Wacker Neuson DPU 7060SC Operator's Manual

www.wackergroup.com
Operator´s Manual
Vibratory Plate
DPU 7060SC
0203971en 004
11.2006
1. Foreword
For your own safety and protection from bodily injuries, carefully read,
understand and follow the safety instructions in this manual.
Please operate and maintain your Wacker machine in accordance with
the instructions in this manual. Your Wacker machine will reward your
attention by giving trouble-free operation and a high degree of
availability.
Defective machine parts are to be replaced as soon as possible.
All rights, especially the right for copying and distribution are reserved
Copyright 2006 by Wacker Construction Equipment AG
No part of this publication may be reproduced in any form or by any
means, electronic or mechanical, including photocopying, without
express permission in writing from Wacker Construction Equipment AG.
Any type of reproduction, distribution or saving on data carriers of any
type or method not authorized by Wacker represents an infringement of
valid copyrights and will be prosecuted. We expressly reserve the right
to technical modifications - even without express due notice - which aim
at improving our machines or their safety standards.
1
Table of contents
1. Foreword 1
2. Safety instruction 4
2.1 General instructions ............................................................................. 4
2.2 Operation .............................................................................................. 4
2.3 Safety checks ....................................................................................... 6
2.4 Maintenance ......................................................................................... 7
2.5 Transport .............................................................................................. 7
2.6 Maintenance checks ............................................................................. 8
3. Technical Data 9
4. Description 11
4.1 Applications ........................................................................................ 11
4.2 Dimensions ......................................................................................... 11
4.3 Max. admissible inclination ................................................................. 11
4.4 Description of function ........................................................................ 12
4.5 Infrared remote control ....................................................................... 14
4.6 Charging the battery ........................................................................... 15
4.7 Changing the transmission channel ................................................... 16
4.8 Safety functions .................................................................................. 16
5. Transport to work site /Recommendations on compaction 17
5.1 Transport to work site ......................................................................... 17
5.2 Recommendations on compaction ..................................................... 18
6. Operation 19
6.1 Conditions for starting ........................................................................ 19
6.2 Activating the machine ....................................................................... 20
6.3 Starting ............................................................................................... 21
6.4 Steering the machine ......................................................................... 22
6.5 Turning off engine .............................................................................. 23
6.6 Compaction without extension plates ................................................. 23
6.7 External starting ................................................................................. 24
6.8 Additional notes on starting at very low temperatures! ....................... 24
6.9 When there is danger of frost ............................................................. 24
2
Table of contents
7. Maintenance 25
7.1 Maintenance schedule ....................................................................... 25
7.2 Motoröl ............................................................................................... 26
7.3 Batterie ............................................................................................... 27
7.4 Hydrauliksteuerung ............................................................................ 27
7.5 Exciter ................................................................................................ 28
7.6 Assembly instruction .......................................................................... 29
7.7 Exciter V-belt ...................................................................................... 29
8. Faults 30
8.1 Disturbance on the machine console ................................................. 30
8.2 Disturbance on sender ....................................................................... 31
8.3 Forward speed too low ....................................................................... 32
8.4 No reverse motion .............................................................................. 32
8.5 Loss of hydraulic oil ............................................................................ 32
9. Electricwirning-Diagramm 33
10. Lables 34
EC - Conformity Certificate 35
DIN EN ISO 9001 CERTIFICATE 37
3
Safety instruction
2. Safety instruction for the use of vibratory plates with combustion engines
2.1 General instructions
2.1.1 Vibratory plates may only be operated by persons who
are at least 18 years of age are physically and mentally fit for this job have been instructed in guiding vibratory plates and proved their ability
for the job to the employer
may be expected to carry out the job they are charged with carefully.
The persons must be assigned the job of guiding vibratory plates by the employer.
2.1.2 Vibratory plates may only be used for compaction jobs. Both the
manufacturer’s operating instructions and these safety instructions have to be observed.
2.1.3 The persons charged with the operation of vibratory plates have to be
made familiar with the necessary safety measures relating to the machine. In case of extraordinary uses the employer shall give the necessary additional instructions.
2.1.4 It is possible that these vibratory plates exceed the admissible
assessment sound level of 89 dB (A). Employees must wear personal ear protection if the sound level reaches 89 dB (A) or more.
2.2 Operation
2.2.1 When starting the diesel engine with a starter crank make sure you
have assumed a proper position with respect to the engine and that your hands are placed properly on the crank.
Only use the original engine manufacturer’s safety starting crank. To avoid a possible return kick, turn safety starting crank through with
full force until the engine starts running.
2.2.2 The function of operation levers or elements is not to be influenced or
rendered ineffective.
2.2.3 During operation the operator may not leave the control elements.
SV00053GB 4
Safety instruction
2.2.4 The operator has to stop the engine of the vibratory plate before going
on breaks. The machine has to be placed such that it cannot turn over.
2.2.5 Stop engine before filling fuel tank. When refilling fuel tank, do not
allow fuel to come into contact with the hot part of the engine or spill onto the ground.
2.2.6 Do not smoke or handle open fire near this machine.
2.2.7 The tank lid must fit tightly. Shut fuel cock if available when stopping
the engine. For long distance transports of machines operated by fuel or fuel - mixtures, the fuel tank has to be drained completely. Leaky fuel tanks may cause explosions and must therefore be replaced immediatelly.
2.2.8 Do not operate this machine in areas where explosions may occur.
2.2.9 Make sure that sufficient fresh air is available when operating vibratory
plates equipped with combustion engines in enclosed areas, tunnels, galleries and deep trenches.
2.2.10 During operation keep your hands, feet and clothes away from the
moving parts of the vibraton plate. Wear safety shoes, and eye protectionglassesincaseoftrenchoperationwherefallingsandstones maybe ejected.
2.2.11 When working near the edges of breaks, pits, slopes, trenches and
platforms, vibratory plates are to be operated such that there is no danger of their turning over or dropping in.
2.2.12 Make sure the soil or subsoil to be compacted has a high enough load
carrying capacity.
2.2.13 Use appropriate protective clothing while working or while carrying out
maintenance work.
SV00053GB 5
Safety instruction
2.2.14 When traveling backwards theoperatorhastoguidethevibrationplate
laterally by its guide handle so that he will not be squeezed between thehandleandapossibleobstacle. Special care is required whenwork ing on uneven ground or when compacting coarse material. Make sure of a firm stand when operating the machine under such conditons.
2.2.15 Vibratory plates are to be guided such that hand injuries caused by
solid objects are avoided.
2.2.16 Vibratory plates have to be guided such that their stability is
guaranteed.
2.2.17 Machines with integrated transport trolley may not be parked or stored
on the trolley. This device has only been designed to transport the machine.
2.3 Safety checks
2.3.1 Vibratory plates may only be operated with all safety devices installed.
2.3.2 Before starting operation, the operator has to check that all control and
safety devices function properly.
2.3.3 If defects in the safety equipment or other defects are detected which
impair the safe operation of the internal vibrator, the supervisor is to be notified without delay.
2.3.4 The machine must to be switched off immediately in case of defects
jeopardizing the operational safety of the equipment.
2.3.5 Process materials and operating fuels must be stowed away in
receptacles or containers marked according to the respective manufacturers specifications.
SV00053GB 6
2.4 Maintenance
2.4.1 Only use original spare parts. Modifications to this machine including
the adjustment of the maximum speed set by the manufacturer are subject to the express approval of WACKER. In case of nonobservance all liabilities shall be refused.
2.4.2 All drive units have to be switched off before carrying out maintenance
jobs. Deviations from this are only allowed if the maintenance or jobs require a running engine.
2.4.3 When working on vibratory plates equipped with electric starter,
disconnect battery before carrying out maintenance or repair jobs on the electric parts of the machine.
2.4.4 Remove pressure from hydraulic lines before working on them.
Caution: take care when removing hydraulic lines, for the oil may be very hot (up. over 80 from splashing into the operator’s eyes.
Safety instruction
o
C). Precautions are to be taken to prevent oil
2.4.5 All safety devices must be reinstalled properly immediately after
maintenance and repair jobs have been completed.
2.4.6 Do not hose down the machine with water after each use to avoid
possible malfunctions. Do notusehighpressurewashersnorchemical products.
2.5 Transport
2.5.1 During transport, loading and unloading of vibration plates by means
of lifting devices, appropriate slinging means or hooks have to be used on the lifting points provided for this purpose on the vibratory plate.
2.5.2 The load-carrying capacity of the loading ramps has to be sufficient
and the ramps have to be secure such that they cannot turn over. Make sure that no one be endangered by machines turning over by slipping or by moving machine parts.
SV00053GB 7
Safety instruction
2.5.3 When being transported onvehicles,precautionshavetobetakenthat
vibration plates do not slip or turn over.
2.6 Maintenance checks
2.6.1 According to the conditions and frequency of use, vibratory plates
have to be checked for safe operation at least once a year by skilled technicians, such as those found at WACKER-service depots and have to be repaired if necessary.
Please alsoobservethecorrespondingrules and regulations valid in your country.
SV00053GB 8
3. Technical Data
Technical Data
DPU 7060SC
Item no. Operating weight
without extension plates (600 mm) kg:
with extension plates - narrow (660 mm) kg:
with extension plates - Serial (770 mm) kg:
with extension plates - wide (880 mm) kg:
Vor- und Rücklauf
Flächenleistung
Power transmission
Erreger
Vibrations
Centrifugal force
Multigrade oil Oil quantity l:
m/min:
m2/h:
min-1(Hz):
kN:
0008927 ...
584 604 615 629
18
831,6
From drive engine to the centrifugal clutch and
the automatic belt drive directly to the exciter
3350 (56)
70
Fuchs Titan Unic 10W40 MC (SAE 10W40)
1,5
Drive motor
Piston displacement
cm3:
Engine speed
min-1:
Nominal output (*)
kW (PS):
Fuel Fuel consumption
Tank capacity
Oil Fuchs Titan Unic 10W40 MC (SAE 10W40)
Oil quantity l:
TD00710GB 9
l/h:
Air-colled single-cylinder 4 stroke diesel engine
l:
with electric starter
709
2500
10,5 (14,2)
Diesel
1,4
7,5
2,1
Technical Data
Electrical system
DPU 7060SC
Battery
Alternator Charging rate max. A: Charging voltage V: Starter Direct voltage V:
Hydraulic control
Hydraulic oil Renolin MR 520 Oil quantity l: 2,0
Remote control
Transmitter functions Transmitter range m: 20 Operational safety Lux: to 120.000
Special Wacker-battery for vibro plates,
- 12 V - 55 Ah
11,4
14
Starter motor
12
Transmission time (operation) h: 12 Charging time - Helix cable min: max. 40 Charging time - External charging
station Coding possibilities 3 Sound pressure level at operator’s
location (at 3 m distance)
h: 3
LPA:
87 dB(A)
(*) In accordance with the installed useful outlet power according to Directive 2000/14/ EG.
TD00710GB 10
4. Description
4.1 Applications
4.2 Dimensions
Description
The vibratory plate is excellently suited for the compaction of most types of soils, including semi-cohesive soils, both in trench and in surface compaction operations, as well as for the vibrating of heavy interlocking concrete blocks or paving stones.
4.3 Max. admissible inclination
T01042GB 11
Description
4.4 Description of function
Advance
The vibrationneededforthesoilcompactionisgenerated in the exciter (9). The exciter is tightly bolted to the lower mass (8). It has been designed as a central exciter, therefore allowing - by ways of a relative rotationbetweentheexcentricweights(1)- the rotation of the direction of the vibrations. Thanks to this technique, it becomes possible to changeoverfromforwardtravelto a right or leftturnortoreverse travel of the vibratory plate while during the compaction operation. This process is controlled by means of a set of electro-hydraulic switching valves.
The drive engine (12) anchored to the upper mass (7) drives the exciter (9). The torque is transmitted by means of a friction connection through the centrifugal clutch (4) and the exciter V-belt (10).
The centrifugal clutch interrupts flow of power to the exciter at low engine speeds and thus permits perfect idling of the drive engine.
T01042GB 12
Reverse Left turn Right turn
Description
The automatic V-belt pulley (3) combined with the centrifugal clutch ensures optimum tension of the exciter V-belt during operation and relief of the tension of the exciter V-belt when the machine is being relocated or transported.
Moreover, the automatic V-belt pulley (3) automatically adapts to the V-belt flanks in line with the wear and thus makes the entire drive from the engine (12) to the exciter (9) maintenance-free.
The upper (7) and lower (8) masses are connected to each other by 4 vibration-damping shock mounts (11). This damping system prevents the veryhighfrequenciesfrombeingtransmittedtotheupper mass. As a result the functionability of the drive engine is retained in spite of the high compaction performance.
The drive engine works on the diesel principle; it is started electrically by a pinion starter (5), draws in the combustion air through an air filter, dry (2) and is air-colled.
The machine is equipped with a fully electronic anti-restart delay module that prevents any malfunction with consequential damages. Always start and stop the machine from the remote control panel. To facilitate the starting procedure (at very low temperatures) the drive engine has an automatic decompression mechanism.
T01042GB 13
Description
4.5 Infrared remote control
Always keep operating elements dry, clean and free of oil or grease. Above all do not cover receiver or transmitter (remote control) under
any circumstances.
The machine can be operated only with a remote controller.
c d
Operational elements – Machine
a
console: a = Receiver eye with cover
b
b = LED-Ring c = Oil warning lamp
f
d = Button ”I” – to activate the
e
machine
e = Button ”0” – to shut down the
maschine
f = Charge control lamp
r
g
o
l
k
m
Operational elements – Sender: g = Joysticks – for moving and steering the machine h = Rocker switch – for switching the sender on and off
i = Starter button – for starting the machine k = LED green – battery charging (only during cable mode) – continuous illumi
nation l = LED red – battery is empty, defective, or not in place - blinking m = LED green – functional control lamp – regular blinking during send mode n = LED red – warning when battery discharging – continuous illumination o = Status LED green – blinks briefly with every actuation of a control element
(acknowledgement signal) p = Chargingsocket – forconnectingthe spiral cablewhenoperating the sender
with an empty battery with automatic recharging of the battery for up to 40
minutes. r = Neck strap – with integrated tear-off protection s = Battery (exchangeable)
ni
p
g
h
s
T01042GB 14
4.6 Charging the battery
There are two ways to charge the battery:
1. Spiral cable
Through the spiral cable (in the machine console) with the option of
operating the machine at the same time. Charging time maximum
40 minutes.
Green LED (k) on the sender will extinguish when the battery is
Description
recharged.
2. External charging device
Plug the external charging device into a 230-V socket – green LED
(t) illuminates if there is voltage. Insert and lock the battery (s).
Yellow LED (u) illuminates: Battery charges.
Yellow LED (u) blinks: Battery is charged.
t
u
s
To avoid downtime, we recommend keeping a replacement battery ready in the charging station so that you can replace the operational battery when it is empty.
T01042GB 15
Description
4.7 Changing the transmission channel
You can set the sending channel in the sender and on the decoder on the switch (v).
To change the channel on the sender, open the sender and move it to one of the three possible positions..
v
The decoder must be set to the same channel as the transmitter.
After setting the desired channel, check the setting by switching on the vibratory plate and the sender (see ”Activating the Machine”) – if the channel selections match, the LED ring (b) on the receiver eye will begin blinking.
4.8 Safety functions
To enhance the safety of the operator, the machine is equipped with a function that automatically ceases all dangerous movements as soon as the operator comes too close to the moving machine. All functions are reactivated when the operator leaves the safety zone.
v
T01042GB 16
Transport to work site /Recom-
5. Transport to work site /Recommendations on compaction
5.1 Transport to work site
Conditions:
To transport the vibration plate, only use suitable lifting equipment with
a minimum load-bearing capacity of 700 kg.
Always switch off engine before transporting the machine!
Only attach suitable tackle at the central lifting point (13) provided.
During transport on the loading area of a vehicle, tie down the vibraion
plate using the lugs (14).
Hote: Also overve the regulations in “safety instructions“.
T01043GB 17
Transport to work site /Recommendations on compaction
5.2 Recommendations on compaction
5.2.1 Ground conditions
The max. compaction depth depends on several factors relating to the ground condition, such as moisture, grain distribution etc,
it is therefore not possible to specify exact values. Recommendation: In each case determine the max. compaction
depth with compaction tests and soil samples.
5.2.1 Compaction on slopes
The following points are to be observed when compacting on sloped surfaces (slopes, embankments):
Only approach gradients from the bottom (a gradient which can be
easily overcome upwards, can also be compacted downwards without any risk).
The operator must never stand in the direction of descent (see chapter
“safety instructions“).
o
The max. gradient of 15
must not be exceeded.
If this gradient were exceeded, this would result in a failure of the engine lubrication system and thus inevitably lead to a breakdown of important engine components.
T01043GB 18
Wrong !
Right !
6. Operation
6.1 Conditions for starting
Engine oil:
Check oil level with dip stick (15) and replenish with oil through filler neck (16) if necessary (see Technical Data).
The machine must be level and the engine stopped before proceeding with the oil level check.
Fuel:
When pouring diesel fuel into the fuel nozzle (17), maintain absolute cleanliness. Impurities in the fuel can cause breakdowns in the injection system and premature clogging of the fuel filter.
Operation
15
16
17
Only refuel the machine when it’s engine is stopped. Never refuel the machine close to open flames or ignitable sparks and
do not smoke. Only use pure, clean fuel and clean filling vessels. Do not spill any fuel.
Air filter:
Dry clean air filter dry, dusty conditions.
T01044GB 19
Operation
6.2 Activating the machine
1. Machine console Press the ”I” button foratleastonesecond–theyellowLEDring(b) will illuminate.
2. Sender Move the rocker switch (h) forward to ”I” – the green LED (m) starts blinking regularly.
b
a
m
3. Point the sender at the receiver eye (a) on the machine – the yellow LED ring (b) blinks. LED ring (b) blinks slowly: All functions are activated. LED ring (b) blinks rapidly: The operator is located in the machine’s safety zone; all of the machine’s movements are deactivated.
Charge the transmitter’s rechargeable battery daily, at the latest after the end of the working day, in the external battery charger. The transmitter’s rechargeable battery can remain in the battery charger for an unlimited period of time.
In accordance to the law the operators working place is at the rear end of the machine.
An analogous inversion of the travel and steering direction can take place if the operator is located in a position different to the designed working position.
T01044GB 20
6.3 Starting
1. Leave the machine’s safety zone.
2. Point the sender toward the receiver eye (a).
3. Hold the starter button (i) depressed until the vibratory plate runs.
4. The motor will automatically assume the standard speed when at
Operation
least one of the two joysticks (g) is moved from the center position.
a
g
i
g
Wait until the engine stops before repeating the starting procedure. Only start upthe engine with a connected battery, so as to avoid damages to the dynamo. Disconnect the negative pole when carrying out welding jobs.
T01044GB 21
Operation
6.4 Steering the machine
The operator determines the machine’s direction of travel by moving the two joysticks (g) on thesender.Thevibratoryplatewillcompactthe ground while moving forward, moving in reverse, spinning to the left, spinning to the right, or simply standing still.
Advance
Push both joysticks
forward
Standing Still
The machine motor idles while both joysticks are in the
center position simultaneously for more than one second.
Reverse
Pull both joysticks
to the rear
Left turn
Pull the left joystick
to the rear,pushthe
ri ight joystick
forward
Right turn
Pushtheleftjoystick
forward, pull the
right joystick to
the rear
T01044GB 22
6.5 Turning off engine
Sender:
1. Let go of both joysticks (g).
2. Switch off the sender by moving the rocker switch (h) from the ”I” position to the ”0” position – green LED (m) extinguishes. LEDs (n + o) illuminate brieflyf
Operation
g
o
m
n
g
h
Machine Console:
1. Press ”0” button (e) for at least one second.
2. LED ring (b) extinguishes. Vibratory plate is no longer ready to receive signals.
Note: If a worker forgets to turn off the machine at the end of the day, the machine will switch itself off after 58 minutes..
b
6.6 Compaction without extension plates
If the vibration plates is used without extension plates, screw set of protective screws (8 pes) into the threaded boreholes situated in the lower mass, in order to avoid threads from being damaged.
T01044GB 23
e
Operation
6.7 External starting
Observe the following connection sequence when using an external battery to start the engine:
1. Stop engine.
2. In the first place connect the red battery jumper cable to the positive
3. In the second place connect the black cable to the negative pole of
Only 12 V batteries may be used. The use of e.g. a 24 V truck battery will lead to an explosion of the vibro plate battery!
Only use insulated jumper cables!
pole of the dead battery and then connect the other end to the positive pole of the charged battery.
the charged battery and only then connect the other end to the negative pole of the dead battery.
4. Start the engine (max. 15 seconds) and then let the engine run.
5. Proceed in inverse order to disconnect the jumper cable.
6.8 Additional notes on starting at very low temperatures!
Never use starting sprays or similar - they are forbidden because they are dangerous.
6.9 When there is danger of frost
After cleaning with water or a steam jet, run the machine to warm it before shutting it down.
T01044GB 24
7. Maintenance
7.1 Maintenance schedule
Check all external screw connections for tight fit appox. 8 hours alfter first operation.
Component Maintenance work Maintenance interval
Maintenance
Valve clearance Check, set to 0,1 mm when engine is cold.
Drive engine First oil change and filter.
Air filter Check - clean or replace if necessary. Drive engine Check oil level - top up if necessary. Control panel Check oil level - top up if necessar.
Check fastening screws of protecting frame for
frametight fit. V-belt Check V-belt, if. nec. replace. Drive engine Changing the oil and oil filter. Exciter Check oil level, top up if necessary.
Exciter Oil change
Control panel Exchange the suction filter. every 250 h
Injection nozzle
Functioning check 175 bar, adjust if repair or
replace.
approx. 20 hours after initial start-up
25 hours after initial start-up
daily
monthlyProtective
every 150 h
every 250 h, or latest every 6 months
Drive engine Retighten all accessible screw connections.
Battery
Valve clearance Check, set to 0,1 mm when engine is cold.
Drive engine
T01051GB 25
Check acidlevel -top up withdistilled waterifneces-
sary.
Fuel - change filter. every 500 h
Take engine to Wacker service station for
inspection.
every 300 h
every 2000 h
Maintenance
7.2 Motoröl
Check oil level on oil dipstick (15). Fill up with oil through the filler neck (16) if the oil level is too low (see
Check oil level:
Technical Data).
15
16
Engine shuts down automatically with low oil level!
Changing the oil:
1. Let engine warm up.
2. Undo drain screw (24) and drain off oil.
3. Insert drain screw.
4. Pour in 2,1 l of oil through the filler nozzle (16)..
24
Take notice: Please pay attention to the corresponding environmental rules and regulations when disposing of used engine oil. We recommend you carry the oil in a closed container to a central collecting point for used oils. Do not pour used engine oil into the garbage nor into the sewer system, drains or even on the ground.
T01051GB 26
Maintenance
7.3 Batterie
Check acid level:
1. Remove battery cover.
2. Check acid level, if necessary top up with distilled water.
3. Secure battery cover. Beforemountingthebatterycover,make sure that the positiveterminal
cover is there!
Note: Only replace defective batteries with original Wacker batteries. Standard batteries are not suitable for the high vibration loads.
4. When changing the battery: Removal: First disconnect negativ, then positive terminal of battery.
Assembly: First connect positive, then negative terminal of battery. When using starting sprays etc., see chapter operation.
7.4 Hydrauliksteuerung
Check oil level:
1. Open filler bore (25).
2. Oil level to lower edge of filler bore, fill up with hydraulic fuel if necessary (see Technical Data).
3. Close filler bore (25).
Venting hydraulic control: The system is bleeded by means of a M4 (27) screw situated on the
pump housing (below the rubber apron). Check the reverse travel overrun when switching from reverse to
advance travel mode after having carried out maintenance or repair jobs.Thereversetraveloverrunshould not exceed 10 cm. Ifnecessary check hydraulic pressure (35 + 5 bar) and flow rate (2 liters per second).
2
27
T01051GB 27
Maintenance
7.5 Exciter
Lower end of thread
Check oil level:
1. Position vibration plate horizontally.
2. Open filler bore (28).
3. The oil level must reach the start of the thread of the filler bore.
4. Fill with oil throughfillerboreifnecessary (see Technical Data). Use a suitable funnel.
5. Close filler bore. (Tightening torque100 Nm)
Changing the oil:
1. Remove extension plates if necessary.
2. Open filler bore.
3. Tilt vibration plate and keep it tilted until the oil has run out.
4. Place vibration plate in horizontal position.
5. Fill oil through filler bore (see Technical Data).
6. Close filler bore (28).
7. Mount extension plates if necessary. (Tightening torque100 Nm)
Do not pour in too much oil! Take notice: Please pay attention to the corresponding environmental
rules and regulations when disposing of used engine oil. We recommend you carry the oil in a closed container to a central collecting point for used oils. Do not pour used engine oil into the garbage nor into the sewer system, drains or even on the ground.
T01051GB 28
7.6 Assembly instruction
Before removing the individual parts of the exciter assembly, the eccentric weights must be unbolted and taken off. During assembly, the eccentric weights must be put in place last of all. When fitting the exciter shafts, pay attention to the marks on the gears. The shafts will have been correctly assembled, if, after having ceased swinging and coming to a standstill, they are pointing to the rear and in a 45 towards thebottom. (Note: Theopenendoftheexciterisupwards,the Wacker lettering is to the rear). Tighten all screws with the prescribed torque, while minding the quality of the screws (see screw heads).
When disassembling the actuating pins, keep in mind that the pistons are under spring tension.
7.7 Exciter V-belt
It is not necessary to retighten the V-belt owing to the use of the automatic centrifugal clutch.
Changing the exciter V-belt:
Maintenance
o
angle
1. Take off small part of engine cover.
2. Take off interior aluminum protective frame.
3. Undo screw (29).
4. Remove button (30), belleville spring (31), seal (32) and front segment of the V-belt pulley (3).
5. Change exciter V-belt (10).
6. Assemble the components in reverse order; make sure that the coloured marking on the pin (33) coincides with the marking on the V-belt pulley (3).
Do not oil or grease clutch components (will damage the glide bushings).
T01051GB 29
Faults
8. Faults
8.1 Disturbance on the machine console
c
d
b f
e
Pressing the ”I” (d) button does not activate the machine – LED ring (b) does not illuminate
Cause Remedy
The vibratory plate’s on-board battery is discharged.
Button defective.
Button has no electrical contact. Check connection and repair. LED ring has no electrical contact. Check connection and repair.
Charge the battery and check the functionality of the charge regulator if necessary.
Replace the button with an original replacement part.
The charge control lamp (f) does not extinguish while motor is running
Cause Remedy
The on-board battery is not receiving a charge.
Regulator or alternator is defective.
The oil control lamp (c) does not extinguish while motor is running
Cause Remedy
Engine oil level too low. Fill up with engine oil.
Oil pressure switch defective.
Oil pressure switch has no electrical contact.
T01052GB 30
Check the relevant connections or ask Wacker service for assistance.
Replace the regulator or ask Wacker service for assistance.
Replace the oil pressure switch with an original replacement part.
Check connection and repair.
Faults
Pressing the ”0” button (e) does not shut down the machine – LED ring (b) stays illuminated
Cause Remedy
Button defective.
Button has no electrical contact.
8.2 Disturbance on sender
The sender LED (m) does not start blinking when the rocker switch (h) is in the ”I” position
Cause Remedy
Sender battery is discharged.
Replace the button with an original replacement part.
Check connection and repair.
b
m
Replace battery with charged battery. Operate the machine with the spiral cable attached, automatically cha ging the battery.
h
i
Sender defective.
LED ring (b) illuminates but does not blink, although the machine is switched on and an activated sender is pointed at the receiver eye
Cause Remedy
Sender and receiver not using the same channel.
LED ring (b) blinks but the machine does not react to the starter button (i)
Cause Remedy
Starter damaged or connection defetive.
The vibratory plate’s on-board battery is largely discharged.
T01052GB 31
Contact Wacker service dept.
Open sender, set proper channel.
Contact Wacker service dept. Charge the battery and check the
functionality of the charge regulator if necessary.
Faults
The machine can be started, but does not move – LED ring (b) blinks rapidly
Cause Remedy
The operator is standing in the machine’s safety zone.
8.3 Forward speed too low
Cause Remedy
To little hydraulic oil in the centre pole head.
Air in hydraulic control. Bleed system.
8.4 No reverse motion
Operator must leave the safety zone.
Top up hydraulic oil.
Cause Remedy
Mechanical fault. Contact Wacker service dept.
8.5 Loss of hydraulic oil
Cause Remedy
Leaks, hydraulic hose defective.
Contact the Wacker Service in case of additional failures.
T01052GB 32
Change defective parts. Note: Bleed system after every dismantling operation.
Electricwirning-Diagramm
SK00689GB 33
9. Electricwirning-Diagramm
PlugA, grey A1 Ground, brown
A2 +12V ON, pink A3 STA OUT, black A4 FUE OUT, lilac A5 CTL OUT, brown A6 12V MF, red A7 12V MF, red A8 Ground, brown A9 Eye specifications, blue A10 Eye+, pink A11 Ground, blau A12 +12V OUT, red
Plug B, black B1 GV 1 OUT, black
B2 R OUT, lilac B3 L OUT, blue B4 GV 2 OUT, red B5 OELDR IN, white B6 OFF IN, red B7 FREQ IN, black B8 POS IN, B9 GND, brown B10 GND, brown B11 GND, brown B12 GND, black
Console
Generator
Electric starter
Battery
Diesel valve
Left Eccentric weight
Throttle adjuster
Charge regulator
Oil pressure lamp
ON­Switch
LED-Ring
Oil pressure switch
Plug A grey
Plug B black
Codification switch
IR - Receiver
Right Eccentric weight
Charge socket
Decoder
Charge control lamp
Generator
Generator
black
red
black
red/yellow
yellow
ayellow
redrred
brown
white
brown
red/yellow
pink
red
pink
white
black
red
red
pink
OFF­Switch
black
Lables
10. Lables
1 Notice-Lifting point 2 Notice-Oil level indication 3 Sound power level 4 Ear protection decal 5 Warning notice
- Do not run without protective devices.
- Read operator’s manual in detail. 6 Type 7 Wacker Logo
SK00690GB 34
EC - Conformity Certificate
Wacker Construction Equipment AG , Preußenstraße 41, 80809 München
hereby certify that the construction equipment specified hereunder:
1. Category:
Vibratory plate
2. Type:
DPU 7060SC
3. Equipment item number:
0008927
4. Absolute installed power:
10,5 kW
has been evaluated in conformity with Directive 2000/14/EC:
Conformity assessment procedure
Annex VIII VDE Prüf- und
At the following notified body
Zertifizierungsinstitut Zertifizierungsstelle Merianstraße 28 63069 Offenbach/Main
Measured sound power level
107 dB(A) 109 dB(A)
Guaranteed sound power level
and has been manufactured in accordance with the following directives:
* 2000/14/EG * 89/336/EG * 98/37/EG * 73/23/EG EN 500-1 EN 500-4
File certificate carefully
C0008807GB
Dr. Stenzel
Research and Development Management
Prüf- und Zertifizierungsinstitut
VERBAND DER ELEKTROTECHNIK
ELEKTRONIK INFORMATIONSTECHNIK e.V.
C E R T I F I C A T E
Registration-Number: 6236/QM/06.97
This is to certify that the company
Wacker Construction Equipment AG
Wacker-Werke GmbH & Co. KG
at the following locations
Head Office Munich
Preußenstraße 41
80809 Munich
Production plant Reichertshofen
Karlsfeld logistics centre
Sales regions with all branches all over Germany
has implemented and maintains a
Qality Management System for the following scope:
Machine manufacture
Construction machines
This Q System complies with the requirements of
DIN EN ISO 9001:2000
and the requirements of the German and international Road Traffic Act.
This Certificate is valid until 2009-06-05.
VDE Testing and Certification Institute
Certification
Date: 2003-05-30
63069 Offenbach, Merianstraße 28 Telefon: +49 (0) 69 83 06-0, Telefax: +49 (0) 69 83 06-555 E-Mail: vde-institut@vde.com
, http://www.vde-institut.com
The VDE Testing and Certification Institute is accredited by DAR Accreditation Bodies according to DIN EN ISO 17020 and DIN EN ISO 45012 and notified in the EU under ID.No. 0366.
TGA-ZM-09-92-00 KBA-ZM-A 00021-97
DIN EN ISO 9001 Certificate
Wacker Construction Equipment AG - Preußenstraße 41 - 80809München - Tel.: +49-(0)89-354 02-0 - Fax:+49-(0)89-3 54 02-390 WackerCorporation - P.O. Box9007 - MenomoneeFalls, WI 53052-9007 - Tel.: +1-(1)(262)-255-0500 - Fax: +1-(1)(262)-255-0550 - Tel.: (800)770-0957 Wacker Asia PacificOperations-SkylineTower, Suite 2303,23/F,39 Wang KwongRoad,Kowloon Bay, HongKong-Tel.:+852 2406 6032-Fax:+852 2406 6021
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