Wacker Neuson BS 60-4s Operator's Manual

Operator’s Manual

Rammer

BS 60-4s

0170873en 001 0410

0170873EN

Copyright
notice

© Copyright 2010 by Wacker Neuson Corporation.
All rights, including copying and distribution rights, are reserved.
This publication may be photocopied by the original purchaser of the machine. Any

other type of reproduction is prohibited without express written permission from
Wacker Neuson Corporation.

Any type of reproduction or distribution not authorized by W acker Neuson Corp oration
represents an infringement of valid copyrights. Violators will be prosecuted.

T ra d emarks

Manufacturer

All trademarks referenced in this manual are the property of their respective owners.

Wacker Neuson Corporation
N92W15000 Anthony Avenue
Menomonee Falls, WI 53051 U.S.A.
Tel: [phone] · Fax: [phone] · Tel: [phone]
www.wackerneuson.com

Original
instructions

This Operator’s Manual presents the original instructions. The original language of this
Operator’s Manual is American English.

Foreword

Machines
covered by
this manual

Foreword

Machine Item Number

BS 60-4s 0620073

0620813
0620323
0620387
0620388
0620816
0620819
0620820

Machine
documentation

Expectations
for
information in
this manual

 Keep a copy of the Operator’s Manual with the machine at all times.
 Use the separate Parts Book supplied with the machine to order replacement

parts.

 Refer to the separate Repair Manual for detailed instructions on servicing and

repairing the machine.

 If you are missing any of these documents, please contact Wacker Neuson

Corporation to order a replacement or visit www.wackerneuson.com.

 When ordering parts or requesting service information, be prepared to provide

the machine model number, item number, revision number, and serial number.

 This manual provides information and procedures to safely operate and

maintain the above Wacker Neuson model(s). For your own safety and to
reduce the risk of injury , carefully rea d, understand, and obse rve all instructions
described in this manual.

 Wacker Neuson Corporation expressly reserves the right to make technical

modifications, even without notice, which improve the performance or safety
standards of its machines.

 The information contained in this manual is based on machines manufactured

up until the time of publication. Wacker Neuson Corporation reserves the right
to change any portion of this information without notice.

CALIFORNIA
Proposition
65 Warning

Laws
pertaining to
spark
arresters

Engine exhaust, some of its constituents, and certain vehicle components, contain
or emit chemicals known to the State of California to cause cancer and birth
defects or other reproductive harm.

NOTICE: State Health Safety Codes and Public Resources Codes specify that in
certain locations spark arresters be used on internal combustion engines that use
hydrocarbon fuels. A spark arrester is a device designed to prevent accidental dis­charge of sparks or flames from the engine exhaust. Spark arresters are qualified
and rated by the United States Forest Service for this purpose. In order to comply
with local laws regarding spark arresters, consult the engine distributor or the local
Health and Safety Administrator.

Manufacturer’s
approval

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This manual contains references to approved parts, attachments, and
modifications. The following definitions apply:

Foreword

 Approved parts or attachments are those either manufactured or provided by

Wacker Neuson.

 Approved modifications are those performed by an authorized Wacker

Neuson service center according to written instructions published by Wacker
Neuson.

 Unapproved parts, attachments, and modifications are those that do not

meet the approved criteria.

Unapproved parts, attachments, or modifications may have the following
consequences:

 Serious injury hazards to the operator and persons in the work area
 Permanent damage to the machine which will not be covered under warranty

Contact your Wacker Neuson dealer immediately if you have questions about
approved or unapproved parts, attachments, or modifications.

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BS 60-4s Table of Contents

Foreword 3

1 Emission Control System Information 7

2 Safety Information 14

2.1 Signal Words Found in this Manual .................................................... 14

2.2 Machine Description and Intended Use ............................................. 15

2.3 Operating Safety ................................................................................ 16

2.4 Operator Safety while using Internal Combustion Engines ................ 18

2.5 Service Safety .................................................................................... 19

3 Labels 22

3.1 Label Locations .................................................................................. 22

3.2 Label Meanings .................................................................................. 23

4 Lifting and Transporting 27

4.1 Lifting and Transporting the Machine ................................................. 27

5 Operation 28

5.1 Preparing the Machine for First Use ................................................... 28

5.2 Recommended Fuel ........................................................................... 28

5.3 Position of the Operator ..................................................................... 29

5.4 Before Starting ................................................................................... 30

5.5 To Start ............................................................................................... 30

5.6 To Stop ............................................................................................... 31

5.7 Low Oil Shutoff Switch ....................................................................... 32

5.8 Emergency Shutdown Procedure ....................................................... 32

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Table of Contents BS 60-4, BS 60-4s

6 Maintenance 33

6.1 Periodic Maintenance Schedule ..........................................................33

6.2 Servicing Air Cleaner ...........................................................................34

6.3 Engine Oil ............................................................................................35

6.4 Checking and Changing the Ramming System Oil .............................36

6.5 Shoe Hardware ...................................................................................38

6.6 Long-Term Storage .............................................................................39

7 Basic Troubleshooting 41

8 Tech Data 43

8.1 Rammer ...............................................................................................43

8.2 Sound Measurements .........................................................................44

8.3 Vibration Measurements .....................................................................44

8.4 Dimensions ..........................................................................................45

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Emission Control System Information

1 Emission Control System Information

Source of Emissions

The combustion process produces carbon monoxide, oxides of
nitrogen, and hydrocarbons. Control of hydrocarbons and oxides of
nitrogen is very important because, under certain conditions, they
react to form photochemical smog when subjected to sunlight. Carbon
monoxide does not react in the same way, but it is toxic.

Wacker Neuson utilizes lean carburetor settings and other systems to
reduce the emissions of carbon monoxide, oxides of nitrogen, and
hydrocarbons.

The U.S. and California Clean Air Acts

EPA and California regulations require all manufacturers to furnish
written instructions describing the operation and maintenance of
emission control systems.

The following instructions and procedures must be followed in order to
keep the emissions from your Wacker Neuson engine within the
emissions standards.

Tampering and Altering

Tampering with or altering the emission control system may increase
emissions beyond the legal limit. Among those acts that constitute
tampering are:

•Removal or alteration of any part of the intake, fuel, or exhaust
systems.

•Altering or defeating the speed-adjusting mechanism to cause the
engine to operate outside its design parameters.

Problems That May Affect Emissions

If you are aware of any of the following symptoms, have your engine
inspected and repaired by your servicing dealer.

•Hard starting or stalling after starting.

•Rough idle.

•Misfiring or backfiring under load.

•Afterburning (backfiring).

•Black exhaust smoke or high fuel consumption.

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Emission Control System Information

Replacement Parts

The emission control systems on your Wacker Neuson engine were
designed, built, and certified to conform with EPA and California
emissions regulations. We recommend the use of genuine Wacker
Neuson parts whenever you have maintenance done. These original­design replacement parts are manufactured to the same standards as
the original parts, so you can be confident of their performance. The
use of replacement parts that are not of the original design and quality
may impair the effectiveness of your emission control system.

A manufacturer of an aftermarket part assumes the responsibility that
the part will not adversely affect emission performance. The
manufacturer or rebuilder of the part must certify that use of the part
will not result in a failure of the engine to comply with emission
regulations.

Maintenance

Follow the maintenance schedule. Remember that this schedule is
based on the assumption that your machine will be used for its
designed purpose. Sustained high-load or high-temperature operation,
or use in unusually wet or dusty conditions, will require more frequent
service.

OXYGENATED FUELS

Some conventional gasolines are being blended with alcohol or an
ether compound. These gasolines are collectively referred to as
oxygenated fuels. To meet clean air standards, some areas of the
United States and Canada use oxygenated fuels to help reduce
emissions.

If you use an oxygenated fuel, be sure it is unleaded and meets the
minimum octane rating requirement.

Before using an oxygenated fuel, try to confirm the fuel’s contents.
Some States / Provinces require this information to be posted on the
pump.

The following are EPA-approved percentages of oxygenates:
ETHANOL - (ethyl or grain alcohol) 10% by volume. You may use

gasoline containing up to 10% ethanol by volume. Gasoline containing
ethanol may be marketed under the name “Gasohol”. E85 fuel should
never be used, as it is an alternative fuel containing 85% ethanol, 15%
gasoline.

MTBE - (methyl tertiary butyl ether) 15% by volume. You may use
gasoline containing up to 15% MTBE by volume.

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Emission Control System Information

METHANOL - (methyl or wood alcohol) 5% by volume. You may use
gasoline containing up to 5% methanol by volume, as long as it
contains cosolvents and corrosion inhibitors to protect the fuel system.
Gasoline containing more than 5% methanol by volume may cause
starting and/or performance problems. It may also damage metal,
rubber, and plastic parts of your fuel system.

If you notice any undesirable operating symptoms, try another service
station, or switch to another brand of gasoline.

Fuel system damage or performance problems resulting from the use
of an oxygenated fuel containing more than the percentages of
oxygenates mentioned above are not covered under warranty.

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Emission Control System Information

EMISSIONS COMPONENT DEFECT WARRANTY COVERAGE

This emission warranty is applicable in all States.
Wacker Neuson Corporation, N92 W15000 Anthony Avenue,

Menomonee Falls, WI 53051-1504, (herein "Wacker Neuson")
warrant(“s”) to the initial retail purchaser and each subsequent owner,
that this non-road engine (herein "engine") has been designed, built,
and equipped to conform at the time of initial sale to all applicable
regulations of the U.S. Environmental Protection Agency (EPA), and
that the engine is free of defects in materials and workmanship which
would cause this engine to fail to conform with EPA regulations during
its warranty period.

For the components listed under PARTS COVERED, the service
dealer authorized by Wacker Neuson will, at no cost to you, make the
necessary diagnosis, repair, or replacement necessary to ensure that
the engine complies with applicable U.S. EPA regulations.

EMISSISON COMPONENT DEFECT WARRANTY PERIOD

The warranty period for this engine begins on the date of sale to the
initial purchaser and continues for a period of 2 years.

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Emission Control System Information

PARTS COVERED
Listed below are the parts covered by the Emission Components

Defect Warranty. Some of the parts listed below may require
scheduled maintenance and are warranted up to the first scheduled
replacement point for that part.

(1) Fuel Metering System

(i) Carburetor and internal parts (and/or pressure regulator or fuel

injection system).
(ii) Air/fuel ratio feedback and control system, if applicable.
(iii) Cold start enrichment system, if applicable.
(iv) Regulator assembly (gaseous fuel, if applicable) .

(2) Air Induction System

(i) Intake manifold, if applicable.
(ii) Air filter.

(3) Ignition System

(i) Spark plugs.
(ii) Magneto or electronic ignition system.
(iii) Spark advance/retard system, if applicable.

(4) Exhaust manifold, if applicable
(5) Miscellaneous Items Used in Above Systems

(i) Electronic controls, if applicable.
(ii) Hoses, belts, connectors, and assemblies.
(iii) Filter lock assembly (gaseous fuel, if applicable).

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Emission Control System Information

OBTAINING WARRANTY SERVICE

To obtain warranty service, take your engine to the nearest authorized
Wacker Neuson service dealer. Bring your sales receipts indicating
date of purchase for this engine. The service dealer authorized by
Wacker Neuson will perform the necessary repairs or adjustments
within a reasonable amount of time and furnish you with a copy of the
repair order. All parts and accessories replaced under this warranty
become the property of Wacker Neuson.

WHAT IS NOT COVERED

• Conditions resulting from tampering, misuse, improper adjust­ment (unless they were made by the service dealer authorized by
Wacker Neuson during a warranty repair), alteration, accident,
failure to use the recommended fuel and oil, or not performing
required maintenance services.

• The replacement parts used for required maintenance services.

• Consequential damages such as loss of time, inconvenience,
loss of use of the engine or equipment, etc.

• Diagnosis and inspection charges that do not result in warranty­eligible service being performed.

• Any non-authorized replacement part, or malfunction of autho­rized parts due to use of non-authorized parts.

OWNER'S WARRANTY RESPONSIBILITIES
As the engine owner, you are responsible for the performance of the

required maintenance listed in your owner's manual. Wacker Neuson
recommends that you retain all receipts covering maintenance on your
engine, but Wacker Neuson cannot deny warranty solely for the lack
of receipts or for your failure to ensure the performance of all
scheduled maintenance. As the engine owner, you should however be
aware that Wacker Neuson may deny warranty coverage if your
engine or a part has failed due to abuse, neglect, improper
maintenance or unapproved modifications.

You are responsible for presenting your engine to the nearest service
dealer authorized by Wacker Neuson when a problem exists.

If you have any questions regarding your warranty rights and
responsibilities, you should contact the WACKER NEUSON
CORPORATION Product Support Department (U.S.A. 1-800-770­0957, Canada 1-877-977-0775) for the information.

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Emission Control System Information

THINGS YOU SHOULD KNOW ABOUT THE EMISSION CONTROL
SYSTEM WARRANTY:

MAINTENANCE AND REPAIRS

You are responsible for the proper maintenance of the engine. You
should keep all receipts and maintenance records covering the
performance of regular maintenance in the event questions arise.
These receipts and maintenance records should be transferred to
each subsequent owner of the engine. Wacker Neuson reserves the
right to deny warranty coverage if the engine has not been properly
maintained. Warranty claims will not be denied, however, solely
because of the lack of required maintenance or failure to keep
maintenance records.

MAINTENANCE, REPLACEMENT OR REPAIR OF EMISSION
CONTROL DEVICES AND SYSTEMS MAY BE PERFORMED BY
ANY REPAIR ESTABLISHMENT OR INDIVIDUAL; HOWEVER,
WARRANTY REPAIRS MUST BE PERFORMED BY A SERVICE
DEALER AUTHORIZED BY WACKER NEUSON. THE USE OF
PARTS THAT ARE NOT EQUIVALENT IN PERFORMANCE AND
DURABILITY TO AUTHORIZED PARTS MAY IMPAIR THE
EFFECTIVENESS OF THE EMISSION CONTROL SYSTEM AND
MAY HAVE A BEARING ON THE OUTCOME OF A WARRANTY
CLAIM.

If other than the parts authorized by Wacker Neuson are used for
maintenance replacements or for the repair of components affecting
emission control, you should assure yourself that such parts are
warranted by their manufacturer to be equivalent to the parts
authorized by Wacker Neuson in their performance and durability.

HOW TO MAKE A CLAIM

All repair qualifying under this limited warranty must be performed by
a service dealer authorized by Wacker Neuson. In the event that any
emission-related part is found to be defective during the warranty
period, you shall notify WACKER NEUSON CORPORATION Product
Support Department (U.S.A. 1-800-770-0957, Canada 1-877-977-

0775) and you will be advised of the appropriate warranty service
dealer or service providers where the warranty repair can be
performed.

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Safety Information BS 60-4

2 Safety Information

2.1 Signal Words Found in this Manual

This manual contains DANGER, WARNING, CAUTION, NOTICE, and
NOTE signal words which must be followed to reduce the possibility
of personal injury, damage to the equipment, or improper service.

This is the safety alert symbol. It is used to alert you to potential personal hazards.
f Obey all safety messages that follow this symbol.

DANGER

DANGER indicates a hazardous situation which, if not avoided, will result in death
or serious injury.

f To avoid death or serious injury from this type of hazard, obey all safety mes-

sages that follow this signal word.

WARNING

WARNING indicates a hazardous situation which, if not avoided, could result in
death or serious injury.

f To avoid possible death or serious injury from this type of hazard, obey all safety

messages that follow this signal word.

CAUTION

CAUTION indicates a hazardous situation which, if not avoided, could result in
minor or moderate injury.

f To avoid possible minor or moderate injury from this type of hazard, obey all

safety messages that follow this signal word.

NOTICE: Used without the safety alert symbol, NOTICE indicates a
situation which, if not avoided, could result in property damage.

Note: A Note contains additional information important to a procedure.

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BS 60-4 Safety Information

2.2 Machine Description and Intended Use

This machine is a vibratory rammer. The Wacker Neuson Rammer
consists of a gasoline or diesel engine, a clutch, a fuel tank, a spring­loaded ramming system, a ramming shoe, and a handle. The engine
transmits power through the ramming system and ramming shoe,
generating percussive impact force to compact soil. The operator
guides and controls the machine from behind using the handle.

This machine is intended to be used for compacting cohesive, mixed,
and granular soils in confined areas.

This machine has been designed and built strictly for the intended use
described above. Using the machine for any other purpose could
permanently damage the machine or seriously injure the operator or
other persons in the area. Machine damage caused by misuse is not
covered under warranty.

The following are some examples of misuse:

• Using the machine as a ladder, support, or work surface

• Using the machine to carry or transport passengers or equipment

• Using the machine as a hammer or for other demolition work

• Attaching the machine to any other machine

• Operating the machine outside of factory specifications

• Operating machine in a manner inconsistent with all warnings
found on the machine and in the Operator’s Manual

This machine has been designed and built in accordance with the
latest global safety standards. It has been carefully engineered to
eliminate hazards as far as practicable and to increase operator
safety through protective guards and labeling. However, some risks
may remain even after protective measures have been taken. They
are called residual risks. On this machine, they may include exposure
to:

• Heat, noise, exhaust, and carbon monoxide from the engine

• Fire hazards from improper refueling techniques

• Fuel and its fumes

• Personal injury from improper lifting techniques or operating
techniques

To protect yourself and others, make sure you thoroughly read and
understand the safety information presented in this manual before
operating the machine.

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