Wacker Neuson DPU 4045H Operator's Manual
www.wackergroup.com
Operator´s Manual
Vibratory plate
DPU 4045H
0109984en 003
04.2008
T00940GB.fm 1
Important information
This machine has been provided with an EPA-certified engine.
Additional information can be found in the engine
manufacturer‘s notes.
Engine exhaust, some of its constitvents, and certain vehicle
components contain or emit chemicals known to the State of
California to cause cancer and birth defects or other reproduc-
tive harm.
WARNING
Caution
This engine is an EPA engine.
Adjusting the engine speed will interfere with EPA certification and
the emissions.
Only authorized personnel can make adjustments to this engine.
Please contact you nearest engine dealer or your Wacker Dealer for more
information.
T00940GB.fm 2
Vorwort.fm 3
Foreword
1. Foreword
For your own safety and protection from bodily injuries, carefully read,
understand and follow the safety instructions in this manual.
Please operate and maintain your Wacker machine in accordance with
the instructions in this manual. Your Wacker machine will reward your
attention by giving trouble-free operation and a high degree of
availability.
Replace faulty or defective components Immediately.
All rights, especially the right for copying and distribution are reserved
Copyright 2008 by Wacker Construction Equipment AG
No part of this publication may be reproduced in any form or by any
means, electronic or mechanical, including photocopying, without
express permission in writing from Wacker Construction Equipment AG.
Any type or manner of reproduction, distribution or storage on data
carriers or storage mediums not authorized by Wacker represents an
infringement of valid copyrights and will be prosecuted. We expressly
reserve the right to make technical modifications - even without due
notice - which aim at improving our machines or increasing their safety
standards.
Table Of Contents
4
1. Foreword 3
2. Safety instruction 6
2.1 General instructions ..............................................................................6
2.2 Operation ...............................................................................................6
2.3 Safety checks ........................................................................................8
2.4 Maintenance ..........................................................................................9
2.5 Transport ...............................................................................................9
2.6 Maintenance checks ............................................................................10
3. Technical Data 11
4. Description 13
4.1 Applications .........................................................................................13
4.2 Dimensions ..........................................................................................13
4.3 Max. admissible inclination ..................................................................13
4.4 Description of function .........................................................................14
5. Transport to work site /Recommendations on compaction 16
5.1 Transport to work site ..........................................................................16
5.2 Recommendations on compaction ......................................................17
6. Operation 18
6.1 Starting ................................................................................................18
6.2 Mechanical oil pressure control ...........................................................20
6.3 Forward and reverse motion ...............................................................21
6.4 Switching off ........................................................................................21
6.5 Compaction without extension plates ..................................................21
6.6 Additional notes on starting at very low temperatures! ........................22
Table Of Contents
5
7. Maintenance 23
7.1 Maintenance schedule ........................................................................23
7.2 Engine oil .............................................................................................24
7.3 Hydraulic control ..................................................................................25
7.4 Exciter .................................................................................................26
7.5 Exciter V-belt .......................................................................................27
8. Faults 28
8.1 Forward speed too low ........................................................................28
8.2 Reverse speed too low ........................................................................28
8.3 No reverse motion ...............................................................................28
8.4 Loss of hydraulic oil .............................................................................28
8.5 Engine does not start ..........................................................................29
9. Lables 30
EC - Conformity Certificate 31
DIN EN ISO 9001 Certificate 33
Safety instruction
SV00053GB.fm 6
2. Safety instruction
for the use of vibratory plates with combustion engines
2.1 General instructions
2.1.1 Vibratory plates may only be operated by persons who
∗ are at least 18 years of age
∗ are physically and mentally fit for this job
∗ have been instructed in guiding vibratory plates and proved their ability
for the job to the employer
∗ may be expected to carry out the job they are charged with carefully.
The persons must be assigned the job of guiding vibratory plates by
the employer.
2.1.2 Vibratory plates may only be used for compaction jobs. Both the
manufacturer’s operating instructions and these safety instructions
have to be observed.
2.1.3 The persons charged with the operation of vibratory plates have to be
made familiar with the necessary safety measures relating to the
machine. In case of extraordinary uses the employer shall give the
necessary additional instructions.
2.1.4 It is possible that these vibratory plates exceed the admissible
assessment sound level of 89 dB (A). Employees must wear personal
ear protection if the sound level reaches 89 dB (A) or more.
2.2 Operation
2.2.1 When starting the diesel engine with a starter crank make sure you
have assumed a proper position with respect to the engine and that
your hands are placed properly on the crank.
Only use the original engine manufacturer’s safety starting crank.
To avoid a possible return kick, turn safety starting crank through with
full force until the engine starts running.
2.2.2 The function of operation levers or elements is not to be influenced or
rendered ineffective.
Safety instruction
SV00053GB.fm 7
2.2.3 During operation the operator may not leave the control elements.
2.2.4 The operator has to stop the engine of the vibratory plate before going
on breaks. The machine has to be placed such that it cannot turn over.
2.2.5 Stop engine before filling fuel tank. When refilling fuel tank, do not
allow fuel to come into contact with the hot part of the engine or spill
onto the ground.
2.2.6 Do not smoke or handle open fire near this machine.
2.2.7 The tank lid must fit tightly. Shut fuel cock if available when stopping
the engine. For long distance transports of machines operated by fuel
or fuel - mixtures, the fuel tank has to be drained completely.
Leaky fuel tanks may cause explosions and must therefore be
replaced immediatelly.
2.2.8 Do not operate this machine in areas where explosions may occur.
2.2.9 Make sure that sufficient fresh air is available when operating vibratory
plates equipped with combustion engines in enclosed areas, tunnels,
galleries and deep trenches.
2.2.10 During operation keep your hands, feet and clothes away from the
moving parts of the vibraton plate. Wear safety shoes, and eye
protection glasses in case of trench operation where falling sand
stones maybe ejected.
2.2.11 When working near the edges of breaks, pits, slopes, trenches and
platforms, vibratory plates are to be operated such that there is no
danger of their turning over or dropping in.
2.2.12 Make sure the soil or subsoil to be compacted has a high enough load
carrying capacity.
2.2.13 Use appropriate protective clothing while working or while carrying out
maintenance work.
Safety instruction
SV00053GB.fm 8
2.2.14 When traveling backwards the operator has to guide the vibration plate
laterally by its guide handle so that he will not be squeezed between
the handle and a possible obstacle. Special care is required when work
ing on uneven ground or when compacting coarse material. Make sure
of a firm stand when operating the machine under such conditons.
2.2.15 Vibratory plates are to be guided such that hand injuries caused by
solid objects are avoided.
2.2.16 Vibratory plates have to be guided such that their stability is
guaranteed.
2.2.17 Machines with integrated transport trolley may not be parked or stored
on the trolley. This device has only been designed to transport the
machine.
2.3 Safety checks
2.3.1 Vibratory plates may only be operated with all safety devices installed.
2.3.2 Before starting operation, the operator has to check that all control and
safety devices function properly.
2.3.3 If defects in the safety equipment or other defects are detected which
impair the safe operation of the internal vibrator, the supervisor is to be
notified without delay.
2.3.4 The machine must to be switched off immediately in case of defects
jeopardizing the operational safety of the equipment.
2.3.5 Process materials and operating fuels must be stowed away in
receptacles or containers marked according to the respective
manufacturers specifications.
Safety instruction
SV00053GB.fm 9
2.4 Maintenance
2.4.1 Only use original spare parts. Modifications to this machine including
the adjustment of the maximum speed set by the manufacturer are
subject to the express approval of WACKER. In case of
nonobservance all liabilities shall be refused.
2.4.2 All drive units have to be switched off before carrying out maintenance
jobs. Deviations from this are only allowed if the maintenance or jobs
require a running engine.
2.4.3 When working on vibratory plates equipped with electric starter,
disconnect battery before carrying out maintenance or repair jobs on
the electric parts of the machine.
2.4.4 Remove pressure from hydraulic lines before working on them.
Caution: take care when removing hydraulic lines, for the oil may be
very hot (up. over 80o C). Precautions are to be taken to prevent oil
from splashing into the operator’s eyes.
2.4.5 All safety devices must be reinstalled properly immediately after
maintenance and repair jobs have been completed.
2.4.6 Do not hose down the machine with water after each use to avoid
possible malfunctions. Do not use high pressure washers nor chemical
products.
2.5 Transport
2.5.1 During transport, loading and unloading of vibration plates by means
of lifting devices, appropriate slinging means or hooks have to be used
on the lifting points provided for this purpose on the vibratory plate.
2.5.2 The load-carrying capacity of the loading ramps has to be sufficient
and the ramps have to be secure such that they cannot turn over. Make
sure that no one be endangered by machines turning over by slipping
or by moving machine parts.
2.5.3 When being transported on vehicles, precautions have to be taken that
vibration plates do not slip or turn over.
Safety instruction
SV00053GB.fm 10
2.6 Maintenance checks
2.6.1 According to the conditions and frequency of use, vibratory plates have
to be checked for safe operation at least once a year by skilled
technicians, such as those found at WACKER-service depots and
have to be repaired if necessary.
Please also observe the corresponding rules and regulations valid in your
country.
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