Item no. 2012
User’s Manual
5000 Watt AC Inverter
R
5000 Watt AC Inverter by Wagan Tech
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User’s Manual—Read before using this equipment
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Thank you for purchasing this 5000 Watt DC to AC Power Inverter by Wagan Tech. With
minimal care and proper treatment it will provide years of reliable service. Carefully
read, understand and comply with all instructions before use. Keep this manual for future
reference.
ABOUT THIS INVERTER.
This power inverter converts 12 volts, direct current (12V DC) to 115 volts alternating
household current (115V AC). It easily powers TV/VCR combinations, microwave ovens,
refrigerators and small air conditioners. It also operates at high efficiency (up to 90%) that
results in longer running time and extended batter y life compared to other inverters with this
level of power output.
This inver ter has the highest surge capability in its class. Superior surge capability allows the
inverter to start most difficult motorized loads. Advanced microprocessor-controlled circuits
run cooler and are more reliable than competing units.
GENERAL INSTRUCTIONS:
• Keep the inverter away from any direct heat source or combustible materials.
• Keep well ventilated– this device generates heat.
• Keep the inverter away from combustible gases.
• Do not continuously operate any equipment over 5,000 watts.
• This inver ter is designed to operate from a 12 volt DC power source only.
• Do not attempt to connect the inverter to any other power source, including any AC
power source.
• Incorrect batter y polarity will damage the inverter and void the warranty.
• Keep this inverter in a dr y environment.
• Do not open the inverter; there are no user ser viceable par ts inside.
LOAD CONSIDERATIONS
When an appliance with a motor starts, it requires an momentary surge of power. This surge
of power is the “starting load” or “peak load”. Once started, the appliance requires less
power to continue to operate. This is known as the “continuous load”. It is important to know
the starting loads and the continuous loads of the appliances that are to be powered by the
inverter.
Appliance power is rated in watts. This information is usually stamped or printed on most
appliances and equipment. In some cases, a tool will be rated in amperes. To convert
from amps to watts, multiply: Amps x 115 (AC voltage) = Watts. This formula yields an
approximation of the continuous wattage load of that appliance.
The startup load of an appliance is a major factor of whether this inverter can power it.
Startup load is momentary. With many appliances, it is approximately twice the continuous
load but some appliance startup loads can be as high as eight times the continuous load.
To determine if an appliance or tool will operate with this inverter, run a test. This inver ter
will automatically shut down in the event of an output overload, so there is no danger of
damaging either the inverter or the equipment. When lit, t wo LED indicators signal a reason
why the inverter is shut down.
This inver ter may not properly operate some appliances with either speed control features
or dimmer controls. Some appliance GFCI power cords will not operate properly while
powered by this inverter. Again, the only way to be sure of proper operation is to try it.
SAFETY WARNING
THE INVERTER OUTPUT CAN BE LETHAL. IMPROPER USE OF THIS INVERTER MAY RESULT IN
PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.
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© 2010 Wagan Corporation
All Rights Reser ved
Wagan and wagan.com are trademarks used by Wagan Corporatio n
BATTERY
AC OUTPUTS
VOLTS
OFF
ON
OVERLOAD
OVER TEMP
AMPS
MAX. 1500W
per outlet
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5000 Watt AC Inverter by Wagan Tech
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User’s Manual—Read before using this equipment
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FRONT PANEL
The Front Panel view shows the inverter’s ON/OFF Switch, Indicators, direct wiring High
Current Terminals, four AC Outlets and optional Remote Switch Connector.
ON/OFF Switch
This switch controls operation of the inverter.
Over Temp LED
This indicator turns RED as the inverter shuts down because of excessive temperature.
Immediately turn off appliances if this occurs. Allow the inverter to cool before continuing.
Internal high-speed cooling fans automatically turn on when the inverter is switched on to
provide instant cooling. The inverter may overheat when it is being used in a location that
does not allow for adequate ventilation.
ON/OFF
Switch
Over Tem p
LED
Overl oad
LED
High Ou tput
Terminal s
Bar Gra ph
Displa ys
Four 115V
AC Outl ets
Remote
ON/OFF
Switch
Connec tion
Overload LED
This indicator turns RED as the inverter shuts down. Immediately turn of f some appliances
to reduce the load. If the continuous combined power requirement of appliances being
operated exceeds 5,000 watts, the inverter will overload. Sometime an appliance with very
high startup load will cause the inverter to shut down. If bat tery condition and cables should
suppor t the load, then a higher wattage inverter is required.
Bar Graph Displays
The inver ter is equipped with t wo bar graph displays to monitor DC input to the inverter.
These are used to help diagnose problems if they occur.
Volts Bar Graph:
This display is the measurement of the voltage at the DC terminals of the inverter, not
actual battery voltage. During high wattage applications the display may show a lower
voltage level than the battery because of voltage drop that occurs between the DC
input cables and the battery. This voltage drop should not be greater than 0.25 volts,
as a greater voltage will seriously reduce run time. This inverter will operate with input
voltage ranging from 10.5 to 15 volts of direct current (DC). If the inverter input voltage
level falls below 10.5 volts DC, an audible alarm will sound. When the voltage drops
below 10 volts DC, the inverter will automatically shut down.
During charging from a generator, solar panel or AC powered charger the battery
voltage will be higher than when it is resting. This inverter will automatically shutdown
if the input voltage is 15 volt s or higher. Voltages that are greater than 15 may cause
damage to the inverter. Damage caused by excessive voltage input is not covered
under warranty.
Amps Bar Graph:
This display indicates actual DC amperes of current being drawn from the battery
bank. Note that the A MPS display indicates a range of 120 to 600 amps. Current less
than 120 amps is not displayed. Note that for a 120 Amp reading the inver ter should
be powering 1,200 watt s of AC load.
High Output AC Terminals
There are three insulated terminals on the front panel of the inverter. These terminals are for
connecting 115 volt AC devices that require more than 15 amps to operate. Other uses are
for connection to distributed wiring that has multiple AC outlets. Any wiring that is directly
connected must be 10 gage or larger. Facing the front panel, the terminals are:
Left Middle Right
Ground Neutral Hot
www.wagan.com
© 2010 Wagan Corporation
All Rights Reser ved
Wagan and wagan.com are trademarks used by Wagan Corporatio n
Sine Wave
5000 Watt AC Inverter by Wagan Tech
5
User’s Manual—Read before using this equipment
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NEUTRAL and GROUND are bonded inside the inver ter to comply with the National Electric
Code (NEC) requirement that any AC source must have a neutral to ground conne ction.
Four 115V AC Outlets.
Each outlet will supply 15 amps, 115V AC maximum for powering appliances. Greater than
1,650 watts continuous power from an outlet may cause damage to the inverter and cause
possible injury.
Remote ON/OFF Switch Connection
An optional cable and switch assembly provides a convenient remote ON/OFF feature.
Contact your de aler for ordering information.
POWER INVERTER OUTPUT WAVEFORM
This inver ter’s AC output is a modified sine wave (MSW) 115 volts AC. The comparison of
modified sine wave and household AC is shown in the figure below.
This modified sine wave has a root mean square (RMS) voltage of 115 volts. Most ordinary
AC voltmeters are calibrated to read “average” voltage and assume that the AC waveform
will be a pure sine wave. These meters will not correctly read MSW voltage, and will display
about 20 to 30 volts too low. Any multi -meter identified as “TRUE RMS” will accurately read
MSW correctly.
INVERTER OUTPUT CHARACTERISTICS
The high output terminals and outlets of this inverter are wired in a similar manner to that of
house-hold wiring. The “ground” connection (the round conne ction on an outlet) is connected
to inverter frame’s ground. The two “blade” connections on an outlet are labeled HOT and
NEUTRAL because the neutral is connected to ground as in standard household distribution
wiring. This output conforms to the National Electric Code (NEC).
REAR PANEL
High-Speed Cooling Fan.
When the inverter is turned on, the fan automatically operates to cool the internal
temperature of the inverter.
High- Speed
Coolin g Fan
2 Nega tive (−) D C
Input Te rminals
2 Positive (+) DC Inpu t
Terminal s
Ground
Terminal
www.wagan.com
© 2010 Wagan Corporation
All Rights Reser ved
Wagan and wagan.com are trademarks used by Wagan Corporatio n
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