Wacker Neuson E3000, E 3000G, E 3000 LB-G, E 3000 LB Operator's Manual
Operator’s Manual
5000188154
Hydronic Surface Heater
E3000
Type E3000
Document 5000188154
Date 1115
Versio n 05
Language EN
Copyright notice
© Copyright 2015 by Wacker Neuson Production Americas LLC
All rights, including copying and distribution rights, are reserved.
This publication may be photocopied by the original purchaser of the
machine. Any other type of reproduction is prohibited without express
written permission from Wacker Neuson Production Americas LLC.
Any type of reproduction or distribution not authorized by Wacker
Neuson Production Americas LLC represents an infringement of valid
copyrights. Violators will be prosecuted.
Trademarks
Manufacturer
Original instructions
All trademarks referenced in this manual are the property of their
respective owners.
Wacker Neuson Production Americas LLC
N92W15000 Anthony Avenue
Menomonee Falls, WI 53051 U.S.A.
Tel: (262) 255-0500 · Fax: (262) 255-0550 · Tel: (800) 770-0957
www.wackerneuson.com
This Operator’s Manual presents the original instructions. The original
language of this Operator’s Manual is American English.
E 3000 Foreword
Foreword
This heater is designed and approved for use as a construction heater in
accordance with Standard ANSI Z83.7–CSGA 2.14. CHECK WITH YOUR LOCAL
FIRE SAFETY AUTHORITY IF YOU HA VE QUESTIONS ABOUT APPLICATIONS.
Other standards govern the use of fuel gases and heat producing products in
specific applications. Your local authority can advise you about these.
THE INSTALLATION OF THE UNIT SHALL BE IN ACCORDANCE WITH THE
REGULATIONS OF THE AUTHORITIES HAVING JURISDICTION.
WARNING
Risk of personal injury or machine damage from improper use.
f Before using the machine, read and understand all instructions and follow them
carefully.
f The manufacturer is not responsible for damages to goods or persons due to
improper use of this machine.
WARNING
Failure to comply with the precautions and instructions provided with this machine
can result in death, serious injury, and property loss or damage from fire, explosion,
burns, asphyxiation, carbon monoxide poisoning, and/or electric shock.
f Before using the machine, read and understand all precautions and instructions
that have been provided. Follow them carefully.
f Only persons who can understand and follow the precautions and instructions
should use or service this machine.
f Contact the manufacturer if you need assistance with operating the machine or
need replacement manuals or labels.
WARNING
Work site fire, burn, inhalation, and explosion hazards.
f Keep solid combustibles, such as building materials, paper, or cardboard at a
safe distance away from the machine as recommended by the instructions.
f Never use this machine in spaces which do or may contain volatile or airborne
combustibles, or products such as gasoline, solvents, paint thinner, dust particles, or unknown chemicals.
WARNING
Not for use in homes or recreational vehicles. Installing this machine in a home or
RV may result in fire, explosion, property damage, personal injury, or death.
f Operate the machine only for applications specified in Machine Description and
Intended Use.
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3
Foreword
SAVE THESE INSTRUCTIONS—This manual contains important instructions for
the machine models below. These instructions have been written expressly by
Wacker Neuson Production Ame ricas LLC and must be followed during installation,
operation, and maintenance of the machines.
Machine Item Number Revision
E 3000 0620158 225 and higher
E 3000G 0620219 225 and higher
E 3000 LB 0620678 225 and higher
E 3000 LB-G 0620679 225 and higher
E 3000 LB-G 52000004952 100 and higher
Machine
documentation
Expectations
for
information in
this manual
From this point forward in this documentation, Wacker Neuson Production
Americas LLC will be referred to as Wacker Neuson.
Keep a copy of the Operator’s Manual with the machine at all times.
Use the separate Parts Book supplied with the machine to order replacement
parts.
Refer to the separate Repair Manual for detailed instructions on servicing and
repairing the machine.
If you are missing any of these documents, please contact Wacker Neuson to
order a replacement or visit www.wackerneuson.com.
When ordering parts or requesting service information, be prepared to provide
the machine model number, item number, revision number, and serial number.
This manual provides information and procedures to safely operate and
maintain the above Wacker Neuson model(s). For your own safety and to
reduce the risk of injury , carefully read, underst and, and observe all instructions
described in this manual.
Wacker Neuson expressly reserves the right to make technical modifications,
even without notice, which improve the performance or safety standards of its
machines.
The information contained in this manual is based on machines manufactured
up until the time of publication. Wacker Neuson reserves the right to change
any portion of this information without notice.
CALIFORNIA
Proposition
65 Warning
Laws
pertaining to
spark
arresters
Engine exhaust, some of its constituents, and certain vehicle components, contain
or emit chemicals known to the State of California to cause cancer and birth
defects or other reproductive harm.
NOTICE: State Health Safety Codes and Public Resources Codes specify that in
certain locations spark arresters be used on internal combustion engines that use
hydrocarbon fuels. A spark arrester is a device designed to prevent accidental
discharge of sparks or flames from the engine exhaust. Spark arresters are
qualified and rated by the United St ates Forest Service fo r this purpose. In order to
4
wc_tx002028gb.fm
Foreword
comply with local laws regarding spark arresters, consult the engine distributor or
the local Health and Safety Administrator.
Manufacturer’s
approval
This manual contains references to approved parts, attachments, and
modifications. The following definitions apply:
Approved parts or attachments are those either manufactured or provided by
Wacker Neuson.
Approved modifications are those performed by an authorized Wacker
Neuson service center according to written instructions published by Wacker
Neuson.
Unapproved parts, attachments, and modifications are those that do not
meet the approved criteria.
Unapproved parts, attachments, or modifications may have the following
consequences:
Serious injury hazards to the operator and persons in the work area
Permanent damage to the machine which will not be covered under warranty
Contact your Wacker Neuson dealer immediately if you have questions about
approved or unapproved parts, attachments, or modifications.
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5
Foreword
6
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E 3000
Table of Contents
Foreword 3
1 Safety Information 11
1.1 Signal Words Used in this Manual ..................................................... 11
1.2 Machine Description and Intended Use ............................................. 12
1.3 Safety Guidelines for Operating the Machine ..................................... 13
1.4 Safety Guidelines for Lifting the Machine ........................................... 14
1.5 Safety Guidelines for Operating Combustion Burners ....................... 15
1.6 Safety Guidelines for Operating Gensets ........................................... 16
1.7 Service Safety .................................................................................... 18
1.8 Safety Guidelines for Towing the Machine ......................................... 20
1.9 Reporting Safety Defects ................................................................... 21
2 Labels 22
2.1 Label Locations .................................................................................. 22
2.2 Label Meanings .................................................................................. 24
3 Lifting and Transporting 30
3.1 Lifting the Machine ............................................................................. 30
3.2 Preparing the Machine for Transport on a Truck or Trailer ................ 31
3.3 Transporting the Machine on a Truck or Trailer ................................. 32
3.4 Before Towing Checklist ..................................................................... 34
3.5 Towing the Machine ........................................................................... 35
3.6 Testing the Breakaway System (Electric Brakes) .............................. 36
3.7 Hazardous Materials Placards ........................................................... 38
4 Operation 40
4.1 External Components ......................................................................... 40
4.2 Internal Components .......................................................................... 41
4.3 Rear Components .............................................................................. 42
4.4 Pumps, Gauges, and Valves .............................................................. 43
4.5 Control Panel ...................................................................................... 44
4.6 Control Panel Components ................................................................ 45
4.7 Genset Control Panel ......................................................................... 46
4.8 Preparing the Machine for First Use ................................................... 47
4.9 Breaking in the Genset ....................................................................... 47
4.10 General Sequence of Operation ......................................................... 48
4.11 Checking the HTF Level ..................................................................... 49
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Table of Contents
4.12 Recommended Fuel ............................................................................50
4.13 Refueling the Machine .........................................................................51
4.14 Positioning the Machine ......................................................................52
4.15 Pre-Starting Checks ............................................................................54
4.16 Connecting Power to the Machine ......................................................57
4.17 Starting and Stopping the Generator ...................................................58
4.18 Applying Power to the Machine ...........................................................59
4.19 Preheating the HTF .............................................................................60
4.20 Initiating HTF Flow ..............................................................................61
4.21 Setting the Operating Temperature .....................................................62
4.22 Unwinding and Positioning the Hoses .................................................63
4.23 Hose Spacing Guidelines ....................................................................64
4.24 Monitoring the Operating Parameters .................................................65
4.25 Rewinding the Hoses ..........................................................................66
4.26 Shutting Down and Packing Up the Machine ......................................68
4.27 Resetting a Low HTF Fault ..................................................................69
4.28 Quick-Connect Coupling Usage and Care ..........................................72
4.29 Operating States of the Beckett Burner Controller ..............................73
E 3000
5 Accessories 78
5.1 Available Accessories .........................................................................78
5.2 Expanding the Surface Heating Capacity ............................................79
5.3 Expanded Operation Using One HHS 3002 and One DPP .................80
5.4 Expanded Operation Using Two HHS 3002 and Two DPP .................82
5.5 Mounting and Connecting the Auxiliary Pump Panel ..........................85
5.6 Using Heat Exchangers to Heat Air .....................................................87
5.7 Connecting Six HX 50 Heat Exchangers .............................................88
5.8 Connecting Five HX 50 Heat Exchangers ...........................................90
5.9 Connecting Four HX 50 Heat Exchangers ..........................................92
5.10 Connecting Three HX 50 Heat Exchangers ........................................94
5.11 Connecting Two HX 50 Heat Exchangers ...........................................96
5.12 Connecting One HX 50 Heat Exchanger .............................................98
5.13 Connecting Three HX 100 Heat Exchangers ....................................100
5.14 Connecting Two HX 100 Heat Exchangers .......................................102
5.15 Connecting One HX 100 Heat Exchanger .........................................104
5.16 Connecting Two HX 200 Heat Exchangers .......................................106
5.17 Connecting One HX 200 Heat Exchanger .........................................108
6 Burner Setup—Oil 109
6.1 Factory Settings ................................................................................109
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E 3000
6.2 Setting up the Burner ....................................................................... 109
6.3 Setting/Checking the Electrodes ...................................................... 112
6.4 Replacing the Burner Nozzle ............................................................ 114
6.5 Setting the “Z” Distance .................................................................... 116
6.6 Adjusting the Air Settings ................................................................. 118
6.7 Adjusting the Fuel Pressure ............................................................. 119
Table of Contents
7 Burner Setup—Gas 120
7.1 Factory Settings ............................................................................... 120
7.2 Restrictions for Connecting the Gas Supply ..................................... 121
7.3 Setting up the Burner ....................................................................... 122
7.4 Removing and Installing the Combustion Head ............................... 124
7.5 Adjusting the Ionization Probe and the Electrode ............................ 126
7.6 Changing the Burner Diaphragm ...................................................... 127
7.7 Checking and Adjusting the Air Damper (Gate) Setting ................... 128
7.8 Adjusting the Combustion Head ....................................................... 129
7.9 Checking the Supply Gas Pressure ................................................. 130
7.10 Checking and Adjusting the Burner Gas Pressure ........................... 132
8 Maintenance 134
8.1 Periodic Maintenance Schedule ....................................................... 134
8.2 Inspecting the HTF System and the Fuel System ............................ 135
8.3 Repairing a Hose .............................................................................. 136
8.4 Inspecting the Electrical Components .............................................. 138
8.5 Filling the HTF Reservoir .................................................................. 140
8.6 Cleaning the HTF Strainer ................................................................ 142
8.7 Replacing the Fuel Filter .................................................................. 144
8.8 Lubricating the Hose Reel System ................................................... 145
8.9 Cleaning the Turbulators and the Exhaust Ducting .......................... 146
8.10 Inspecting/Replacing the Rope Gasket ............................................ 148
8.11 Removing the Oil Burner .................................................................. 149
8.12 Installing the Burner ......................................................................... 150
8.13 Storing the Machine ......................................................................... 151
8.14 Storing the Genset ........................................................................... 152
8.15 Preparing the Machine for Seasonal Operation ............................... 153
8.16 Connecting and Maintaining the Battery .......................................... 154
9 Genset Maintenance 155
9.1 Periodic Maintenance Schedule ....................................................... 155
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Table of Contents
9.2 Checking the Engine Oil ....................................................................156
9.3 Changing the Engine Oil and Oil Filter ..............................................157
9.4 Checking the Engine Coolant Level ..................................................159
9.5 Replacing the Air Filter Element ........................................................160
9.6 Replacing Engine Fuel Filter .............................................................161
9.7 Changing Engine Coolant .................................................................163
9.8 Genset Shut-Down Codes .................................................................165
E 3000
10 Troubleshooting 169
10.1 Troubleshooting the Machine ............................................................169
10.2 Troubleshooting the Oil Burner .........................................................171
10.3 Troubleshooting the Gas Burner .......................................................172
11 Technical Data 173
11.1 Machine .............................................................................................173
11.2 Trailer ................................................................................................174
11.3 Dimensions ........................................................................................174
MSDS: Dowfrost HD 50 175
Fuji Temperature Controller 183
Tire Safety Information 187
12 Schematics 200
12.1 Composite Schematic—Machine with Oil Burner ..............................200
12.2 Composite Schematic—Machine with Gas Burner ...........................201
12.3 Electrical Schematic Components .....................................................202
12.4 Circulation System Circuit .................................................................205
12.5 Rewind System Circuit ......................................................................206
12.6 Gas Train Schematic .........................................................................207
12.7 Generator ..........................................................................................208
12.8 Trailer Plug — Wiring Diagram ..........................................................209
12.9 Trailer Junction Box — Wiring Diagram ............................................210
12.10 Trailer Lights and Brakes — Wiring Diagram ....................................211
12.11 Trailer Lights and Brakes — Components ........................................212
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E 3000 Safety Information
1 Safety Information
1.1 Signal Words Used in this Manual
This manual contains DANGER, WARNING, CAUTION, NOTICE, and NOTE
signal words which must be followed to reduce the possibility of personal injury,
damage to the equipment, or improper service.
This is the safety alert symbol. It is used to alert you to potential personal hazards.
f Obey all safety messages that follow this symbol.
DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in death
or serious injury.
f To avoid death or serious injury from this type of hazard, obey all safety
messages that follow this signal word.
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in
death or serious injury.
f To avoid possible death o r serious injury from this type of hazard, obey all safety
messages that follow this signal word.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in
minor or moderate injury.
f To avoid possible minor or moderate injury from this type of hazard, obey all
safety messages that follow this signal word.
NOTICE: Used without the safety alert symbol, NOTICE indicates a situation
which, if not avoided, could result in property damage.
Note: A Note contains additional information important to a procedure.
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Safety Information E 3000
1.2 Machine Description and Intended Use
This machine is a hydronic surface heater. The Wacker Neuson Hydronic Surface
Heaters consist of trailer-mounted enclosures that house an optional diesel
generator , a hydronic heater, electric motors, fixed pump(s) and plumbing , a diesel
(or gas) burner, a fuel tank, and a hose handling system.
The hydronic heating system utilizes a burner that indirectly warms the Heat
Transfer Fluid (HTF). The warmed HTF is continuously circulated through a
vented, closed loop hose system. A positive displacement pump pushes the
warmed HTF through the hose system, thereby radiating and transferring the heat
to the required application area.
An insulated blanket may be laid over the hoses to increase efficiency. The low
HTF level protection device shuts down the machine if the HTF level drops below
minimum operational capacity.
This machine is intended to be used as a surface heater in order to thaw frozen
ground, to cure concrete, or to prevent frost and freezing. In addition, when used
with other Wacker Neuson accessories, this machine can be used to heat air.
This machine has been designed and built strictly for the intended use(s) described
above. Using the machine for any other purpose could permanently damage the
machine or seriously injure the operator or other persons in the area. Machine
damage caused by misuse is not covered under warranty.
The following are some examples of misuse:
Using the machine to heat anything other than what is stated above
Using the machine to pump anything other than the factory recommended Heat
Transfer Fluid
Using the generator (if equipped) to power anything other than the machine
itself or Wacker Neuson accessory machines, as instructed in the Operator's
Manual
Using the machine as a ladder, support, or work surface
Using the machine to carry or transport passengers or equipment
Using the machine to tow other machines
Operating the generator (if equipped) in a manner that is inconsistent with all
federal, state, and local codes and regulations
Operating the machine outside of factory specifications
Operating the machine in a manner inconsistent with all warnings found on the
machine and in the Operator’s Manual
This machine has been designed and built in accordance with the latest global
safety standards. It has been carefully engineered to eliminate hazards as far as
practicable and to increase operator safety through protective guards and labeling.
However, some risks may rema in even after protective measures have been t aken.
They are called residual risks. On this machine, they may include exposure to:
Heat, noise, and exhaust from the engine or hydronic heater
Burns from the HTF or radiant heat from the hoses
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E 3000 Safety Information
Fire hazards from improper refueling techniques
Fuel and its fumes
Personal injury from improper lifting of the trailer tongue
Tripping hazards from the hoses
To protect yourself and others, make sure you thoroughly read and understand the
safety information presented in this manual before operating the machine.
1.3 Safety Guidelines for Operating the Machine
Operator
training
Operator
qualifications
Before operating the machine:
Read and understand the operating instructions contained in all manuals
delivered with the machine.
Familiarize yourself with the location and proper use of all controls and safety
devices.
Contact Wacker Neuson for additional training if necessary.
When operating this machine:
Do not allow improperly trained people to operate the machine. People
operating the machine must be familiar with the potential risks and hazards
associated with it.
Only trained personnel are permitted to start, operate, and shut down the machine.
They also must meet the following qualifications:
have received instruction on how to properly use the machine
are familiar with required safety devices
The machine must not be accessed or operated by:
children
people impaired by alcohol or drugs
Machine
condition
Only operate the machine when:
All safety devices and guards are in place and in working order.
All controls operate correctly.
The machine is set up correctly according to the instructions in the Operator’s
Manual.
The machine is clean.
The machine’s labels are legible.
When operating the machine:
Do not modify or defeat the safety devices.
Do not use worn electrical cords.
Do not use faulty fuel supplies.
Safe
operating
practices
wc_si000579gb.fm
When operating this machine:
Remain aware of the machine’s moving parts. Keep hands, feet, and loose
clothing away from the machine’s moving parts.
13
Safety Information E 3000
When operating this machine:
Do not operate a machine in need of repair.
Personal
Protective
Equipment
(PPE)
Work space
Wear the following Personal Protective Equipment (PPE) while operating this
machine:
Close-fitting work clothes that do not hinder movement
Safety glasses with side shields
Hearing protection
Safety-toed footwear
When operating the machine:
Position the machine on a firm, noncombustible, level surface, and chock the
wheels.
Position the machine on the job site so that neither it nor the operator are
standing in water.
Keep the area immediately surrounding and underneath the machine clean,
neat, and free of debris and combustible materials.
Keep the area above the machine clear of debris that could fall on the machine.
Store the machine properly when it is not being used.
Keep unauthorized personnel, children, and pets away from the machine.
When operating the machine:
Never operate the machine in areas that contain flammable objects, fuels, or
products that produce flammable vapors.
1.4 Safety Guidelines for Lifting the Machine
When lifting the machine:
Make sure slings, chains, hooks, ramps, jacks, forklifts, cranes, hoists, and any
other type of lifting device used is attached securely and has enough weightbearing capacity to lift or hold the machine safely. See section Technical Data
for machine weight.
Remain aware of the location of other people when lifting the machine.
Only use the lifting points and tie-downs described in the Operator’s Manual.
Make sure the transporting vehicle has sufficient load capacity a nd platform size
to safely transport the machine.
To reduce the possibility of injury:
Do not stand under the machine while it is being lifted or moved.
Do not get onto the machine while it is being lifted or moved.
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E 3000 Safety Information
1.5 Safety Guidelines for Operating Combustion Burners
When using the machine:
Clean up any spilled fuel immediately.
Replace the fuel tank cap after refueling the machine.
Refill the fuel tank in a well-ventilated area.
Shut down the generator, if equipped, when refueling.
When using the machine:
DANGER
Exhaust gas from the burner contains carbon monoxide, a deadly poison. Exposure
to carbon monoxide can kill you in minutes.
f Never run the machine indoors or in an enclosed area unless the machine is
vented properly.
When refueling the machine:
Do not fill or drain the fuel tank near an open flame or while the machine is
running.
Do not smoke when refueling the machine.
Do not use gasoline, crankcase oil, or any oil containing gasoline.
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Safety Information E 3000
1.6 Safety Guidelines for Operating Gensets
DANGER
f Carbon monoxide. Using a generator indoors CAN KILL YOU IN MINUTES.
Generator exhaust contains carbon monoxide (CO). This is a poison you cannot
see or smell. If you can smell the generator exhaust, you are breathing CO. But
even if you cannot smell the exhaust, you could be breathing CO.
WARNING
Electrocution hazard. Generators present special hazards during operation and
servicing. These include the risk of electrocution or severe electrical shock. Failure
to follow the safety information below can result in severe injury or death.
f Read and follow the safety instructions in this Operator’s Manual.
f Contact the genset manufacturer for additional information regarding the
genset.
WARNING
Internal combustion engines present special hazards during operation and fueling.
Failure to follow the warnings and safety instructions could result in severe injury or
death.
f Read and follow the safety instructions in this Operator’s Manual.
f Contact the genset manufacturer for additional information regarding the
genset.
General
precautions
WARNING
Most used oil contains small amou nts of materials tha t can cause cancer and oth er
health problems if inhaled, ingested, or left in contact with skin for prolonged
periods of time.
f Take steps to avoid inhaling or ingesting used engine oil.
f Wash skin thoroughly after exposure to used engine oil.
This machine is built with user safety in mind; however, like any electrical device it
can present serious hazards if improperly operated and serviced. Follow
instructions carefully. Should questions arise during operation or service of this
equipment, contact your Wacker Neuson dealer.
Keep a multi-class, type ABC or equivalent fire extinguisher at hand when using
the genset. Refer to NFPA No. 10 for further information regarding fire
extinguishers.
Do not use evaporative starting fluids. They are highly explosive.
Do not store items such as excess oil, oil rags, tools within the genset
compartment. Items stored within the genset compartment are a fire hazard and
can restrict cooling air.
Wash thoroughly after handling used engine oil.
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E 3000 Safety Information
Before
operating the
genset
Running the
genset
Refueling
safety
Know how to start, operate, and stop the genset before starting it.
Obtain the proper training for operating the genset. Do not allow untrained
personnel to operate or service the genset.
Check the fuel lines and the fuel tank for leaks and cracks before starting the
engine.
Clean the genset of any spilled fuel.
Do not start the engine if fuel has spilled or a fuel odor is present.
Keep the area around the exhaust pipe free of flammable materials.
Do not smoke while operating the genset.
Keep sparks, flames, electrical arcs, and other sources of ignition far away from
the genset.
Do not touch the engine or muffler while the engine is running or immediately
after it has been turned off.
Do not operate the genset with the maintenance covers off.
Do not overload the genset. The total amperage of the tools and equipment
attached to the genset must not exceed the load rating of the genset.
Do not operate the genset with wet hands.
Do not remove the radiator cap when the genset is running or is hot.
When adding fuel to the fuel tank:
Do not smoke.
Do not refuel a hot or running engine.
Maintenance
safety
When adding fuel to the fuel tank:
Keep sparks, flames, electrical arcs, and other sources of ignition far away from
the genset.
Refill the fuel tank only in a well-ventilated area.
Reinstall the fuel tank cap after refueling.
Only a trained technician should attempt to repair the genset.
Test procedures which require that the generator be running must be performed
using extreme caution.
Make sure clothing and shoes are dry , st and on a dry wooden plat form or rubber
insulating mat, and use tools with insulated handles when servicing the genset.
Engine antifreeze is toxic to humans and animals. Clean up spills and dispose
of used engine antifreeze in accordance with local environmental regulations.
Make sure all fasteners are secure and torqued properly.
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Safety Information E 3000
1.7 Service Safety
Service
training
Precautions
Before servicing or maintaining the machine:
Read and understand the instructions contained in all manuals delivered with
the machine.
Familiarize yourself with the location and proper use of all controls and safety
devices.
Only trained personnel shall troubleshoot or repair problems occurring with the
machine.
Contact Wacker Neuson for additional training if necessary.
When servicing or maintaining this machine:
Do not allow improperly trained people to service or maintain the machine.
Personnel servicing or maintaining the machine must be familiar with the
associated potential risks and hazards.
Follow the precautions below when servicing or maintaining the machine.
Read and understand the service procedures before performing any service to
the machine.
All adjustments and repairs must be completed before operating the machine.
Do not operate the machine with a known problem or deficiency.
All repairs and adjustments shall be completed by a qualified technician.
Turn off the machine before performing maintenance or making repairs.
Remain aware of the machine’s moving parts. Keep hands, feet, and loose
clothing away from the machine’s moving parts.
Reinstall the safety devices and guards after repair and maintenance
procedures are complete.
Machine
modifications
Replacing
parts and
labels
Cleaning
When servicing or maintaining the machine:
Use only accessories/attachments that are approved by Wacker Neuson.
When servicing or maintaining the machine:
Do not defeat safety devices.
Do not modify the machine without the express written approval of Wacker
Neuson.
Replace worn or damaged components.
Replace all missing and hard-to-read labels.
When replacing electrical components, use components that are identical in
rating and performance to the original components.
When replacement parts are required for this machine, use only Wacker
Neuson replacement parts or those p arts equivalent to the original in all types of
specifications, such as physical dimensions, type, strength, and material.
When cleaning and servicing the machine:
Keep the machine clean and free of debris such as leaves, paper, cartons, etc.
Keep the labels legible.
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18
E 3000 Safety Information
When cleaning the machine:
Do not clean the machine while it is running.
Never use gasoline or other types of fuels or flammable solvents to clean the
machine. Fumes from fuels and solvents can become explosive.
Personal
Protective
Equipment
(PPE)
Maintenance
guidelines
Wear the following Personal Protective Equipment (PPE) while servicing or
maintaining this machine:
Close-fitting work clothes that do not hinder movement
Safety glasses with side shields
Hearing protection
Safety-toed footwear
In addition, before servicing or maintaining the machine:
Tie back long hair.
Remove all jewelry (including rings).
When maintaining the machine:
Keep the fuel lines in good condition and properly connected.
Allow the burner to cool before maintaining the machine.
Allow the Heat Transfer Fluid (HTF) to cool before maintaining the machine.
Keep all electrical cords away from heat, oil, vibrating surfaces, and sharp
edges.
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Safety Information E 3000
1.8 Safety Guidelines for Towing the Machine
WARNING
Risk of severe injury or death. Improper trailer condition and towing technique can
lead to an accident.
f Obey the trailer manufacturer’s instructions and the instructions below to reduce
the risk of an accident.
When towing the machine:
Do not tow the machine if the towing vehicle’s hitch or the trailer’s coupler are
damaged.
Do not tow the machine if any of the trailer’s lug nuts are missing.
Do not tow the machine if the trailer’s tires have less than 1.5 mm (1/16 inch) of
tread.
Do not tow the machine unless the trailer’s brakes are functioning properly.
Do not exceed the trailer manufacturer’s speed limitations.
When towing the machine:
Only tow the machine when the trailer’s lug nuts are properly torqued.
Only tow the machine when the trailer’s tires are properly inflated.
Only tow the machine when all trailer lights are functioning correctly.
Only tow the machine when the trailer’s safety chains are connected to the
towing vehicle in a crisscross pattern.
Maintain extra distance between the towing vehicle and other vehicles.
Avoid soft shoulders, curbs, and sudden lane changes
Abide by all licensing requirements for your area.
If you have not driven a towing vehicle with trailer before, practice turning,
stopping, and backing up the towing vehicle with trailer in an area away from traffic.
Only drive the towing vehicle with trailer when you are confident in your ability to do
so.
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E 3000 Safety Information
1.9 Reporting Safety Defects
If you believe your trailer has a defect which could cause a crash or could cause
injury or death, you should immediately inform the National Highway Traffic Safety
Administration (NHTSA) in addition to notifying Wacker Neuson.
If NHTSA receives similar complaints, it may open an investigation; and if it finds
that a safety defect exists in a group of trailers, it may order a recall and remedy
campaign. However, NHTSA cannot become involved in individual problems
between you, your dealer, or Wacker Neuson.
To contact NHTSA, you may either contact the Vehicle Safety Hotline toll-free at
1-888-327-4236 (TTY: 1-800-424-9153), go to http://www.safercar.gov; or write to:
Administrator
NHTSA
1200 New Jersey Avenue S.E.
Washington, DC 20590
You can also obtain other information about your motor vehicle safety from
http://www.safercar.gov
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21
Labels E 3000
2 Labels
2.1 Label Locations
603
601
999
618
626
602
608
998
wc_gr008850
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E 3000 Labels
616
609
625
608
995
604
613
600
612
617
607
602 611
616
609
612
618
613
619
626
602
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625
613
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Labels E 3000
2.2 Label Meanings
Ref. Label Definition
600
For machines powered by
the generator:
Use a 50-50 blend of #2 diesel
and #1 diesel plus additives,
or a 50-50 blend of #2 diesel
and K1 kerosene plus additives when temperatures
are below 5°F (-15°C).
Use a 70-30 blend of #2 diesel and #1 diesel plus additives or
a 70-30 blend of #2 diesel and K1 kerosene plus additives
when temperatures are in the range 5 to 25°F (-15 to -4°C).
Use a winter-blend diesel when temperatures are above
25°F (-4°C).
For machines powered by
the power utility:
Use 100% #1 diesel plus
additives or 100% K1 kerosene plus additives when
temperatures are below
are below 5°F (-15°C).
wc_gr008377
601 Turn the handle clockwise to engage the
hose reel brake.
Turn the handle counterclockwise to release
the hose reel brake.
602 WARNING!
WARNING
WARNUNG
ADVERTENCIA
AVERTISSEMENT
173199
Hot surface hazard.
Wear safety gloves.
Wear eye protection.
24
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E 3000 Labels
Ref. Label Definition
603 Heat Transfer Fluid level. This label indicates
the minimum and maximum level for the
Heat Transfer Fluid. This label is located
adjacent to a sight gauge on the Heat Transfer Fluid reservoir.
604 WARNING!
WARNING
WARNUNG
ADVERTENCIA
AVERTISSEMENT
Do not engage trailer jack while transporting
the machine.
Refer to the Operator’s Manual for further
instructions.
607 Do not reset.
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173200
173201
Refer to Operator’s Manual.
25
Labels E 3000
Ref. Label Definition
608 Tie-down location marker.
609 NOTICE!
CAUTION
Lift point.
Attach lifting device in this location.
VORSICHT
PRECAUCION
PRECAUTION
611 WARNING!
WARNING
Hand entanglement hazard. Moving parts
can crush and cut. Do not operate with guard
removed.
173224
WARNUNG
ADVERTENCIA
AVERTISSEMENT
612 CAUTION!
Hot surface hazard!
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26
E 3000 Labels
Ref. Label Definition
613 Not a step.
616 Weight/mass label: This label indicates the
total weight of the machine, including the
8582
trailer and a full fuel tank.
3900
617 CAUTION
This machine uses diesel fuel.
618
DANGER
Asphyxiation hazard.
Using a Hydronic Surface Heater indoors
CAN KILL YOU IN MINUTES. Generator and
burner exhaust contains carbon monoxide.
This is a poison you cannot see or smell.
Never use inside an enclosed area even if
doors and windows are open.
Only use outside away from windows, doors,
and vents.
Read manual before use.
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27
Labels E 3000
Ref. Label Definition
619
Machine rating label: This label indicates rating information for the machine.
625 WARNING!
Lugnuts factory torqued to 110 ft.lbs. Verify
lugnuts are properly torqued before transporting. Failure to heed above warning could
result in wheel loss which can cause injury or
death.
— Magnetic placards that display the numeric
hazardous material code for diesel fuel are
included with each machine. These placards
must be placed on three sides of the
machine during transport if the fuel tank contains any amount of fuel or fuel residue.
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E 3000 Labels
Ref. Label Definition
626 CAUTION!
CAUTION
VORSICHT
ATENCION
ATTENTION
183255
Pressurized contents. Do not open when hot!
995 WARNING!
Never operate in an explosive environment or near flammable vapors, fuels
or combustibles. Explosion or fire may occur. Risk of severe injury or death.
Nunca opere en un ambiente explosivo o cerca de los vapores inflamables,
gasolina o combustibles. Explosión o un incendio puede ocurrir.
Riesgo de lesiones graves o la muerte.
Ne faire jamais fonctionner dans un environnement explosif ou à proximité
des vapeurs inflammables, des carburants ou combustibles. Explosion ou un
incendie peut se produire. Risque de blessures graves ou la mort.
WARNING
ADVERTENCIA
AVERTISSEMENT
5200002911
Never operate in an explosive environment
or near flammable vapors, fuels or combustibles. Explosion or fire may occur. Risk of
severe injury or death.
998 (on trailer)
The weight of cargo should never exceed
Tire and loading information label:
This label indicates tire and loading information for the trailer.
(on trailer)
VIN label. This label displays vehicle identifi-
cation numbers and other related information.
999 A nameplate listing the model number, item
number, revision number, and serial number
is attached to each unit. Please record the
information found on this plate so it will be
available should the nameplate become lost
or damaged. When ordering parts or
requesting service information, you will
always be asked to specify the model number, item nu mber , revision number, and serial
number of the unit.
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29
Lifting and Transporting E 3000
3 Lifting and Transporting
3.1 Lifting the Machine
Requirements
Procedure
Properly rated lifting equipment (crane or hoist). See Chapter Technical Data.
Machine stopped. See topic Stopping the Machine.
All doors and access covers closed and secured.
WARNING
Crushing hazard. You may be crushed if the lifting devices fail.
f Never stand under, or get onto, the machine while it is being lifted or moved.
f Use only the designated lifting points to lift the machine.
Follow the procedure below to lift the machine.
1. Attach the lifting equipment to one of the lifting eyes (a) on the machine using
hooks, shackles, and chains.
2. Lift the machine a small distance.
WARNING
Crushing hazard. An unstable machine may cause the lifting devices to fail. You
may be crushed if the lifting devices fail.
f Check for stability before continuing.
3. Check for stability. If necessary, lower the machine, reposition the lifting device,
and lift the machine a small distance again.
4. Continue lifting the machine as necessary.
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