Wacker Neuson FUE 5/042/200, FUE 5/115/200, FUE 6/042/200, FUE 5/250/200, FUE 6/042/200 US Operator's Manual

Converter

FUE 5/...
FUE 6/...

FUE-M/S 75A

Operator's manual

5200006668 08 0811

5200006668

EN

Manufacturer

Wacker Neuson Produktion GmbH & Co. KG
Preußenstraße 41
80809 München

www.wackerneuson.com

Tel.: [phone]
Fax: [phone]

Translation of the original operator's manual in German

0109930en 008

08.2011

1 Foreword

3

1Foreword

This operator's manual contains information and procedures for the safe opera­tion and maintenance of your Wacker Neuson machine. In the interest of your
own safety and to prevent accidents, you should carefully read through the safety
information, familiarize yourself with it and observe it at all times.

This operator's manual is not a manual for extensive maintenance and repair
work. Such work should be carried out by Wacker Neuson service or authorized
specialists.

The safety of the operator was one of the most important aspects taken into con­sideration when this machine was designed. Nevertheless, improper use or in­correct maintenance can pose a risk. Please operate and maintain your Wacker
Neuson machine in accordance with the instructions in this operator's manual.
Your reward will be troublefree operation and a high degree of availability.

Defective machine parts must be replaced immediately!
Please contact your Wacker Neuson representative if you have any questions

concerning operation or maintenance.

All rights reserved, especially reproduction and distribution rights.
Copyright 2011 Wacker Neuson Produktion GmbH & Co. KG

No part of this publication may be reproduced in any form or by any means, elec­tronic or mechanical, including photocopying, without the expressed written per­mission of Wacker Neuson.

Any type of reproduction, distribution or storage on data media of any type and
form not authorized by Wacker Neuson represents an infringement of copyright
and will be prosecuted.

We expressly reserve the right to make technical modifications – even without
special notice – which aim at further improving our machines or their safety stan­dards.

Table Of Contents

4

1. Safety information 5

1.1 General instructions ..............................................................................5

1.2 Operation ...............................................................................................5

1.3 Safety checks ........................................................................................6

1.4 Maintenance ..........................................................................................6

1.5 Transport ...............................................................................................7

1.6 Maintenance checks ..............................................................................7

2. Technical data 8

3. Note 11

3.1 Protective measures in conjunction with electronic inverters ..............11

3.2 Class rating I (grounded conductor) ....................................................11

3.3 Class rating III (protective low voltage) ...............................................12

4. Connecting the inverter 13

4.1 Assembly .............................................................................................13

4.2 Turning on the inverter ........................................................................13

4.3 Turning off the inverter ........................................................................14

4.4 Testing the insulation monitor .............................................................14

5. Operator's controls 14

5.1 FUE 5 and FUE 6/042/200 ..................................................................14

5.2 FUE 6/042/200 US ..............................................................................15

5.3 FUE-M/S 75A ......................................................................................16

6. Malfunctions 17

Safety information

SV00062GB.fm 5

1. Safety information
for electronic frequency and voltage inverters

1.1 General instructions

1.1.1 Inverters may only be worked on independently by persons who

∗ are at least 18 years of age,
∗ are physically and mentally fit for this job,
∗ have been instructed in operating inverters and have proved their

abilities to the employer

∗ may be expected to carry out the job they are charged with carefully.

You must have been assigned to work on the inverters by the
company.

1.1.2 Inverters may only be operated according to their intended use, taking

the operator's manual of the manufacturer and this safety information
into account.

1.1.3 The persons charged with the operation of inverters must be made

familiar with the necessary safety measures relating to the machine. In
case of extraordinary uses, the employer shall give the necessary
additional instructions.

1.2 Operation

1.2.1 The function of operation levers (operator's controls) and safety

devices must not be influenced or disabled.

1.2.2 You must ensure that the inverter is only attached to the voltage and

frequency indicated on the rating plate. Choose correct cross section
for extension cord.

1.2.3 Only for FUE 6/042/200 US:

The inverter may only connected and operated with electric power
supplies that have < 30 mA residual current protective devices
(type B).

For all other machines:
The inverter may only be connected to and operated with electric

power supplies that have < 30 mA all-current sensitive residual current
protective devices (type B).

Safety information

SV00062GB.fm 6

1.2.4 Before you start up the inverter, make sure that the machine is in a

vertically stable position to prevent it from tipping over, sliding away or
falling down.

1.2.5 Do not insert or pull out the power plug as a means of turning the

machine on or off. The same applies to the machines to be connected
to the inverter.

1.2.6 The power cable of the inverter must not be used to pull out the plug

from the plug receptacle.

1.2.7 Protect electric cable from heat, oil, and sharp edges.

1.2.8 Electrical equipment and material may only be used if they comply with

operational and local safety requirements. They must be in proper
condition and this condition is to be maintained.

1.2.9 Do not operate the inverter in areas where explosions may occur.

1.3 Safety checks

1.3.1 Before starting operation, the operator has to check that all control and

safety devices are functioning properly.

1.3.2 Check electric cables for damage on a regular basis.

1.3.3 Inverters may only be operated with all safety devices installed.

1.3.4 If defects on the safety devices or other defects impairing the

operational safety of machine are observed, the supervisor must be
informed immediately.

1.3.5 If there are defects jeopardizing operational safety, the machine has to

be switched off immediately.

1.4 Maintenance

1.4.1 Only use original spare parts. Alterations to this machine, incl.

adjustments of the frequency set by the manufacturer may only be
carried out with the express permission of Wacker Neuson. In case of
non-observance, all liability shall be refused.

1.4.2 Disconnect the inverter from the electrical power supply system before

carrying out maintenance and repair work.

1.4.3 Work on the electric parts of the machine may only be carried out by

skilled technicians.

Danger to life

Safety information

SV00062GB.fm 7

1.4.4 The green-yellow grounded conductor of the connecting cable must be

longer so that it will not be torn off if the strain relief fails. If interrupted,
it can cause fatal injury. After conducting repairs, check the grounded
conductor for continuity.

1.4.5 As soon as maintenance and repair jobs have been completed, all

safety devices must be properly reinstalled.

1.4.6 Do not clean the machine with a high pressure washer.

1.5 Transport

1.5.1 For the loading and transportation of inverters with lifting gear, suitable

sling chains must be secured at the relevant fixing point.

1.5.2 When inverters are being transported in vehicles, precautions have to

be taken to ensure that they do not slip or fall over.

1.6 Maintenance checks

1.6.1 According to the conditions and frequency of use, inverters must be

checked for safe operation by a technician, for example at a WACKER
service station, at least once every 6 months and repaired if
necessary.

Please observe the appropriate rules and regulations valid in your
country.