Wacker Neuson G 240, G 230 Operator's Manual
5000186930
Operator’s Manual
Mobile Generator
G 230
G 240
EN
5000186930 09 0215
Copyright notice
© Copyright 2015 by Wacker Neuson Production Americas LLC
All rights, including copying and distribution rights, are reserved.
This publication may be photocopied by the original purchaser of the
machine. Any other type of reproduction is prohibited without express
written permission from Wacker Neuson Production Americas LLC.
Any type of reproduction or distribution not authorized by Wacker
Neuson Production Americas LLC represents an infringement of valid
copyrights. Violators will be prosecuted.
Trademarks
All trademarks referenced in this manual are the property of their
respective owners.
Manufacturer
Wacker Neuson Production Americas LLC
N92W15000 Anthony Avenue
Menomonee Falls, WI 53051 U.S.A.
Tel: (262) 255-0500 · Fax: (262) 255-0550 · Tel: (800) 770-0957
www.wackerneuson.com
Original instructions
This Operator’s Manual presents the original instructions. The original
language of this Operator’s Manual is American English.
Machine Identification
SAVE THESE INSTRUCTIONS—This manual contains important instructions for
the machine models below. These instructions have been written expressly by
Wacker Neuson Production Americas LLC and must be followed during inst allation,
operation, and maintenance of the machines.
Machine Item Number Machine Item Number
G 230 5200010141
5200010142
5200010143
5000620881
5000620882
5000620883
5200007862
5100015614
G 240 5000620661
5000620662
5000620663
5200001323
5200003162
5200006904
5200025556
Machine
identification
Serial number
(S/N)
wc_gr010208
A nameplate listing the model number, item number, revision number, and serial
number is attached to this machine. The location of the nameplate is shown above.
For future reference, record the serial number in the space provided below . You will
need the serial number when requesting parts or service for this machine.
Serial Number:
wc_tx003616gb_FM10.fm
3
Foreword
Foreword
Machine
documentation
Expectations
for
information in
this manual
From this point forward in this documentation, Wacker Neuson Production
Americas LLC will be referred to as Wacker Neuson.
Keep a copy of the Operator’s Manual with the machine at all times.
Use the separate Parts Book supplied with the machine to order replacement
parts.
If you are missing any of these documents, please contact Wacker Neuson to
order a replacement or visit www.wackerneuson.com.
When ordering parts or requesting service information, be prepared to provide
the machine model number, item number, revision number, and serial number.
This manual provides information and procedures to safely operate and
maintain the above Wacker Neuson model(s). For your own safety and to
reduce the risk of injury , carefully read, underst and, and observe all instructions
described in this manual.
Wacker Neuson expressly reserves the right to make technical modifications,
even without notice, which improve the performance or safety standards of its
machines.
The information contained in this manual is based on machines manufactured
up until the time of publication. Wacker Neuson reserves the right to change
any portion of this information without notice.
The illustrations, parts, and procedures in this manual refer to Wacker Neuson
factory-installed components. Your machine may vary depending on the
requirements of your specific region.
CALIFORNIA
Proposition
65 Warning
Laws
pertaining to
spark
arresters
Combustion exhaust, some of its constituents, and certain vehicle components
contain or emit chemicals known to the State of California to cause cancer and
birth defects or other reproductive harm.
NOTICE: State Health Safety Codes and Public Resources Codes specify that in
certain locations spark arresters be used on internal combustion engines that use
hydrocarbon fuels. A spark arrester is a device designed to prevent accidental
discharge of sparks or flames from the engine exhaust. Spark arresters are
qualified and rated by the United States Forest Service for this purpose. In order to
comply with local laws regarding spark arresters, consult the engine distributor or
the local Health and Safety Administrator.
4 wc_tx003565gb_FM10.fm
Foreword
Manufacturer’s
approval
This manual contains references to approved parts, attachments, and
modifications. The following definitions apply:
Approved parts or attachments are those either manufactured or provided by
Wacker Neuson.
Approved modifications are those performed by an authorized Wacker
Neuson service center according to written instructions published by Wacker
Neuson.
Unapproved parts, attachments, and modifications are those that do not
meet the approved criteria.
Unapproved parts, attachments, or modifications may have the following
consequences:
Serious injury hazards to the operator and persons in the work area
Permanent damage to the machine which will not be covered under warranty
Contact your Wacker Neuson dealer immediately if you have questions about
approved or unapproved parts, attachments, or modifications.
wc_tx003565gb_FM10.fm 5
Foreword
Notes
6 wc_tx003565gb_FM10.fm
G 230 / G 240
Table of Contents
Foreword 4
1 Safety Information 13
1.1 Signal Words Used in this Manual ..................................................... 13
1.2 Machine Description and Intended Use ............................................. 14
1.3 Safety Guidelines for Operating the Machine ..................................... 15
1.4 Service Safety .................................................................................... 17
1.5 Operator Safety while Using Internal Combustion Engines ............... 19
1.6 Safety Guidelines for Mobile Generators ........................................... 20
1.7 Safety Guidelines for Towing the Machine ......................................... 22
1.8 Safety Guidelines for Lifting the Machine ........................................... 23
1.9 Reporting Safety Defects ................................................................... 23
2 Label Locations 24
3 Label Meanings 26
4 Lifting and Transporting 36
4.1 Lifting the Machine ............................................................................. 36
4.2 Before Towing Checklist ..................................................................... 37
4.3 Towing the Machine ........................................................................... 38
4.4 Preparing the Machine for Transport on a Truck or Trailer ................ 39
4.5 Hazardous Materials Placards ........................................................... 40
4.6 Testing the Breakaway System (Hydraulic Surge Brakes) ................. 41
4.7 Testing the Breakaway System (Electric Brakes) .............................. 43
5 Machine Setup 45
5.1 Preparing the Machine for First Use ................................................... 45
5.2 Positioning the Machine ..................................................................... 46
5.3 Grounding the Generator ................................................................... 48
5.4 Recommended Fuel ........................................................................... 49
5.5 Refueling the Machine (Basler Controller) ......................................... 50
5.6 Refueling the Machine (Deep Sea Controller) .................................... 51
6 Operation, Control, and Component Locations 52
6.1 Control / Component Locations .......................................................... 52
wc_bo5000186930_09_FM10TOC.fm
7
Table of Contents
G 230 / G 240
7 Operation (Basler Controller) 54
7.1 Main Circuit Breaker ...........................................................................54
7.2 Engine Start Switch ............................................................................55
7.3 Genset Pre-Alarms and Alarms (Shut-Down Conditions) ...................56
7.4 Overcurrent Condition .........................................................................57
7.5 Idle Switch ..........................................................................................57
7.6 Diesel Particulate Filter (DPF) ............................................................58
7.7 Using the Lugs and the Convenience Receptacles ............................59
7.8 Selecting the Voltage ..........................................................................60
7.9 Before Starting the Machine ...............................................................63
7.10 Starting and Running the Generator ...................................................64
7.11 Stopping the Machine .........................................................................66
7.12 Emergency Stop Switch ......................................................................66
7.13 LCD Panel: Monitoring Machine Operation ........................................67
8 Working with Basler Controller 69
8.1 How to Use the Genset Controller LCD and Keypad .......................... 69
8.2 Menu Diagram of the Genset Controller .............................................70
8.3 Menu Diagram Components ...............................................................71
8.4 Using the Metering and Settings Menus .............................................72
8.5 Logging in to the Genset Controller by Entering the Password .......... 73
8.6 Adjusting the LCD Screen Contrast ....................................................76
8.7 Changing the Time/Date Settings .......................................................77
8.8 Changing the Sender Fail Time Delays ..............................................78
8.9 Changing the Units of Measure ..........................................................80
8.10 Changing the Low Fuel Pre-Alarm Setting .........................................82
8.11 Changing or Disabling the Low Fuel Alarm Setting ............................84
8.12 Changing the Cooldown Time Setting ................................................86
8.13 Changing the Pre-Crank Time Delay (Glow Plug Timer) ....................88
8.14 Changing the Maintenance Interval ....................................................90
8.15 Resetting the Maintenance Interval Pre-Alarm ...................................92
8.16 Resetting a Loss of Voltage Pre-Alarm ...............................................94
8.17 Accessing and Using the Event Log ...................................................95
9 Operation (Deep Sea Controller) 97
9.1 Main Circuit Breaker ...........................................................................97
9.2 Genset Controller Power Switch .........................................................98
9.3 Selecting the Voltage ..........................................................................99
wc_bo5000186930_09_FM10TOC.fm
8
G 230 / G 240
9.4 Deep Sea Controller Buttons/Functions ........................................... 102
9.5 Genset Controller Alarms and Shut-Down Conditions ..................... 104
9.6 Before Starting the Machine ............................................................. 106
9.7 Starting and Running the Generator ................................................ 107
9.8 Stopping the Generator .................................................................... 109
9.9 Emergency Stop Switch ................................................................... 110
9.10 Engine and Generator Monitoring .................................................... 111
Table of Contents
10 Working with Deep Sea Controller: DSE 7310 112
10.1 Introduction ....................................................................................... 112
10.2 Navigating the Menus ....................................................................... 113
10.3 Adjusting Screen Contrast ................................................................ 115
10.4 How to Reset the Maintenance Timer .............................................. 116
11 How to Connect Loads 117
11.1 Lug Terminal Connection Diagrams ................................................. 117
11.2 Best Practices for Balancing Loads .................................................. 118
11.3 Connecting 480V, 3-Phase and Single-Phase Loads ...................... 120
11.4 Connecting a 240V 3Ø Load and a 240V 1Ø Load .......................... 121
11.5 Connecting a 220–240V 3Ø Load and Multiple 127–133V 1Ø Loads 122
11.6 Connecting a 208V 3Ø Load and Multiple 120V 1Ø Loads .............. 123
12 Using Remote Start Capabilities 124
12.1 Remote Run Terminal Block ............................................................ 124
12.2 Remote Transfer Switch ................................................................... 125
12.3 Preparing for Automatic/Remote Start-Up (Basler) .......................... 126
12.4 Preparing for Automatic/Remote Start-Up (Deep Sea) .................... 127
13 Diagnostic Trouble Codes (DTC) 129
13.1 Accessing DTCs with the Basler Controller ...................................... 129
13.2 Accessing Engine DTCs using the Deep Sea Controller ................. 130
13.3 List of Engine Diagnostic Trouble Codes (DTCs) ............................. 131
14 Factory-Installed Options 145
14.1 Battery Charger ................................................................................ 145
14.2 Lockable Battery Disconnect ............................................................ 146
14.3 Camlocks .......................................................................................... 147
wc_bo5000186930_09_FM10TOC.fm
9
Table of Contents
14.4 Containment System ........................................................................148
14.5 Extended Run Tank (ERT) ...............................................................148
14.6 Engine Block Heater .........................................................................149
14.7 Automatic LCD Heat .........................................................................149
14.8 Low Coolant Shutdown .....................................................................150
14.9 Temperature-Activated Shutters .......................................................151
14.10 Positive Air Shutoff Valve .................................................................152
14.11 Quick-Disconnect Fuel Fittings .........................................................153
14.12 Lube Level Maintainer ......................................................................154
G 230 / G 240
15 Machines with Aftertreatment Exhaust System 155
15.1 How the Aftertreatment Exhaust System Works ...............................155
15.2 Filling the DEF Tank .........................................................................156
15.3 Shelf Life of Diesel Exhaust Fluid (DEF) ..........................................158
15.4 Monitoring and Control of the DEF Level ..........................................159
15.5 Monitoring DEF Quality .....................................................................160
15.6 Conditioning the Aftertreatment Exhaust System (if equipped) ........161
16 General Maintenance 162
16.1 Periodic Maintenance Schedule .......................................................162
16.2 Maintaining the Emission Control System ........................................163
16.3 Preparing for Maintenance ...............................................................163
16.4 Cleaning the Machine .......................................................................163
16.5 Inspecting the Machine .....................................................................164
16.6 Maintaining the Trailer ......................................................................165
16.7 Checking and Draining the Containment System .............................166
16.8 Checking the Exhaust System ..........................................................167
16.9 Maintaining the Battery .....................................................................168
16.10 Cleaning the Diesel Particulate Filter (DPF) (if equipped) ................ 169
16.11 Filling the Radiator ............................................................................170
16.12 Replacing the Aftertreatment DEF Dosing Unit Filter .......................172
16.13 Storage .............................................................................................174
16.14 Machine Disposal / Decommissioning ..............................................175
wc_bo5000186930_09_FM10TOC.fm
10
G 230 / G 240
Table of Contents
17 Engine Maintenance:
John Deere 4045TF285/HF285 6068HF285 176
18 Engine Maintenance: T4i Cummins QSB6.7 181
19 Engine Maintenance: T4F Cummins QSB7-G9 185
20 Troubleshooting 189
21 Technical Data — G 240 190
21.1 Engine .............................................................................................. 190
21.2 Generator ......................................................................................... 191
21.3 Trailer and Skid ................................................................................ 191
21.4 Dimensions ....................................................................................... 192
22 Technical Data — G 230 193
22.1 Engine: G 230 T4f ............................................................................ 193
22.2 Engine: G 230 T4i ............................................................................ 194
22.3 Generator ......................................................................................... 195
22.4 Trailer and Skid ................................................................................ 196
22.5 Dimensions ....................................................................................... 197
Tire Safety Information 198
23 User’s Information for Transport Canada Fuel Tank 210
24 Emission Control Systems Information and Warranty—Diesel 213
24.1 Emission Control System Background Information .......................... 213
24.2 Limited Defect Warranty for Exhaust Emission Control System ....... 214
24.3 Limited Defect Warranty for Wacker Neuson Emission Control
Systems ............................................................................................ 214
25 General Machine Schematics 217
25.1 Fuses .............................................................................................. 217
25.2 Trailer Wiring .................................................................................... 218
25.3 Trailer Wiring Components ............................................................... 219
wc_bo5000186930_09_FM10TOC.fm
11
Table of Contents
G 230 / G 240
26 Schematics, Machines with Basler Controller 220
26.1 AC Schematic: G 230/G 240 .............................................................220
26.2 AC Schematic Components: G 230/G 240 ........................................221
26.3 DC Schematic: G 240 John Deere Tier 3 ..........................................222
26.4 DC Schematic Components: G 240 Tier 3 ........................................223
26.5 DC Schematic: G230 Cummins T4i ..................................................224
26.6 DC Schematic Components: G 230 T4i ............................................225
26.7 DC Schematic: G230 Cummins T4f ..................................................226
26.8 DC Schematic Components: G 230 Cummins T4f ............................227
26.9 DC Electrical Schematic Section A: G 230 Cummins T4f .................228
26.10 Electrical Schematic Components .....................................................229
26.11 DC Electrical Schematic Section B: G 230 Cummins T4f .................230
26.12 Electrical Schematic Components .....................................................231
26.13 DC Electrical Schematic Section C: G 230 Cummins T4f .................232
26.14 Electrical Schematic Components .....................................................233
26.15 Cummins Engine Relays and Fuses .................................................234
26.16 Cummins Engine Relays and Fuses .................................................235
27 Schematics, Machines with Deep Sea Controller 236
27.1 AC Schematic: G 230 / G 240 ...........................................................236
27.2 Electrical Schematic Components: G 230 / G 240 ............................237
27.3 DC Schematic: G 240 John Deere Tier 3 ..........................................238
27.4 DC Schematic Components: G 240 John Deere Tier 3 ....................239
27.5 DC Schematic: G 230 Cummins T4i .................................................240
27.6 DC Schematic Components: G 230 Cummins T4i ............................241
27.7 DC Schematic: G 230 Cummins T4f .................................................242
27.8 DC Schematic Components: G 230 Cummins T4f ............................243
27.9 DC Electrical Schematic Section A: G 230 Cummins T4f .................244
27.10 Electrical Schematic Components .....................................................245
27.11 DC Electrical Schematic Section B: G 230 Cummins T4f .................246
27.12 Electrical Schematic Components .....................................................247
27.13 DC Electrical Schematic Section C: G 230 Cummins T4f .................248
27.14 Electrical Schematic Components .....................................................249
27.15 Cummins Engine Relays and Fuses .................................................250
27.16 Cummins Engine Relays and Fuses .................................................251
wc_bo5000186930_09_FM10TOC.fm
12
Mobile Generator
1 Safety Information
1.1 Signal Words Used in this Manual
This manual contains DANGER, WARNING, CAUTION, NOTICE, and NOTE
signal words which must be followed to reduce the possibility of personal injury,
damage to the equipment, or improper service.
This is the safety alert symbol. It is used to alert you to potential personal hazards.
► Obey all safety messages that follow this symbol.
DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in death
or serious injury.
► To avoid death or serious injury from this type of hazard, obey all safety mes-
sages that follow this signal word.
Safety Information
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in
death or serious injury.
► To avoid possible death or serious injury from this type of hazard, obey all safety
messages that follow this signal word.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in
minor or moderate injury.
► To avoid possible minor or moderate injury from this type of hazard, obey all
safety messages that follow this signal word.
NOTICE: Used without the safety alert symbol, NOTICE indicates a situation
which, if not avoided, could result in property damage.
Note: A Note contains additional information important to a procedure.
wc_tx003567gb_FM10.fm
13
Safety Information
1.2 Machine Description and Intended Use
This machine is a mobile electric power source. The Wacker Neuson Mobile
Generator consists of a trailer-mounted cabinet containing an electric alternator, a
fuel tank, and a diesel engine. A control panel, receptacles, and connection lugs
are provided on the side of the cabinet. As the engine runs, the generator converts
mechanical energy into electric power. The operator connects loads to the electric
power receptacles and connection lugs.
This machine is intended for the purpose of supplying electrical power to
connected loads. Refer to the product specifications for the output voltage and
frequency of this generator, and for the maximum output power limit of this
generator.
This machine has been designed and built strictly for the intended use described
above. Using the machine for any other purpose could permanently damage the
machine or seriously injure the operator or other persons in the area. Machine
damage caused by misuse is not covered under warranty.
The following are some examples of misuse:
■ Connecting a load that has voltage and frequency requirements that are
incompatible with the generator output
■ Overloading the generator with a load that draws excessive power during either
continuous running or start-up
■ Operating the generator in a manner that is inconsistent with all federal, state
and local codes and regulations
■ Using the machine as a ladder, support, or work surface
■ Using the machine to carry or transport passengers or equipment
■ Using the machine to tow other machines
■ Operating the machine outside of factory specifications
■ Operating the machine in a manner inconsistent with all warnings found on the
machine and in the Operator’s Manual
Mobile Generator
This machine has been designed and built in accordance with the latest global
safety standards. It has been carefully engineered to eliminate hazards as far as
practicable and to increase operator safety through protective guards and labeling.
However, some risks may rema in even after protective measures have been t aken.
They are called residual risks. On this machine, they may include exposure to:
■ Heat, noise, exhaust, and carbon monoxide from the engine
■ Fire hazards from improper refueling techniques
■ Fuel and its fumes
■ Electric shock and arc flash
■ Personal injury from improper lifting the trailer tongue
■ Typical hazards related to towing a trailer on roads and highways
To protect yourself and others, make sure you thoroughly read and understand the
safety information presented in this manual before operating the machine.
14
wc_tx003567gb_FM10.fm
Mobile Generator
1.3 Safety Guidelines for Operating the Machine
Safety Information
Operator
training
Operator
qualifications
Before operating the machine:
■ Read and understand the operating instructions contained in all manuals
delivered with the machine.
■ Familiarize yourself with the location and proper use of all controls and safety
devices.
■ Contact Wacker Neuson for additional training if necessary.
When operating this machine:
■ Do not allow improperly trained people to operate the machine. People
operating the machine must be familiar with the potential risks and hazards
associated with it.
Only trained personnel are permitted to start, operate, and shut down the machine.
They also must meet the following qualifications:
■ have received instruction on how to properly use the machine
■ are familiar with required safety devices
The machine must not be accessed or operated by:
■ children
■ people impaired by alcohol or drugs
Application
area
Safety
devices,
controls, and
attachments
Be aware of the application area.
■ Keep unauthorized personnel, children, and pets away from the machine.
■ Remain aware of changing positions and the movement of other equipment and
personnel in the application area/job site.
■ Identify whether special hazards exist in the application area, such as toxic
gases, or unstable ground conditions, and take appropriate action to eliminate
the special hazards before using the machine.
Be aware of the application area.
■ Do not operate the machine in areas that contain flammable objects, fuels, or
products that produce flammable vapors.
Only operate the machine when:
■ All safety devices and guards are in place and in working order.
■ All controls operate correctly.
■ The machine is set up correctly according to the instructions in the Operator’s
Manual.
■ The machine is clean.
■ The machine’s labels are legible.
To ensure safe operation of the machine:
■ Do not operate the machine if any safety devices or guards are missing or
inoperative.
■ Do not modify or defeat the safety devices.
■ Only use accessories or attachments that are approved by Wacker Neuson.
wc_tx003567gb_FM10.fm
15
Safety Information
Mobile Generator
Safe
operating
practices
Personal
Protective
Equipment
(PPE)
After use
When operating this machine:
■ Remain aware of the machine’s moving parts. Keep hands, feet, and loose
clothing away from the machine’s moving parts.
When operating this machine:
■ Do not operate a machine in need of repair.
■ Do not consume the operating fluids used in this machine. Depending on your
machine model, these operating fluids may include water, wetting agents, fuel
(gasoline, diesel, kerosene, propane, or natural gas), o il, coolant, hydraulic fluid,
heat transfer fluid (propylene glycol with additives), battery acid, or grease.
Wear the following Personal Protective Equipment (PPE) while operating this
machine:
■ Close-fitting work clothes that do not hinder movement
■ Safety glasses with side shields
■ Hearing protection
■ Safety-toed footwear
■ Stop the engine when the machine is not being operated.
■ Close the fuel valve on engines equipped with one when the machine is not
being operated.
■ Ensure that the machine will not tip over, roll, slide, or fall when not being
operated.
■ Store the machine properly when it is not being used. The machine should be
stored in a clean, dry location out of the reach of children.
16
wc_tx003567gb_FM10.fm
Mobile Generator
1.4 Service Safety
Safety Information
Service
training
Precautions
Before servicing or maintaining the machine:
■ Read and understand the instructions contained in all manuals delivered with
the machine.
■ Familiarize yourself with the location and proper use of all controls and safety
devices.
■ Only trained personnel shall troubleshoot or repair problems occurring with the
machine.
■ Contact Wacker Neuson for additional training if necessary.
When servicing or maintaining this machine:
■ Do not allow improperly trained people to service or maintain the machine.
Personnel servicing or maintaining the machine must be familiar with the
associated potential risks and hazards.
Follow the precautions below when servicing or maintaining the machine.
■ Read and understand the service procedures before performing any service to
the machine.
■ All adjustments and repairs must be completed before operating the machine.
Do not operate the machine with a known problem or deficiency.
■ All repairs and adjustments shall be completed by a qualified technician.
■ Turn off the machine before performing maintenance or making repairs.
■ Remain aware of the machine’s moving parts. Keep hands, feet, and loose
clothing away from the machine’s moving parts.
■ Re-install the safety devices and guards after repair and maintenance
procedures are complete.
Machine
modifications
Replacing
parts and
labels
Cleaning
wc_tx003567gb_FM10.fm
When servicing or maintaining the machine:
■ Use only accessories/attachments that are approved by Wacker Neuson.
When servicing or maintaining the machine:
■ Do not defeat safety devices.
■ Do not modify the machine without the express written approval of Wacker
■ Replace worn or damaged components.
■ Replace all missing and hard-to-read labels.
■ When replacing electrical components, use components that are identical in
■ When replacement parts are required for this machine, use only Wacker
When cleaning and servicing the machine:
■ Keep the machine clean and free of debris such as leaves, paper, cartons, etc.
■ Keep the labels legible.
Neuson.
rating and performance to the original components.
Neuson replacement parts or those p arts equivalent to the original in a ll types of
specifications, such as physical dimensions, type, strength, and material.
17
Safety Information
When cleaning the machine:
■ Do not clean the machine while it is running.
■ Never use gasoline or other types of fuels or flammable solvents to clean the
machine. Fumes from fuels and solvents can become explosive.
Mobile Generator
Personal
Protective
Equipment
(PPE)
Electrical
service safety
Cooling
system safety
Wear the following Personal Protective Equipment (PPE) while servicing or
maintaining this machine:
■ Close-fitting work clothes that do not hinder movement
■ Safety glasses with side shields
■ Hearing protection
■ Safety-toed footwear
In addition, before servicing or maintaining the machine:
■ Tie back long hair.
■ Remove all jewelry (including rings).
■ Make sure clothing and shoes are dry , st and on a dry wooden plat form or rubber
insulating mat, and use tools with insulated handles when servicing the
machine.
■ Do not allow water to accumulate around the base of the machine. If water is
present, move the machine and allow the machine to dry before servicing.
■ Do not pressure wash the control panel, generator end, or any other electrical
components when cleaning the machine.
■ Do not attempt to open the radiator cap while the unit is running or before the
engine has cooled down. Severe burns may result!
■ Engine coolant is toxic to humans and animals. Clean up spills and dispose of
waste engine coolant in accordance with local environmental regulations.
18
wc_tx003567gb_FM10.fm
Mobile Generator
Safety Information
1.5 Operator Safety while Using Internal Combustion Engines
WARNING
Internal combustion engines present special hazards during operation and fueling.
Failure to follow the warnings and safety standards could result in severe injury or
death.
► Read and follow the warning instructions in the engine owner’s manual and the
safety guidelines below.
DANGER
Exhaust gas from the engine contains carbon monoxide, a deadly poison.
Exposure to carbon monoxide can kill you in minutes.
► NEVER operate the machine inside an enclosed area, such as a tunnel, unless
adequate ventilation is provided through such items as exhaust fans or hoses.
Operating
safety
Refueling
safety
When running the engine:
■ Keep the area around exhaust pipe free of flammable materials.
■ Check the fuel lines and the fuel tank for leaks and cracks before starting the
engine. Do not run the machine if fuel leaks are present or the fuel lines are
loose.
When running the engine:
■ Do not smoke while operating the machine.
■ Do not run the engine near sparks or open flames.
■ Do not touch the engine or muffler while the engine is running or immediately
after it has been turned off.
■ Do not operate a machine when its fuel cap is loose or missing.
■ Do not start the engine if fuel has spilled or a fuel odor is present. Move the
machine away from the spill and wipe the machine dry before starting.
When refueling the engine:
■ Clean up any spilled fuel immediately.
■ Refill the fuel tank in a well-ventilated area.
■ Re-install the fuel tank cap after refueling.
■ Use suitable tools for refueling (for example, a fuel hose or funnel).
When refueling the engine:
■ Do not smoke.
■ Do not refuel a hot or running engine.
■ Do not refuel the engine near sparks or open flames.
wc_tx003567gb_FM10.fm
19
Safety Information
1.6 Safety Guidelines for Mobile Generators
DANGER
Carbon monoxide. Using a generator indoors CAN KILL YOU IN MINUTES.
Generator exhaust contains carbon monoxide (CO). This is a poison you cannot
see or smell. If you can smell the generator exhaust, you are breathing CO. But
even if you cannot smell the exhaust, you could be breathing CO.
► NEVER use a generator inside homes, garages, crawlspaces, or other partly
enclosed areas. Deadly levels of carbon monoxide can build up in these areas.
Using a fan or opening windows and doors does NOT supply enough fresh air.
► ONLY use a generator outside and far away from windows, doors, and vents.
These openings can pull in generator exhaust.
► Even when you use a generator correctly , CO may leak into the home. ALWA YS
use a battery-powered or battery-backup CO alarm in the home.
► If you start to feel sick, dizzy, or weak after the generator has been running,
move to fresh air RIGHT AW AY. See a doctor. You could have carbon monoxide
poison.
Mobile Generator
Installing as
backup power
WARNING
Electrocution hazard. Machines that generate electric power present special
hazards while the engine is running. These include the risk of electrocution or
severe electrical shock.
► Read and follow the instructions in this Operator’s Manual.
Special hazards exist when installing this machine as a backup power supply.
Improper connection of generator to a building’s electrical system can allow
electrical current from the generator to backfeed into utility lines. This may result in
electrocution of utility workers, fire, or explosion.
WARNING
Backfeed from the generator into the public power distribution system can cause
serious injury or death to utility workers!
► Connections to a building’s electrical system must be made by a qualified elec-
trician and comply with all applicable laws and electrical codes.
If connected to a building’s electrical system, the generator must meet the power,
voltage, and frequency requirements of the equipment in the building. Differences
in power, voltage, and frequency requirements may exist and improper connection
may lead to equipment damage, fire, and personal injury or death.
20
wc_tx003567gb_FM10.fm
Mobile Generator
Safety Information
General safety
Ground
connection
■ Do not use evaporative starting fluids to start the engine. They are highly
explosive.
■ Do not store items such as excess oil, rags, or tools on top of or inside the
machine. These items are a fire hazard and can restrict cooling air.
■ Ensure that electrical cords attached to the machine are in serviceable condition
without cuts, cracks, or exposed wires.
■ Do not route electrical cords over vibrating or hot parts of the machine.
■ Do not stand on the machine.
■ Do not enclose or cover the machine when it is use, or when it is hot.
The generator must be connected to a good earthen ground for proper operating
safety.
A central “equipment ground” is provided at the customer connection lugs. This
point is connected directly to the generator set base. All other system grounds are
connected to this central point. Ground the generator in accordance with the
standards defined in national, state, and local regulations.
wc_tx003567gb_FM10.fm
21
Safety Information
1.7 Safety Guidelines for Towing the Machine
WARNING
Risk of severe injury or death. Improper trailer condition and towing technique can
lead to an accident.
► Obey the trailer manufacturer’s instructions and the instructions below to reduce
the risk of an accident.
When towing the machine:
■ Do not tow the machine if the towing vehicle’s hitch or the trailer’s coupler are
damaged.
■ Do not tow the machine if any of the trailer’s lug nuts are missing.
■ Do not tow the machine if the trailer’s tires have less than 1.5 mm (1/16 inch) of
tread.
■ Do not tow the machine unless the trailer’s brakes are functioning properly.
■ Do not exceed the trailer manufacturer’s speed limitations.
When towing the machine:
■ Only tow the machine when the trailer’s lug nuts are properly torqued.
■ Only tow the machine when the trailer’s tires are properly inflated.
■ Only tow the machine when all trailer lights are functioning correctly.
■ Only tow the machine when the trailer’s safety chains are connected to the
towing vehicle in a crisscross pattern.
■ Maintain extra distance between the towing vehicle and other vehicles.
■ Avoid soft shoulders, curbs, and sudden lane changes.
■ Abide by all licensing requirements for your area.
Mobile Generator
If you have not driven a towing vehicle with trailer before, practice turning,
stopping, and backing up the towing vehicle with trailer in an area away from traffic.
Only drive the towing vehicle with trailer when you are confident in your ability to do
so.
wc_tx003567gb_FM10.fm
22
Mobile Generator
1.8 Safety Guidelines for Lifting the Machine
When lifting the machine:
■ Make sure slings, chains, hooks, ramps, jacks, forklifts, cranes, hoists, and any
other type of lifting device used is attached securely and has enough weightbearing capacity to lift or hold the machine safely. See section Technical Data
for machine weight.
■ Remain aware of the location of other people when lifting the machine.
■ Only use the lifting points and tie-downs described in the Operator’s Manual.
■ Make sure the transporting vehicle has sufficient load cap acity and platform size
to safely transport the machine.
To reduce the possibility of injury:
■ Do not stand under the machine while it is being lifted or moved.
■ Do not get onto the machine while it is being lifted or moved.
1.9 Reporting Safety Defects
Safety Information
If you believe your trailer has a defect which could cause a crash or could cause
injury or death, you should immediately inform the National Highway Traffic Safety
Administration (NHTSA) in addition to notifying Wacker Neuson.
If NHTSA receives similar complaints, it may open an investigation; and if it finds
that a safety defect exists in a group of trailers, it may order a recall and remedy
campaign. However, NHTSA cannot become involved in individual problems
between you, your dealer, or Wacker Neuson.
To contact NHTSA, you may either contact the Vehicle Safety Hotline toll-free at
1-888-327-4236 (TTY: 1-800-424-9153); go to http://www.safercar.gov; or write to:
Administrator
NHTSA
1200 New Jersey Avenue S.E.
Washington, DC 20590
You can also obtain other information about your motor vehicle safety from
http://www.safercar.gov
wc_tx003567gb_FM10.fm
23
Label Locations
OO
wc_gr011525
UU
ww
AA
SOLAMENTE COMBUSTIBLE DE
ULTRABAJO CONTENIDO DE AZUFRE
5200020535
DEF
SEULEMENT CARBURANT DE
SOUFRE ULTRA BAS
ULTRA LOW SULFUR
FUEL ONLY
DIESEL
XX YY
oo
oo
RR
QQ
K
XX
DIESEL
5200020534
SÓLO LÍQUIDO DE
ESCAPE DIESEL
SEULEMENT FLUIDE
O'ÉCHAPPEMENT DIESEL
DIESEL EXHAUST
FLUID ONLY
DEF
wc_gr011523
NN
2 Label Locations
Mobile Generator
24
wc_tx003568gb_FM10.fm
Mobile Generator
wc_gr009229
UU
G
H
J
R
GG
V V
WW
FF
R
AKK
H
Label Locations
wc_tx003568gb_FM10.fm
25
Label Meanings
Fermer les portes d'acces ou il pourrait en résulter risque d'électrocution, arc deFermer les portes d'acces ou il pourrait en résulter risque d'électrocution, arc de
court-circuit, ou des blessures.court-circuit, ou des blessures.
Cierre las puertas. Ya que de otro modo existe el peligro de un choque eléctrico,Cierre las puertas. Ya que de otro modo existe el peligro de un choque eléctrico,
arco voltaico de cortocircuito, o de heridas personales.arco voltaico de cortocircuito, o de heridas personales.
ADVERTENCIAADVERTENCIA
AVERTISSEMENTAVERTISSEMENT
Lock doors. Access can cause electric shock, arc flash or injury. Lock doors. Access can cause electric shock, arc flash or injury.
176289176289
WARNINGWARNING
110164
AVERTISSEMENT
ADVERTENCIA
WARNING
AVERTISSEMENTAVERTISSEMENT
Avant d'utiliser cette machine, lire attentivement et assimilerAvant d'utiliser cette machine, lire attentivement et assimiler
la Notice d'Emploi. Dans le cas contraire, le risque de se blesserla Notice d'Emploi. Dans le cas contraire, le risque de se blesser
ou de blesser les autres augmente.ou de blesser les autres augmente.
Lea y entienda el Manual de Operación suministrado antes deLea y entienda el Manual de Operación suministrado antes de
operar esta máquina. Si no lo hace, incrementará el riesgo deoperar esta máquina. Si no lo hace, incrementará el riesgo de
lesionarse o lesionar a otros.lesionarse o lesionar a otros.
176103176103
Read and understand the supplied Operator's Manual beforeRead and understand the supplied Operator's Manual before
operating this machine. Failure to do so increases the risk ofoperating this machine. Failure to do so increases the risk of
injury to yourself and others.injury to yourself and others.
ADVERTENCIAADVERTENCIA
WARNINGWARNING
176228176228
STOPSTOP
480480
277277
AVISOAVISO
Nunca cambie la posicion del interruptorNunca cambie la posicion del interruptor
al estar marchando el motor. Ya que éstoal estar marchando el motor. Ya que ésto
podría conducir a daños en el equipo.podría conducir a daños en el equipo.
Ne jamais changer la position deNe jamais changer la position de
l'interrupteur pendant que le moteur estl'interrupteur pendant que le moteur est
en marche. Il pourrait en résulter risqueen marche. Il pourrait en résulter risque
de dommages a'la machine.de dommages a'la machine.
AVISAVIS
240240
120120
208208
120120
Never change switch position withNever change switch position with
engine running.engine running.
Results in damage to machine.Results in damage to machine.
NOTICENOTICE
Électrochoc et arc de court-circuit peuvent
résulter en blessures graves ou mort.
ADVERTENCIA
Electric shock and arc flash can cause
serious injury or death.
AVERTISSEMENT
Choque eléctrico y arco voltaico de cortocircuito
pueden causar heridas personales o muerte.
176285
WARNING
3 Label Meanings
A WARNING
Lock doors. Access can cause electric shock,
arc flash, or injury . Read the Operator’s Manual
for more information.
Mobile Generator
B WARNING
WARNING
Pressurized contents. Do not open when hot!
ADVERTENCIA
AVERTISSEMENT
110164
C Read and understand the supplied Operator’s
Manual before operating the machine. Failure
to do so increases the risk of injury to yourself
and others.
D NOTICE
Never change switch position with engine
running. Results in damage to machine.
E WARNING
176285
WARNING
Electric shock and arc flash can cause
serious injury or death.
ADVERTENCIA
Choque eléctrico y arco voltaico de cortocircuito
pueden causar heridas personales o muerte.
AVERTISSEMENT
Électrochoc et arc de court-circuit peuvent
résulter en blessures graves ou mort.
Electric shock and arc flash can cause serious
injury or death.
wc_tx003569gb_FM10.fm
26
Mobile Generator
DIESEL
119050119050
STOPSTOP
PELIGRO
DANGER
DANGER
Evite de rociar agua
en el generador
176300
Eviter de pulveriser
de l'eau dans le
générateur.
AVIS
AVERTISSEMENT
ADVERTENCIA
ADVERTENCIA
AVERTISSEMENT
Avoid spraying water
into generator.
AVISO
NOTICE
WARNING
WARNING
AVERTISSEMENT
114885
ADVERTENCIA
WARNING
ADVERTENCIA
AVERTISSEMENT
WARNING
117038
164721164721
AVERTISSEMENTAVERTISSEMENT
WARNINGWARNING
ADVERTENCIAADVERTENCIA
F DANGER
Asphyxiation hazard. Do not run the machine
indoors or in an enclosed area without
adequate ventilation. Read the Operator’s
Manual for instructions. No sparks, flames, or
burning objects near machine. Stop the engine
before adding fuel. Use only diesel fuel.
Label Meanings
G WARNING
WARNING
To prevent hearing loss, wear hearing
protection.
Hand injury if entangled in moving belt.
ADVERTENCIA
WARNING
ADVERTENCIA
AVERTISSEMENT
176300
H WARNING
WARNING
ADVERTENCIA
AVERTISSEMENT
114885
AVERTISSEMENT
NOTICE
Avoid spraying water
into generator.
AVISO
Evite de rociar agua
en el generador
AVIS
Eviter de pulveriser
de l'eau dans le
générateur.
WARNING
ADVERTENCIA
AVERTISSEMENT
117038
Rotating machinery! Do not reach inside with
engine running.
WARNING
Hot surface!
NOTICE
Avoid spraying water into generator.
Hot surface
J WARNING
wc_tx003569gb_FM10.fm
To prevent hearing loss, wear hearing
protection when operating the machine.
WARNING
Pressurized contents. Do not open when hot!
WARNING
Hand injury if entangled in moving belt.
WARNING
Rotating machinery! Do not reach inside
machine with engine running.
27
Label Meanings
114891114891
AVERTISSEMENTAVERTISSEMENT
WARNINGWARNING
ADVERTENCIAADVERTENCIA
Generator can automatically start Generator can automatically start
which can cause serious injury. which can cause serious injury.
Disconnect battery before Disconnect battery before
servicing.servicing.
Generateur peut demarrerGenerateur peut demarrer
automatiquement resultant en desautomatiquement resultant en des
accidents de personne. Deconnecteraccidents de personne. Deconnecter
batterie avant tout entretien.batterie avant tout entretien.
Generador puede arrancarGenerador puede arrancar
automaticamente y causar lesionesautomaticamente y causar lesiones
personales. Desconecte la bateriapersonales. Desconecte la bateria
antes de prestar servicio.antes de prestar servicio.
176184176184
AVERTISSEMENTAVERTISSEMENT
ADVERTENCIAADVERTENCIA
WARNINGWARNING
117993
DANGER
GEFAHR
DANGER
PELIGRO
K WARNING
Disconnect battery before servicing.
Read the Operator’s Manual.
L WARNING
Generator can automatically start which can
cause serious injury. Disconnect battery before
servicing.
N Voltage selector label
Mobile Generator
O DANGER
DANGER
117993
GEFAHR
PELIGRO
DANGER
Danger of asphyxiation! Do not operate this
machine indoors. Electric shock and arc flash
will cause serious injury or death.
wc_tx003569gb_FM10.fm
28
Mobile Generator
Avant le demarrageAvant le demarrage
1. Lire la Notice d'Emploi. 1. Lire la Notice d'Emploi.
2. Niveler la machine.2. Niveler la machine.
3. Bloquer les roues avec cales de roues.3. Bloquer les roues avec cales de roues.
4. Mettre à terre la machine.4. Mettre à terre la machine.
5. Vérifier le niveau de tous les fluides.5. Vérifier le niveau de tous les fluides.
Démorrage à la mainDémorrage à la main
1. Déconnecter tous les regimes externes.1. Déconnecter tous les regimes externes.
2. Régler le commutateur des tensions d'alimentation.2. Régler le commutateur des tensions d'alimentation.
3. Serrer le commutateur des tensions d'alimentation.3. Serrer le commutateur des tensions d'alimentation.
4. Placer le bouton d'arret d'urgence à la position "ON".4. Placer le bouton d'arret d'urgence à la position "ON".
5. Placer l'interrupteur de démarrage du moteur à la5. Placer l'interrupteur de démarrage du moteur à la
position "DEMARRAGE/MARCHE". position "DEMARRAGE/MARCHE".
6. Le moteur s'essayera de démarrer 3 fois.6. Le moteur s'essayera de démarrer 3 fois.
Démarrage a distanceDémarrage a distance
1. Lire la Notice d'Emploi. 1. Lire la Notice d'Emploi.
ArrêtArrêt
1. Éteindre tous les coupe-circuits.1. Éteindre tous les coupe-circuits.
2. Placer l'interrupteur de démarrage du moteur à la2. Placer l'interrupteur de démarrage du moteur à la
position "OFF" position "OFF"
176286176286
Before startingBefore starting
1. Read Operator's Manual.1. Read Operator's Manual.
2. Level unit.2. Level unit.
3. Block wheels.3. Block wheels.
4. Ground unit.4. Ground unit.
5. Check all fluid levels.5. Check all fluid levels.
Manual startingManual starting
1. Disconnect all external loads.1. Disconnect all external loads.
2. Set voltage selector switch.2. Set voltage selector switch.
3. Lock voltage selector switch.3. Lock voltage selector switch.
4. Set emergency stop button to "ON" position.4. Set emergency stop button to "ON" position.
5. Set engine start switch to "START/RUN" position.5. Set engine start switch to "START/RUN" position.
6. Engine will make 3 attempts to start.6. Engine will make 3 attempts to start.
Remote startRemote start
1. See Operator's Manual.1. See Operator's Manual.
StoppingStopping
1. Turn off all circuit breakers.1. Turn off all circuit breakers.
2. Set engine start switch to "OFF" position.2. Set engine start switch to "OFF" position.
OPERATING INSTRUCTIONS OPERATING INSTRUCTIONS
FOR MOBILE GENERATORSFOR MOBILE GENERATORS
INSTRUCTIONS D'OPERATION INSTRUCTIONS D'OPERATION
DU GENERATEUR MOBILE DU GENERATEUR MOBILE
Antes del arranqueAntes del arranque
1. Lea el Manual de Operación.1. Lea el Manual de Operación.
2. Nivele la unidad.2. Nivele la unidad.
3. Coloque cuñas debajo de las ruedas.3. Coloque cuñas debajo de las ruedas.
4. Conecte la unidad a tierra.4. Conecte la unidad a tierra.
5. Controle todos los liquídos.5. Controle todos los liquídos.
Arranque manualArranque manual
1. Desconecte todas las cargas externas.1. Desconecte todas las cargas externas.
2. Ajuste la llave selectora de voltaje.2. Ajuste la llave selectora de voltaje.
3. Bloquee la llave selectora de voltaje.3. Bloquee la llave selectora de voltaje.
4. Ponga a la posición "ON" el botón de parada4. Ponga a la posición "ON" el botón de parada
de emergencia. de emergencia.
5. Ponga a la posición "ARRANQUE/MARCHA" el 5. Ponga a la posición "ARRANQUE/MARCHA" el
interruptor de arranque del motor. interruptor de arranque del motor.
6. El motor intentará arrancar 3 veces.6. El motor intentará arrancar 3 veces.
Arranque remotoArranque remoto
1. Vea el Manual de Operación.1. Vea el Manual de Operación.
Detencion de motorDetencion de motor
1. Apague todos los interruptores de circuito.1. Apague todos los interruptores de circuito.
2. Ponga a la posición "OFF" el interruptor de arranque2. Ponga a la posición "OFF" el interruptor de arranque
del motor. del motor.
El Manual de Operación debe ser retenido en laEl Manual de Operación debe ser retenido en la
máquina. Contacte a Wacker Neuson para unmáquina. Contacte a Wacker Neuson para un
ejemplar adicional o ponga una orden en linea enejemplar adicional o ponga una orden en linea en
www.wackerneuson.com.www.wackerneuson.com.
La Notice d'Emploi doit être munie sur la machine.La Notice d'Emploi doit être munie sur la machine.
Contacter Wacker Neuson pour commander unContacter Wacker Neuson pour commander un
exemplaire supplémentaire ou commander enexemplaire supplémentaire ou commander en
ligne chez www.wackerneuson.com.ligne chez www.wackerneuson.com.
Operator's Manual must be stored on machine. Operator's Manual must be stored on machine.
A replacement Operator's Manual can beA replacement Operator's Manual can be
ordered through Wacker Neuson or online at ordered through Wacker Neuson or online at
www.wackerneuson.com.www.wackerneuson.com.
INSTRUCCIONES PARA LA PUESTA EN INSTRUCCIONES PARA LA PUESTA EN
MARCHA DE GENERADORES MOVILES MARCHA DE GENERADORES MOVILES
01587870158787
113726 113726
P
Label Meanings
Q Operator’s Manual must be stored on machine.
R Tie-down point
wc_tx003569gb_FM10.fm
Replacement Operator’s Manual can be
ordered through your local Wacker Neuson
distributor.
29
Label Meanings
178683178683
STOPSTOP
WARNING / ADVERTENCIA / AVERTISSEMENTWARNING / ADVERTENCIA / AVERTISSEMENT
114886
176213176213
L2L2
L1L1
L3L3
NEUTRAL BONDED TO FRAMENEUTRAL BONDED TO FRAME
CONDUCTOR NEUTRO CONECTADO AL CHASISCONDUCTOR NEUTRO CONECTADO AL CHASIS
NULL-LEITER AM RAHMEN ANGESCHLOSSENNULL-LEITER AM RAHMEN ANGESCHLOSSEN
CONDUCTEUR NEUTRE MIS A LA MASSE CONDUCTEUR NEUTRE MIS A LA MASSE
DU CHASSISDU CHASSIS
116662116662
S WARNING
Stop engine. Electrical hazard. Read
Operator ’s Manua l.
T Electrical ground
114886
U NOTICE
Lifting point
Mobile Generator
V Operating the main circuit breaker supplies or
interrupts power to the customer connection
lugs.
W Neutral bonded to frame
30
wc_tx003569gb_FM10.fm
Loading...