Wacker Neuson DPU80rLe670, DPU Series, DPU80Le770, DPU80rLe770, DPU90Le770 US Operator's Manual
...
Operator's manual
Vibratory plate
DPU
80, 90, 110
Model DPU
Document 5100008833
Issue 06.2016
Version 06
Language en
Copyright © 2016 Wacker Neuson Produktion GmbH & Co. KG
Printed in Germany
All rights are reserved, in particular the world-wide app lica ble co pyright, rig ht of duplication an d r ight o f
distribution.
This document may only be used by the recipient for the intended purpose. The document may not be
reproduced entirely or partially, or translated into any other language.
Reproduction or translation, even extracts thereof, only with written approval of Wacker Neuson
Produktion GmbH & Co. KG.
Any breach of the statutory provisions, in particular the protection of copyright, will lead to civil and
criminal prosecution.
Wacker Neuson Produktion GmbH & Co. KGis constantly working on the im provement of its products as
part of the technical further development. Therefore, we reserve the right to make changes to the
illustrations and descriptions in this documentation without incurring any obligation to make changes to
machines already delivered.
Errors excepted.
The machine on the cover may have special equipment (options).
Manufacturer
Wacker Neuson Produktion GmbH & Co. KG
Preussenstrasse 41
80809 Munich
www.wackerneuson.com
Tel.: +49-(0)89-354 02-0
Fax: +49-(0)89-354 02-390
Translation of the original operator's manual in German
2 100_0000_0001.fm
Inhalt
Table of Contents
1 Preface ....................................................................................................................................5
2 Introduction ............................................................................................................................6
2.1 Using the manual.. ... ... ... .... ... ... ... .............................................................. ... ... ... .... ... ................... 6
2.2 Storage location of the manual.................................................................................................... 6
2.3 Accident prevention regulations................................... ... ... ... .... ... ... ... ... .... ... ... ... .... ... ... ... ... .......... 6
2.4 More information.......................................................................................................................... 6
2.5 Target group................................................................................................................................ 6
2.6 Explanation of symbols................................................................................................................ 6
2.7 Wacker Neuson Contact partner ................................................................................................. 7
2.8 Disclaimer.................................................................................................................................... 7
2.9 Product identification of the machine........................................................................................... 7
3 Security ..................................................................................................................................8
3.1 Policy........................................................................................................................................... 8
3.2 Areas of responsibility of the operator......................................................................................... 8
3.3 Operator responsibilities.............................................................................................................. 9
3.4 Personnel qualification................................................................................................................. 9
3.5 General sources of danger.......................................................................................................... 9
3.6 General safety instructions.......................................................................................................... 9
3.7 Specific safety instructions – Vibratory plates ........................................................................... 10
3.8 Specific safety instructions – remote controlled vibratory plates .................................... ... .... ... . 10
3.9 General safety instructions - Combustion engines.................................................................... 11
3.10 General safety instructions – fuel, lubricants and coolants........................................................ 11
3.11 General safety instructions – starter batteries........................................................................... 11
3.12 Maintenance.............................................................................................................................. 11
3.13 Personal Protective Equipment ................................................................................................. 12
3.14 Safety devices ........................................................................................................................... 12
3.15 Behavior in dangerous situations............................................................................................... 13
4 Safety and information labels ............................................................................................14
4.1 Safety and information labels on the remote control ................................................................. 15
5 Setup and function ..............................................................................................................16
5.1 Standard package ..................................................................................................................... 16
5.2 Application areas......................................................... ... ... ... .... ... ... ... ........................................ 16
5.3 Short description........................................................................................................................ 16
5.4 Versions..................................................................................................................................... 18
6 Components and operator's controls ................................................................................19
6.1 Components .............................................................................................................................. 19
6.2 Operator's controls .................................................................................................................... 20
6.3 Components and operator’s controls – remote control unit................................... ... ... ... ... .... ... . 23
7 Transport ..............................................................................................................................25
7.1 Loading and transport................................................................................................................ 25
8 Operation and use ...............................................................................................................27
8.1 Before commissioning .................... ... ... ... .............................................................. ... ... ... ... ........ 27
8.2 Notes about operation ............................................................................................................... 29
8.3 Commissioning.......................................................................................................................... 30
8.4 Operation................................................................................................................................... 33
8.5 Decommissioning ...................................................................................................................... 36
8.6 Setting the transmission channel (remote control) .................................................................... 41
8.7 Operating the diagnostic menu.................................................................................................. 41
8.8 Operation of the configuration menu ......................................................................................... 42
9 Maintenance .........................................................................................................................43
9.1 Maintenance schedule – One-time maintenance job................................ ... ... ... .... ... ... ... ... .... ... . 43
5100008833IVZ.fm 3
Table of contents
9.2 Maintenance schedule – daily maintenance jobs ...................................................................... 44
9.3 Maintenance schedule – regular intervals ................................................................................. 44
9.4 Maintenance jobs....................................................................................................................... 45
10 Troubleshooting ..................................................................................................................52
10.1 Troubleshooting table – machine............................................................................................... 52
10.2 Troubleshooting table – receiving units ..................................................................................... 53
10.3 Fault table - Center pole head control lamp............................................................................... 53
10.4 Troubleshooting chart – remote control..................................................................................... 54
10.5 Troubleshooting table – display................................................................................................. 55
10.6 Perform jump start with donor starter battery ............................................................................ 59
11 Disposal ...............................................................................................................................61
11.1 Disposal of batteries .................................................................................................................. 61
12 Accessories .........................................................................................................................62
13 Technical data .....................................................................................................................63
13.1 DPU80 ....................................................................................................................................... 63
13.2 DPU80r...................................................................................................................................... 64
13.3 DPU90 ....................................................................................................................................... 65
13.4 DPU90r...................................................................................................................................... 66
13.5 DPU110 ..................................................................................................................................... 67
13.6 DPU110r.................................................................................................................................... 68
13.7 Combustion engine.................................................................................................................... 69
13.8 US combustion engine............................................................................................................... 70
14 Emission control systems information and warranty ......................................................71
EC declaration of conformity
.....................................................................................72
EC declaration of conformity .....................................................................................73
DIN EN ISO 9001 certificate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
4 5100008833IVZ.fm
1 Preface
This operator's manual contains important information and procedures for the safe, proper and economic
operation of this Wacker Neuson machine. Carefully reading, understanding and ob se rving is an aid to
avoiding hazards, repair costs and downtime, and therefore to increasing the availability and service life
of the machine.
This operator's manual is not a manual for extensive maintenance or repair work. Such work should be
carried out by Wacker Neuson service or by technically trained person nel. The Wacker Neuson machine
should be operated and maintained in accord ance with this operator's manual. An improper operation or
improper maintenance can pose dangers. Therefore, the operator's manual should be constantly
available at the location of the machine.
Defective machine parts must be exchanged immediately!
If you have any questions concerning the operation or maintenance, a Wacker Neuson contact person
is always available.
1 Preface
100_0000_0002.fm 5
2 Introduction
2Introduction
2.1 Using the manual
This manual is to be considered part of the machine and should be carefully stored during the entire
service life of the machine. This manual shall be transferred to subsequent owners or users of the
machine.
2.2 Storage location of the manual
This manual is part of the machine and must be kept in the immediate vicinity of the machine and made
accessible to staff at all times.
If this manual is lost, or if a second copy is required, there are two options to obtain a replacement:
Download from the Internet www.wackerneuson.com
Contact your Wacker Neuson contact partner.
2.3 Accident prevention regulations
In addition to the notes and safety instructions in this manual, the local accident prevention regulations
as well as the national health and safety regulations apply.
2.4 More information
This manual applies to various machine types from one product series. For this reason, some figures
may vary slightly in appearance from the machine purchased. Depending on the model, there may be
descriptions of components that are not included in the standard package.
The information contained in this manual is based on machines manufactured up to the time of printing.
Wacker Neuson reserves the right to change this information.
The manufacturer shall immediately include any modifications or additions in this manual.
2.5 Target group
Individuals working with this machine must be regularly trained on the dangers of handlin g the machine.
This operator's manual is intended for the following persons:
Operating personnel:
These individuals have been trained on the machine and informed about the possible dangers in the
event of improper conduct.
Technically trained personnel:
These people have professional training as well as addi tional knowledge and experienc e. They are able
to assess the tasks assigned to them and recognize possible dangers.
2.6 Explanation of symbols
This manual contains specially emphasized safety instructions in the following categories: DANGER,
WARNING, CAUTION and NOTICE.
Before performing any work on or with this mach ine, the no tes and safety instructions must be read and
understood. All notes and safety instructions in this manual must be passed on to the maintenance,
repair, and transport personnel.
DANGER
This combination of symbol and signal word indicates a hazardous situation that will lead
to death or serious injury if it is not avoided.
WARNING
This combination of symbol and signal word indicates a hazardous situation that can lea d
to death or serious injury if it is not avoided.
CAUTION
This combination of symbol and signal word indicates a hazardous situation that can lea d
to minor injury or damage to the machine if it is not avoided.
6 100_0000_0013.fm
NOTICE
Supplementary information.
2.7 Wacker Neuson Contact partner
Depending on the country, the Wacker Neuso n contact partner is a Wacker Neuson service department,
a Wacker Neuson affiliate, or a Wacker Neuson dealer.
On the Internet at www.wackerneuson.com.
The manufacturer's address can be found at the beginning of this manual.
2.8 Disclaimer
For the following violations, Wacker Neuson dismisses any liability for personal injury or material
damage:
Failure to follow this manual.
Unintended use.
Deployment of untrained personnel.
Using non-approved spare parts and accessories.
Improper handling.
Structural modifications of any kind.
Failure to observe the "General Terms and Conditions" (GT&Cs).
2.9 Product identification of the machine
Data of the nameplate
The nameplate contains information that uniquely identifies this machine. This information is required for
ordering spare parts and when inquiring about technical issues.
Enter information about the machine in the following table:
2 Introduction
Designation Your information
Group and model
Year of manufacture
Serial number
Version no.
Item number
100_0000_0013.fm 7
3 Security
3 Security
3.1 Policy
In keeping with the latest technological developments
The machine has been built in keeping with the latest technological developments and the recognized
technical safety rules. Nevertheless, improper use can result in hazards to life and limb of the user or
third parties as well as damage to the equipment an d ot he r ma te r ial assets.
Proper use
The machine may only be used for the following purposes:
Soil compaction.
Asphalt compaction.
Vibration of sett paving (paving stones).
The machine may not be used for the following purposes:
Compaction of very cohesive soils.
Compaction of frozen soils.
Compaction of hard, non-com pr es sible soils .
Compaction of non-load-bearing soils.
Use in accordance with the intended purpose also includes the observation of all safety instructions in
this manual as well as complying with the prescribed care and maintenance instructions.
Any use that exceeds or is not in accordance with the intended purpose is considered improper. The
manufacturer's liability and warranty are canceled for any damage resulting from improper use. The risk
lies entirely with the operator.
NOTICE
Read and comply with all notes and safety instructions in this manual. Failure to comply
with these instructions can cause electric shock, fire and/or serious injuries as well as
damage to the machine and/or damage to other objects. Keep safety instructions and
notes for the future.
Structural changes
Structural modifications may not be undertaken without the written permission of the manufacturer.
Unapproved structural changes may result in risks to the operator and/or third parties as well as damage
to the machine.
In the case of unauthorized structural changes, the liability and warranty of the manufacturer are no
longer applicable.
The following cases are considered structural changes:
Opening the machine and the permanent removal of components.
Installing spare parts that do not originate from Wacker Neuson or are not comparable in the design
system and quality of the original parts.
Attaching any accessories that do not originate from Wacker Neuson .
Spare parts or accessories that originate from Wacker Neuson can be safely mounted. They can be
found on the Internet under www.wackerneuson.com.
3.2 Areas of responsibility of the operator
The operator is the individual who personally operates this machine for industrial or commercial
purposes or who entrusts a third party with the use. The operator bears legal responsibility for his/her
protection as well as that of third parties.
The user must make the operator's manual available to the operator and ensure that this has been read
and understood.
The manual must be kept next to the machine or place of use.
The operator must hand over the manual to subsequent operators or owners of the machine.
8 100_0202_si_0008.fm
The country-specific regulations, standards, and guidelines on accident prevention and environmental
protection must be observed. The operator’s manual must supplem ented with additional instructions that
take regulatory, national, or generally applicable safety standards into consideration.
3.3 Operator responsibilities
Know and implement the applicable industrial safety regulations.
Use a risk assessment to identify the dangers that result from the working conditions at the site of
application.
Create operating instructions for the operation of this machine.
Periodically check whether the user instructions correspond to the current state of regulations.
Clearly regulate and specify responsibilities for operation, troubleshooting, maintenance, and
cleaning.
Regularly train employees and inform them about potential hazards.
Provide employees with the necessary equipment.
3.4 Personnel qualification
This machine may only be installed and operated by trained personnel.
Faulty operation, misuse or operation by untrained personnel can endanger health of the operator or
third parties and lead to damage to or total loss of the machine.
In addition, the operator should be:
physically and mentally fit.
not under the influence of drugs, alcohol or medication that can impair responsiveness.
familiar with the safety instructions in this manual.
familiar with the intended use of this machine.
the minimum age (18 years) to operate this machine.
Be instructed in the independent operation of the machine.
Be authorized to operate machines and systems independently according to the standards of safety
engineering.
3.5 General sources of danger
Residual dangers in particular are hazards when dealing with machines that, despite a safe design,
cannot be eliminated.
These residual dangers are not obvious and may be the source of a possible injury or health hazard.
If unforeseeable residual dangers occur, the oper ation of the machine is to be stopped immediately and
the competent supervisor is to be informed. This supervisor shall make the following decisions and
initiate everything required to eliminate the occurring danger.
If necessary, the machine manufacturer is to be informed.
3.6 General safety instructions
The safety instructions in this chapter include the "General Safety Instructions", which should be
reported in the manual in accordance with the applicable standards. There may be information that is
not relevant to this machine.
3.6.1 Working area
Before starting work, familiarize yourself with the working environment e.g. load-bearing capacity of
the floor or obstacles in the environment.
Make working area safe for the public transport sector.
Necessary fuse protection of walls and ceilings e.g. in trenches.
Keep the working area tidy. Cluttered or dark working areas can lead to accidents.
Using this machine in an explosive atmosphere is prohibited.
When using this machine, children and unauthorized individuals must be ke pt away. Distraction can
lead to loss of control of the machine.
Always protect the machine against tilting, rolling, sliding, and crashing. Risk of injury!
3.6.2 Service
The machine should only be maintained/repaired by technically trained personnel.
Use only original spare parts and accessories. This ensures the operational safety of the machine.
3.6.3 Personal safety
Working under the influence of drugs, alcohol, or drugs can lead to serious injuries.
3 Security
100_0202_si_0008.fm 9
3 Security
Protective equipment should be worn for all work. Appropriate personal protective equipment
considerably reduces the risk of injury.
Remove any tools before the machine is put into operation. Tools that are located on a rotating
machine part can be ejected and cause serious injury.
Always ensure good footing.
In the case of extensive work with this machine, long-term vibration-in duced damage cannot be ruled
out. For exact values of vibration measurement, refer to the Technical Data section.
Wear suitable clothing. Keep loose clothing, gloves, jewelry, and lo ng hair away from moving/rotating
machine parts. Danger of being pulled!
Ensure that no other individuals are in the danger zone!
3.6.4 Handling and use
Handle machines with care. Do not operate machines with defective components or operator’s
controls. Immediately replace defective components or operator's controls. Machines with defective
components or operator's controls carry a high risk of injury!
The operator's controls of the machine shall not be improperly locked, manipulated, or changed.
The machine, accessories, and tools should be used in accordance with these instructions.
Store unused machines out of reac h of childr en . The machine may only be operated by authorized
personnel.
After operation, store the cooled-down machine in a locked, clean, frost-protected, and dry location
that is inaccessible to children and other unauthorized individuals.
3.7 Specific safety instructions – Vibratory plates
3.7.1 External influences
In the case of the following external influences, the vibratory plate may not be operated:
In heavy rain on sloped surfaces. Risk of slipping!
Oil field environments – methane leaks from bottom. Explosion hazard!
In dry, flammable vegetation. Fire hazard!
In potentially explosive areas. Explosion hazard!
3.7.2 Operational safety
When operating the machine, make sure that no ga s, water, or electric lines are damaged.
The machine must not be operated in tunnels or enclosed spaces.
Pay maximum attention near drops or slopes. Risk of crashing!
The operator must not leave the machine while it is in operation.
Do not leave the machine unattend ed . Risk of injur y!
Protect the machine from unauthorized operation. When not in use, lock the rear protective ho od with
a padlock.
Delimit spacious workspace and restri ct acce ss to un a utho riz ed indiv idu als . R isk of inju ry !
The operator of the machine must ensure that all individuals keep a minimum distance of 2 m from
the machine while it is in operation.
Do not use any starting aid sprays. These can caus e misfires as well as engine damage. Fire hazard!
When operating the machine on sloped surfaces, always approach slopes from below and always
stay above the machine on a slope. The machine could slip or tip over.
Do not exceed max. allowable slanting position of the machine – possible failure of the engine
lubrication, see chapter Technical Data.
Only Wacker Neusonuse starter batteries. These are vibration proof and therefore suitable for the
high vibration exposure.
3.7.3 Minimum safety distances
Compaction work near buildings can cause damage to buildings. Therefore, all potential effects and
vibrations on surrounding buildings must be checked in advance.
The relevant rules and regulations for measuring, evaluating and reducing vibration emissions,
especially the DIN 4150-3, must be considered.
Wacker Neuson assumes no liability for any damage to buildings.
3.8 Specific safety instructions – remote controlled vibratory plates
Always keep remote control and receivin g un its of the machine clean and free from dry, oil, and
grease.
10 100_0202_si_0008.fm
Remote control and receiving units must not be taped over or covered.
During operation, the remote control should always be aimed directly a t the machin e. A clea r line of
sight must be maintained – infrared signals can be reflected.
The operator should remain 5 meters behind the machine in accordance with the intended purpose.
3.9 General safety instructions - Combustion engines
The following notes must be observed:
Before starting work, check the engine to ensure there are no leaks and/or cracks in the fuel lines,
tank, and fuel cap.
Do not operate a defective engine. Replace damaged parts immediately.
The pre-set engine speed may not be adjusted. This could lead to engine da mage.
Make sure that the exhaust system of the engine is free of debris. Fire hazard!
Switch off before refueling the engine.
Use the correct fuel type. The fuel may not be mixed with other liquids.
Use clean filling aids for refueling. Do not spill fuel. Immediately wipe up any spilled fuel.
The engine may not be started near spilled fuel. Explosion hazard!
When operating in partially enclosed spaces, adequate ventilation must be ensured. Do not inhale
exhaust fumes. Risk of poisoning!
The engine surface and exhaust system can quickly become extremely hot. Risk of burns!
Do not open the radiator cap when the engine is hot – Use caution: hot coolant!
3 Security
NOTICE
This machine is outfitted with an EPA-certified engine .
Adjusting the revolutions per minute (RPM) impacts the EPA-certification and the
emissions. Settings for this engine may only be changed by a professional.
For more information, contact the manufacturer or your Wacker Neuson contact partner.
3.10 General safety instructions – fuel, lubricants and coolants
The following notes must be observed:
Always wear safety glasses and protective gl ov es when handling fuel, lubricants, and coolants. If
hydraulic oil, fuel, oil, or coolant gets into your eyes, consult a physician immediately.
Avoid direct skin contact with fuel, lubricants and coolants. Immediately rinse skin with soap and
water.
Do not eat or drink while working with fuel, lubricants and coolants
Hydraulic oil or fuel contaminated by dirt or water can cause premature wear or failure of the machine.
Dispose of spilled fuel, lubricants and coolants according to the applicable provisions for
environmental protection.
If fuel, lubricants and coolants escape from the machine, do not operate the mach ine any longer and
have it repaired immediately by the Wacker Neuson contact partner.
3.11 General safety instructions – starter batteries
The following notes must be observed:
When disconnecting the starter battery, always disconnect the negative terminal first!
When connecting the starter battery, always connect the positive terminal first! Fasten battery
terminal cover!
Flames, sparks, and smoking are prohibited when handling starter batteries.
Starter batteries contain corrosive acid. Wear acid-proof protective gloves and safety glasses when
handling starter batteries.
Prevent incorrect connection of the starter battery or bridging of the terminals with tools. Risk of short
circuit!
3.12 Maintenance
The following notes must be observed:
This machine may not be maintained, repaired, adjusted or cleaned while switched on. Disconnect
the starter battery when working on the electrical system!
Adhere to maintenance intervals.
100_0202_si_0008.fm 11
3 Security
After each maintenance or repair, the safety devices on this machine must be reattached.
Observe the maintenance schedule. Identified work must be taken over by the service department of
the Wacker Neuson contact partner.
Immediately replace worn or damaged machine parts. Only use spare parts from Wacker Neuson.
Keep the machine clean.
Missing, damaged, or illegible safety warning labels should be replaced immediately. Safety stickers
contain important information for the protection of the operator.
Maintenance jobs must be carried out in clean and dry environment (e.g. in a workshop).
3.13 Personal Protective Equipment
NOTICE
To prevent personal injury when handling this machine, personal protective equipment
must be worn when working on or around this machine.
Pictogram Significance Description
Wear safety shoes! Safety shoes provide protection from bruises, falling
objects, and slipping.
Wear protective gloves! Protective gloves provide protection from abrasion,
cuts, punctures, and hot surfaces.
Wear ear protection! Ear protection provides protection from permanent
hearing impairment.
NOTICE
With this machine, the permissible, country-specific noise limit (personal rating level) may
be exceeded. Therefore, ear protection must be worn. For exact values regarding noise
emissions, refer to Technical Data section.
When wearing ear protection, remain alert because your ability to hear noises such as
screams or signal tones is restricted.
Wacker Neuson recommends always wearing ear protection.
3.14 Safety devices
Safety devices protect the user of this machine from being exposed to existing hazards. These are
barriers (separating protective devices) or other technical measures. This prevents the user from being
exposed to a danger. The source of danger will be eliminated in certain situations or the danger will be
reduced.
12 100_0202_si_0008.fm
This machine has the following safety equipment:
1
3
2
1
3
Item Description Item Description
1 Protective frame / protective hoods 3 Emergency stop switch
2 Automatic central position of control handle
NOTICE
Always tighten loosened screwed connections with the prescribed torque setting.
3 Security
Protective frame / protective hoods
The protective frame with the protective hoods protects the operator in particular from hot engine parts
and noise.
Emergency stop switch
The emergency stop switch is used solely to switch off the machine in the case of danger. Activating the
emergency stop switch results in the machine immediately switching off. Operation can only be resumed
after unlocking the emergency stop switch.
Automatic central position of control handle
If the control handle is released in full load, it automatically returns to the central position and the
machine enters stand vibration.
3.14.1 Safety shutdown – Remote-controlled machinery
The machine is operated via an infra-red remote control. For safety reasons, it switches off
vibration and movement in the following situations:
When the operator enters the proximity area (approx. 1–2 meters from a receiving unit).
When the operator leaves the receiving area (a maximum of 20 meters from the machine).
Interruption of the clear line of sight betwee n th e re mo te con tr ol and re ce ivin g un its of the machine.
Power failure of remote control and/or machine.
3.15 Behavior in dangerous situations
Preventive measures:
Always be prepared for accidents.
Keep first aid equipment on hand.
Make sure that all employees are familiar with accident reporting, first aid, and rescue facilities.
Keep access routes clear for emergency vehicles.
Make sure that employees receive first aid training.
Measures in the case of an emergency:
Immediately take the machine out of ope ra tio n.
Remove injured and other people from the danger zone.
100_0202_si_0008.fm 13
Initiate first aid measures.
Alert rescuers.
Keep access routes clear for emergency vehicles.
Inform the person responsible at the site of application.
4 Safety and information labels
1
2
3
4
56
7
7
8
9
10
0219175
0216633
0
2
2
0
0
0
0
0216635
4 Safety and information labels
WARNING
Illegible symbols
Over time, labels and signs on the machines can become dirty or otherwise
unrecognizable.
Keep all safety, warning, and operating instructions on the machine in a legible
condition.
Replace damaged labels and signs immediately.
The following labels are found on and in the machines:
Item Label Description
1 Use personal protection equipment in order to prevent injuries and
health hazards.
Ear protecti on.
Read operator's manual.
2 Falling machines can cause serious injury.
Only lift machine at the central lifting point with certified lifting gear
and tackle (safety load hook).
Do not lift the machine on the central lifting point with an excavator
bucket.
Do not lift the machine on the central lifting point with a forklift.
3 Guaranteed sound power level.
4 Center pole machines Falling machines can cause serious injury.
Do not lift the machine with the control handle or center pole.
5 The coolant is under pressure.
6 Remote controlled machines
Hot coolant can spurt out and cause injury from scalding.
Only open the cover of the radiator after the engine has cooled down.
Label identifies the remote control in the bracket.
Label identifies the connection of the charging cable for charging.
14 100_0202_ls_0009.fm
Item Label Description
0219261
WARNING
WARNUNG
ADVERTENCIA
ADVERTISSEMENT
0219176
0207747
2
1
7 US Machines Warning.
8 Closing the protective hood can lead to crushing wou nds.
Wh en closing the protective hood, do not grab between the machine
and the protective hood.
9 Warning against hot surface.
10 Tie-down lugs.
4.1 Safety and information labels on the remote control
The following labels are found on the remote control:
4 Safety and information labels
Item Label Description
1 US Machines To prevent interfere nce of the infrared transmission and
possible machine malfunction, do not attach to housing.
Clean before transmitter and receiver eye before
commissioning!
Clean remote control and receiving unit before
commissioning!
2 US Machines To prevent damage and possible malfunction of the
transmitter unit, do not open housing! See operator's manual!
100_0202_ls_0009.fm 15
5 Setup and function
5 Setup and function
5.1 Standard package
The machine is delivered fully assembled and is ready for operation out of the box.
The standard package includes:
Vibratory plate
Remote control (optional)
Operator's manual
Manual for machine configuration (includes PIN data of the machine)
5.2 Application areas
The vibratory plate is used for compacting soil. It is used in gardening and landscaping as well as civil
engineering, road construction, and paving.
5.3 Short description
The water-cooled drive motor in the upper mass hydraulically powers the eccentric weight of the base
plate.
The exciter is designed as a centrally mounted exciter This principle enables the modification of the
direction of oscillation (by adjusting the eccentric weights) and thus the movement of the machine
(forwards, in reverse or on-the-spot vibration).
For the exciter of the remote controlled machine, eccentric weights can be individually adjusted in order
to allow steering movements. In addition, spot vibratio n ca n be adjusted.
The radiator reduces the temperature of the engine coolant as well as that of the hydraulic oil.
The intake air is aspirated in the cold area between the radiator and the re ar protective hood and purified
via an air cleaner equipped with a pre-cleaner.
The muffler discharges exhaust fumes from the front.
To start the drive motor automatically, the glow plugs are preheated. The spee d of the drive motor is
controlled via a lifting magnet. The machine is switched off via an electrically controlled solenoid valve
on the fuel filter.
The electrical control unit is located in the electrical box.
The operator’s controls are located at the electrical box and at the center pole head.
The maintenance-free starter battery is located below the bracket for the remote control.
The machine is controlled with the center pole. For the remote controlled machine, it is controlled
exclusively via the remote control.
5.3.1 Remote-control vibratory plate
The machine is controlled exclusively by the remote control.
Within the receiving area, the commands of the remote control are transmitted to the machine via
infrared signal.
For trouble-free transmission of the infrared signal, t he remote co ntrol must always be aimed d irectly at
one of the receiving units of the machine.
The following commands are possible with the remote control:
Start engine.
Move machine with simultaneous vibration.
Switch spot vibration on and off.
Move machine slow or fast.
Switch off engine.
Infrared system
If the remote control has been activated by pressing the ON/OFF switch, it permanently sends infrared
signals to the respective receiving unit of the machine.
The receiving unit of the machine converts the infrared signal into an electrical signal. The control
electronics the process the electrical signal and control the machine in accordance with the control
command.
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5 Setup and function
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In order for the machine to be able to execute the control commands, the remote control and machine
must be set to the same transmission channel.
Each machine has its own address for the transmission channel. Upon delivery, the transmitter unit is
set to the address of the machine and will only work with this machine. If the transmitter unit operates
another machine, this can be adjusted, see Setting the transmission channel (remote control) chapter.
Receiving area
Operation is only possible when the machine is within the receiving area. The receiving area is
approximately 20 meters from a receiving unit of the machine.
Within the receiving area, there must always be a cle ar line of sight b etween the remote control and th e
machine. If there is no clear line of sight, the machine will cease all vibration and movement.
Outside of the receiving area, the machine will not receive the commands. The machine will stop
vibrating and moving.
Proximity area
If the machine comes within 1–2 meters (proximity area) of the operator, it will cease all vibration and
movement. Once the operator leaves the proximity area, the machine is once again able to receive
commands.
If the operator is laterally closer than 1–2 m from the machine or if the infrared signals of the remote
control are transmitted via reflection, a stopping of the vibration and movement is not guaranteed.
If another person comes within 1–2 meters (proximity area) of the machine, the machine will not cease
vibration and movement. The shutdown in the proximity area only works in conjunction with the remote
control unit.
Item Designation Item Designation
1 Receiver unit (front, rea r) 3 Receiving area
2 Proxi mity area
5.3.2 Diagnostic system
The diagnostic system of the machine consists of control electronics and sensors that monitor various
components of the machine.
If the diagnostic system detects a fault or an error, this is signaled to the receiving unit by solid or flashing
red lights. A fault indication with error code appears on the display.
Each error code stands for a specific fault. The diagnostic system can distinguish between approx. 30
error codes.
In case of serious faults, the error code is entered into the error memory, and the machine will
automatically switch off the motor or deactivate itself.
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5 Setup and function
5.3.3 Machine configuration system
In the machine configuration system, machine parameters can be changed by the user (e.g. switching
an activation PIN on or off).
5.3.4 Machine protection – installation (optional)
The acceleration load of the upper mass is monitored via a sensor. When a threshold value
corresponding to an operation of the vibratory plate on an extremely ha rd surface ( concrete, asphalt) is
exceeded, a warning is given to the operator that the vibrator plate is overloaded. This warning is that
the control lamp on the center pole head or the receiving unit will flash red.
In addition, the machine will respond in one of the following ways (adjustable in the machine
configuration):
Only an entry in the error memory.
Lowering the excitation speed.
Shutdown of the machine with entry in the error memory.
Switch-over to slow mode.
5.3.5 Compatec system (optional)
The Compatec system is integrated into the rear protective hood and is located within the ope rator’s lineof-sight. The display, which consists of eight light-adjusting LEDs, displays the relative compaction
progress while driving by successively lighting up. When the number of illuminated LEDs no longer
increases, this means that no further compaction can be achieved with the machine. The operator can
finish the work and avoid unnecessary passes.
The overload display indicates if the machine is being operated on too hard of a surface. The operator
is notified of this through an alternating flashing of the LED's.
The Compatec system is suitable for all highly compactable and mixed (well graded) soils.
5.4 Versions
This operator's manual covers the following models:
Versions Description
r Remote start
m Machine protection – installation
c Compatec system
NOTICE
The Compatec system only supports soil compaction and does not replace the
professional measuring of soil density by an expert.
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6 Components and operator's controls
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6.1 Components
6 Components and operator's controls
Item Designation Item Designation
1 Drive motor 7 Eyelet for padlock
2 Upper mass 8 Receiving units
3 Base plate 9 Bracket for remote control and charging
cable
4 Center pole 10 Bracket for operator's manual
5 Fuel tank 11 Nameplate
6 Central lifting point
Center pole
The center pole can be adjusted to the optimum working height.
Central lifting point
The central lifting point is used to lift the machine. When the overall height is a deciding factor, the central
lifting points can be folded.
Receiving units
On the remote controlled machine, there are two receiving units (front and rear) with integrated status
display. Depending on the position of the operator, the front or rear receiving unit receives the
commands of the remote controller via infrared signal.
The integrated status display uses lights and flashing signals to indicate the current opera ting status of
the machine.
To better distinguish between the front and rear of the machine, the rece iving units have different colors.
Eyelet for padlock
The rear protective hood features a lug for attaching a padlock. The machine is thus protected against
unauthorized opening of the rear protective hood as well as unauthorized operation.
Bracket for remote control and charging cable
The bracket is used to store and charge the remote control unit as well as to protect it against damage
and theft.
Bracket for operator's manual
The bracket is used to store the operator's manual.
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6.2 Operator's controls
Always keep the display and operator's controls on the machine clean, dry, and free of oil and grease.
Operator's controls such as the ON/OFF switch, and throttle control handles may not be locked,
manipulated, or changed without permission.
Item Designation Item Designation
1 Hood opener 7 Vibratory rammer
2 ON/OFF switch (red) 8 Control handle
3 Display and control lamps (diagnostic and
configuration menu)
4 Adjusting key (black) 10 Footrest of center pole lock
5 Start button 11 Emergency stop switch
6 Slow/fast rocker switch
Control handle
The control handle is used to continuously regulate the speed and travel direction.
Footrest of center pole lock
The footrest of the center pole lock is used to release the center pole from the transport position so that
it can be returned to working position. The individually adjusted working hei ght is maintained.
Emergency stop switch
The emergency stop switch is used solely to switch off the machine in the case of danger. Activating the
emergency stop switch results in the machine immediately switching off. Operation can only be resumed
after unlocking the emergency stop switch.
Height adjustment mechanism of center pole
The center pole height-adjustment mechanism allows for con tinuous height adjustment in order to adjust
the center pole individually to the optimum working height. This is done by turning the star knob.
In addition, by pushing down on the star knob, the center po le can be brought into the lower position e.g.
to be able to travel through low passages. If the center pole is raised, the respective optimally adjusted
working height is once again active.
ON/OFF switch (red)
With the red ON/OFF switch, the machine is activated for starting with the start button on the center pole
head or remote control.
The machine is completely deactivated with the ON/OFF button.
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9 Height adjustment mechanism of center pole
6 Components and operator's controls
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With the ON/OFF switch, the diagnostic and configuration menus can also be called up and menu items
can be changed.
Setting key
Digits of the activation PIN, setup PIN, or machine settings can be adjusted with the black setting key.
Display and control lamps
Item Designation Item Designation
1 Control lamp for operation 5 Control lamp for oil pressure
2 Control lamp for charging 6 Control lamp for coolant temperature
3 Control lamp for preheating 7 Display
4 Control lamp for air cleaner
Control lamp for operation
The control lamp for operation indicates whether the machine has been a ctivated via the ON/OFF switch.
The control lamp for operation lights up green when the machine h as been activated via the ON/OFF
switch.
The control lamp for operation goes out when the machine has been deactivated via the ON/OFF
switch.
Control lamp for charging
The control lamp for charging indicates whether the starter battery of the machine is being charged.
The control lamp for charging lights up red when the machine is activated.
The control lamp for charging goes out when the engine is running.
The control lamp for charging lights up red when the starter battery of the machine is no longer
charged.
Control lamp for preheating
When the engine is started, the control lamp for preheating indicates whether the glow plugs are being
preheated.
The control lamp for preheating lights up yellow as long as the glow plugs of the engine a re preheated
during starting.
The control lamp for preheating goes out when preheating is completed.
Control lamp for air cleaner
The control lamp for the air cleaner displays the mainten a nc e con d itio n of th e air cleane r.
The control lamp for the air cleaner lights up yellow when the air cleaner is dirty.
Control lamp for oil pressure
The oil-pressure control lamp indicates whether the oil pressure is sufficient.
The control lamp for oil pressure lights up red when the machine is activated.
The control lamp for oil pressure goes out when the engine is running.
The control lamp for oil pressure lights up red when the oil pressure is too low.
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6 Components and operator's controls
Diagnostics
Setup
Control lamp for coolant temperature
The control lamp for coolant temperature indicates whether the coolant temperature is within the
permissible range.
The control lamp for coolant temperature lights up red when the coolant temperature is too high.
Display
The following information is displayed in sequence:
Number of operating hours.
Transmission channel (optional)
Error statuses.
Diagnostic menu.
Configuration menu.
Diagnostic menu
In the diagnostic menu on the display, the following information about the machine can be accessed:
Overview of all detected errors (error memory).
Starter battery voltage.
Coolant temperature of the engine.
Hydraulic oil temperature (optional).
Engine speed.
Software version (SW version).
Switch test.
Transmission test.
Configuration menu
NOTICE
The operation of the configuration menu is described in the manual for machine
configuration.
In the configuration menu on the display, the following machine settings can be adjusted:
Change/activate/deactivate activation PIN of the machine.
Setting turn-off time of the machine.
Select the display language (English, German, French, or Spanish).
Adjust machine response in the case of ove rlo ad (ov erl oa d se ns or ).
Setting the hydraulic parameters/centrifugal force.
Change setup PIN.
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6.3 Components and operator’s controls – remote control unit
The remote control of the DPU80r, DPU90r and DPU110r may only be used for these machines.
Item Designation Item Designation
1 Joystick (left, right) 7 Engine start button
2 Socket for charging cable 8 ON/OFF switch
3 Carrying strap 9 Control lamp for charging
4 Rechargeable battery 10 Control lamp for operation
5 Spot compaction button 11 Diagnostic control lamp
6 Button for slow/fast operation
Joystick (left, right)
By pressing the joystick, the vibration starts, and the machine moves.
ON/OFF switch
The remote control unit is switched on via the ON/OFF switch. When switching off, the remote control
and the engine are turned off.
Engine start button
The start button starts the engine.
Button for slow/fast operatio n
The slow/fast button is used to switch between slow and fast operation. Fast operation is selected by
default.
Quick mode – operating mode for compa ctin g .
Slow operation – mode with reduced engine speed to traverse highly compacted or hard surfaces.
Spot compaction button
The spot vibration button must remain pressed so that the machine compresses on the spot.
Carrying strap
The carrying strap is used to hang the remote control.
Rechargeable battery
The rechargeable battery powers the remote control unit. The rechargeable battery can be recharged
with the charging cable of the machine or with an external battery charger.
Control lamps
Charging
The control lamp for charging lights up green when the rechargeable battery is charging.
The control lamp for charging goes out once the rechargeable battery is charged.
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