Wadkin CK90 Instruction Manual

CK90

www.DaltonsWadkin.com

HIGHSPEED

CROSS-CUT

INSTRUCTIO

N MANUAL

No 30331

SAW

1

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CK90

www.DaltonsWadkin.com

HIGHSPEED

CROSS-CUT

MIC

No

T

EST

No

IN

STRUCT

ION l\lA!'<UAL

SAW

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MANUFACTURERS E.C. DECLARATION

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OF CONFORMITY

The followi Third

Schedule

and Amendment No. COMPANY

Wadkin Ultracare Green Lane Road Leicester LE54PF

RESPONSIBLE PERSON Mr J P Smith MACHINE DESCRIPTION

TYPE

ng

machine has undergone ·Conformity Assessment· and has undergone

Party Examination by a Notified Body

lV

of

the Supply of Machinery (Safety) Regulations 1992

2063

LimHed

(Oi

rector

)

in

accordance with:-

High Speed Cross-Cur Saw

MODEL

DIRECTIVES COMPLIED WITH Supply of

Amendment Draught ISO 9001 Part 1

Machine

Proposal CEN{TC 142

No.

2063 1994

ry

(Safety) Regulations 1992

CK90

NOTIFIED BODY Ll

oyds Register

Lloyds Register House

Wellesley Road

29 Croydon,

CAO

2AJ

EC951000011

www.DaltonsWadkin.com

is

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our

It the

design would remind performance going fl1e

latest and

policy

ana

to

pressl it

deve

suppliers

PREFACE

IMPORTANT

and

that

of

our

suppliers

capac

our

data contained herein are

opments

may

ity

of

customers

is

possible

to enhance p

vary

from

our

products.

that

those

while

due

erf

illus

to

constantly

With

the

dimensions

correct

to

the

incorporation

ormance,

trated.

this

in

mind

at the time

dimensions

review

we

and

of of

This is

certa in shown

machine,

manual

shown

guards,

on

Fai

lure

is

written

to

illustrate

safety devices

particular

correctly

to comp'ly

as a general

the mam features.

and

illustrations

set and

with

invalidate the

work

ing

instructions

guarantee

guide.

For

machine

but

MUST

before

in

this

A typical machine

reason

parts

be

operating

manual may

of

may

fixed

clarity

not

to

be

the

www.DaltonsWadkin.com

BE

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CAREFUL

THIS

MACHINE

IF

IMPROPERLY

Always use guards.

Keep clear until rotation has ceased.

Always

and

Read instruction manual before

in

accordance with good practice.

operating

ManulaCluredby:·

CAN

operate as

Of

maintaining machine.

BE

WADKIN PLC

Green

Leicester

LE54

England

DANGEROUS

USED

instructed

ins talling

Lane

Road

PF

phone

tax

no

;-0116 2769111

:-01162742310

CE

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I

www.DaltonsWadkin.com

,

HEALTH AND SAFETY

n..,

CE

ma'"

on

tl1l:1

........:t>I

.... oig,,;!ie$

EC

deC

laration

indicating

lhal

accordance with

Sa1ety R&q.Iire<nenls

MacfIinI!ry (Solely)

Th

e 'requirements

machinery' in t

Regulations

satisfi

es

the

sa

lely

requ

maMaclure

r,uateh

the compIele

by

<;.iipabIe

or

its de$ign

01

safelY.

Persons

ur>de Equi

these duties

!)u

irnpIi(;.;Itions REGUlATION

Every

otqUipmern is

tie

or

In

,~~

and

which which

any ackitiooal risk

work

Every

equipmefll

Which,

su~able

In

any respect which • Is reasonably fore

will

who

. t

he

pmen

t Ae oulatlo

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~able

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seleCli"ll

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employe'

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the

machine

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lor

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Ger.eral Requi

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on

ly that

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mell

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but also that

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the regulations.

5

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1992',

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regulation 6 .

,egula tion 8 - information

r~ula:ion

111

018 :.

Atlefllion

W oodworI<rIg Machines AegulaHons

.....

hif;tI

are

Machinery (S;oI.ly)

Regulation

AeQJlalion. ,

Wll

ilst Ine pr

ulety

have

and B of

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lupplemeflled Ma

nagement

Regulations 1992, One reQUirements

correctly all employe r

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ile

instructions t

use

the

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the

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......

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maochine

Pe a shon hear

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IMPORTANT

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SAFETY PROCEDURES AND CONSIDERATIONS

To eflsure sa fe workiflg condition

01

operation instructions give n within this of !he machine and the safety aspects to be observed.

Note:

- Persons under the age of 18 years

POINTS TO NOTE BEFORE OPERATING

A)

OPERA

, }

You have r and have bee n checked out

2)

The machine is supplied with operated unless the sa

3)

CuttersJblades are the correct t conditions, rotate in the correct direction of cut, are sharp and

4) Loose clothing is either removed

removed.

5} Adequa

6)

All dust adequately.

this machine must ensure lhat they read and futly understand

during the course of training under the supervis ion of a trained operator.

TION OF THE MACHINE.

ead

and understand the operation and safety aspects of the machine

te

working space and lighting is provided,

e~tracti

on

equipment is switched on, properly adjust

s,

persons operating and assistiflg with the

manLJal

fe

guardings are in position and are functiona

and have received

mLJst

not operate the mach ine el(Cept

OR

by a qualilied supervisor.

lull sale guarding. The machine shall not be

ype,

suitable for the machine and working

or

securely fastened back and jewellery

sLJfficie

ASSISTt

nt

training in Ihe

NG

WITH

l.

correctly fitted.

ed

and worki

the.

LJse

THE

ng

7)

The machine is securely i

maflual

The machine should only

8)

and particle

).

technological Characteristics similar to wood, and f

removal process

is

nst

alled (refer to installation section withifl this

be

used

lor

cutting wood or materials with physical

or

which the chip or

simila

r.

8)

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DURING

Wear suitable protective dothing e.g, approved eye protection. ear defenders

I )

and dust masks. Gloves St

2)

3)

')

op

making adjustmen ts, cleaning or carrying Ke

ep

not

allow the floor around the machine

Stop potential malfunction or operator hazard. machine

MACHININ

the machi

the floor area around lhe machine clean and free

t

he

machine and report immediately to a person in authority any actual or

unless qualified or

G:·

shal

l be worn when handli

ne

using the emergency stop or at Iha mains isolator before

ou

t maintenance.

to

be come

00

eu1l"1orised

to do so.

not

ng

sharp edge saws.

from

sl

ippery.

at1empt

10

repair or

wood reluse. Do

reC1ity

lhe

The operator must

')

Never by·pass inlerfocks.

6)

A push

7)

workpiece past the cuning

WARNIN

Failure to observe corree! opere!in\! procedures prior to

lhis machine can result in severe

DO NOT attempl

hat

t

st

ick or hand

G:-

reduces your alertness.

nol leave the machine running whitst unauended.

ted

pUSh

block must

bl

ade

.

in)Ury.

10

operale the machine while under the innuance of anything

be

used to t

eed

the trailing edge of a

and

during operation

01

CONTENTS

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SECTION 1 GENERA L INFORMATION

General Description

Foundalion and Machine Dimensions NO

ise Emission Values

Machine crileria Machine

Tooling cri teria Operator Working Slations 1 Machine Specilications 1 Electrical Wiring Oiagrams 1

SECTION 2

SECTION 3

UNL OADING, UNPACKING, AND INST Unloading

Unpacki Cleaning Location and loundation Machine re-assembly Supplies and Services

OPERATING INSTRUCTIONS

ng

Electrical supply Exhaust connections

COiling

Page

1-1 1-1

1-' 1

-'

1

crileria

ALLATION

-,

1-'

-3

-5

-7

'-I

'-I ''-

,-,

'-3

I I

SECTION 4

Salelyand

Machine Controls Typical Machi Trim Stop Adjustmenl 3-4

MAIN Scheduled Mainlenance

Te

nsioninglAeplacing Motor Orive Belts TensioninglAeplacmg Saw Spindle Drive Belts Air Filler and Lubricalor Maintenance Changing Saw Blades Approved Lubricants ' -5

Safety Oevices

ne

TE

NANCE

Before operating the machine During machining

Operation Cycle

week.l~

Month y Yearly

Two yearly

3-1

3-1 3-'

3-3

4

-1 4-1 4

-1 4-1 4-1

4

-'

4-' 4-'

4-3

SECTION 5

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ILLUSTRATED PARTS LIST

Main Body Assembly

and Spindle Assembly

Drive Top Clamp Assembly

Stop Assembly

Trim

Saw Clamp Assembly OuUeed Tab le Assembly

Pneumatic Assembly

5-3

~5

5-7

5-'

5,1 t

5· 13 5·15

SECTI

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ON

1 GENERAL INFORMATION

General De The CK machine is " high speed cross

cut saw capable sections Timber may be manually or machi fed into the saw. To ensure the

hs

lengt options are availabl automatic stop systems as

manual the correct cut setting Ihe top guard clamp is automatically lowered down as part ho

lds the timber whilst the saw is cutting. When the operating sequence is finiShed the clamp is for

Ihe timber to

cut position.

script

up

to 305mm x 100mm.

of material are cut a variety

and

at the operating sequence and

,..--f j

---

~U

ion

01 cutting limber

cor

rect

e.

These include

we

ll as

pneumatic stops. Once

re

leased ready

be

moved to the next

,

4985

;

480

,

11

, I

, 1

1,

I ,

tJ.:::,--

/"

,

11

"

1 '

• I

,"

6

0

N N

ne

of

al

IfOlES

,

The supplied in ei

hand version. The has the saw blade and outfeed roller table to Ihe left

viewed from bei handed machi ne thi

illustralion

although this tables

maned

O

I~

..

ETER

CK90 crosscut saw may

the, a right hand

lel! hand version

of

Ihe machine when

Ihe front, with timber

ng

feed from the right. A righl

is the mirror image

S.

The working area indicated in the

is

for the standard machine

may

alter if optional roller

are

titled and the machine is Slill

by a singlo person.

'6

D'RECTION

ll""ERFE.O

or

be

teft

of

OF

FIG 1

FOUNOATION PLAN

OF

A

LE

FT

HAND MACH I

NE

NOISE EMISSION

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The figures quoted in the

emission chart are emissi are not necessarily safe worki

levels. Whilst there

emission this cannot determine wheth precautions are required

safe Factors th

of exposure to the work fo the duration of exposure. the characteristi sources of noise etc i.e the number machines and other adjacent processes. exposure levels can valy from country

10

country.

Emission the user at the machine to make a better evaluation of the risk'.

chine

Ma The mac hine was free standi

co ncrete floor. mounted on any vibration dampening.

A flexible pipe connected the machine

to the dust There was machine.

levels and exposure l

workin

g levels.

at

influence the actual level

cs

levels, however will enable

criteria

extraction.

no

VALUES

nO

ise

on

levels and

ng

is

a correlation between

evels.

be

used

er

of t

he

Also the permIssible

no\ bolted down and not

enclosure around the

reliab

ly to

or not further

\0

achieve

rce include

work

'hazard and

ng

fOam,

01

on a

Mac

hine

culling

The mach

main saw rOlating saw blade had and a culling width

Feed

Mal

erial Material Moislu

T

imber

Timber hieght:-

Tooling The CK90 crosscut saw

designed dr

ameler saw blades suilable

30mm spindle. The saw must have a 'pin hole' drive

location. The saw speed is fixed

ine was fitted with a 500mm

rat

e:-

criteria

:-

re

contenl:- 8-14%

width;-

crileria

10

criteria

al

2200 R.P.M. The

72

carbide tipped teeth

at

4mm.

4-8 Mlmin

Softwood mediu m

grade

200mm

75mm

has

been

accep t

on

ly 500

10

fit on a

at

2200 R.P.M.

mm

91.63

80

.11

I

98.86

87.34

Only \oolS made in conformity to

www.DaltonsWadkin.com

EN847·1 shall be used

machine. It

should also be noted that H.S.S

saw blades may

law

in

certain

operator should ascerta

position on this poin

be

countries and

t.

pro

hibited by

in

on

pr

the

th

e

f iG APPROXIMATE WORKING AREA

F

OR

A LEFT HAND M.ocHINE

U~iOQ

www.DaltonsWadkin.com

Eulr

2OO!Im

Stroke

Wadkin CK90 Instruction Manual

Specifications and Main Features

Frequently Asked Questions

User Manual