All rights, including copying and distribution rights, are reserved.
This publication may be photocopied by the original purchaser of the
machine. Any other type of reproduction is prohibited without express
written permission from Wacker Neuson Production Americas LLC.
Any type of reproduction or distribution not authorized by Wacker
Neuson Production Americas LLC represents an infringement of valid
copyrights. Violators will be prosecuted.
Trademarks
Manufacturer
Original instructions
All trademarks referenced in this manual are the property of their
respective owners.
This Operator’s Manual presents the original instructions. The original
language of this Operator’s Manual is American English.
LTN 6L-VForeword
Foreword
SAVE THESE INSTRUCTIONS—This manual contains important instructions for
the machine models below. These instructions have been written expressly by
Wacker Neuson Production Americas LLC and must be followed during installation,
operation, and maintenance of the machines.
A nameplate listing the model number, item number, revision number, and serial
number is attached to this machine. The location of the nameplate is shown above.
For future reference, record the serial number in the space provided below. You will
need the serial number when requesting parts or service for this machine.
Serial Number:
From this point forward in this documentation, Wacker Neuson Production
Americas LLC will be referred to as Wacker Neuson.
Keep a copy of the Operator’s Manual with the machine at all times.
Use the separate Parts Book supplied with the machine to order replacement
parts.
If you are missing any of these documents, please contact Wacker Neuson to
order a replacement or visit www.wackerneuson.com.
When ordering parts or requesting service information, be prepared to provide
the machine model number, item number, revision number, and serial number.
This manual provides information and procedures to safely operate and main-
tain the above Wacker Neuson model(s). For your own safety and to reduce the
risk of injury, carefully read, understand, and observe all instructions described
in this manual.
wc_tx003091gb.fm3
ForewordLTN 6L-V
Wacker Neuson expressly reserves the right to make technical modifications,
even without notice, which improve the performance or safety standards of its
machines.
The information contained in this manual is based on machines manufactured
up until the time of publication. Wacker Neuson reserves the right to change
any portion of this information without notice.
The illustrations, parts, and procedures in this manual refer to Wacker Neuson
factory-installed components. Your machine may vary depending on the
requirements of your specific region.
Manufacturer’s
approval
This manual contains references to approved parts, attachments, and
modifications. The following definitions apply:
Approved parts or attachments are those either manufactured or provided by
Wacker Neuson.
Approved modifications are those performed by an authorized Wacker Neu-
son service center according to written instructions published by Wacker Neuson.
Unapproved parts, attachments, and modifications are those that do not
meet the approved criteria.
Unapproved parts, attachments, or modifications may have the following
consequences:
Serious injury hazards to the operator and persons in the work area
Permanent damage to the machine which will not be covered under warranty
Contact your Wacker Neuson dealer immediately if you have questions about
approved or unapproved parts, attachments, or modifications.
4 wc_tx003091gb.fm
LTN 6L-V
Table of Contents
Foreword 3
1Safety Information 7
1.1Signal Words Used in this Manual ....................................................... 7
1.2Machine Description and Intended Use ............................................... 8
1.3Safety Guidelines for Operating the Machine ....................................... 9
This manual contains DANGER, WARNING, CAUTION, NOTICE, and NOTE
signal words which must be followed to reduce the possibility of personal injury,
damage to the equipment, or improper service.
This is the safety alert symbol. It is used to alert you to potential personal hazards.
f Obey all safety messages that follow this symbol.
DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in death
or serious injury.
f To avoid death or serious injury from this type of hazard, obey all safety
messages that follow this signal word.
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in
death or serious injury.
f To avoid possible death or serious injury from this type of hazard, obey all safety
messages that follow this signal word.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in
minor or moderate injury.
f To avoid possible minor or moderate injury from this type of hazard, obey all
safety messages that follow this signal word.
NOTICE: Used without the safety alert symbol, NOTICE indicates a situation
which, if not avoided, could result in property damage.
Note: A Note contains additional information important to a procedure.
wc_si000700gb.fm
7
Safety InformationLTN 6L-V
1.2Machine Description and Intended Use
Machine
description
Intended use
This machine is a mobile, trailer-mounted light tower. The Wacker Neuson Light
Tower consists of a trailer with a cabinet containing a diesel engine, a fuel tank, a
control panel, and an electric alternator. A telescoping tower with four metal halide
lights is vertically mounted to the top of the machine. A hydraulic cylinder,
combined with a cable and pulley system, raises and lowers the telescoping tower.
As the engine runs, the generator converts mechanical energy into electric power.
The metal halide lights run off this power. Receptacle(s) are also provided to power
auxiliary loads. The operator uses the control panel to operate and monitor the
machine.
This machine is intended for the illumination of outdoor areas. This machine is also
intended for the purpose of supplying electrical power to connected loads. Refer to
the machine specifications for the output voltage and frequency, and for the
maximum output power limit of this Light Tower.
This machine has been designed and built strictly for the intended use described
above. Using the machine for any other purpose could permanently damage the
machine or seriously injure the operator or other persons in the area. Machine
damage caused by misuse is not covered under warranty. The following are some
examples of misuse:
Connecting a load that has voltage and frequency requirements that are
incompatible with the machine output
Overloading the machine with a device that draws excessive power during
either continuous running or startup
Operating the machine in a manner that is inconsistent with all federal, state,
and local codes and regulations
Using the machine as a ladder, support, or work surface
Using the machine to carry or transport passengers or equipment
Using the machine as a hoist, or hanging items from the tower
Operating the machine outside of factory specifications
Operating the machine in a manner inconsistent with all warnings found on the
machine and in the Operator’s Manual
This machine has been designed and built in accordance with the latest global
safety standards. It has been carefully engineered to eliminate hazards as far as
practicable and to increase operator safety through protective guards and labeling.
However, some risks may remain even after protective measures have been taken.
They are called residual risks. On this machine, they may include exposure to:
Heat, noise, exhaust, and carbon monoxide from the engine
Heat from the lights
Ultraviolet radiation from the lights
Fire hazards from improper refueling techniques
Fuel and its fumes
Electric shock and arc flash
Personal injury from improper lifting the trailer tongue
8
wc_si000700gb.fm
LTN 6L-VSafety Information
Glare from lights (lights may blind drivers of nearby motor vehicles if the lights
are incorrectly positioned)
Typical hazards related to towing a trailer on roads and highways
To protect yourself and others, make sure you thoroughly read and understand the
safety information presented in this manual before operating the machine.
1.3Safety Guidelines for Operating the Machine
Operator
training
Operator
qualifications
Before operating the machine:
Read and understand the operating instructions contained in all manuals
delivered with the machine.
Familiarize yourself with the location and proper use of all controls and safety
devices.
Contact Wacker Neuson for additional training if necessary.
When operating this machine:
Do not allow improperly trained people to operate the machine. People
operating the machine must be familiar with the potential risks and hazards
associated with it.
Only trained personnel are permitted to start, operate, and shut down the machine.
They also must meet the following qualifications:
have received instruction on how to properly use the machine
are familiar with required safety devices
The machine must not be accessed or operated by:
children
people impaired by alcohol or drugs
Application
area
Be aware of the application area.
Keep unauthorized personnel, children, and pets away from the machine.
Remain aware of changing positions and the movement of other equipment and
personnel in the application area/job site.
Be aware of the application area.
Do not operate the machine in areas that contain flammable objects, fuels, or
products that produce flammable vapors.
Safety
devices,
controls, and
attachments
Only operate the machine when:
All safety devices and guards are in place and in working order.
All controls operate correctly.
The machine is set up correctly according to the instructions in the Operator’s
Manual.
The machine is clean.
The machine’s labels are legible.
wc_si000700gb.fm
9
Safety InformationLTN 6L-V
To ensure safe operation of the machine:
Do not operate the machine if any safety devices or guards are missing or
inoperative.
Do not modify or defeat the safety devices.
Only use accessories or attachments that are approved by Wacker Neuson.
Safe
operating
practices
Personal
Protective
Equipment
(PPE)
Before
Starting
When operating this machine:
Remain aware of the machine’s moving parts. Keep hands, feet, and loose
clothing away from the machine’s moving parts.
When operating this machine:
Do not operate a machine in need of repair.
Wear the following Personal Protective Equipment (PPE) while operating this
machine:
Close-fitting work clothes that do not hinder movement
Safety glasses with side shields
Hearing protection
Safety-toed footwear
Be sure the machine is on a firm, level surface and will not tip, roll, slide, or fall
while operating.
Never connect machine to other power sources, such as supply mains of power
companies.
Never use the machine if the insulation on the electrical cord is cut or worn
through.
Never raise the tower or operate the machine in high winds.
The tower extends up to 8.7 m (28.54 ft.). Make sure the area above the trailer
is open and clear of overhead wires and obstructions.
Operation
Keep the area under and around the lights clear of people while raising and
lowering the tower.
Do not move the Light Tower while it is operating.
After Use
Stop the engine when the machine is not being operated.
Close the fuel valve on engines equipped with one when machine is not being
operated.
Ensure that the machine will not tip over, roll, slide, or fall when not being
operated.
Store the machine properly when it is not being used. The machine should be
stored in a clean, dry location out of the reach of children.
Lower the tower when not in use, or if high winds or electrical storms are
expected in the area.
The lamps become extremely hot in use! Allow the lamp and fixture to cool
10–15 minutes before handling.
10
wc_si000700gb.fm
LTN 6L-VSafety Information
1.4Lamp Safety
Description
The lamps provided with your Light Tower are electric discharge lamps. They are
designed for use with metal halide ballasts only, and require time to reach full
brightness on initial startup and after a power interruption. These lamps comply
with FDA regulation performance standards 21 CFR 1040-30.
WARNING
Personal injury hazard. Broken or punctured lamps can cause serious skin burns
and eye inflammation from shortwave ultraviolet radiation.
" Do not operate the Light Tower if a lamp is damaged.
f Replace damaged lamps immediately.
Operating
safety
Replace damaged lamps according to the instructions in section Removing /
Replacing Lamps.
Alternative lamps that automatically extinguish when the outer envelope is
broken or punctured are commercially available.
1.5Hydraulic Fluid Safety
WARNING
Possibility of severe injury. Hydraulic fluid is under high pressure and becomes very
hot during operation.
f To avoid injury, obey the safety instructions listed below.
Safety
instructions
Inspect the hydraulic system thoroughly before operating the machine.
Do not touch hydraulic fluid or hydraulic components while the machine is
operating. Wait until the machine is cool.
Before disconnecting hydraulic fittings or hoses, ensure that all pressure has
been bled from the circuit. Set all controls in neutral, turn engine off, and allow
the fluids to cool before loosening hydraulic fittings or attaching test gauges.
Hydraulic fluid escaping under high pressure may penetrate the skin, cause
burns, blind, or cause other serious injuries or infections. Contact a physician
immediately for treatment if your skin has been penetrated by hydraulic fluid,
even if the wound seems minor.
Fluid leaks from small holes are often practically invisible. Do not use your bare
hands to check for leaks. Check for leaks using a piece of cardboard or wood.
Hydraulic fluid is extremely flammable. Stop the engine immediately if a
hydraulic leak is detected.
After servicing the hydraulics, make sure all components are reconnected to the
proper fittings. Failure to do so may result in damage to the machine and/or
injury to a person on or near the machine.
1.6Service Safety
wc_si000700gb.fm
11
Safety InformationLTN 6L-V
Service
training
Precautions
Before servicing or maintaining the machine:
Read and understand the instructions contained in all manuals delivered with
the machine.
Familiarize yourself with the location and proper use of all controls and safety
devices.
Only trained personnel shall troubleshoot or repair problems occurring with the
machine.
Contact Wacker Neuson for additional training if necessary.
When servicing or maintaining this machine:
Do not allow improperly trained people to service or maintain the machine.
Personnel servicing or maintaining the machine must be familiar with the
associated potential risks and hazards.
Follow the precautions below when servicing or maintaining the machine.
Read and understand the service procedures before performing any service to
the machine.
All adjustments and repairs must be completed before operating the machine.
Do not operate the machine with a known problem or deficiency.
All repairs and adjustments shall be completed by a qualified technician.
Turn off the machine before performing maintenance or making repairs.
Remain aware of the machine’s moving parts. Keep hands, feet, and loose
clothing away from the machine’s moving parts.
Re-install the safety devices and guards after repair and maintenance
procedures are complete.
Machine
modifications
Replacing
parts and
labels
When servicing or maintaining the machine:
Use only accessories/attachments that are approved by Wacker Neuson.
When servicing or maintaining the machine:
Do not defeat safety devices.
Do not modify the machine without the express written approval of Wacker
Neuson.
Replace worn or damaged components.
Replace all missing and hard-to-read labels.
When replacing electrical components, use components that are identical in
rating and performance to the original components.
When replacement parts are required for this machine, use only Wacker
Neuson replacement parts or those parts equivalent to the original in all types of
specifications, such as physical dimensions, type, strength, and material.
12
wc_si000700gb.fm
LTN 6L-VSafety Information
Cleaning
Personal
Protective
Equipment
(PPE)
When cleaning and servicing the machine:
Keep the machine clean and free of debris such as leaves, paper, cartons, etc.
Keep the labels legible.
When cleaning the machine:
Do not clean the machine while it is running.
Never use gasoline or other types of fuels or flammable solvents to clean the
machine. Fumes from fuels and solvents can become explosive.
Wear the following Personal Protective Equipment (PPE) while servicing or
maintaining this machine:
Close-fitting work clothes that do not hinder movement
Safety glasses with side shields
Hearing protection
Safety-toed footwear
In addition, before servicing or maintaining the machine:
Tie back long hair.
Remove all jewelry (including rings).
Before servicing the Light Tower, make sure the engine start switch is turned to
the OFF position, the circuit breakers are open (off), and the negative terminal
on battery is disconnected. Do not perform even routine service (oil/filter
changes, cleaning, etc.) unless all electrical components are shut down.
Always turn off light circuit breakers and shut down engine before disconnecting
light fixtures or changing light bulbs.
wc_si000700gb.fm
13
Safety InformationLTN 6L-V
1.7Operator Safety while Using Internal Combustion Engines
WARNING
Internal combustion engines present special hazards during operation and fueling.
Failure to follow the warnings and safety standards could result in severe injury or
death.
f Read and follow the warning instructions in the engine owner’s manual and the
safety guidelines below.
DANGER
Exhaust gas from the engine contains carbon monoxide, a deadly poison.
Exposure to carbon monoxide can kill you in minutes.
f NEVER operate the machine inside an enclosed area, such as a tunnel, unless
adequate ventilation is provided through such items as exhaust fans or hoses.
Operating
safety
Refueling
safety
When running the engine:
Keep the area around exhaust pipe free of flammable materials.
Check the fuel lines and the fuel tank for leaks and cracks before starting the
engine. Do not run the machine if fuel leaks are present or the fuel lines are
loose.
When running the engine:
Do not smoke while operating the machine.
Do not run the engine near sparks or open flames.
Do not touch the engine or muffler while the engine is running or immediately
after it has been turned off.
Do not operate a machine when its fuel cap is loose or missing.
Do not start the engine if fuel has spilled or a fuel odor is present. Move the
machine away from the spill and wipe the machine dry before starting.
When refueling the engine:
Clean up any spilled fuel immediately.
Refill the fuel tank in a well-ventilated area.
Replace the fuel tank cap after refueling.
Use suitable tools for refueling (for example, a fuel hose or funnel).
When refueling the engine:
Do not smoke.
Do not refuel a hot or running engine.
Do not refuel the engine near sparks or open flames.
14
wc_si000700gb.fm
LTN 6L-VSafety Information
1.8Safety Guidelines for Lifting and Transporting the Machine
When lifting the machine:
Make sure slings, chains, hooks, ramps, jacks, forklifts, cranes, hoists, and any
other type of lifting device used is attached securely and has enough weightbearing capacity to lift or hold the machine safely. See section Technical Data
for machine weight.
Remain aware of the location of other people when lifting the machine.
Only use the lifting points and tie-downs described in the Operator’s Manual.
Make sure the transporting vehicle has sufficient load capacity and platform size
to safely transport the machine.
To reduce the possibility of injury:
Do not stand under the machine while it is being lifted or moved.
Do not get onto the machine while it is being lifted or moved.
1.9Radiation Compliance
This machine meets the radio interference radiated emission requirements of
European Standard EN 13309 for Construction Machinery.
The lamps provided with this machine are electric discharge lamps. They are
designed for use with metal halide ballasts only, and require time to reach full
brightness on initial startup and after a power interruption. These lamps comply
with FDA regulation performance standards 21 CFR 1040-30.
wc_si000700gb.fm
15
LabelsLTN 6L-V
2Labels
2.1Label Locations
F
O
F
A
C
D
B
E
G
H
N
T
R
L
K
J
M
R
P
R
DD
R
wc_gr009306
16 wc_si000701gb.fm
LTN 6L-VLabels
W
S
M
N
Y
X
CC
F
V
U
O
F
A
wc_si000701gb.fm17
R
BB
J
Z
I
R
M
wc_gr009307
LabelsLTN 6L-V
2.2Label Meanings
A
B
WARNING
Avoid crushing area.
DANGER
Contact with overhead electrical power lines
will cause serious injury or death. Do not
position Light Tower under electrical power
lines.
C
D
E
Read and understand the supplied Operator’s Manual before operating the machine.
Failure to do so increases the risk of injury to
yourself and others.
WARNING
Ultraviolet radiation from lamp can cause
serious skin and eye irritation. Use only with
undamaged lamps. Use only with provided
undamaged lens cover and fixture.
WARNING
Crushing hazards.
Stand clear of front and rear of machine
when tower is being raised or lowered.
18 wc_si000701gb.fm
LTN 6L-VLabels
F
G
H
Fork lift pocket
WARNING
Roll-over hazard
To prevent injury or equipment damage,
avoid high speeds and sharp turns when
towing.
See Operator’s Manual for metal halide lamp
information and troubleshooting.
BEFORE STARTING THE ENGINE:
1. Check levels of
Engine oil
Fuel
Coolant
2. Move the circuit breakers to the OFF
position.
TO START THE ENGINE:
1. On the engine control panel, turn the key
switch to the PREHEAT position; the
indicator light will illuminate during
preheating.
2. When the PREHEAT indicator light goes
out, turn the key switch to the START
position for a maximum of 15 seconds.
3. When the engine is running, move the
circuit breakers to the ON position.
TO SHUT DOWN THE MACHINE:
Move the circuit breakers to the OFF
position.
Turn the key switch to the OFF
position to stop the engine.
wc_si000701gb.fm19
LabelsLTN 6L-V
5200005891
52000037975200003797
1
2
2
1
I
WARNING
Explosion hazard. Do not use evaporative
starting fluids such as ether on this engine.
5200005891
The engine is equipped with a cold starting
aid. Using evaporative starting fluids can
cause an explosion which can cause engine
damage, personal injury, or death. Read and
follow the engine starting instructions in this
Operator's Manual.
J
WARNING
Electric shock and arc flash can cause serious injury or death. Electrical storage device
within. Contact a qualified electrician for service or to open electrical box.
KEmergency stop
L
2
1
Raising the Tower and Rotating the Lights
1. To raise the tower, press the upper half of
the switch on the left.
2
2. To rotate the lights, press the upper or
lower half of the switch on the right.
Read the Operator’s Manual for more information.
1
M
Insert jack locking pin before extending jack.
20 wc_si000701gb.fm
LTN 6L-VLabels
178709
N
O
WARNING
Pressurized contents. Do not open when hot
Pinching / cutting hazards. Rotating machinery.
NOTICE
Lifting point
P
R
DANGER
Using a Light Tower indoors CAN KILL YOU
IN MINUTES. Light Tower exhaust contains
carbon monoxide. This is a poison you cannot see or smell.
NEVER use inside a home or garage, EVEN
IF doors and windows are open.
Only use OUTSIDE and far away from windows, doors, and vents.
Read the Operator’s Manual.
Tie-down point
wc_si000701gb.fm21
LabelsLTN 6L-V
ULSD-S15
LSD-S500
180563
S
T
U
Guaranteed sound power level in db(A)
91
Tower and light adjustment switches.
The switch on the left controls the up and
down movement of the tower.
The switch on the right controls the auto-
rotation of the tower (optional).
DANGER
No sparks, flames, or burning objects near
machine. Stop the engine before adding fuel.
Use only diesel fuel.
V
X
180563
LSD-S500
Low sulfur fuel or ultra low sulfur fuel only
ULSD-S15
Coolant overflow bottle only, not a return
system.
22 wc_si000701gb.fm
LTN 6L-VLabels
178732
5200003798
STOP
3
2
1
4
2
3
UTILITY 159116
U.S.PAT.Nos.: 6012285, 6471476,
D416858, D454357 OTHER U.S. AND
FOREIGN PATENTS PENDING
Y
Z
W
BB
178732
1
3
WARNING
Hot surface
2
STOP
3
Shutting off the Lights and Lowering the
Tower
1. Stop the engine and shut off the lights.
2
4
2. Rotate the lights so the light bar is parallel
to the machine. To rotate the lights, press
the upper or lower half of the switch on
the right.
3. To lower the tower, press the lower half of
the switch on the left.
4. Loosen the handle and rotate the lights so
that they are level with the ground.
Read the Operator’s Manual for more information.
5200003798
CC
U.S.PAT.Nos.: 6012285, 6471476,
D416858, D454357 OTHER U.S. AND
FOREIGN PATENTS PENDING
UTILITY 159116
DD
This machine may be covered by one or
more patents.
WARNING
Crushing hazards.
Stand clear of the front of the machine when
the tower is being lowered with the hydraulic
manual override valve.
wc_si000701gb.fm23
Lifting the MachineLTN 6L-V
3Lifting the Machine
Overview
Requirements
The machine is equipped with fork lift pockets (a) and a lifting eye (b).
a
b
c
wc_gr009316
Before lifting the machine, make sure that the following requirements have been
met.
Machine is stopped
Tower is completely lowered
Lights have been rotated so that they are level with the ground
Doors are properly latched
Outriggers have been returned to their travel position
Outrigger bars and jacks are locked in place
Rear jack (c) is completely cranked in and rotated 90°
Lifting devices have enough weight-bearing capacity to lift and move the
machine safely. See Technical Data.
Lifting the
machine
To lift the machine:
use a forklift and the designated forklift pockets
attach a sling or chain to the lifting eye
WARNING
Crushing hazard. The machine can drop if the lifting gear is attached to any part of
the machine other than the designated lifting locations. Only the designated lifting
locations can support the weight of the machine.
f Use only the supplied forklift pockets or lifting eye to lift the machine.
WARNING
Crushing hazard.
f Keep people away from the machine as it is being lifted. Do not allow anyone to
stand beneath the machine.
24
wc_tx003093gb.fm
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