Wadkin Ultracare DR Instruction Manual
At
the Cutting Edge
of
Industry
DR
BAND SAWING MACHINES
( 30" & 36" )
INSTRUCTION MANUAL No.823
FACSIMILE
OF
ORIGINAL
WADKIN
OPERATING
& MAINTENANCE MANUAL
BAND
SAViJ1NG
Iv'lliCHINES~
PRINCIP
AL
DIMENSIONS AND
CAPACITIES
:
~
English
Diameter
of
wheels
.... , ...........
,
Width
of
wheels, , .............
0
••••
Maximum
width
of
saw
which
can
be
used
..............
0 • • • • • 1
~.f!
Ma.xirnum
length
of
saw
....
0
••••••••
1F{'0?7
Minimum
length
of
saw
.............
1610"
Depth
of
cut
under
saw
guide
..
, . . . . .
II
Max:lr.llum
width
of
material
accommodated
on
the
left
right,
'!'
Metric
762
mm
44
mm
38mm
5182 ml11.
4877
mm
356
mm
711
m!11
81:i
111Krl
z;:
8
English
mm
EL~L
Metric
914
ml1l
51
fin'].
'14
mm
6096
J(n:m
57~n
mm
470
mm
5
Two
lubrication
points
"A".
Oil
raising
screw
and
slides
every
week
Counterbalanced
saw
guides
Oil
saw
guide weekly
'"d
Degrees
scale
~
CD
t-:I
Lock
for
canting
movement
of
table
Two
lubrication
l'vuu
.... -__
_
"A" on
bottom
pulley
spindle
for
built
in
motor.
Dustoutlet
__
_
For
lubricants
see
page
6.
Fig.
1
Spring
controlling
saw
tension.
Lock
for
tracking
mechanism.
Handwheel
for
tracking
saw
in
centre
of
saw
pulleys.
___
Handwheel
tensioning
saw
to
reading
on
tension
scale.
Stop to
register
table
level.
Handbrake
For
adjustment
of
brake
see
page
6.
!SOL.A.'TKNG
SW!TCH
~PUE.O
TO
Sf'.ECJAL
QROER
PNL~
____ , ________ ~ ____
~
~AINS
ENTR~'rO----~4-----~~
!SO!...ATOR.
lNCOMING
Cd,\!'!lL~e:
WHEN
!§_SH
••
,A:-r3~TCH
IS
NO'!'
,",fTr.J:~
4-
~-
HOLf.S
rOl't.
o/sOt;"}--
CJI\.. fJOL..TS.
Fig.
2
I
/
'"
---;,,-/--t-
--
14"(§56)MAXIMUM
yo
UNDERSJO.E
OF
SAW
GUJDE,.
-
7-
:,,~
~~
~'I\I
C>
!
@}
~ru
iilGH
SPEE,Q
BANDSAW.
TYJ?E
3Q'I,ORl:\',
Wf1Ji
lSWL.T
AN
I1.~R.
D2l"-j~NSmNS
IN
F~J::'L
U',!CIi~&
,Ml~L..tM,I!,T.f:Ic;,§!~
Page
3
1
I
J>OCA
,INO
=CH
.•
J
START
III
STO!"
PUSH
BUTTON.
SUI"l"!..nH~
TO
5l"EC!.A,!".
.----
___
-.....
ORDIZl'\
,ON
i_V.
"-
~c;,--:
-~---~---
I ,
MAINS
ENTFW
~ro'
lSOI_ATO!'!.,
Fig.
I A I
t
__
-r-.l
I"
IBYe
(410)
I''IAK
T.£
UNDEFl.SlDE
OF
SAW
GUIDE.
T/
7
i'11!..!..iMETi'i.E5.
~
-
,-
"""
Page
4
INST
LLATION
The
ma.chine
is
despatched
from
the
'Works
wi
all
bright
surfaces
greased
This
protective
covering
must
removed
applying
a
cloth
damped
in
FOUNDATION.
:Foundation
bolts
are
not
supplied
with
the
machine
unless
specially
ordered.
If
the
InHl
floor
consists
of
4"
(102
mm)
to
6"
(152
mm)
solid
concrete
no
special
foundation
is
requiredo
"Rag"
type
holding
down
bolts
may
be
used.
Make
6"
(152
mm)
to
8"
(203
mm)
square
holes
the
concrete
and
place
the
machine
in
position.
After
carefully
levelling
grout
with
liquid
cement.
It
is
advisable
to
re~level
the
machine
again
after
the
cement
has
set
when
the
bolts
should
be
tightened
in
order
to
prevent
distortion
of
the
main
frame.
WIRING.
For
detailed
wiring
instructions
see
wiring
diagram
on
page
18.
DUST
EXTRACTION.
The
30"
machine
has a built
in
chute
with
a
41V
(102
mm) x 6"
(152
mm)
rectangular
exhaust
outlet.
The
36"
machine
has a built
in
chute
with a 4"
(102
mm)
x 6il! (165
mm)
rectangular
exhaust
outlet.
BALL
BEARING
LIST
Makers
Number
Size
Number
Where
used
on
Machine
~-l
Bore
OlD
Width
Per
Machine
SKF.
RM12
1~"
3~n
15/16
11
2
Top
saw
pulley
)
For
30"
and
I
SKF.
RM13
1.
5/8"
4"
15/16" 1
Front
end
of
motor):3 I Type
DRA I
SKF
..
RL11
L
3/8
il
3"
It/16
H
I
1
Rear
end
of
motor
)machiues
I
SKF.
RLS. 9
lot/8Y!
2.!1!
5/8"
1 Saw
guide
)direct
motor
""2
)driven.
I
SKF.
RM12
1~V1
3t"
15/16"
3 2 ·-Top
saw
pulley ) For
30
IV
and
I-Bottom
saw
)36"
Type
DRV
SKF.
RM13
1.
5/8"
4"
15/16"
pulley
end
)machines,
1
Rear
end
bottom
)drive
by
vee
saw
pulley
)01'
flat
belL
SKF.
RLS9
1. 1/8!!
?,.!!1
5/8"
1 Saw
guide
)
""'2
NOTE~
Spare
bearings
for
the
motor
driving
the
D.
R.
V.
type
of
machine
will
vary
according
to
the
type
of
motor
in
use.
When
ordering
replacement
motor
bearings
please
state
type
of
motor,
Page
5
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