER DOC 2332848

ZIP52 PF Eco-Finishing

Order No. Description

1 U731.00 ZIP52 PF Eco-Finishing
1 1 U551.AHSS1 DDP Zip52 PF AHSS1
2 1 E3112.92 Mounting plate for Zip52
3 2 E111.92b Leg ZIP52 Eco
4 4 R211.07 Closure cap D20
5 2 P123.00E Compressed air regulator, 1/4"
6 2 P936.00 Pressure gauge 0-10 bar D50x1/8"
7 3 M336.00 Screw-in connection elbow 8-1/4
8 1 M205.04 Double nipple, 1/4"
9 1 M340.00 Fitting T MFM, 1/4"

10 1 M208.04 Hose connection, 1/2"x16
11 1 M254.14A Plug, 1/2"
12 1 M109.00 Ball valve, MF 1/4"
13 1 S401.00 Return hose D8
14 8 K564.72 Contact washer
15 300 mm S103.07N Hose, Nylon D8
16 1 M215.04 Screw-in connection's elbow, MM 1/4"
17 1 M618.62 Fitting 3/8"-1/4"
18 1 T4005.00ALS LP-ZIP-Filter-PN15-G1/4"-CS
19 1 M631.62 Fitting 1/2"
20 1 M623.12 Plug, 1/4"
21 1 M213.04 Elbow screw-in connection, MF 1/4"
22 4 K107.62 Screw, M6x20
23 8 K505.62 Washer, A6.4, DIN 125
24 8 K311.62 Self-locking nut, M6
25 2 K166.62 Screw, M4x50
26 4 K501.62 Washer, A4.3
27 2 K302.62 Self-locking nut, M4
28 4 K134.62 Screw, M6x55
29 1 9992831 Loctite, 542 50 ml; 50 cc

52

B_04058

4

6

8

3

1

12

16

9

17

13

11

2

5

7

19

18

20

21

5 Nm; 3.7 lbft

12 Nm; 8.8 lbft

5 Nm; 3.7 lbft

10

14

22
23

24

25

5 Nm; 3.7 lbft

11

11

OPERATING MANUAL

VERSION 12 / 2012 ORDER NUMBER DOC 2332848

11.4 ZIP52 PUMP  METAL

53

OPERATING MANUAL

VERSION 12 / 2012 ORDER NUMBER DOC 2332848

ZIP52 Pump

Aluminium Stainless steel Aluminium

Order No. Order No. Order No. Description

1 U550.AHSS0-A U550.SHSS0-B U551.AHSS1 ZIP52 Pump
1 1 F184.01 F188.03 F184.01 Suction manifold - left
2 1 F185.01 F189.03 F185.01 Delivery manifold - left
3 2 F834.07R F834.07R F834.07R Outer diaphragm disc

4 2 F978.01 F192.03 F978.01 Diaphragm cover
5 2 G921.07B G921.07B G921.07B Material diaphragm
6 -- -- -- -- Support diaphragm
7 4 K142.62 K142.62 K142.62 Screw, M6x35
8 4 K183.62 -- K183.62 Screw, M6x30
8 4 -- K142.62 -- Screw, M6x35
9 12 K311.62 K311.62 K311.62 Self-locking nut, M6

10 8 9910204 9910204 9910204 Nut, M6
11 20 9920103 9920103 9920103 Washer, A6.4
12 1 K1012.62 K1012.62 K1012.62 Screw
13 2 K1041.62 K1041.62 K1041.62 Rivet
14 12 K1044.62 K1044.62 K1044.62 Screw
15 -- -- -- -- Plug, 1/2"
16 1 T6103.00 T6103.00 T6103.00S Motor
17 4 T6105.00 T6105.00 T6105.00 Zip52 valve unit
18 1 Y622.00A Y622.00A Y622.00A Cable lug
19 1 -- -- -- Zip52 ATEX Cover Label
20 2 -- -- -- Round type plate
21 1 -- -- B0177.14A Reducing nipple
22 4 K805.03 K805.03 K805.03 Ball, 3/4"
23 4 B0148.03A B0148.03A B0148.03A Seat
24 4 L206.05 L206.05 L206.05 O-ring

25 1 9992831 9992831 9992831 Loctite, 542 50 ml; 50 cc

1 T9080.00 T9080.00 T9080.00 Pump service set

1 T9077.00 T9077.00 T9077.00 O-ring set

Wearing part
included in service set
included in product’s O-ring set

54

B_04063

2

1

3

4

5

7

8

9

11

10

13

14

16

19

20

(21*)

17

22

23
24

4.5 Nm; 3.3 lbft

12 Nm; 8.8 lbft

7 Nm; 5.2 lbft

25

2

4.5 Nm; 3.3 lbft

11

12

18

27

OPERATING MANUAL

VERSION 12 / 2012 ORDER NUMBER DOC 2332848

11.5 ZIP52 PUMP  CONDUCTIVE ACETAL

55

OPERATING MANUAL

VERSION 12 / 2012 ORDER NUMBER DOC 2332848

ZIP52 Conductive acetal

U552.GHSS1

Order No. Description

1 U552.GHSS1 DDP ZIP52
1 1 F833.07G-A Suction manifold - left
2 1 F859.07G Delivery manifold - left
3 2 F834.07D External diaphragm disc
4 2 F831.07G-A Conductive diaphragm cover
5

2 G921.07B Diaphragm

7 4 K128.62 Screw, M6x40
8 4 K1076.62 Screw, M6x75
9 20 K311.62 Self-locking nut, M6

10 4 9920103 Washer, 6
11 16 K508.62 Washer, 6x18
12 1 K1012.62 Screw
13 2 K1041.62 Rivet
14 12 K1043.62 Screw, M6x45

16 1 T6103.00 Motor
17

4 T6105.00 Valve unit

18 1 Y622.00A Cable lug
19 1 -- Cover type plate
20 2 -- Round type plate
21 1 -- Fitting
22

4 K805.03 Ball, 3/4"

23 4 B0148.03A Seat
24 4 L206.05 O-ring
25 2 F856.07D Ball guide
26 1 9992831 Loctite 542
27 1 K558.62 Washer

Wearing part
included in service set
included in product’s O-ring set

(21*): If the complete double diaphragm pump is ordered as a spare part, the  tting

(item. 21) must be removed.

56

4

6

12

14

15

8

3

1

11

17

9

16

18

13

10

2

5

7

20
19

2 Nm; 1.5 lbft

2 Nm;

1.5 lbft

3.5 Nm; 2.6 lbft

B_04027

21

21

3

3

1

1

21

21

OPERATING MANUAL

VERSION 12 / 2012 ORDER NUMBER DOC 2332848

11.6 ZIP MOTOR

57

OPERATING MANUAL

VERSION 12 / 2012 ORDER NUMBER DOC 2332848

ZIP motor

Order No. Order No. Description

1 T6103.00 T6103.00S Motor
1 2 B0146.04 B0146.04 Feeler pin
2 2 B0147.71 B0147.71 Inner diaphragm disc
3 1 B0150.03 B0150.03S Shaft
4 1 F194.91 F194.91 Cover (pressure side)
5

2 F829.07 F829.07 Shaft guide bushing
6 1 F830.07 F830.07 Cover (exhaust side)
7 1 T6103.00A T6103.00A Motor block with safety valve
8

1 G925.06 G925.06 Reversing valve seals
9

1 G7020.06 G7020.06 Pressure cover seals

10 1 H618.07 H618.07 Silencer
11 4 K1038.62 K1038.62 Screw
12 6 K1039.62 K1039.62 Screw
13 2 L470.06 L470.06 Lip seal
14 2 L471.06 L471.06 Lip seal
15 1 P4003.00 P4003.00 Reversing valve (*)
16 1 see pos. 7 see pos. 7 Safety valve (**)
17 1 Z546.C0 Z546.C0 Side label
18 4 K1040.62 K1040.62 Screw
19 4 K564.72 K564.72 Contact washer
20 4 K311.62 K311.62 Self-locking nut, M6
(*) Includes pos. 8 and 9.

(**) Not available separately

Wearing part
included in pump's service set

Incorrect maintenance/repair!

Danger to life and equipment damage.

Only a WAGNER service center or a suitably trained person may

carry out repairs and replace parts.

Only repair and replace parts that are listed in the Chapter

"Spare Parts Catalogue" and that are assigned to the unit.

Before all work on the unit and in the event of work interruptions:

- Disconnect the control unit from the mains.

- Relieve the pressure from the spray gun and unit.

- Secure the spray gun against actuation.
Observe the operating and service instructions when carrying

out all work.

WARNING

58

OPERATING MANUAL

VERSION 12 / 2012 ORDER NUMBER DOC 2332848

11.7 TROLLEY, STAND SET, AND WHEEL SET

4

6

15

3

9

16

13

10

2

5

8

4

6

12

14

15

8

3

1

11

9

16

13

10

2

B_04035

5

7

8

8

16

13

59

OPERATING MANUAL

VERSION 12 / 2012 ORDER NUMBER DOC 2332848

Trolley, stand set, and wheel set

Trolley Stand set Wheel set

Order No. Order No. Order No. Description

1 T760.00SR -- -- Trolley
1 T760.00S T760.00S -- Stand set

1 T760.00R -- T760.00R Wheel set with handle
1 1 E3108.92 -- -- 1 E3108.92 Trolley handle
2 1 E3107.92A 1 E3107.92A -- -- Stand, left
3 1 E3107.92 1 E3107.92 -- -- Stand, right
4 1 H1156.62 1 H1156.62 -- -- Stand pin
5 4 R204.07 4 R204.07 -- -- Plug
6 1 H009.62 1 H009.62 -- -- Spray gun hook
7 2 9900316 -- -- 2 9900316 Socket screw, M6x50
8 9 3155404 -- -- 4 3155404 Contact washer, M8
9 2 9900389 4 9900389 -- -- Socket screw, M6x45

10 2 9900309 2 9900309 -- -- Socket screw, M8x40
11 2 K607.02 -- -- 2 K607.02 Lock washer for shaft
12 4 9925011 -- -- 4 9925011 Washer
13 5 9910204 5 9910204 2 9910204 Self-locking nut, M6
14 2 R118.00 -- -- 2 R118.00 Wheel, D150
15 4 R244.07 4 R244.07 -- -- Saddle feet for round tubes
16 2 9920103 -- -- -- -- Washer, A6.4

60

OPERATING MANUAL

VERSION 12 / 2012 ORDER NUMBER DOC 2332848

11.8 FINE FLOW CONTROLLER

8

13

18

7

20

3

B_04036

19

4

5

1

9

12

16

10

11

2

14

6

15

17

6 Nm

5 Nm

40 Nm

61

OPERATING MANUAL

VERSION 12 / 2012 ORDER NUMBER DOC 2332848

Fine Flow Controller

Order No. Order No. Description

1 T0180.00A T0180.00AI Fine Flow Controller, 14/0.5-8 bar
1 1 A588.03 A588.03 Diaphragm disc - material side
2 1 A590.03 A590.03 Diaphragm disc - air side
3 1 B0172.03 B0172.03 Ball guide
4 1 B0180.01 B0180.03 Housing - material side
5 1 B391.03 B391.03 Shut-o needle
6 1 B563.01 B563.01 Housing - air side
7 1 T6007.00A T6007.00A Ball seat body, complete
8 1 F991.07 F991.07 Union nut
9 1 F992.07 F992.07 Filter cup

10 1 G725.05 G725.05 RVO PTFE Diaphragm
11 1 G726.06 G726.06 RVO Diaphragm
12 1 G640.05B G640.05B Seal
13 1 H285.03 H285.03 Conical spring
14 1 K311.62 K311.62 Self-locking nut, M6
15 6 K515.62 K515.62 Plain washer
16 1 K811.03 K811.03 Ball, 1/4"
17 6 K1055.62 K1055.62 Screw, M5x30
18 1 L148.06 L148.06 O-ring
19 1 L118.06A L118.06A O-ring
20

1 T500.00A T500.00A Filter insert, 100 mesh, white

20

1 T500.00 T500.00 Filter insert, 60 mesh, black

20 1 T500.00B T500.00B Filter insert, 150 mesh

T6193.00 T6193.00 FFC-Service set
T6193.00 T6193.00 FFC-Sealing set

Wearing part
included in FFC-Service set
included in FFC-Sealing set

62

4

6

8

3

1

9

2

5

7

10

10

B_04057

OPERATING MANUAL

VERSION 12 / 2012 ORDER NUMBER DOC 2332848

11.9 MATERIAL FILTER

Material  lter

Order No. Description

1 T4005.00ALS Material  lter: LP-ZIP-Filter-PN15-G1/4"-CS
1 1 B0259.01 Filter housing
2 1 B0127.01 Filter cap
3 11 T454.00 APS-Filter cartridge 60 mesh
4 11 H282.03 Spring for  lter, inox
5 1 H1152.03 Filter tension rod
6 1 B0128.03 Filter nut
7 1 G605.07 Seal
8 1 M623.12 Plug, 1/4"
9 1 M6016.12 Plug, 3/8"

10 1 9992831 Loctite, 542 50 ml; 50 cc

Wearing part

63

OPERATING MANUAL

VERSION 12 / 2012 ORDER NUMBER DOC 2332848

Incorrect maintenance/repair!

Risk of injury and damage to the device.

Have repairs and part replacements carried out only by specially

trained sta or a WAGNER service center.

Before all work on the unit and in the event of work interruptions:

- Switch o the energy/compressed air supply.

- Relieve the pressure from the spray gun and unit.

- Secure the spray gun against actuation.
Observe the operating and service instructions when carrying

out all work.

WARNING

11.10 SERVICE SETS

Service sets for pump

Pump No. Diaphragm Valve seat Valve ball Service set O-ring set Air valve set

U731.00 UHMWPE Stainless steel Stainless steel T9080.00 T9077.00 P4003.00
U760.00 UHMWPE Stainless steel Stainless steel T9080.00 T9077.00 P4003.00
U765.00 UHMWPE Stainless steel Stainless steel T9080.00 T9077.00 P4003.00
U773.00 UHMWPE Stainless steel Stainless steel T9080.00 T9077.00 P4003.00

Service set consists of: see parts list

O-ring set consists of:

4 O-rings for the valve units (material check valves)

Air valve set consists of:

1 Reversing valve
1 Reversing valve seals
1 Pressure cover seals

Service sets for Fine Flow Controller

Pump No. FFC-Service set FFC-Sealing set

U731.00 T6193.00 -­U760.00 T6193.00 T6193.00
U765.00 T6193.00 T6193.00
U773.00 T6193.00 T6193.00

FFC-Service set consists of: see parts list

FFC-Sealing set consists of: see parts list

64

OPERATING MANUAL

VERSION 12 / 2012 ORDER NUMBER DOC 2332848

12 GUARANTEE AND CONFORMITY DECLARATIONS

12.1 IMPORTANT NOTES REGARDING PRODUCT LIABILITY

12.2 GUARANTEE CLAIM

As a result of an EC regulation e ective from January 1, 1990, the manufacturer shall only
be liable for his product if all parts originate from him or are approved by him, and if the
devices are properly mounted, operated and maintained.
The manufacturer will not be held liable or will only be held partially liable if third-party
accessories or spare parts have been used.
With genuine WAGNER accessories and spare parts, you have the guarantee that all safety
regulations are complied with.

Full warranty is provided for this device:
We will at our discretion repair or replace free of charge all parts which within 36 months
in single-shift, 18 months in double-shift or 9 months in triple-shift operation from date
of receipt by the purchaser are found to be wholly or substantially unusable due to causes
prior to the sale, in particular faulty design, defective materials or poor workmanship.
The type of warranty provided is such that the device or individual components of the
device are either replaced or repaired as we see  t. The resulting costs, in particular
shipping charges, road tolls, labour and material costs will be borne by us except where
these costs are increased due to the subsequent shipment of the unit to a location other
than the address of the purchaser.
We do not provide warranty for damage that has been caused or contributed to for the
following reasons:
Unsuitable or improper use, faulty installation or commissioning by the purchaser or a
third party, normal wear, negligent handling, defective maintenance, unsuitable coating
products, substitute materials and the action of chemical, electrochemical or electrical
agents, except when the damage is attributable to us.
Abrasive coating products such as red lead, emulsions, glazes, liquid abrasives, zinc
dust paints and so forth reduce the service life of valves, packaging, spray guns, nozzles,
cylinders, pistons etc. Wear and tear due to such causes are not covered by this guarantee.
Components that have not been manufactured by WAGNER are subject to the original
warranty of the manufacturer.
Replacement of a component does not extend the period of warranty of the device.
The unit should be inspected immediately upon receipt. To avoid losing the warranty, we
or the supplier company are to be informed in writing about obvious faults within 14 days
upon receipt of the device.
We reserve the right to have the warranty compliance met by a contracting company.
The services provided by this warranty are dependent on evidence being provided in the
form of an invoice or delivery note. If the examination discovers that no warranty claim
exists, the costs of repairs are charged to the purchaser.
It is clearly stipulated that this warranty claim does not represent any constraint on
statutory regulations or regulations agreed to contractually in our general terms and
conditions.
J. Wagner AG

65

OPERATING MANUAL

VERSION 12 / 2012 ORDER NUMBER DOC 2332848

12.3 CE DECLARATION OF CONFORMITY

CE Certi cate of Conformity

The CE certi cate of conformity is enclosed with this product. If needed, further copies
can be ordered through your WAGNER dealer by specifying the product name and serial
number.

Order number: 2334618

Aluminium Stainless steel (POM) acetal Aluminium

II 2G IIB T4 +4°C Tamb +40°C

Metallic versions (aluminium and stainless steel) and conductive acetal

Herewith we declare that the supplied version of the pneumatic double diaphragm pumps
with order number

complies with the following guidelines:

2006/42/EC 94/9/EC Atex Directive

Applied standards, in particular:

Applied national technical standards and speci cations, in particular:

BGR 500 part 2 Chapter 2.29 and Chapter 2.36

Identi cation:

66

OPERATING MANUAL

VERSION 12 / 2012 ORDER NUMBER DOC 2332848

Germany

J. WAGNER GmbH
Otto-Lilienthal-Str. 18
Postfach 1120
D- 88677 Markdorf
Telephone: [phone]
Telefax: [phone]
E-Mail: [e-mail]

Switzerland

J. WAGNER AG
Industriestrasse 22
Postfach 663
CH- 9450 Altstätten
Telephone: [phone]
Telefax: [phone]
E-Mail: [e-mail]

Belgium

WSB Finishing Equipment
Veilinglaan 56/58
B- 1861 Wolvertem
Telephone: [phone]
Telefax: [phone]
E-Mail: [e-mail] / HP www.wsb-wagner.eu

Denmark

WAGNER Industrial Solution Scandinavia
Viborgvej 100, Skærgær
DK- 8600 Silkeborg
Telephone: [phone]
Telefax: [phone]
E-Mail [e-mail]

United Kingdom

WAGNER Spraytech (UK) Ltd.
Haslemere Way
Tramway Industrial Estate
GB- Banbury, OXON OX16 8TY
Telephone: [phone]
Telefax: [phone]
E-Mail: [e-mail]

France

J. WAGNER France S.A.R.L.
Parc de Gutenberg - Bâtiment F8
8, Voie la Cardon
F- 91127 Palaiseau-Cedex
Telephone: [phone]
Telefax: [phone]
E-Mail: [e-mail]

Netherlands

WSB Finishing Equipment B.V.
De Heldinnenlaan 200
NL- 3543 MB Utrecht

Telephone: [phone]
Telefax: [phone]
E-Mail: [e-mail] / HP www.wsb-wagner.eu

Italy

WAGNER COLORA S.r.l
Via Fermi, 3
I- 20875 Burago di M

olgora (MB)

Telephone: [phone]
Telefax: [phone]
E-Mail: [e-mail]

Japan

WAGNER Spraytech Ltd.
2-35, Shinden Nishimachi
J- Daito Shi, Osaka, 574-0057

Telephone: [phone]
Telefax: +81/ (0) 720 874 3426
E-Mail: [e-mail]

Austria

J. WAGNER GmbH
Otto-Lilienthal-Str. 18
Postfach 1120
D- 88677 Markdorf
Telephone: [phone]
Telefax: [phone]
E-Mail: [e-mail]

Sweden

WAGNER Industrial Solutions Scandinavia
Skolgatan 61
SE- 568 31 Skillingaryd
Telephone: [phone]
Telefax: [phone]
E-Mail: [e-mail]

Spain

WAGNER Spraytech Iberica S.A.
Ctra. N- 340, Km. 1245,4
E- 08750 Molins de Rei (Barcelona)
Telephone: [phone]
Telefax: [phone]
E-Mail: [e-mail]

Czechoslovakia

WAGNER s.r.o.
Nedasovská Str. 345
15521 Praha 5 - Zlicin
Telephone: [phone]
Telefax: [phone]
E-Mail: [e-mail]

USA

WAGNER Systems Inc.
300 Airport Road, unit 1
Elgin, IL 60123 USA
Telephone: [phone]
Telefax: [phone]
E-Mail: [e-mail]

Order No. 2332848

People‘s Republic of China

Tel. +86 / (0)21 6652 / 1858
Fax +86 / (0)21 6630 / 8085

Germany

Te l.
Fax
E-mail