Wacker Neuson C 48/13 Operator's Manual
Operator’s manual
Battery charger
C 48/13
03.2015
5100010183en / 03
Manufacturer
Wacker Neuson Produktion GmbH & Co. KG
Preussenstrasse 41
80809 Munich
www.wackerneuson.com
Tel.: +49-(0)89-354 02-0
Fax: +49-(0)89-354 02-390
Original operator's manual
Inhalt
1Preface .......................................................................................................................5
2 Introduction ...............................................................................................................6
2.1 Application of the manual............................................................................................... 6
2.2 Storage location of the manual ...................................................................................... 6
2.3 Accident Prevention Regulations ................................................................................... 6
2.4 Additional information..................................................................................................... 6
2.5 Target group................................................................................................................... 7
2.6 Explanation of symbols .................................................................................................. 8
2.7 Wacker Neuson Contact partner.................................................................................... 9
2.8 Limitation of liability........................................................................................................ 9
2.9 Product identification of the machine ........................................................................... 10
3 Safety .......................................................................................................................11
3.1 Policy............................................................................................................................ 11
3.2 Application in accordance with the intended purpose.................................................. 11
3.3 Structural changes ....................................................................................................... 12
3.4 Responsibility of the operator....................................................................................... 12
3.5 User responsibilities..................................................................................................... 12
3.6 Personnel qualification ................................................................................................. 13
3.7 General sources of danger........................................................................................... 13
3.8 General safety instructions........................................................................................... 13
3.8.1 Working area................................................................................................... 13
3.8.2 Service ............................................................................................................ 14
3.8.3 Safety of persons ............................................................................................ 14
3.8.4 Handling and use ............................................................................................ 14
3.9 Specific safety instructions - Battery charger ............................................................... 14
3.9.1 External influences.......................................................................................... 14
3.9.2 Operational safety........................................................................................... 14
3.10 Electrical safety ............................................................................................................ 15
3.10.1 Extension cable and cable drum..................................................................... 15
3.11 General safety instructions - Battery charger............................................................... 16
3.12 Maintenance................................................................................................................. 17
3.13 Personal Protective Equipment.................................................................................... 17
3.14 Behavior in dangerous situations................................................................................. 18
4 Standard package ...................................................................................................19
5 Setup and function ................................................................................................. 20
5.1 Application area ........................................................................................................... 20
5.2 Brief description ........................................................................................................... 20
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6 Components and operator's controls ................................................................... 21
7 Transport ................................................................................................................. 22
7.1 Loading and transporting the machine ......................................................................... 22
8Storage ..................................................................................................................... 23
9 Operation ................................................................................................................. 24
9.1 Before commissioning .................................................................................................. 24
9.1.1 Control procedures before commissioning ...................................................... 24
9.2 Commission.................................................................................................................. 25
9.3 Operation...................................................................................................................... 26
9.4 Decommissioning ......................................................................................................... 26
10 Maintenance ............................................................................................................ 27
10.1 Maintenance table ........................................................................................................ 27
10.2 Maintenance jobs ......................................................................................................... 27
11 Troubleshooting ......................................................................................................29
11.1 Fault table..................................................................................................................... 29
11.2 Fault table - rechargeable battery................................................................................. 30
12 Disposal ................................................................................................................... 31
12.1 Disposal of old electrical and electronic equipment...................................................... 31
13 Technical data ......................................................................................................... 32
13.1 Extension cable ............................................................................................................ 33
14 Glossary ...................................................................................................................34
EC Declaration of Conformity ................................................................................ 37
DIN EN ISO 9001 certificate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
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1 Preface
1 Preface
This operator's manual contains information and procedures for the safe operation and safe maintenance of your Wacker Neuson machine. For your own safety
and to protect against injuries, you must thoroughly read the safety instructions,
familiarize yourself with them and observe them at all times.
This operator's manual is not a manual for extensive maintenance or repair work.
Such work must be carried out by the Wacker Neuson service department or by
certified technically trained personnel.
When building this machine, great value was placed on the safety of its operator.
However, an improper operation or improper maintenance can pose dangers.
Please operate and maintain your Wacker Neuson machine in accordance with
the information in this operator's manual. It will reward your attention by providing
you with a trouble-free service and high level of availability.
Defective machine parts must be exchanged immediately!
Please contact your Wacker Neuson contact partner for questions regarding operation or maintenance.
All rights are reserved, in particular the right of duplication and distribution.
Copyright 2015 Wacker Neuson Produktion GmbH & Co. KG
This operator's manual - even in part - may only be reproduced, used, processed, copied or distributed with the expressed, prior written consent from
Wacker Neuson.
Any type of reproduction, distribution or storage on data carriers in any form or
type that is not approved by Wacker Neuson represents a violation of the valid
copyright and will be prosecuted.
We reserve the express right to technical modifications that are used to improve
our machines or to raise the safety standard, even without special notice.
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2 Introduction
2 Introduction
2.1 Application of the manual
This manual is to be considered as part of the machine and must be securely
stored for the entire service life. This manual is to be passed on to each subsequent owner or user of this machine.
2.2 Storage location of the manual
This manual is a component of the machine and must be stored in the immediate
vicinity of the machine so as to be accessible to personnel at all times.
If the manual is lost or a second copy of this manual is needed, there are two
options to obtain a replacement:
Download from the Internet - www.wackerneuson.com
Contact a Wacker Neuson contact partner.
2.3 Accident Prevention Regulations
In addition to the notes and safety instructions in this manual, the local accident
prevention regulations and the national industrial safety regulations also apply.
2.4 Additional information
This manual applies to various machine types from one product series. For this
reason, some illustrations may vary slightly in appearance from the acquired machine. In addition, version-specific components may be described that are not included in the standard package.
The information contained in this manual is based on machines that were manufactured at the time of printing. Wacker Neuson reserves the right to make unannounced modifications to this information.
It must be ensured that possible modifications or supplements on the part of the
manufacturer are introduced in this manual immediately.
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2.5 Target group
Note: People who work with this machine must be trained regularly regarding
This operator's manual is intended for the following people:
Operating personnel:
These people are instructed in the machine and are informed of possible dangers in the event of improper behavior.
Technically trained personnel:
These people have a professional training as well as additional knowledge and
experience. They are able to evaluate the tasks assigned to them and recognize
potential dangers.
2 Introduction
the dangers of handling the machine.
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2 Introduction
2.6 Explanation of symbols
This manual contains particularly emphasized safety instructions in the catego-
ries: DANGER, WARNING, CAUTION and NOTE.
Before all work on and with this machine, the notes and safety instructions must
have been read and understood. All notes and safety instructions in this manual
must also be passed on to the maintenance, repair and transport personnel.
DANGER
This combination of the symbol and signal word indicates a hazardous situation
that will result in death or serious injury if not avoided.
WARNING
This combination of the symbol and signal word indicates a hazardous situation
that can result in death or serious injury if not avoided.
Notes
CAUTION
This combination of the symbol and signal word indicates a possible hazardous
situation that can result in minor injury and damage to the machine if not avoided.
Note: Supplementary information.
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2.7 Wacker Neuson Contact partner
Depending on your country, your Wacker Neuson contact partner is Wacker
Neuson service, a Wacker Neuson affiliate or a Wacker Neuson dealer.
On the Internet under www.wackerneuson.com.
The manufacturer's address is found at the beginning of this manual.
2.8 Limitation of liability
For the following violations, Wacker Neuson dismisses any liability for personal
injury or material damage:
Failure to observe this manual.
Application in accordance with the intended purpose.
Application of untrained personnel.
Use of spare parts and accessories that are not approved.
Improper handling.
Structural modifications of any kind.
Failure to observe the "general terms and conditions" (AGB).
2 Introduction
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2 Introduction
2.9 Product identification of the machine
Data of the nameplate
The nameplate contains information that uniquely identifies this machine. This
information is required for ordering spare parts and when inquiring about technical issues.
Enter the information about the machine in the following table:
Item Designation Your information
1 Group and model
2 Year of manufacture
3 Serial number
4 Version number
5 Item number
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3 Safety
The notes and safety instructions in this chapter apply for all machine types described in this manual.
3.1 Policy
In keeping with the latest technological developments
The machine is built in keeping with the latest technological developments and
according to the recognized technical safety rules. Nevertheless, improper use
can result in hazards to life and limb of the user, third parties or to damage to the
machine and other material assets.
3.2 Application in accordance with the intended purpose
The machine is intended for charging rechargeable batteries.
3 Safety
The machine may only be combined and operated with permissible components.
The machine may only be operated with the accepted rechargeable battery from
Wacker Neuson.
Application in accordance with the intended purpose also includes the observation of all notes and safety instructions in this manual as well as complying with
the prescribed care and maintenance instructions.
Any other or exceeding use is considered improper. The manufacturer's liability
and warranty are canceled for any damage resulting from improper use. The risk
lies entirely with the operator.
In particular, misuse is considered:
Connecting non-permissible components.
Operating the machine outside of the power rating.
Operation contrary to the notes and safety instructions fixed to the machine
and included in the manual.
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3Safety
3.3 Structural changes
Structural changes may not be made without written approval from the manufacturer. Unapproved structural changes may result in this machine posing dangers
for the operator and/or a third party as well as cause machine damage.
In the event of unapproved structural changes, the manufacturer's liability and
guarantee are also not applicable.
The following in particular are considered structural changes:
Opening the machine and a permanent removal of elements.
Installation of spare parts that do not originate from Wacker Neuson or are
not comparable in the design system and quality of the original parts.
3.4 Responsibility of the operator
The operator is the person who operates this machine for commercial or economical purposes or who releases it to a third party for use / application and during operation bears the legal product responsibility for the protection of the personnel or third party.
The operator must make the manual available to personnel at all times and make
sure that the user has read and understood this manual.
3.5 User responsibilities
Know and implement the applicable industrial safety regulations.
Use a risk assessment to identify the dangers that result from the working
conditions at the site of application.
Create operating instructions for the operation of this machine.
Regularly check whether the operating instructions correspond to the current
status of rules and standards.
Clearly regulate and specify the responsibilities for installation, operation,
troubleshooting, maintenance and cleaning.
Train personnel at regular intervals and inform them of possible dangers.
Provide the personnel with the necessary protective equipment.
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