Wacker Neuson IREN 38, IREN 45, IREN 40, IREN 57, IREN 65 Operator's Manual

0203044en 005

02.2008

Internal vibrator

IREN

38, 40, 45, 57, 65

Operator's manual

Inhalt

IREN Contents

1 Foreword .................................................................................................................... 5

2 Introduction ...............................................................................................................6

2.1 Means of representation for this operator's manual ........................................... 6

2.2 WACKER representative .................................................................................... 7

2.3 Described machine parts.................................................................................... 7

3 Safety information .................................................................................................... 8

3.1 Principle.............................................................................................................. 8

3.2 Qualification of the operating personnel ........................................................... 10

3.3 Protective gear ................................................................................................. 11

3.4 Transport .......................................................................................................... 12

3.5 Operating safety ............................................................................................... 12

3.6 Safety during the operation of electric appliances............................................ 13

3.7 Maintenance..................................................................................................... 13

4 Scope of delivery ....................................................................................................14

5 Description ..............................................................................................................15

5.1 Application........................................................................................................ 15

5.2 Functionality ..................................................................................................... 15

5.3 Components and operator's controls................................................................ 16

6 Transport .................................................................................................................19

7 Operation .................................................................................................................20

7.1 Prior to starting the machine............................................................................. 20

7.2 Starting up ........................................................................................................ 21

7.3 Decomissioning ................................................................................................ 23

7.4 Cleaning ........................................................................................................... 23

8 Maintenance ............................................................................................................ 24

8.1 Maintenance schedule...................................................................................... 24

8.2 Maintenance work ............................................................................................ 24

9 Troubleshooting ...................................................................................................... 26

10 Disposal ...................................................................................................................27

10.1 Disposal of the machine ................................................................................... 27

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Contents IREN

11 Technical data ......................................................................................................... 28

11.1 IREN 38............................................................................................................ 28

11.2 IREN 40............................................................................................................ 29

11.3 IREN 45............................................................................................................ 30

11.4 IREN 57............................................................................................................ 31

11.5 IREN 65............................................................................................................ 33

11.6 Extension cable ................................................................................................ 35

EC Declaration of Conformity ................................................................................ 41

DIN EN ISO 9001 Certificate ................................................................................... 43

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1Foreword

This operator's manual contains information and procedures for the safe opera­tion and maintenance of your WACKER machine. In the interest of your own
safety and to prevent accidents, you should carefully read through the safety in­formation, familiarize yourself with it and observe it at all times.

This operator's manual is not a manual for extensive maintenance and repair
work. Such work should be carried out by WACKER Service or authorized spe­cialists.

The safety of the operator was one of the most important aspects taken into con­sideration when this machine was designed. Nevertheless, improper use or in­correct maintenance can pose a risk. Please operate and maintain your
WACKER machine in accordance with the instructions in this operator's manual.
Your reward will be troublefree operation and a high degree of availability.

Foreword

Defective machine parts must be replaced immediately!

Please contact your WACKER representative if you have any questions con­cerning operation or maintenance.

All rights reserved, especially reproduction and distribution rights.

Copyright 2008 Wacker Construction Equipment AG

No part of this publication may be reproduced in any form or by any means, elec­tronic or mechanical, including photocopying, without the expressed written per­mission of WACKER.

Any type of reproduction, distribution or storage on data media of any type and
form not authorized by WACKER represents an infringement of copyright and will
be prosecuted.

We expressly reserve the right to make technical modifications – even without
special notice – which aim at further improving our machines or their safety stan­dards.

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Introduction

2 Introduction

2.1 Means of representation for this operator's manual

Warning symbols

This operator's manual contains safety imformation of the categories:
DANGER, WARNING, CAUTION, NOTICE.

They should be followed to prevent danger to life and limb or damage to equip­ment or improper service.

DANGER

This warning notice indicates hazards that result in serious injury or even death.
f Danger can be avoided by the following the actions mentioned.

WARNING

This warning notice indicates hazards that can result in serious injury or even
death.
f Danger can be avoided by the following the actions mentioned.

CAUTION

This warning notice indicates hazards that can result in minor injury.
f Danger can be avoided by the following the actions mentioned.

NOTICE

This warning notice indicates hazards that can result in material damage.
f Danger can be avoided by the following the actions mentioned.

Notes

Note: Complementary information will be displayed here.

Instructions

f This symbol indicates there is something for you to do.

1. Numbered instructions indicate that you have to carry out something in a defined
sequence.

 This symbol is used for lists.

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2.2 WACKER representative

Depending on your country, your WACKER representative is your WACKER
Service, your WACKER affiliate or your WACKER dealer.

You can find the addresses in the Internet at www.wackergroup.com.

The addresses of the WACKER main locations are located at the end of this op­erator's manual.

2.3 Described machine parts

This operator's manual is valid for different machine parts from a product range.
Therefore some figures can differ from the actual appearance of your machine.
It is also possible that the descriptions include components which are not a part
of your machine.

Details for the described machine types can be found in the chapter Technical
Data.

Introduction

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Safety information IREN

3 Safety information

3.1 Principle

State of the art

This machine has been constructed with state-of-the-art technology according to
the recognized rules of safety. Nevertheless, when used improperly, dangers to
the life and limb of the operator or to third persons or damage to the machine or
other materials cannot be excluded.

Proper use

The machine may only be used for compacting fresh concrete. The vibrator head
has to be immersed in the fresh concrete.

The vibrator head may not be immersed into acidic or alkaline liquids.

Its proper use also includes the observance of all instructions contained in this
operator's manual as well as complying with the required service and mainte­nance instructions.

Any other use is regarded as improper. Any damage resulting from improper use
will void the warranty and the liability on behalf of the manufacturer. The operator
assumes full responsibility.

Structural modifications

Never attempt to modify the machine without the written permission of the man­ufacturer. Failure to do so will endanger your safety! In addition, this will void the
warranty and the liability on behalf of the manufacturer.

Requirements for operation

The ability to operate the machine safely requires:

 Proper transport, storage and setup.
 Careful operation.
 Careful service and maintenance.

Operation

Operate the machine only as intended and only when in proper working condi­tion.

Operate the machine in a safety-conscious manner with all safety devices at­tached and enabled. Do not modify or disable any safety devices.

Before starting operation, check that all control and safety devices are function­ing properly.

Never operate the machine in a potentially explosive environment.

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IREN Safety information

Supervision

Never leave the machine running unattended!

Maintenance

Regular maintenance is required in order for the machine to operate properly and
reliably over time. Neglected maintenance work can make the machine danger­ous to use.

 Strictly observe the prescribed maintenance intervals.
 Do not use the machine if it requires maintenance or repairs.

Malfunctions

If you detect a malfunction, you must shut down and secure the machine imme­diately.

Eliminate the malfunctions that impair safety immediately!

Have damaged or defective components replaced immediately!

For further information, refer to chapter Troubleshooting.

Spare parts, accessories

Only use spare parts and accessories from WACKER. Non-compliance will ex­empt the manufacturer from all liability.

Exclusion of liability

WACKER will refuse to accept liability for injuries to persons or for damage to
materials in the following cases:

 Structural modifications.
 Improper use.
 Improper handling.
 Use of spare parts and accessories not produced by WACKER.

Operator's manual

Always keep the operator's manual near the machine or near the worksite for
quick reference.

If you have misplaced the operator's manual or require an additional copy, con­tact your WACKER representative or download it from the Internet
(www.wackergroup.com).

Always hand over this operator's manual to other operators or to the future owner
of the machine.

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Safety information IREN

Country-specific regulations

Observe the country-specific regulations, standards and guidelines in reference
to accident prevention and environmental safety, for example those pertaining to
hazardous materials and wearing protective gear.

Complement the operator's manual with additional instructions taking into ac­count the operational, regulatory, national or generally applicable safety guide­lines.

Operator's controls

Always keep the operator's controls of the machine dry, clean and free of oil or
grease.

The function of the operator's controls must not be manipulated or rendered in­effective.

Cleaning

Always keep the machine clean and be sure to clean it each time you have fin­ished using it.

Do not use gasoline or solvents. Danger of explosion!

Checking for signs of damage

Inspect the machine when it is switched off for any signs of damage at least once
per work shift.

Do not start the machine if there is visible damage or defects.

Have any damage or defects eliminated immediately.

3.2 Qualification of the operating personnel

Operator qualifications

Only trained personnel are permitted to start and operate the machine. The fol­lowing rules also apply:

 You are physically and mentally fit.
 You have received instruction on how to independently use the machine.
 You have received instruction in the proper use of the machine.
 You are familiar with required safety devices.
 You are authorized to start machines and systems in accordance with the

standards governing safety.

 You have been assigned to work on the machine by your company.

Incorrect operation

Incorrect operation or misuse by untrained personnel can endanger the health
and safety of the operator and also cause machine and material damage.

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IREN Safety information

Operating company responsibilities

The operating company must make the operator's manual available to the oper­ator and ensure that the operator has read and understood it.

Work recommendations

Please observe the recommendations below:

 Work only if you are in a good physical condition.
 Work attentively, particularly as you finish.
 Do not operate the machine when you are tired.
 Carry out all work calmly, circumspectly and carefully.
 Never operate the machine under the influence of alcohol, drugs or medica-

tion. This can impair your vision, reactions and your judgment.

 Work in a manner that does not endanger others.

3.3 Protective gear

Work clothing

Clothing should be appropriate, i.e. should be close-fitting but not restrict your
movement.

When on construction sites, do not wear long hair loosely, loose clothing or jew­elry including rings. These objects can easily get caught or be drawn in by mov­ing machine parts.

Personal protective gear

Wear personal protective gear to avoid injuries or health hazards:

 Non-skid, hard-toed shoes.
 Work gloves made of durable material.
 Overalls made of durable material.
 Hardhat.
 Ear protection.

Ear protection

This machine generates noise that exceeds the country-specific permissible
noise levels (individual rating level). It may therefore be necessary to wear ear
protection. You can find the exact value in the chapter Technical Data.

WACKER recommends that you always wear ear protection.

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Safety information IREN

3.4 Transport

Switching off the machine

Before you transport the machine, switch it off and pull the plug out of the plug
receptacle. Allow the motor to cool down.

Transporting the machine

Secure the machine on the transport device against tilting, falling or slipping.

Restarting

Machines, machine parts, accessories or tools that were detached for transport
purposes must be re-mounted and fastened before restarting.

Only operate in accordance with the operating instructions.

3.5 Operating safety

Work environment

Familiarize yourself with your work environment before you start work. This in­cludes e.g. the following items:

 Obstacles in the work and traffic area.
 Load-carrying capacity of the ground.
 The measures needed to cordon off the construction site from public traffic.
 The measures needed to secure walls and ceilings.
 Options available in the event of an accident.

Starting the machine

Observe the safety information and warning notices located on the machine.

Never attempt to start a machine that requires maintenance or repairs.

Start the machine as directed in the operator's manual.

Avoid body contact with grounded components.

Vertical stability

Always make sure that you maintain a safe distance when working with the ma­chine. This applies particularly when working on scaffoldings, ladders, etc.

Switching off the machine

Switch the machine off and pull the plug out of the plug receptacle: Before taking
a break or if the machine will not be used.

Before storing the machine, wait until it has completely stopped running.

Set or place the machine in such a way that it cannot tilt, fall or slip.

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IREN Safety information

Storage location

Store the machine after operation at a sealed off and dry location inaccessible to
children.

3.6 Safety during the operation of electric appliances

Specific regulations for electrical appliances

Observe the safety information provided in the brochure General Safety Rules
which is included in the scope of delivery of your machine.

Also observe the country-specific regulations, standards and guidelines in refer­ence to accident prevention in connection with electrical equipment and ma­chines.

Extension cable

The machine may only be operated with undamaged extension cables!

Only use extension cables with grounded conductor and correct connection of
the grounded conductor to the plug and coupling (not for 42 V machines).

Only use extension cables which are suitable for use at construction sites: Aver­age rubber hose H05RR-F or better – WACKER recommends H07RN-F or a
country-specific equivalent design.

Immediately replace damaged extension cables (e.g. tears in the sheathing) or
loose plugs and couplings.

Protecting the power cable

Do not use the power cable to pull or lift the machine.

Do not unplug the power cable by pulling on the cable.

Protect the power cable from heat, oil and sharp edges.

If the power cable is damaged or the plug is loose, have it replaced immediately
by your WACKER representative.

3.7 Maintenance

Maintenance work

Service and maintenance work must only be carried out to the extent described
in these operating instructions. All other procedures must be performed by your
WACKER representative.

For further information, refer to chapter Maintenance.

Disconnecting the machine from the electric power supply

Before carrying out service or maintenance work, pull the plug out of the plug re­ceptacle in order to disconnect the machine from the electric power supply.

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Scope of delivery IREN

4 Scope of delivery

The internal vibrator is delivered completely mounted and will only be ready for
operation in combination with a three-phase inverter.

The scope of delivery includes:

 Machine.
 Operator's manual.
 Parts book.
 General safety instructions.

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