Waeco CoolFreeze CF-50, CoolFreeze CF-25, CoolFreeze CF-18, CoolFreeze CF-40, CoolFreeze CF-80 Instructional & Operating Manual

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Instructional &
Operating Manual
For CoolFreeze™ Series
Portable Refrigerators/Freezers CF-18, CF-25, CF-35, CF-40, CF-50, CF-80, CF-110
WAECO USA • Clinton, CT • www.waecousa.com
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Safety indications in the text are marked with this symbol:
!
• Always be aware that batteries contain corrosive acid and therefore should be treated with extreme care.
SAFETY INSTRUCTIONS
DANGER! Never touch uninsulated cables with bare hands. This applies especially to handling AC cables.
DANGER! When ins operated with power cords, it is necessary that the system is protected by a fuse and an earth leakage protection device.
• Installation of AC in a boat/vehicle should be completed by a qualified technician.
• Always ensure that your refrigerator is disconnected from the battery before using a high-speed battery charger.
• Always ensure that the correct voltage is applied to the refrigerator, the voltage is stated on the refrigerator or cooling unit's data plate.
• Never open the cooling circuit.
talled in a boat, and the device is
GENERAL
APPLICATION AND OPERATIVE RANGE
The coolbox contains compartments with diff zones. The values for inside temperature are related to the middle of the box. Your cooler is designed to refrigerate or freeze food. The unit may also be used for remote purposes. If you wish to refrigerate medicines, first check if the refrigerator’s cooling capacity meets the demands of the respective medicines. The refrigerator is designed to operate in ambient temperatures between 14°—120°F in a maximum air humidity of 90%. The refrigerator can operate continuously at an angle of 30° maximum. All materials which have been used in the manufacture of these appliances are generally recognized as fit for purpose. The refrigerant charge used in the cooling circuit is CFC-free.
INSTALLATION
After unpacking the device check that no parts are missing or the de
vice has not been damaged. Place the cooling device in a dry place that is protected against splashing water. Devices equipped with a AC power pack must not be exposed to wet conditions. Assure that the appliance does not get wet. These units consist of two connections: for the (1) 12/24V DC and (2) 110/240V AC.
erent temperature
• The cooling device is not appropriate for transporting corrosive or solvent-comprising substances.
• Never obstruct vents to the refrigerator’s compressor.
• Defrost the refrigerator on a regular basis.
• Never use hard or sharp instruments to remove ice from the liner.
• Never use abrasive or solvent based materials when cleaning the liner.
• When the refrigerator or cooling device comes to the end of its working life, it should be disposed of by appropriate per­son to ensure that is does not contaminate the environment.
• Do not use any electric appliance inside the cooling compartment.
BATTERY OPERATION
Your cooling device can be operated with 12V or 24V direct volt­age. Prior t on the type plate is in accordance with the battery voltage.
Connect your cooling device as directly as possible to the poles of the battery or to a plug connection with at least 15 A fuse.
Pay attention that the plus-wire is connected on to the positive pole and the minus-one to the negative pole. In order to avoid loss of voltage and thus decrease of performance, the cable should be as short as possible and not interrupted. For this reason, avoid additional switches plugs or feeder boxes.
A fuse is located in the plug of the power cord.
If the connecting cable is too short or does not adhere to require­ments of your model, you will need to purchase a suitable cable or an extension from a WAECO specialized dealer. Determine the required wire gauge by means of the following outline.
o connection, check whether the voltage indication
The unit should not be placed directly adjacent to sources of heat such as heating, gas ovens, hot water, pipes or under the blazing sun. The cooling unit must be installed in such a way that the air warmed up through the condenser can escape without problems.
2 WAECO USA • CF SERIES MANUAL
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NOTE: High-speed battery charges may only be connected
!
!!!
®
to the battery after the cooling device and all other consumables have been disconnected from the battery.
NOT
E: Over-voltage may cause damage to the electronics
of the unit.
The appliance consumes a small amount of idle current. Always disconnect it from the energy source when not in use. Your cooling device is equipped with a reverse polarity protection. It protects your cooling device against reverse polarity and against a short circuit. As a protection for your battery, the cooling device switches off automatically if the voltage is not sufficient. You will find the cut-out/cut-in voltages in the technical data.
battery power is insufficient for supply of the coolbox. If this is the case, check your battery.
TURNING OFF THE UNIT
If you wish to turn off the cooling device for a longer period, r
emove the plug from the AC line or disconnect the cooling device cable from the battery. Clean the cooling device and leave the lid slightly open. The opened lid will prevent the formation of mold.
DEFROSTING
Air humidity can deposit on the evaporator or in the interior of the c
ooling device as frost thus reducing the refrigerating per­formance. Do not use hard or sharp tools to remove the frost. Doing so may damage the plastic or evaporator.
OPERATION FROM HOUSEHOLD CURRENT: AC
CF-18, 25:
If you prefer to operate your CF unit from 110V AC household curr
ent, please use a WAECO AC adapter: MPS-50.
CF-35, 40, 50, 80, 110:
Your refrigerator/fr
eezer is equipped with an integrated multi-voltage power supply (110-240V) and can be connected directly to alternating current. The integrated power supply is equipped with an automatic switchover to AC operation when the unit is connected to household current—although the DC cable is still connected. That is why the socket should be installed close to the unit and be easily accessible. After the security device is active, parts of the equipment still may be under voltage. During the switching process the red LED might blink for a few minutes.
ATTENTION, DANGER!: Never manipulate plugs or switches w
ith wet hands or when your feet are in contact with water! If you operate your cooling device on board a boat by means of shore connection to 110V, it will require the installation of an AC outlet if not already available.
CLEANING
Your cooling devic
e will be delivered clean from the factory—but nonetheless you should clean prior to initial use. Take a cloth which has been slightly moistened with lukewarm water. Pay attention that no water falls into the seals and possibly damages the electronics. Dry off the cooling device with cloth after cleaning. Clean the device periodically or as soon as it is dirty.
ATTENTION: Never use solvents or agen
ts with sand or acid for cleaning the liner. Never use brushes, hard or sharp tools.
TURNING ON THE UNIT
Switch on the coolbox by pres
sing the “ON” button or pushing the slide switch to “high” for operation at a starter battery (or to “low” for the operation at a server battery). The LED near the switch “ON” button is a flashing light and flashes only if the
Allow ample time to defrost the unit. Take out the refrigerate products and store them in another cooling device so that they remain refrigerated. Switch off the unit and leave the lid open. Wipe any condensed water or empty the drip basin.
CHANGING THE LIGHT BULB
In case your coolbox is equipped with an interior light, the light bul
b may be exchanged.
The transparent part of the lamp separates from the housing. Gently pry the transparent light cover off to expose the light bulb. Now you can exchange the bulb and put the lamp back into the housing.
TIPS FOR ENERGY SA
• Mount the refriger
VING
ator in a cool, dry place away from direct
sunlight.
• Always allow food to cool before storing in the refrigerator.
• Defrost your refrigerator periodically or when the liner is covered with thick layer of ice.
• Do not set the thermostat colder than the required temperature.
• Do not leave the lid or the door open any longer than necessary.
• Always ensure that the compressor and condenser are in a well ventilated area.
STANDARDS, DIRECTIVES
These appliances meet the following directives. 72/23/EE
G - Low Voltage Directive 89/336/EEG - EMU directive 95/54/EEG CF Series with automatic
AC/DC operation are UL listed.
WAECO USA • CF SERIES MANUAL 3
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ON OFF
POWER
ERROR
TURBO
COLD
FREEZE
TEMP
1 2 3 4 5 6 7
LOW MED HIGH
EMERGENCY
ON
OFF
OPERATOR CONTROL PANEL FOR: CF-25, CF-35, CF-40, CF-50, CF-80, CF-110
1.) Power Switch. Press for ON or OFF
2.) Power Control LED. Green LED is lit when the
applianc
e is ON. Yellow LED is lit when the preset
temperature is reached.
3.) Error LED. Flashes red in case system is not ready
t
o operate.
4.) Turbo Control LED. Lights yellow to indicate the
turbo mode is switched on.
5.) Turbo Switch. Press for fast cooling. Will switch off when
preset temperature is r
eached. Press to switch off.
CONNECTOR PANEL (EQUIPMENT DEPENDING ON APPLIANCE TYPE)
1.) Socket for AC power
. Not available on CF-18 or CF-25.
2.) Fuse.
6.) Temperature LEDs. Seven LEDs indicate a temperature
ange from +50°F to 0°F.
r
7.) Temperature Switch. Press once to activate next LED.
Hold t
o cycle all available settings.
OPERATOR CONTROL PANEL FOR: CF-18
Temperature control by rotational electronic thermostat. Power LED s
witches from green to yellow when preset temperature is
reached.
3.)
Switch for setting battery voltage. Values according to
specifica
tion table.
4.) Emergency Switch. Should be in “OFF” position for normal
oper
ation. “ON” position keeps cooling function running continuously and bypasses the control panel in case of electronic defect. (not on CF-18)
5.) Socket for DC supply
4 WAECO USA • CF SERIES MANUAL
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CF SERIES • COOLFREEZE™
18"
16"
12"
8.2"
7.5"
14"
13"
7.7"
21.7"
10.2"
16.7"
7.5"
13.8"
11.2"
7.1"
4.8"
SPECIFICATIONS CF-18 CF-25 CF-35 CF-40 CF-50 CF-80 CF-110
CAPACITY .7 Cu. Ft. .9 Cu. Ft. 1.1 Cu. Ft. 1.3 Cu. Ft. 1.7 Cu. Ft. 2.8 Cu. Ft. 3.7 Cu. Ft.
SYSTEM Direct Evaporator
TEMPERATURE +50°F to 0°F
WEIGHT 27 lbs. 26.5 lbs. 33 lbs. 37 lbs. 44 lbs. 62 lbs. 73 lbs.
POWER CONSUMPTION power input x running time per hour
RUNNING TIME PER HOUR Ti = 41°F, Ta = 68°F 9% 11% 12% 13% 10% 25% 30% Ti = 41°F, Ta = 89°F 13% 16% 17% 18% 15% 35% 40%
NOMINAL 12V DC 3.1 A 6.8 A 6.0 A 6.0 A 7.0 A 7.5 A 7.5 A CURRENT 24V DC 1.9 A 3.0 A 3.0 A 3.0 A 3.0 A 3.5 A 3.5 A
110V AC 1.3-0.7 A 1.3 - 0.7 A 1.3 - 0.7 A 1.3 - 0.7 A 1.3 - 0.7 A
MATERIALS Injection molded housing with integrated rollbond evaporator; blow molded lid; PU foam insulation
COMPRESSOR Fully hermetical Danfoss BD35F compressor with control electronics and integrated
low voltage protection for 12V and 24V DC. Dynamic ventilated condenser,
aluminum rollbond evaporator, electronics reverse polarity protection, adjustable electronic thermostat
BATTERY CONTROLLER
CUT OUT VOLTAGE 12V 24V
CUT IN VOLTAGE 12V 24V
The coolbox is equipped with a battery controller cutting the compressor in or out in order to protect
the battery and the compressor.
low high
10.4 11.5
22.1 24.0
low high
11.5 12.5
23.6 25.4
low med high
10.4 11.0 12.0
24.6 23.3 25.0
low med high
11.2 1.0 12.9
23.0 24.5 26.3
CF-18 CF-25
WAECO USA • CF SERIES MANUAL 5
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CF-35
17"
12"
13.6"
4.9"
12.6"
5.9"
4.6"
22.8"
14"
10.6"
15.1"
17"
12"
4.6"
7.8"
14.7"
22.8" 14"
10.6"
17.5"
24.8" 14"
13.8"
10.6"
5"
9.4"
16.1"
19"
31"
5.5"
5"
19.7"
14"
20"
18"
15.7"
31"
18.3"
19.7"
19.6"
15.7"
22"
CF-40
CF-50
CF-110
CF-80
WAECO USA LIMITED WARRANTY
WAECO USA, Inc. warrants its products to be free
ects in materials and workmanship for the
of def periods specified below subject to the specified conditions and limitations.
What WAECO Will Do:
Repair or replace (choice of remedy at Company's discretion) goods or parts that prove to be defective in materials or workmanship after examination by a factory representative or authorized service dealer.
How long Coverage Lasts: COMPRESSOR PRODUCT
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Labor:
WAECO will pay for necessary labor from an authorized service agent for one year from date of purchase or third party installa­tion. For OEM factory installed products the duration is one year from the date of purchase of the vehicle (vessel).
IMPORTANT INFORMATION • LIMITED WARRANTY
Parts:
WAECO will pay for necessary parts for two years from the date of purchase or third partyin­stallation. For OEM factory installed products the duration is two years from the date of purchase of the vehicle (vessel).
What is Not Covered:
1. Damage
s due to accident, misuse, abuse, nor­mal wear, improper installation, lack of rea­sonable and necessary maintenance, trans­portation, corrosion, tampering, improper repair, unusual physical or electrical stress or recharging of the coolant.
2. Electric light bulbs or replaceable fuses.
3. Failures due to use of the products in applications for which they are not intended.
4. Warranty coverage following unauthorized service.
5. Warranty coverage following transfer of ownership.
How State Law Relates to this Warranty:
This warranty gives you specific legal rights, and you also hav
e other rights, which vary from State
to State.
THERE ARE NO OTHER WARRANTIES OF MERCHANTABILITY, FITNESS FOR PURPOSE OR ANY OTHER KIND. ANY EXPRESSED OR IMPLIED ARE HEREBY DISCLAIMED AND EXCLUDED. THE COMPANY SHALL NOT BE LIABLE FOR CONSEQUEN­TIAL DAMAGES TO YACHTS, EQUIPMENT OR OTHER PROPERTY OR PERSONS DUE TO ANY FAILURE OF WAECO USA PRODUCTS. THIS WARRANTY IS EXPRESSLY PROVIDED IN LIEU OF ALL OTHER WARRANTIES EITHER EXPRESSED OR IMPLIED.
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