Wacker Neuson GV 7003A, GV 7000A Operator's Manual

Operator's manual
Portable Generator
GV
7000A, 7003A
Model GV 7000A, 7003A Document 5100003951 Issue 04.2016 Version 02 Language en
Manufacturer
Wacker Neuson Produktion GmbH & Co. KG Preußenstraße 41 80809 München
www.wackerneuson.com
Tel.: +49-(0)89-354 02-0 Fax: +49-(0)89-354 02-390
Translation of the original operator's manual in German
Copyright © 2016 Wacker Neuson Produktion GmbH & Co. KG Printed in Germany All rights are reserved, in particular the world-wide applicable copyright, right of duplication
and right of distribution. This document may only be used by the recipient for the intended purpose. The document
may not be reproduced entirely or partially, or translated into any other language. Reproduction or translation, even extracts thereof, only with written approval of Wacker
Neuson Produktion GmbH & Co. KG. Any breach of the statutory provisions, in particular the protection of copyright, will lead to
civil and criminal prosecution. Wacker Neuson Produktion GmbH & Co. KGis constantly working on the improvement of its
products as part of the technical further development. Therefore, we reserve the right to make changes to the illustrations and descriptions in this documentation without incurring any obligation to make changes to machines already delivered.
Errors excepted.
The machine on the cover may have special equipment (options).
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1 Foreword ....................................................................................................................5
2 Introduction ...............................................................................................................6
2.1 Means of representation for this operator's manual....................................................... 6
2.2 Wacker Neuson representative...................................................................................... 7
2.3 Described machine types............................................................................................... 7
2.4 Identification of the machine .......................................................................................... 7
3 Safety Regulations ....................................................................................................8
3.1 Safety information in this operator's manual.................................................................. 8
3.2 Description and purpose of the machine........................................................................ 9
3.3 Operational safety........................................................................................................ 10
3.4 Operator qualifications................................................................................................. 11
3.5 Safety when using combustion engines....................................................................... 14
3.6 Service safety............................................................................................................... 15
4 Safety and information labels ................................................................................17
5 Standard package ...................................................................................................19
6 Lifting and transporting .........................................................................................20
7 Operation .................................................................................................................22
7.1 Prepare the machine for first-time application.............................................................. 22
7.2 Power requirements..................................................................................................... 23
7.3 Installation.................................................................................................................... 24
7.4 Current depreciation..................................................................................................... 24
7.5 Ground......................................................................................................................... 26
7.6 Heavy duty operation................................................................................................... 26
7.7 Use of extension cables............................................................................................... 27
7.8 Control Panel .............................................................................................................. 29
7.9 Before starting.............................................................................................................. 31
7.10 Starting......................................................................................................................... 32
7.11 Stopping....................................................................................................................... 32
7.12 Emergency stop procedure.......................................................................................... 33
8 Maintenance ............................................................................................................34
8.1 Period maintenance schedule...................................................................................... 34
8.2 Engine oil ..................................................................................................................... 35
8.3 Air cleaner maintenance .............................................................................................. 36
8.4 Spark plug.................................................................................................................... 37
8.5 Engine speed............................................................................................................... 38
8.6 Long-term storage........................................................................................................ 39
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9 Basic troubleshooting ............................................................................................40
10 Disposal ...................................................................................................................41
10.1 Disposal of waste electrical and electronic equipment................................................. 41
11 Technical data .........................................................................................................42
11.1 GV 7000 ....................................................................................................................... 42
11.2 GV 7003 ....................................................................................................................... 44
11.3 Combustion engine....................................................................................................... 46
12 Glossary ...................................................................................................................47
13 Diagram ....................................................................................................................49
13.1 GV 7000A - Wiring diagram.......................................................................................... 49
13.2 GV 7003A - Wiring diagram.......................................................................................... 50
1 Foreword
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1Foreword
This operator's manual contains important information and procedures for the safe, proper and economic operation of this Wacker Neuson machine. Carefully reading, understanding and observing is an aid to avoiding hazards, repair costs and downtime, and therefore to increasing the availability and service life of the machine.
This operator's manual is not a manual for extensive maintenance or repair work. Such work should be carried out by Wacker Neuson service or by technically trained personnel. The Wacker Neuson machine should be operated and main­tained in accordance with this operator's manual. An improper operation or im­proper maintenance can pose dangers. Therefore, the operator's manual should be constantly available at the location of the machine.
Defective machine parts must be exchanged immediately! If you have any questions concerning the operation or maintenance, a Wacker
Neuson contact person is always available.
2 Introduction
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2 Introduction
2.1 Means of representation for this operator's manual
Warning symbols
This operator's manual contains safety information of the categories: DANGER, WARNING, CAUTION, NOTICE.
They should be followed to prevent danger to life and limb of the operator or da­mage to equipment and exclude improper service.
Notes
Hinweis: Complementary information will be displayed here.
Instructions
This symbol indicates there is something for you to do.
1. Numbered instructions indicate that you have to carry out something in a de­fined sequence.
This symbol is used for lists.
GEFAHR
This warning notice indicates immediate hazards that result in serious injury or even death.
Danger can be avoided by the following the actions mentioned.
WARNUNG
This warning notice indicates possible hazards that can result in serious injury or even death.
Danger can be avoided by the following the actions mentioned.
VORSICHT
This warning notice indicates possible hazards that can result in minor injury.
Danger can be avoided by the following the actions mentioned.
ACHTUNG
This warning notice indicates possible hazards that can result in material dama­ge.
Danger can be avoided by the following the actions mentioned.
2 Introduction
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2.2 Wacker Neuson representative
Depending on your country, your Wacker Neuson representative is your Wacker Neuson service, your Wacker Neuson affiliate or your Wacker Neuson dealer.
You can find the addresses in the Internet at www.wackerneuson.com. The address of the manufacturer is located at the beginning of this operator's
manual.
2.3 Described machine types
This operator's manual is valid for different machine types from a product range. Therefore some figures can differ from the actual appearance of your machine. It is also possible that the descriptions include components which are not a pa rt of your machine.
Details for the described machine types can be found in the chapter Technical data.
2.4 Identification of the machine
Nameplate data
The nameplate lists information that uniquely identifies your machine. This infor­mation is needed to order spare parts and when requesting additional technical information.
Enter the information of your machine into the following table:
Designation Your information
Group and type Construction year Machine no. Version no. Item no.
3 Safety Regulations
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3 Safety Regulations
3.1 Safety information in this operator's manual
This operator's manual contains safety regulations in the categories: DANGER, WARNING, CAUTION, NOTE and COMMENT. These are to be followed in order to reduce the danger of injury, damage to equipment or improper service.
NOTE: When this word appears without a safety warning symbol, NOTE indica­tes a hazardous situation that can lead to damage if not observed.
Comment: A comment contains additional important information about a work process.
This is a safety warning symbol that warns against possible danger of injury.
Comply with all safety regulations that follow this warning symbol.
GEFAHR
DANGER indicates a hazardous situation that leads to serious injury or death if this warning is not observed.
In order to avoid fatal accidents and serious injuries, observe all safety inst-
ructions precisely that follow this signal word.
WARNUNG
WARNING indicates a hazardous situation that can lead to serious injury or de­ath if this warning is not observed.
In order to avoid possible fatal accidents and serious injuries, observe all sa-
fety instructions precisely that follow this signal word.
VORSICHT
CAUTION indicates a hazardous situation that can lead to minor to moderate in­jury if this warning is not observed.
In order to avoid possible minor or moderate injuries, observe all safety inst-
ructions precisely that follow this signal word.
3 Safety Regulations
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3.2 Description and purpose of the machine
This machine is a portable power source. The portable generator from Wacker Neuson consists of a steel pipe frame, which includes a fuel tank, a gasoline engine, a control panel and an electrical alternator. The control panel contains controls and bushings. When the engine is running, the generator con­verts the mechanical energy into electrical energy. The operator connects elec­tronic loads to the mains sockets.
This machine is used for the electric power supply of connected electronic loads. See the product specifications for output voltage and frequency of th e generator as well as the maximum power limitation of this generator.
This machine was designed and built exclusively for the aforementioned purpo­se. Use of the machine for any other purpose could permanently damage the machine or cause serious injury to the operator or other persons in the vicinity. Machine damage due to misuse is not covered by the warranty.
The following practices are considered misuse:
Connection to an electronic load whose voltage and frequency are not com-
patible with the generator output
Overloading the generator with a load that takes too much power durin g con-
tinuous operation or when starting
Operating the generator in a manner that is inconsistent with the national,
statewide and local standards and regulations
Use of the machine as a ladder, support or working surface Operation of the machine to carry or transport people or equipment Operation of the machine outside of the plant specifications Operation of the machine contrary to warning notices attached to the machi-
ne and contained in the operator's manual.
This machine was designed and built according to the latest global safety stan­dards. In order to eliminate dangers as much as possible, it was technically de­signed with great care and contains protective side plates and warning labels for an increased safety of the operator. Additional risks may exist despite these pro­tective measures. These are designated as residual risks. Possible residual risks with this machine:
Heat, noise, exhaust and carbon monoxide from the engine Risk of fire due to incorrect refueling procedure Gasoline or gasoline vapors Electric shock and arc discharge Injury due to incorrect hoisting technology
For your own protection and the protection of other people, make sure that the safety instructions in this manual have been closely read and understood before starting the machine.
3 Safety Regulations
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3.3 Operational safety
GEFAHR Carbon monoxide.
The application of a generator in buildings can
LEAD TO DEATH WITHIN MINUTES. The exhaust fumes from the generator contain carbon monoxide (CO). This is an invisible odorless poison. If the exhaust fumes of the generator can be smelled, CO is being inhaled. Even if no exhaust fumes can be smelled, CO could still be being inhaled.
NEVER use the generator in buildings, garages, crawl spaces or other parti-
ally enclosed areas. Carbon monoxide can build up to deadly levels in these areas. A fan or open window does NOT provide sufficient fresh air.
ONLY use generators out doors and far away from windows, doors and aera-
tion. These openings can draw in generator exhaust fumes.
CO can penetrate into a home, even if a generator is used properly. AL-
WAYS use a battery-powered or battery-backup CO alarm in the home.
IMMEDIATELY get to fresh air if you feel unwell, dizzy or weak after using
the generator. Consult a physician. It could be carbon monoxide poisoning.
WARNUNG
Electric shock or risk of fire or explosion. Incorrect connection of the generator to a building's mains supply can lead to current being lead from the generator back into the power supply system. This can cause electric shock, serious injury or death of the worker in the public utility company!
The following connection prerequisites are to be met.
3 Safety Regulations
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Connection prerequisites
The following prerequisites are to be met to connect the generator to the buil­ding's mains supply.
The generator must meet the prerequisites with regard to performance, vol-
tage and frequency of the equipment.
The generator must be disconnected from the electric power supply. Connections from the generator to the power supply system of a building
must be established by a licensed electrician.
The electrical connections must meet all laws and electrical regulations.
3.4 Operator qualifications
Only trained personnel may start, operate and switch off the machine. The personnel must also have the following qualifications:
be trained in the correct operation of the machine be familiar with the necessary safety devices
Access to the machine and operation of the machine is not permitted for:
Children People under the influence of alcohol, drugs or medication
Personal Protective Equipment (PPE)
The following personal protective clothing (PPE) is to be worn when operating this machine:
Close-fitting work clothes that do not impede movement Safety glasses with protective sides Ear protection Work shoes or boots with toe protection
WARNUNG
Prerequisites for safe operation are familiarity with the machine and proper trai­ning.
Machines that are incorrectly operated or that are operated by un­trained personnel may pose a danger. Read through the operating inst­ructions in this manual and in the engine manual to make yourself famili­ar with the job and the proper use of the operator's controls. Inexperien­ced operators must be instructed by personnel who are familiar with the machine before they are allowed to operate the machine.
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NEVER use generator near open containers of fuel, paint or other flam-
mable liquids.
NEVER touch the generator or tools connected to it if you have wet
hands.
NEVER use damaged power cables. Electric shock and major machine
damage could occur.
NEVER place power cable below the generator or on vibrating or hot
parts.
NEVER cover hot or running generator. NEVER overload generator. The total amperage of the parts connected
to the generator may not exceed the output limit.
NEVER operate the machine in snow, rain or standing water. NEVER allow untrained personnel to operate or maintain the generator.
Familiarize yourself with the operation and shutdown before starting the generator.
ALWAYS store the machine properly when not in use. Store the machine
in a clean dry place and keep it out of reach of children.
ALWAYS make sure that the machine is stable and cannot tip, roll, slide
or fall during operation.
ALWAYS transport the generator in an upright position. ALWAYS keep at least one meter distance from facilities, buildings or
other machines while operating the machine.
ALWAYS keep the area immediately around and under the machine cle-
an, tidy and free of grime and flammable materials. Check that there is also no grime above the machine that could fall onto or into the mach ine or the exhaust area.
ALWAYS keep all tools, power cables and other loose objects away from
the generator before starting.
Do NOT ground this generator. If more than one electronic device is connected to the generator, the ad-
ditional connected electronic equipment must be connected to the gene­rator via an isolating transformer or a suitable FI switch (PRCD), whereby each additional electronic device must be operated via a separate isola­ting transformer or PRCD.
3 Safety Regulations
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Generator vibration
Generators vibrate during normal operation. Check during and after use of the generator whether the generator or the extension cord and power cable show da­mage due to vibration.
Repair any damage as needed or replace the parts affected. Do not use any plugs or cables that show signs of damage, such as damage d
or cracked insulation or blades.
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3.5 Safety when using combustion engines
Operational safety
When running the engine:
Keep the area around the exhaust pipe free of flammable materials. Inspect the fuel lines and fuel tank for leaks and cracks before starting the en-
gine. Do not operate the machine if there are leaks or if the fuel lines are loo­se.
When running the engine:
Do not smoke while operating the machine. Do not operate the engine near sparks or open flames. Do not touch the engine or the muffler while the engine is running or shortly
after switching the engine off.
Do not operate the machine with a loose or missing fuel cap. Do not start the engine if fuel has been spilled or there is an odor of gas. Move
the machine away from the spilled fuel and wipe away the spilled fuel before starting.
WARNUNG
Combustion engines pose a particular danger during operation and when refue­ling. Failure to follow the warning notices and safety standards can lead to seri­ous injury or death.
Read and always observe the warning notices in the operator's manual of
the engine and the safety instructions below.
GEFAHR Carbon monoxide. Use of the generator in buildings can LEAD TO DEATH WI-
THIN MINUTES. The exhaust fumes from the generator contain carbon monoxi­de (CO). This is an invisible odorless poison. If the exhaust fumes of the gene­rator can be smelled, CO is being inhaled. Even if no exhaust fumes can be smelled, CO could still be being inhaled.
3 Safety Regulations
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Safety when refueling
When refueling the machine:
Immediately wipe away any spilled fuel. Fill the fuel tank in a well-ventilated area. Reattach the fuel tank cap after refueling. Do not smoke. Do not refuel hot or running engines. Do not refuel the engine near sparks or open flames. Do not refuel the machine while it is on plastic-coated surfaces of pick-ups.
Static electricity can ignite the fuel or fuel vapors.
3.6 Service safety
Personal Protective Equipment (PPE)
Wear the following personal protective equipment during maintenance or repair work:
Close-fitting work clothes that do not impede movement Safety glasses with protective sides Ear protection Work shoes or boots with toe protection
Additional notes before operating the machine:
Tie up long hair. Take off all jewelry (including rings)
WARNUNG
Carelessly maintained machines can pose dangers!
Regular maintenance and occasional repairs are necessary to ensure the safe and correct fun­ctioning over longer time periods. If problems should occur with the ge­nerator or while the machine is being maintained, always attach a "DO NOT START" sign to the control panel in order to alert others of this.
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Do NOT use any gasoline or other types of fuel or flammable solvents to cle-
an the machine parts, especially not in closed areas. The vapors from fuels and solvents may explode.
NEVER operate equipment without protective devices or with damaged pro-
tective devices.
NEVER modify the machine without written approval from the manufacturer. NEVER allow water to collect at the bottom of the generator. If water should
collect, remove the generator and allow it to dry thoroughly before main­taining.
NEVER maintain the machine with wet clothing or wet skin. NEVER have the machine serviced by untrained personnel. Electronic ele-
ments of this machine should only be maintained by qualified electricians.
ALWAYS keep the machine clean and ensure that the labels are legible.
Replace all missing and hard-to-read labels. The labels contain important operating instructions and warn against dangers.
ALWAYS reattach protective devices and safety equipment to the unit after
repair and maintenance.
ALWAYS allow the engine to cool completely before transport. ALWAYS watch out for the rotating parts of the generator and engine and
keep hands, feet and loose clothing parts away from these rotating parts.
ALWAYS switch the engine off before maintenance. Disconnect the negative
connection of the battery on machines with electric starters.
ALWAYS keep fuel lines in a good condition and connected correctly. Lea-
king fuel and gases are highly explosive.
If spare parts are required for this machine, only use parts from
Wacker Neuson or parts that match the original exactly in terms of dimensi­ons, model, intensity and material.
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