Wacker Neuson DPU 7060SC Operator's Manual
www.wackergroup.com
Operator´s Manual
Vibratory Plate
DPU 7060SC
0203971en 004
11.2006
Operating instructions
1. Foreword
For your own safety and protection from bodily injuries, carefully read,
understand and follow the safety instructions in this manual.
Please operate and maintain your Wacker machine in accordance with
the instructions in this manual. Your Wacker machine will reward your
attention by giving trouble-free operation and a high degree of
availability.
Defective machine parts are to be replaced as soon as possible.
All rights, especially the right for copying and distribution are reserved
Copyright 2006 by Wacker Construction Equipment AG
No part of this publication may be reproduced in any form or by any
means, electronic or mechanical, including photocopying, without
express permission in writing from Wacker Construction Equipment AG.
Any type of reproduction, distribution or saving on data carriers of any
type or method not authorized by Wacker represents an infringement of
valid copyrights and will be prosecuted. We expressly reserve the right
to technical modifications - even without express due notice - which aim
at improving our machines or their safety standards.
1
Table of contents
1. Foreword 1
2. Safety instruction 4
2.1 General instructions ............................................................................. 4
2.2 Operation .............................................................................................. 4
2.3 Safety checks ....................................................................................... 6
2.4 Maintenance ......................................................................................... 7
2.5 Transport .............................................................................................. 7
2.6 Maintenance checks ............................................................................. 8
3. Technical Data 9
4. Description 11
4.1 Applications ........................................................................................ 11
4.2 Dimensions ......................................................................................... 11
4.3 Max. admissible inclination ................................................................. 11
4.4 Description of function ........................................................................ 12
4.5 Infrared remote control ....................................................................... 14
4.6 Charging the battery ........................................................................... 15
4.7 Changing the transmission channel ................................................... 16
4.8 Safety functions .................................................................................. 16
5. Transport to work site /Recommendations on compaction 17
5.1 Transport to work site ......................................................................... 17
5.2 Recommendations on compaction ..................................................... 18
6. Operation 19
6.1 Conditions for starting ........................................................................ 19
6.2 Activating the machine ....................................................................... 20
6.3 Starting ............................................................................................... 21
6.4 Steering the machine ......................................................................... 22
6.5 Turning off engine .............................................................................. 23
6.6 Compaction without extension plates ................................................. 23
6.7 External starting ................................................................................. 24
6.8 Additional notes on starting at very low temperatures! ....................... 24
6.9 When there is danger of frost ............................................................. 24
2
Table of contents
7. Maintenance 25
7.1 Maintenance schedule ....................................................................... 25
7.2 Motoröl ............................................................................................... 26
7.3 Batterie ............................................................................................... 27
7.4 Hydrauliksteuerung ............................................................................ 27
7.5 Exciter ................................................................................................ 28
7.6 Assembly instruction .......................................................................... 29
7.7 Exciter V-belt ...................................................................................... 29
8. Faults 30
8.1 Disturbance on the machine console ................................................. 30
8.2 Disturbance on sender ....................................................................... 31
8.3 Forward speed too low ....................................................................... 32
8.4 No reverse motion .............................................................................. 32
8.5 Loss of hydraulic oil ............................................................................ 32
9. Electricwirning-Diagramm 33
10. Lables 34
EC - Conformity Certificate 35
DIN EN ISO 9001 CERTIFICATE 37
3
Safety instruction
2. Safety instruction
for the use of vibratory plates with combustion engines
2.1 General instructions
2.1.1 Vibratory plates may only be operated by persons who
∗ are at least 18 years of age
∗ are physically and mentally fit for this job
∗ have been instructed in guiding vibratory plates and proved their ability
for the job to the employer
∗ may be expected to carry out the job they are charged with carefully.
The persons must be assigned the job of guiding vibratory plates by
the employer.
2.1.2 Vibratory plates may only be used for compaction jobs. Both the
manufacturer’s operating instructions and these safety instructions
have to be observed.
2.1.3 The persons charged with the operation of vibratory plates have to be
made familiar with the necessary safety measures relating to the
machine. In case of extraordinary uses the employer shall give the
necessary additional instructions.
2.1.4 It is possible that these vibratory plates exceed the admissible
assessment sound level of 89 dB (A). Employees must wear personal
ear protection if the sound level reaches 89 dB (A) or more.
2.2 Operation
2.2.1 When starting the diesel engine with a starter crank make sure you
have assumed a proper position with respect to the engine and that
your hands are placed properly on the crank.
Only use the original engine manufacturer’s safety starting crank.
To avoid a possible return kick, turn safety starting crank through with
full force until the engine starts running.
2.2.2 The function of operation levers or elements is not to be influenced or
rendered ineffective.
2.2.3 During operation the operator may not leave the control elements.
SV00053GB 4
Safety instruction
2.2.4 The operator has to stop the engine of the vibratory plate before going
on breaks. The machine has to be placed such that it cannot turn over.
2.2.5 Stop engine before filling fuel tank. When refilling fuel tank, do not
allow fuel to come into contact with the hot part of the engine or spill
onto the ground.
2.2.6 Do not smoke or handle open fire near this machine.
2.2.7 The tank lid must fit tightly. Shut fuel cock if available when stopping
the engine. For long distance transports of machines operated by fuel
or fuel - mixtures, the fuel tank has to be drained completely.
Leaky fuel tanks may cause explosions and must therefore be
replaced immediatelly.
2.2.8 Do not operate this machine in areas where explosions may occur.
2.2.9 Make sure that sufficient fresh air is available when operating vibratory
plates equipped with combustion engines in enclosed areas, tunnels,
galleries and deep trenches.
2.2.10 During operation keep your hands, feet and clothes away from the
moving parts of the vibraton plate. Wear safety shoes, and eye
protectionglassesincaseoftrenchoperationwherefallingsandstones
maybe ejected.
2.2.11 When working near the edges of breaks, pits, slopes, trenches and
platforms, vibratory plates are to be operated such that there is no
danger of their turning over or dropping in.
2.2.12 Make sure the soil or subsoil to be compacted has a high enough load
carrying capacity.
2.2.13 Use appropriate protective clothing while working or while carrying out
maintenance work.
SV00053GB 5
Safety instruction
2.2.14 When traveling backwards theoperatorhastoguidethevibrationplate
laterally by its guide handle so that he will not be squeezed between
thehandleandapossibleobstacle. Special care is required whenwork
ing on uneven ground or when compacting coarse material. Make sure
of a firm stand when operating the machine under such conditons.
2.2.15 Vibratory plates are to be guided such that hand injuries caused by
solid objects are avoided.
2.2.16 Vibratory plates have to be guided such that their stability is
guaranteed.
2.2.17 Machines with integrated transport trolley may not be parked or stored
on the trolley. This device has only been designed to transport the
machine.
2.3 Safety checks
2.3.1 Vibratory plates may only be operated with all safety devices installed.
2.3.2 Before starting operation, the operator has to check that all control and
safety devices function properly.
2.3.3 If defects in the safety equipment or other defects are detected which
impair the safe operation of the internal vibrator, the supervisor is to be
notified without delay.
2.3.4 The machine must to be switched off immediately in case of defects
jeopardizing the operational safety of the equipment.
2.3.5 Process materials and operating fuels must be stowed away in
receptacles or containers marked according to the respective
manufacturers specifications.
SV00053GB 6
2.4 Maintenance
2.4.1 Only use original spare parts. Modifications to this machine including
the adjustment of the maximum speed set by the manufacturer are
subject to the express approval of WACKER. In case of
nonobservance all liabilities shall be refused.
2.4.2 All drive units have to be switched off before carrying out maintenance
jobs. Deviations from this are only allowed if the maintenance or jobs
require a running engine.
2.4.3 When working on vibratory plates equipped with electric starter,
disconnect battery before carrying out maintenance or repair jobs on
the electric parts of the machine.
2.4.4 Remove pressure from hydraulic lines before working on them.
Caution: take care when removing hydraulic lines, for the oil may be
very hot (up. over 80
from splashing into the operator’s eyes.
Safety instruction
o
C). Precautions are to be taken to prevent oil
2.4.5 All safety devices must be reinstalled properly immediately after
maintenance and repair jobs have been completed.
2.4.6 Do not hose down the machine with water after each use to avoid
possible malfunctions. Do notusehighpressurewashersnorchemical
products.
2.5 Transport
2.5.1 During transport, loading and unloading of vibration plates by means
of lifting devices, appropriate slinging means or hooks have to be used
on the lifting points provided for this purpose on the vibratory plate.
2.5.2 The load-carrying capacity of the loading ramps has to be sufficient
and the ramps have to be secure such that they cannot turn over.
Make sure that no one be endangered by machines turning over by
slipping or by moving machine parts.
SV00053GB 7
Safety instruction
2.5.3 When being transported onvehicles,precautionshavetobetakenthat
vibration plates do not slip or turn over.
2.6 Maintenance checks
2.6.1 According to the conditions and frequency of use, vibratory plates
have to be checked for safe operation at least once a year by skilled
technicians, such as those found at WACKER-service depots and
have to be repaired if necessary.
Please alsoobservethecorrespondingrules and regulations valid in your
country.
SV00053GB 8
3. Technical Data
Technical Data
DPU 7060SC
Item no.
Operating weight
without extension plates (600 mm) kg:
with extension plates - narrow (660 mm) kg:
with extension plates - Serial (770 mm) kg:
with extension plates - wide (880 mm) kg:
Vor- und Rücklauf
Flächenleistung
Power transmission
Erreger
Vibrations
Centrifugal force
Multigrade oil
Oil quantity l:
m/min:
m2/h:
min-1(Hz):
kN:
0008927 ...
584
604
615
629
18
831,6
From drive engine to the centrifugal clutch and
the automatic belt drive directly to the exciter
3350 (56)
70
Fuchs Titan Unic 10W40 MC (SAE 10W40)
1,5
Drive motor
Piston displacement
cm3:
Engine speed
min-1:
Nominal output (*)
kW (PS):
Fuel
Fuel consumption
Tank capacity
Oil Fuchs Titan Unic 10W40 MC (SAE 10W40)
Oil quantity l:
TD00710GB 9
l/h:
Air-colled single-cylinder 4 stroke diesel engine
l:
with electric starter
709
2500
10,5 (14,2)
Diesel
1,4
7,5
2,1
Technical Data
Electrical system
DPU 7060SC
Battery
Alternator
Charging rate max. A:
Charging voltage V:
Starter
Direct voltage V:
Hydraulic control
Hydraulic oil Renolin MR 520
Oil quantity l: 2,0
Remote control
Transmitter functions
Transmitter range m: 20
Operational safety Lux: to 120.000
Special Wacker-battery for vibro plates,
- 12 V - 55 Ah
11,4
14
Starter motor
12
Transmission time (operation) h: 12
Charging time - Helix cable min: max. 40
Charging time - External charging
station
Coding possibilities 3
Sound pressure level at operator’s
location
(at 3 m distance)
h: 3
LPA:
87 dB(A)
(*) In accordance with the installed useful outlet power according to Directive 2000/14/
EG.
TD00710GB 10
4. Description
4.1 Applications
4.2 Dimensions
Description
The vibratory plate is excellently suited for the compaction of most
types of soils, including semi-cohesive soils, both in trench and in
surface compaction operations, as well as for the vibrating of heavy
interlocking concrete blocks or paving stones.
4.3 Max. admissible inclination
T01042GB 11
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