Wachs WS-8460, WS-164, WS-3012, WS-3616, WS-5230 User Manual

E.H. Wachs 600 Knightsbridge Parkway Lincolnshire, IL 60069 www.ehwachs.com

Diamond Wire Saw

User’s Manual

E.H. Wachs Part No. 10-010-MAN Rev. 1-0310, March 2010

Revision History: Original March 2010

This manual may not be reproduced in whole or in part

without the written consent of E.H. Wachs.

Diamond Wire Saw User’s Manual

Part No. 10-010-MAN, Rev. 1-0310 E.H. Wachs

Table of Contents

Chapter 1: About the Diamond Wire Saw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Purpose of This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

How to Use The Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Symbols and Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Manual Updates and Revision Tracking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Equipment Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Diamond Wire Saw Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Cutting Wire Drive System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Feed System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Clamping System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Topside Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Rigging the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Lifting for Vertical Cut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Lifting for Horizontal Cut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Rigging the WS-8460 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Storing the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Operating Envelope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Chapter 2: Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Operator Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Safety Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Protective Equipment Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Safety Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Chapter 3: Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Tensioning the Cutting Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Adjusting Clamp Arms for the Pipe Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

WS-164 Pipe Size Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

WS-3012 Pipe Size Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

WS-3616 Pipe Size Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

WS-5230 Pipe Size Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

WS-8460 Pipe Size Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Positioning the Clamp Arms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Connecting the Hydraulic Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Mounting the Machine on the Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Performing the Cut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Removing the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

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Diamond Wire Saw User’s Manual

Chapter 4: Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Replacing the Cutting Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Mounting the Wire on the WS-8460 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Replacing the Mounting Shoes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Replacing the Wheel Liners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Tension and Idler Wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Drive Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Bleeding the Feed Tension Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Chapter 5: Parts List and Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Ordering Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Repair Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Return Goods Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Drawings and Parts Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

ii Part No. 10-010-MAN, Rev. 1-0310 E.H. Wachs

Chapter 1

About the Diamond Wire Saw

Chapter 1, About the Diamond Wire Saw

In This Chapter

PURPOSE OF THIS MANUAL

This manual explains how to operate and maintain the diamond wire saw. It includes instructions for set-up, operation, and maintenance. It also contains parts lists, diagrams, and service information to help you order replacement parts and perform user-serviceable repairs.

Before operating the diamond wire saw, you should read through this manual and become familiar with all instructions.

HOW TO USE THE MANUAL

This manual is organized to help you quickly find the information you need. Each chapter describes a specific topic on using or maintaining your equipment.

Each page is designed with two columns. This large column on the inside of the page contains instructions and illustrations. Use these instructions to operate and maintain the equipment.

HOW TO USE THE MANUAL SYMBOLS AND WARNINGS MANUAL UPDATES AND

EVISION TRACKING

R EQUIPMENT DESCRIPTION OPERATING ENVELOPE

Throughout this manual, refer to this column for warnings, cautions, and notices with supplementary information.

The narrower column on the outside contains additional information such as warnings, special notes, and definitions. Refer to it for safety notes and other information.

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Diamond Wire Saw User’s Manual

WARNING

This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

CAUTION

This is the equipment damage alert symbol. It is used to alert you to potential equipment damage situations.

Obey all messages that follow this symbol to avoid damaging the equipment or workpiece on which it is operating.

IMPORTANT

A WARNING alert with the safety alert symbol indicates a potentially hazardous situation that could result in seri-

ous injury or death.

SYMBOLS AND WARNINGS

The following symbols are used throughout this manual to indicate special notes and warnings. They appear in the outside column of the page, next to the section they refer to. Make sure you understand what each symbol means, and follow all instructions for cautions and warnings.

A CAUTION alert with the safety alert symbol indicates a potentially hazardous situation that could result in minor or moderate injury.

A CAUTION alert with the damage alert symbol indicates a situation that will result in damage to the equipment.

An IMPORTANT alert with the damage alert symbol indicates a situation that may result in damage to the equipment.

2 Part No. 10-010-MAN, Rev. 1-0310 E.H. Wachs

Chapter 1, About the Diamond Wire Saw: Manual Updates and Revision Tracking

NOTE

This symbol indicates a user note. Notes provide additional information to supplement the instructions, or tips for easier operation.

MANUAL UPDATES AND REVISION TRACKING

A NOTE provides supplementary information or operating tips.

Occasionally, we will update manuals with improved operation or maintenance procedures, or with corrections if necessary. When a manual is revised, we will update the revision history on the title page.

You may have factory service or upgrades performed on the equipment. If this service changes any technical data or operation and maintenance procedures, we will include a revised manual when we return the equipment to you.

EQUIPMENT DESCRIPTION

The diamond wire saw is designed to cut submerged pipe of varying materials and thicknesses. The machine operates on hydraulic power, and is controlled remotely using the Wachs topside control panel (TCP).

The saw uses a continuous-loop diamond cutting wire and a hydraulic feed system that advances the cutting wire through the pipe. Using a wire rather than a blade provides more reliable cutting on varied pipe materials, and helps avoid binding of the cutting mechanism if the pipe bends and pinches while the saw is engaged.

Current versions of E.H. Wachs Company manuals are also available in PDF format. You can request an electronic copy of this manual by emailing customer service at sales@ehwachs.com

.

The diamond wire saw required constant cooling of the wire during cutting. The machine is specifically designed for subsea or other underwater cutting applications, but it can be used for non-submerged uses if adequate coolant is applied to the wire. The machine can be supplied with customized cooling spray attachments that use tap water or other available coolant.

The diamond wire saw has three hydraulic drive circuits:

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Diamond Wire Saw User’s Manual

NOTE

The model name indicates the pipe size capacity. The first two digits are the largest pipe, and the second pair of digits is the smallest. For example, the WS-3616 saw will cut pipes from 16” to 36” (406 to 914 mm) O.D.

• Cutting drive: operates the drive wheel that drives the cutting wire.

• Feed drive: operates the bow holding the wire drive system, to feed the wire through the pipe and retract the bow when finished cutting.

• Clamp drive: operates the clamping arms that secure the machine to the pipe during cutting.

Separate controls and gauges for each circuit are provided on the TCP, described later in this chapter.

Diamond Wire Saw Models

Various wire saw models are available, each designed to cut a range of pipe sizes. All models operate in a similar manner. However, the WS-8460 model has some different features, which are highlighted throughout this manual.

The following table lists the models and capacities.

Table 1: Diamond Wire Saw Models

Model

Min. Pipe

Capacity

Max. Pipe

Capacity

WS-164 4” (102 mm) 16” (406 mm) WS-3012 12” (305 mm) 30” (762 mm) WS-3616 16” (406 mm) 36” (914 mm) WS-5230 30” (762 mm) 52” (1321 mm) WS-8460 60” (1524 mm) 84” (2134 mm)

Cutting Wire Drive System

The cutting wire drive system consists of four wheels mounted on the bow of the machine. Figure 1-1 illustrates the drive system components.

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Chapter 1, About the Diamond Wire Saw: Equipment Description

NOTE

Drive wheel Idler wheel

Idler wheels Drive wheel

Tension wheelDiamond wire

Tensioning knob

Tension spring

Figure 1-1. The photo shows the cutting wire drive system components.

The WS-8460 has an additional idler wheel next to the drive wheel.

The drive wheel is operated by the hydraulic drive motor to turn the wire around the cutting system loop. It is mounted on a pivoting fixture used to adjust the tension of the wire. The tension is set using a knob on the fixture, which also positions the wheel for installing and removing the cutting wire.

The tension wheel is on a pivoting, spring-loaded fixture that maintains wire tension. The other two idler wheels are fixed at the bottom of the bow where the cutting wire engages the pipe.

The wire is a custom-made loop for the size of the saw. Spare wires can be ordered from E.H. Wachs.

Feed System

A feed drive mechanism on the main frame of the machine drives the bow and cutting system up and down to perform the cut and retract the bow after cutting. The bow rides on feed rails and is driven by a feed screw in the center of the frame. Figure 1-2 and Figure 1-3 show the main feed system components.

E.H. Wachs Part No. 10-010-MAN, Rev. 1-0310 5

Diamond Wire Saw User’s Manual

NOTE

Feed rails

Saw bow

Feed screw

Feed block Feed screw

Feed motor Driv e chain

Manual feed nut

The WS-8460 has four feed rails, as shown below. The other models have three rails.

Figure 1-2. The saw bow moves on thr e e feed rails on the frame. The feed screw along the center rail drives the bow.

6 Part No. 10-010-MAN, Rev. 1-0310 E.H. Wachs

Figure 1-3. The feed system components are shown. The feed block is attached to the saw bow.

The top of the feed screw has a drive nut to allow the feed to be operated manually, and a clutch in the top coupling disengages the feed screw if the feed drive jams or reaches the end of travel.

Chapter 1, About the Diamond Wire Saw: Equipment Description

Manual feed nut

Feed control actuator Tension wheelTension spring

Figure 1-4. Use the manual feed nut to move the saw bow if it cannot be operated using hydraulic power. T urn the nut clockwise to retract the bow away from the workpiece.

The feed system has a self-adjusting speed control feature. A hydraulic actuator on the tension wheel fixture measures the deflection of the wire as it cuts. If the feed speed is too fast, the increased wire deflection trips the actuator, which slows down the feed rate. This allows the cutting action of the wire to catch up. At maximum deflection of the wire, the actuator will stop the feed motion for as long as necessary.

Figure 1-5. The actuator controls the feed rate by measuring the deflection of the cutting wire.

E.H. Wachs Part No. 10-010-MAN, Rev. 1-0310 7

Diamond Wire Saw User’s Manual

Clamping cylinder

Clamping motion

Clamping arm pivots to contact pipe

Clamping System

An adjustable clamping system allows you to configure the machine for pipe sizes within each model’s range. The two clamping arms are attached to the main frame with twopronged forked pins that are removable to reposition the arms.

The clamping arms are engaged by hydraulic cylinders mounted to the frame. When the cylinder rods are extended, the clamps pivot inward to grip the underside of the pipe and hold the machine securely to it. Figure 1-6 illustrates the clamping operation.

See “Adjusting Clamp Arms for the Pipe Size” later in this chapter for information on the clamp position settings for each wire saw model.

8 Part No. 10-010-MAN, Rev. 1-0310 E.H. Wachs

Figure 1-6. The photo shows the wire saw in position for clamping on a test workpiece. When the hydraulic cylinder is extended, the clamp arm pivots and closes on the pipe. Both clamping arms operate together.

Chapter 1, About the Diamond Wire Saw: Equipment Description

Figure 1-7. The photo shows the clamping cylinder extended and the clamp arm secured against the pipe.

The frame of the machine has clamp shoes attached that the machine rests upon when installed on the pipe. These shoes are made of a compressible composite material that deforms slightly under pressure to create a secure, slip-free grip on the pipe when the machine is clamped.

Figure 1-8. The front mounting shoes are shown.

Topside Control Panel

Figure 1-9 illustrates the controls used to operate the subsea wire saw. Chapter 3 includes detailed instructions.

E.H. Wachs Part No. 10-010-MAN, Rev. 1-0310 9

Diamond Wire Saw User’s Manual

Clamp pressure gauges

Clamp direction

Cutter speed

Cutter pressure gauge

Feed speed Feed pressure gauge

Feed direction

Clamping flow levers (engage both at once—shown closed under pressure)

Feed flow lever (shown open)

Cutter flow lever (shown open)

Rigging the Machine

A rigging instruction label is attached to the top of the machine frame on WS-164 through WS-5230 models. See the end of this section for information on rigging the WS8460 model.

Figure 1-9. The photo shows the controls on the topside control unit. (The fourth cir cuit, to the far right, is not used with the subsea wire saw.)

10 Part No. 10-010-MAN, Rev. 1-0310 E.H. Wachs

Figure 1-10. The rigging label is on top of the frame.

Chapter 1, About the Diamond Wire Saw: Equipment Description

IMPORTANT: Do not attach to this hook when lifting the machine vertically!

Lifting for Vertical Cut

Attach the machine to the lifting device using chains on the top lift hooks. Tip the machine up to a vertical position, then pick it up. Make sure the chains are the appropriate length to hold the machine reasonably straight.

Figure 1-11. To position the machine vertically on the pipe, attach to the two top lift hooks.

Lifting for Horizontal Cut

With the machine positio ned horizontal on the floor or deck, attach a lift to the two hooks on the lift bar and the front hook on top of the frame.

Figure 1-12. To position the machine horizontally on the pipe, attach to the two lift bar hooks and the front hook on the top.

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Diamond Wire Saw User’s Manual

Lift vertically from this point only

Lift horizontally from these three points

Rigging the WS-8460

You can lift the WS-8460 saw vertically, or in either horizontal orientation. See the following figures for lift points.

Figure 1-13. Use the lift points indicated to lift the machine horizontally or vertically.

Figure 1-14. To lift the machine horizontally from the other side, use the three points indicated in the photo (third point is out of view under frame).

Storing the Machine

Store the machine sitting horizontal with the front of it (the side with the Wachs logo) facing up. For long-term storage,

12 Part No. 10-010-MAN, Rev. 1-0310 E.H. Wachs

Chapter 1, About the Diamond Wire Saw: Operating Envelope

clean and dry the machine thoroughly, then cover it with a waterproof cover.

You can leave the wire installed on the machine during storage. Keep normal tension on the wire to hold it in place.

OPERATING ENVELOPE

The table below and the drawing on the next page describe the operating envelope for all four diamond wire saw models. The “DIM” column in the table refers to the labeled dimensions on the drawing. “Stroke” is the feed distance of the saw bow.

Table 2: Operating Envelope Dimensions

Model DIM Inches MM

WS-164

WS-3012

WS-3616

WS-5230

A 48.5 1232 B28.0711 C 63.8 1621

Stroke 22.9 582

A 63.8 1621 B 34.9 886 C 82.6 2098

Stroke 39.0 991

A 69.6 1768 B 38.0 965 C 93.5 2375

Stroke 43.9 1115

A 87.4 2220 B 48.9 1242 C 131.0 3327

Stroke 61.9 1572

WS-8460

Stroke 97.8 2484

E.H. Wachs Part No. 10-010-MAN, Rev. 1-0310 13

A 119.0 3023 B46.51181 C 205.25 5213

Diamond Wire Saw User’s Manual

A

B

C

14 Part No. 10-010-MAN, Rev. 1-0310 E.H. Wachs

Chapter 2

Safety

The E.H. Wachs Company takes great pride in designing and manufacturing safe, high-quality products. We make user safety a top priority in the design of all our products.

Chapter 2, Safety

In This Chapter

OPERATOR SAFETY SAFETY LABELS

Read this chapter carefully before operating the subsea wire saw. It contains important safety instructions and recommendations.

OPERATOR SAFETY

WARNING: The cutting wire spins at very high speed. If the wire breaks, segments of the wire can fragment and be thrown from the machine at dangerous speeds. When operating the machine topside, stay a safe distance from the machine, or behind a protective barrier. Divers should stay a safe distance from the machine when it is running. Seri-

ous injury or death could result from contact with the wire or as a result of the wire breaking.

Follow these guidelines for safe operation of the equipment.

• READ THE OPERATING MANUAL. Make sure

you understand all setup and operating instructions before you begin.

• INSPECT MACHINE AND ACCESSORIES.

Before starting the machine, look for loose bolts or nuts, leaking lubricant, rusted components, and any other physical conditions that may affect operation.

Look for this symbol throughout the manual. It indicates a personal injury hazard.

E.H. Wachs Part No. 10-010-MAN, Rev. 1-0310 15

Diamond Wire Saw User’s Manual

Properly maintaining the machine can greatly decrease the chances for injury.

• ALWAYS READ PLACARDS AND LABELS. Make

sure all placards, labels, and stickers are clearly legible and in good condition. You can purchase replacement labels from E.H. Wachs Company.

• KEEP CLEAR OF MOVING PARTS. Keep hands,

arms, and fingers clear of all rotating or moving parts. Always turn machine off before doing any adjustments or service.

• SECURE LOOSE CLOTHING AND JEWELRY.

Secure or remove loose-fitting clothing and jewelry , and securely bind long hair, to prevent them from getting caught in moving parts of the machine.

• KEEP WORK AREA CLEAR. Keep all clutter and

nonessential materials out of the work area. Only people directly involved with the work being performed should have access to the area.

Safety Symbols

This icon is displayed with any safety alert that indicates a personal injury hazard.

WARNING

This safety alert indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury.

CAUTION

This safety alert, with the personal injury hazard symbol, indicates a potentially hazardous situation that, if not avoided, could result in minor or moderate injury.

16 Part No. 10-010-MAN, Rev. 1-0310 E.H. Wachs

Protective Equipment Requirements

Always wear impact resistant eye protection while operating or working near this equipment.

WARNING

CAUTION

Personal hearing protection is recommended when operating or working near this tool.

For additional information on eye and face protection, refer to Federal OSHA regulations, 29 Code of Federal Regulations, Section 1910.133., Eye and Face Protection and American National Standards Institute, ANSI Z87.1, Occupational and Educational Eye and Face Protection. Z87.1 is available from the American National Standards Institute, Inc., 1430 Broadway, New York, NY 10018.

Chapter 2, Safety: Safety Labels

Hearing protectors are required in high noise areas, 85 dBA or greater . The operation of other tools and equipment in the area, reflective surfaces, process noises, and resonant structures can increase the noise level in the area. For additional information on hearing protection, refer to Federal OSHA regulations, 29 Code of Federal Regulations, Section

1910.95, Occupational Noise Exposure and ANSI S12.6 Hearing Protectors.

SAFETY LABELS

There is no safety labeling on the subsea wire saw.

E.H. Wachs Part No. 10-010-MAN, Rev. 1-0310 17

Diamond Wire Saw User’s Manual

18 Part No. 10-010-MAN, Rev. 1-0310 E.H. Wachs

Chapter 3

Operating Instructions

TENSIONING THE CUTTING WIRE

You should have the wire installed according to the maintenance instructions in Chapter 4.

At the tension wheel fixture, check the start lines on

1.

the feed control actuator. When there is no tension on the wire, the actuator rod will be retracted and the start lines will be offset.

Chapter 3, Operating Instructions

In This Chapter

TENSIONING THE CUTTING

IRE

W ADJUSTING CLAMP ARMS FOR

THE PIPE SIZE

CONNECTING THE HYDRAULIC

OSES

H MOUNTING THE MACHINE ON

THE PIPE

PERFORMING THE CUT REMOVING THE MACHINE

Figure 3-1. With no tension on the wire, the feed actuator start lines will be offset.

E.H. Wachs Part No. 10-010-MAN, Rev. 1-0310 19

Diamond Wire Saw User’s Manual

Tighten the drive wheel tensioning knob, as shown in

2.

Figure 3-2, until you can see the line on the springloaded driver wheel, Figure 3-3.

Figure 3-2. Turn the tension knob on the drive wheel fixture to incr ease the tension on the wire. (Depending on the exact length of the wire, about 3-4” of the scr ew will be visible when the tension is set correctly.)

Figure 3-3. When the wire is properly tensioned, the start lines will be lined up together.

20 Part No. 10-010-MAN, Rev. 1-0310 E.H. Wachs

You should be able to deflect the wire fairly easily by

3.

pushing it up between the idler wheels. Push it in far enough to compress the tension spring, and make sure the actuator rod extends into the slot in the shaft.

Chapter 3, Operating Instructions: Adjusting Clamp Arms for the Pipe Size

Figure 3-4. When you push the wire to deflect it, the actuator rod will extend.

ADJUSTING CLAMP ARMS FOR THE PIPE SIZE

The clamp arms are attached to the main frame using forked pins that go through two holes in the frame. Multiple sets of holes allow the arms to be mounted in various positions.

The hole pairs for each position are stamped with the size of the largest pipe for that position. Refer to the following sections for the pipe size settings for each saw model.

WS-164 Pipe Size Settings

Table 1 describes the pipe size settings for the WS-164 model.

Table 1: Pipe Size Ranges for Clamping

Arm Positions—WS-164

Size Stamp Pipe Diameter Range

7 4” to 7” (102-178 mm) 10 7” to 10” (178-254 mm) 13 10” to 13” (254-330 mm) 16 13” to 16” (330-406 mm)

E.H. Wachs Part No. 10-010-MAN, Rev. 1-0310 21

Diamond Wire Saw User’s Manual

WS-3012 Pipe Size Settings

T able 2 and Figure 3-5 describe the pipe size settings for the WS-3012 model.

Table 2: Pipe Size Ranges for Clamping

Arm Positions—WS-3012

Size Stamp Pipe Diameter Range

14 12” to 14” (305-356 mm) 18 14” to 18” (356-457 mm) 22 18” to 22” (457-559 mm) 26 22” to 26” (559-660 mm) 30 26” to 30” (660-762 mm)

22 Part No. 10-010-MAN, Rev. 1-0310 E.H. Wachs

Figure 3-5. The photo shows the size stamps on the WS-3012 model. The pin is in the 26-30” position.

Chapter 3, Operating Instructions: Adjusting Clamp Arms for the Pipe Size

WS-3616 Pipe Size Settings

T able 3 and Figure 3-6 describe the pipe size settings for the WS-3616 model.

Table 3: Pipe Size Ranges for Clamping

Arm Positions—WS-3616

Size Stamp Pipe Diameter Range

20 16” to 20” (406-508 mm) 24 20” to 24” (508-610 mm) 28 24” to 28” (610-711 mm) 32 28” to 32” (711-813 mm) 36 32” to 36” (813-914 mm)

Figure 3-6. The photo shows the size stamps on the WS-3616 model. The pin is in the 16-20” position.

E.H. Wachs Part No. 10-010-MAN, Rev. 1-0310 23

Diamond Wire Saw User’s Manual

WS-5230 Pipe Size Settings

T able 4 and Figure 3-7 describe the pipe size settings for the WS-5230 model.

Table 4: Pipe Size Ranges for Clamping

Arm Positions—WS-5230

Size Stamp Pipe Diameter Range

34 30” to 34” (762-864 mm) 40 34” to 40” (864-1016 mm) 46 40” to 46” (1016-1168 mm) 52 46” to 52” (1168-1321 mm)

24 Part No. 10-010-MAN, Rev. 1-0310 E.H. Wachs

Figure 3-7. The photo shows the size stamps on the WS-5230 model. The pin is in the 46-52” position.

WS-8460 Pipe Size Settings

T able 5 and Figure 3-8 describe the pipe size settings for the WS-8460 model.

Table 5: Pipe Size Ranges for Clamping

Arm Positions—WS-8460

Size Stamp Pipe Diameter Range

66 60” to 66” (152 4-1676 mm) 72 66” to 72” (167 6-1829 mm)

Chapter 3, Operating Instructions: Adjusting Clamp Arms for the Pipe Size

WARNING

Table 5: Pipe Size Ranges for Clamping

Arm Positions—WS-8460

Size Stamp Pipe Diameter Range

78 72” to 78” (1829 -1981 mm) 84 78” to 84” (1981 -2134 mm)

Figure 3-8. The photo shows the size stamps on the WS-8460 model. The pin is in the 78-84” position.

Positioning the Clamp Arms

Make sure the saw is sitting horizontally on a level surface before you adjust the clamp arms.

Remove the spring clips from both pin ends of the

1.

forked pin, then pull the forked pin out of the frame.

Do not attempt to change the clamp arm positions while the saw is in a vertical position. The clamp arms may fall when the pins are removed, resulting in personal injury and equipment damage.

E.H. Wachs Part No. 10-010-MAN, Rev. 1-0310 25

Diamond Wire Saw User’s Manual

Figure 3-9. Remove the spring clips fr om both ends of the forked pin, then pull the pin out from the other side.

Slide the clamp arm assembly so that the mounting

2.

holes line up with the appropriate hole pair for the pipe size you are cutting.

Insert the forked pin through the back of the machine.

3.

Figure 3-10. Insert the forked pin through the hole pair for the pipe size range (in this case, 46-52”) you are cutting.

Insert the spring clips in the forked pin on the front of

4.

the machine.

26 Part No. 10-010-MAN, Rev. 1-0310 E.H. Wachs

Chapter 3, Operating Instructions: Connecting the Hydraulic Hoses

CAUTION

WARNING

Clamp circuit pressure

Feed circuit pressure

Cutting drive circuit pressure

Clamp circuit return

Feed circuit return

Cutting drive circuit return

Set the position of the other clamp arm to the same

5.

location.

CONNECTING THE HYDRAULIC HOSES

Connect the hydraulic hoses from the topside control panel (TCP) to the hydraulic bulkhead on the machine, as indicated in Figure 3-11.

Before lowering the machine subsea, test all three drive circuits to make sure they are working.

Make sure both clamping arms are set at the same position. If they are not the same, the machine may not clamp securely on the pipe. Damage to the machine could result.

The cutting wire spins at very high speed. If the wire breaks, segments of the wire can fragment and be thrown from the machine at dangerous speeds. Stay a safe distance from the machine, or behind a protective barrier, when operating it topside.

Serious injury or death could result from contact with the wire or as a result of the wire breaking.

The ports marked “A” are pressure lines from the TCP; the ports marked “B” are return lines to the TCP.

E.H. Wachs Part No. 10-010-MAN, Rev. 1-0310 27

Figure 3-11. Attach the hydraulic hoses as shown.

Diamond Wire Saw User’s Manual

CAUTION

NOTE

CAUTION

Lift the machine ONLY on the lifting eyes provided. Lifting on any other component could damage the machine.

The flow on the clamp circuit is set internally at 4 gpm.

MOUNTING THE MACHINE ON THE PIPE

See “Rigging the Machine” in Chapter 1 for instructions on lifting the machine to position it for horizontal or vertical cuts.

• Attach lifting shackles to the appropriate lift eyes for the orientation of the machine.

• Before lowering the machine subsea to the cutting location, make sure the clamping arms are fully open.

Set the controls on the TCP as follows:

• All flow levers up (flow off).

• Cutter speed knob to 17.5 gpm

• Feed speed knob to 1.5 gpm

• (Clamp flow is preset to 4 gpm)

• Clamp direction to ENGAGE

• Feed direction to FORWARD

• (Cutter direction is preset to forward).

As you operate the machine, check the clamping pressure frequently to make sure it stays above 1700 psi. If it gets too low, stop the machine and reclamp it to the pipe.

Align the machine at the desired cut line, perpendicu-

1.

lar to the center axis of the pipe. The clamping arms should extend around the pipe and the mounting shoes should be against the pipe, or close to it.

Start the hydraulic power unit. Set it to provide 22

2.

gpm flow at 3000 psi. Push both clamping flow levers down simultaneously.

3.

Watch the clamping pressure gauges to ensure that the pressure is within 1900-2200 psi.

When the clamping arms are fully clamped and the

4.

pressure is within 1900-2200 psi, pull both clamping flow levers up to lock the holding pressure. The pressure will drop quickly to 1850 psi and then slowly to about 1600 psi.

Repeat the clamp sequence three times. The pressure

5.

should hold above 1700 psi.

28 Part No. 10-010-MAN, Rev. 1-0310 E.H. Wachs

PERFORMING THE CUT

WARNING

Push the feed flow lever down to open the feed circuit.

1.

Chapter 3, Operating Instructions: Performing the Cut

The cutting wire spins at very high speed. If the wire breaks, segments of the wire can fragment and be thrown from the machine at dangerous speeds. Make sure all personnel are at a safe distance before starting the cutting drive. Serious injury or

death could result from contact with the wire or as a result of the wire breaking.

Figure 3-12. Push the feed flow lever down to supply power to the feed drive.

Set the feed speed knob to 2.5 gpm.

2.

Figure 3-13. Push the feed speed knob down to

2.5 gpm.

E.H. Wachs Part No. 10-010-MAN, Rev. 1-0310 29

Diamond Wire Saw User’s Manual

NOTE

The larger the pipe size, the longer it will take to feed the cutting wire close to the pipe. This is because smaller pipes fit closer between the mounting shoes.

V isually monitor the position of the cutting wire as the

3.

bow feeds toward the pipe. When the wire is within 1/4” of the pipe surface, pull the feed flow lever up to turn off the feed drive.

Push the cutting drive flow lever down to open the

4.

cutting drive circuit.

At the minimum operating speed, the drive wheel will be spinning at about 1500 RPM.

Figure 3-14. Push the cutting flow lever down to supply power to the cutting drive.

Start with the cutting speed knob at 18 gpm. Visually

5.

ensure that the wheels are spinning.

30 Part No. 10-010-MAN, Rev. 1-0310 E.H. Wachs

Chapter 3, Operating Instructions: Performing the Cut

NOTE

Figure 3-15. Push the cutting speed knob up to increase the drive wheel speed.

Push the feed flow lever down to start feeding the wire

6.

into the pipe. The feed speed knob should be at 2.5 gpm.

As the wire enters the cut, increase the cutting speed

7.

by moving the cutting speed knob. Do not go above 19 gpm.

During cutting, the feed control actuator on the ten-

8.

sion wheel fixture adjusts the feed rate to keep the saw from overfeeding. It should not be necessary to adjust the feed rate at the TCP.

Continue until the wire has completely severed the

9.

pipe. Pull the feed flow lever up to turn off the feed drive.

10.

The feed drive will travel about 2 inches beyond the bottom of the largest pipe size.

E.H. Wachs Part No. 10-010-MAN, Rev. 1-0310 31

Diamond Wire Saw User’s Manual

Figure 3-16. Push the feed flow lever up to 0 and pull the feed flow lever up to turn off the feed drive.

Pull the cutter flow lever up to turn off the cutter drive.

11.

Figure 3-17. Pull the cutter flow lever up to turn off the cutter.

32 Part No. 10-010-MAN, Rev. 1-0310 E.H. Wachs

REMOVING THE MACHINE

Set the feed direction knob on the TCP to REVERSE.

1.

Chapter 3, Operating Instructions: Performing the Cut

Figure 3-18. Set the feed direction knob to REVERSE.

Push the feed flow lever down to open the feed circuit.

2.

Figure 3-19. Push the feed flow lever down to supply power to the feed drive.

Push the feed speed knob down to 6.5 gpm (maximum

3.

flow).

E.H. Wachs Part No. 10-010-MAN, Rev. 1-0310 33

Diamond Wire Saw User’s Manual

NOTE

It will take about 30 minutes to retract the feed drive on a 36 inch pipe.

Figure 3-20. Push the feed speed knob down to the maximum setting.

When the saw bow is back at its home position, pull

4.

the feed flow lever up to stop the feed drive.

34 Part No. 10-010-MAN, Rev. 1-0310 E.H. Wachs

Figure 3-21. Pull the feed flow lever up to turn off the feed drive.

Rig the shackles to the overhead lift. Lift just enough

5.

to put tension on the chains and secure the machine. Push the clamping direction knob to the RETRACT

6.

position.

Chapter 3, Operating Instructions: Performing the Cut

Figure 3-22. Set the clamping direction knob to RETRACT.

Push both clamping flow levers down simultaneously

7.

until the clamp arms are fully open. The right (return pressure) gauge reading will equal the system pressure. Pull the clamping flow levers back up.

Lift the machine off the pipe. Move it to the next cut-

8.

ting location or bring it topside if you are finished.

E.H. Wachs Part No. 10-010-MAN, Rev. 1-0310 35

Diamond Wire Saw User’s Manual

36 Part No. 10-010-MAN, Rev. 1-0310 E.H. Wachs

Chapter 4

CAUTION

Maintenance

Chapter 4, Maintenance

In This Chapter

LUBRICATION

Every time you use the machine, lubricate the following components.

Slowly pump multi-purpose No. 2 EP marine grease

1.

into the grease fittings on each of the 4 wheel hubs. (Do NOT use AquaLube on the wheel hubs.)

REPLACING THE CUTTING WIRE REPLACING THE MOUNTING

S

HOES

REPLACING THE WHEEL LINERS BLEEDING THE FEED TENSION

ONTROL

C

Figure 4-1. Each wheel hub has a grease fitting.

Pump AquaLube into the grease fittings on the feed

2.

gears, feed motor, and feed block (4 fittings).

E.H. Wachs Part No. 10-010-MAN, Rev. 1-0310 37

Do not directly apply lubricant to the feed screw.

Diamond Wire Saw User’s Manual

Feed block Feed motor Feed gears

Figure 4-2. Grease the feed components shown at the top of the feed system.

Pump AquaLube into the grease fitting on the feed

3.

screw mount at the bottom of the screw.

Figure 4-3. Gr ease the fitting at the bottom of the feed screw.

4.

38 Part No. 10-010-MAN, Rev. 1-0310 E.H. Wachs

Pump AquaLube into the grease fittings on the cylinder rod ends until grease is visible.

Chapter 4, Maintenance: Replacing the Cutting Wire

CAUTION

Figure 4-4. Both clamping cylinders have a gr ease fitting on the rod end.

REPLACING THE CUTTING WIRE

Start with the saw bow retracted all the way to the top of the frame. See special instructions at the end of this section for the WS-8460 model.

Turn the tension knob on the drive wheel fixture all

1.

the way down to release the tension on the wire.

Wear gloves when handling the wire. The abrasive surfaces are sharp and could cut your hands.

Figure 4-5. Turn the tensioning knob all the way down on the screw to loosen the wire.

Slip the wire off the drive wheel, then remove it from

2.

the other wheels.

E.H. Wachs Part No. 10-010-MAN, Rev. 1-0310 39

Diamond Wire Saw User’s Manual

Cutting direction

Arrowhead

Shoulders

Cutting direction

NOTE

Different brands of wire have different markings to

3.

indicate cutting direction. Look at the new wire closely to determine direction.

Figure 4-6. This wire has molded arrows indicating the cutting direction.

The drive wheel fixture is stamped with an arrow showing the direction of rotation.

Figure 4-7. This type of wire has arrowheads molded into the plastic coating. The dark “shoulder” of the cutting bead should trail the bead as the wire cuts.

Place the new wire over the wheels, in reverse order of

4.

removing the wire. Be sure to mount it so that the arrows are in the direction of travel.

Figure 4-8. Install the wir e so that the arrows point in the direction of travel, as shown.

40 Part No. 10-010-MAN, Rev. 1-0310 E.H. Wachs

Chapter 4, Maintenance: Replacing the Cutting Wire

Remove nut and shaft

Pull wheel out of frame

Turn the drive wheel tension knob until the wire starts

5.

to tighten and stays on the wheels. To prepare the machine for a new cut, set the wire ten-

6.

sion as described in the operating instructions in Chapter 3.

Mounting the Wire on the WS-8460

The WS-8460 has an additional idler wheel next to the drive wheel. This idler wheel needs to be removed to replace the cutting wire.

If there is a wire on the saw, turn the drive wheel ten-

1.

sion knob to fully release the tension on the wire. Remove the nut from the idler wheel shaft, and pull

2.

out the shaft. Pull the wheel in its housing out of the frame. Keep

3.

the wheel and housing assembled; the housing can come off once the shaft is removed.

Figure 4-9. Remove the wheel shaft nut and pull the shaft out from the bottom, then remove the wheel assembly from the frame.

You can now remove the wire from the saw. Install a

4.

new wire as described above, then replace the idler wheel and re-install the shaft and nut.

E.H. Wachs Part No. 10-010-MAN, Rev. 1-0310 41

Diamond Wire Saw User’s Manual

REPLACING THE MOUNTING SHOES

You may have to replace the mounting shoes if they are damaged or worn. Four screws attach each shoe to the frame.

Figure 4-10. The four screws indicated hold the shoe to the machine frame.

Remove the nuts on the four screws holding the shoe

1.

in place. Remove the shoe.

2.

Put the new shoe in place and replace the screws.

3.

Replace the nuts and tighten them securely.

4.

REPLACING THE WHEEL LINERS

The liners on the cutting wire wheels are durable and longlasting. They may wear out after extensive use, or be damaged if the saw malfunctions. If necessary, replace them using the following procedure.

The tension wheel and 2 idler wheels are identical. The drive wheel is assembled differently than the others.

42 Part No. 10-010-MAN, Rev. 1-0310 E.H. Wachs

Tension and Idler Wheels

NOTE

Remove the cutting wire before taking off any of the wheels.

Remove the nut on the end of the hub bolt and pull the

1.

bolt out of the wheel mounting fixture.

Chapter 4, Maintenance: Replacing the Wheel Liners

Some models have covers over the wheels. You can separate and remove the cover after you take the wheel out of the wheel mounting fixture.

Figure 4-11. Remove the hub bolt to take off the wheel. The bolt head is on top in this view , with the nut on the bottom of the fixture.

Remove the wheel from its mounting fixture and set it

2.

on a work surface. You can work on either side of the wheel.

Remove the 12 screws holding the side plate in place.

3.

You only need to remove one side plate.

It may be easier to work on the wheel if you set it on something that supports the side plate, with a gap for the hub shaft to keep it from sitting on the shaft.

E.H. Wachs Part No. 10-010-MAN, Rev. 1-0310 43

Diamond Wire Saw User’s Manual

Figure 4-12. Remove the scr ews from the side plate to take it off.

Remove the side plate.

4.

Remove the old wheel liner. You may have to pry it

5.

loose with a screwdriver.

44 Part No. 10-010-MAN, Rev. 1-0310 E.H. Wachs

Figure 4-13. Pull the liner off the wheel. You may have to pry it with a screwdriver to get it loose.

Place the new liner on the wheel and press it down

6.

into place.

Chapter 4, Maintenance: Replacing the Wheel Liners

Figure 4-14. Put the new wheel liner on the wheel.

If you removed the shaft, replace it through the center

7.

of the wheel.

Figure 4-15. Replace the shaft through the center of the wheel.

Replace the side plate. Line up the holes in the plate

8.

with the holes in the wheel.

E.H. Wachs Part No. 10-010-MAN, Rev. 1-0310 45

Diamond Wire Saw User’s Manual

Fasten the side plate with the 12 screws. Snug each

9.

screw, then tighten them in a criss-cross pattern to secure the wheel evenly.

Figure 4-16. Replace the screws in the side plate.

Replace the wheel into its mounting fixture. Put the

10.

bolt through the top of the fixture, and install the nut on the bottom. Tighten the nut securely.

Drive Wheel

Remove the cutting wire before taking off any of the wheels.

To replace the drive wheel liner, you must first remove the wheel and motor assembly from the saw bow using the following procedure.

Hold or support the drive wheel and hydraulic motor

1.

assembly , so that it does not fall when you remove the fasteners holding it to the saw bow.

Loosen the set screws in the stop collars on the pivot

2.

pin and remove the pin from the frame. Be careful not to lose the stop collars.

46 Part No. 10-010-MAN, Rev. 1-0310 E.H. Wachs

Chapter 4, Maintenance: Replacing the Wheel Liners

Pivot pin

Stop collars

Set screw

Tension rod mounting bolt

Hub boltSpacer bolt Top plate

Figure 4-17. Loosen the set screws in the stop collars to remove the pivot pin.

Remove the nut from the bolt holding the wheel

3.

assembly to the tension rod, then remove the bolt. The wheel and motor assembly will be free from the saw bow.

Figure 4-18. Remove the nut (on the bottom) of the tension rod mounting bolt, and remove the bolt.

E.H. Wachs Part No. 10-010-MAN, Rev. 1-0310 47

Diamond Wire Saw User’s Manual

Remove the hub bolt and spacer bolt from the wheel

4.

assembly, as shown in Figure 4-18. Be careful not to lose the spacer.

Pull the top plate off the wheel.

5.

Pull the wheel up off the motor shaft. Note the side of

6.

the wheel that mounts onto the motor; the wheel is not reversible.

Disassemble the wheel and replace the liner as

7.

described in the previous section, “Tension and Idler Wheels”.

Replace the wheel on the motor shaft, making sure the

8.

correct side is toward the motor. Replace the top plate. Insert the spacer bolt through

9.

the spacer and snug it down. Replace the hub bolt and snug it.

10.

Replace the tension rod mounting bolt through the

11.

plates and tension rod end. Put the nut on the end of the bolt and tighten it securely.

Tighten the spacer bolt and hub bolt securely.

12.

Slide the wheel and motor assembly plates into place

13.

in the saw bow and line up the pivot pin holes. Set the stop collars in place between the plates. Insert

14.

the pivot pin through the top plate, the stop collars, and the bottom plate.

Holding the pivot pin in place, position the stop col-

15.

lars against the mounting plates and tighten the set screws.

48 Part No. 10-010-MAN, Rev. 1-0310 E.H. Wachs

Chapter 4, Maintenance: Bleeding the Feed Tension Control

Pivot pin

Stop collars

Set screw

Figure 4-19. Make sure the pivot pin is through both plates, then position the stop collars and tighten the set screws.

BLEEDING THE FEED TENSION CONTROL

If the feed tension control mechanism is not working properly, you will need to bleed the system. Typically, the problem will be that the system overfeeds, putting too much tension on the wire and potentially breaking it.

For this procedure, you will need to access the tension control mechanism assembly and the spring tension assembly. Figure 4-20 shows the location of these assemblies on the saw.

E.H. Wachs Part No. 10-010-MAN, Rev. 1-0310 49

Diamond Wire Saw User’s Manual

Spring tension assembly (10-010-00-435)

Tension control mechanism assembly (10-010-00-418)

NOTE

cross-section

Figure 4-20. The photo shows the locations of the tension control system components on the WS5230 saw model. The assemblies are in the same location on all models of the diamond wire saw.

The full assembly drawings with parts lists are included in Chapter 5.

Position the saw so that the bow is face down (oppo-

1.

site the way shown in Figure 4-20). Use blocks underneath it to avoid damaging the grease fittings.

Remove the cylinder from the spring assembly by

2.

removing ¼-28 SHCS and 1-1/4" nut. T emporarily put the fasteners back on the cylinder . Note: SHCS is Item 14 and Nut is Item 9 on drawing 10-010-00-435, shown in Figure 4-21.

50 Part No. 10-010-MAN, Rev. 1-0310 E.H. Wachs

Figure 4-21. The drawing illustrates the components of the spring assembly. Item 2 is the spring assembly cylinder.

Chapter 4, Maintenance: Bleeding the Feed Tension Control

Sight tube

End plug

Remove the rod end from the tension control mecha-

3.

nism cylinder by removing ¼-28 SHCS. Temporarily put the SCHS back on the cylinder. Note: SHCS is Item 20 and Rod End is Item 7 on drawing 10-010-00418, shown in Figure 4-22.

4.

5.

6.

7.

E.H. Wachs Part No. 10-010-MAN, Rev. 1-0310 51

Figure 4-22. The drawing illustrates the components of the tension control mechanism. Item 1 is the tension control mechanism cylinder.

If sight tube has no green fluid visible, remove end plug and fill with 50/50 antifreeze. (Water may be used if antifreeze is unavailable).

Open the frame bypass ball valve (Item 10 in Figure 4-22) and the sight tube bypass ball valve (Item 11 in Figure 4-22).

Slowly cycle the tension control assembly cylinder (Figure 4-22) back and forth 10 times.

Close the frame bypass ball valve (Item 10 in Figure 4-22).

Diamond Wire Saw User’s Manual

Slowly cycle the tension control assembly cylinder

8.

(Figure 4-22) back and forth 10 times. Open the frame bypass ball valve (Item 10 in

9.

Figure 4-22). Slowly cycle the spring assembly cylinder (Figure 4-

10.

21) back and forth 10 times. Close the frame bypass ball valve (Item 10 in

11.

Figure 4-22). Slowly cycle the spring assembly cylinder (Figure 4-

12.

21) back and forth 10 times. If required, fill the sight tube with 50/50 antifreeze.

13.

Open the frame bypass ball valve (Item 10 in

14.

Figure 4-22). Close the sight tube ball valve (Item 11 in Figure 4-

15.

22). Fully extend the spring assembly cylinder (Figure 4-

16.

21) and fully retract the tension control assembly cylinder (Figure 4-22).

Close the frame bypass ball valve (Item 10 in

17.

Figure 4-22). Cycle either cylinder once; there should be no delayed

18.

movement of the other cylinder. If some “sponge” exists, repeat steps 5 through 16.

Re-install both cylinders by reversing steps 2 and 3.

19.

52 Part No. 10-010-MAN, Rev. 1-0310 E.H. Wachs

Chapter 5

Parts List and Ordering Information

Chapter 5, Parts List and Ordering Information

In This Chapter

ORDERING INFORMATION

To place an order, request service, or get more detailed information on any E.H. Wachs products, call us at one of the following numbers:

U.S. 800-323-8185 International: 847-537-8800

You can also visit our Web site at:

www.ehwachs.com

Ordering Replacement Parts

When ordering parts, refer to the parts lists in this chapter. Please provide the part description and part number for all parts you are ordering.

Repair Information

DRAWINGS AND PARTS LISTS

Please call us for an authorization number before returning any equipment for repair or factory service. We will advise you of shipping and handling. When you send the equipment, please include the following information:

• Your name/company name

• Your address

• Your phone number

E.H. Wachs Part No. 10-010-MAN, Rev. 1-0310 53

Diamond Wire Saw User’s Manual

• A description of the problem or the work to be done.

Before we perform any repair, we will estimate the work and inform you of the cost and the time to complete it.

Warranty Information

Enclosed with the manual is a warranty card. Please fill out the registration card and return to E.H. Wachs. Retain the owner’s registration record and warranty card for your information.

Return Goods Address

Return equipment for repair to the following address.

E.H. Wachs 600 Knightsbridge Parkway Lincolnshire, Illinois 60069 USA

DRAWINGS AND PARTS LISTS

The drawings on the following pages illustrate the WS-164, WS-3012, WS-3616, and WS-5230 diamond wire saws. Each assembly drawing includes a parts list; use the part numbers to order spare or replacement parts.

The following tables list the drawings provided for each diamond wire saw model.

54 Part No. 10-010-MAN, Rev. 1-0310 E.H. Wachs

Chapter 5, Parts List and Ordering Information: Drawings and Parts Lists

Table 1: Common Assemblies—All WS Models

Drawing Number Description

10-010-00-412 Planetary Gear Motor 10-010-00-418 Tension Control Mechanism 10-010-00-419 Flow Divider Assembly 10-010-00-431 Frame Drive Arm 10-010-00-432 Frame Drive Wheel 10-010-00-433 Tensioning Wheel Assembly 10-010-00-434 Idler Wheel Assembly 10-010-00-435 Spring Tension Assembly

Table 2: WS-164 Assembly Drawings

Drawing Number Description

10-010-16-411 Feed Frame 10-010-16-413 Lifting Tube 10-010-16-418 Tension Control Mechanism 10-010-16-419 Flow Divider Assembly 10-010-16-224B Bulkhead Plate

Table 3: WS-3012 Assembly Drawings

Drawing Number Description

10-010-30-410 Frame Assembly 10-010-30-411 Feed Frame 10-010-30-413 Lifting Tube 10-010-30-420 Clamp Assembly 10-010-30-421 Adjustable Clamp with Actuator 10-010-30-430 Bow Frame 10-010-30-224B Bulkhead Plate

E.H. Wachs Part No. 10-010-MAN, Rev. 1-0310 55

Diamond Wire Saw User’s Manual

Table 4: WS-3616 Assembly Drawings

Drawing Number Description

10-010-36-410 Frame Assembly 10-010-36-411 Feed Frame 10-010-36-413 Lifting Tube 10-010-36-420 Clamp Assembly 10-010-36-421 Adjustable Clamp with Actuator 10-010-36-430 Bow Frame 10-010-36-224B Bulkhead Plate

Table 5: WS-5230 Assembly Drawings

Drawing Number Description

10-010-52-410 Frame Assembly 10-010-52-411 Feed Frame 10-010-52-413 Lifting Tube 10-010-52-420 Clamp Assembly 10-010-52-421 Adjustable Clamp with Actuator 10-010-52-430 Bow Frame 10-010-52-224B Bulkhead Plate

Table 6: WS-8460 Drawings

Drawing Number Description

08-031, p. 1 General Arrangement 08-031, p. 2 Clamp Configuration

56 Part No. 10-010-MAN, Rev. 1-0310 E.H. Wachs

10 1/4"

A

16

3

2

7

3"

SQ.

.10

2.00

SECTION A-A

18

8

1

15

14 12

11

5

9

13

17

10

6

?

1

PRODUCTION RELEASE

11/12/2009

KRP

REV.

DESCRIPTION

DATE

APR.

REVISION HISTORY

ITEM NO.

PART NUMBER

DESCRIPTION

QTY.

1

11-103-00

GEARBOX, PLANETARY OUTPUT

1

2

1293K21

1/4-28 TAPERED GREASE FITTING; SS

1

3

90-500-04

GREASE FITTING, 1/8 NPT X 30 DEG.

1

4

92196A209

SHCS #8-32 x 3" LG.

7

5

92196A319

SHCS 1/4"-28 x 5/8" LG, SS

5

6

92949A560

BSCHS 1/4"-28x3/8" LG, SS

1

7

brennan #6400-06-06-O

MJ-MORB STRAIGHT CONNECTOR

2

8

P06-052-150

HOUSING, FEEDBOX OUTPUT

1

9

P06-052-155

COUPLER, MOTOR INPUT

1

10

P06-052-158

COUPLER, DRIVE

1

11

P06-052-159

HOUSING, FEEDBOX INPUT

1

12

P06-052-333

ADAPTER, FEED MOTOR

1

13

P06-150-035

BEARING, BALL (.75 x 1.625 x .438)

1

14

P06-150-036

GEARBOX, PRIMARY

2

15

P06-150-037

SPACER, GEARBOX

2

16

P06-150-038

MOTOR, FEED

1

17

Truarc 5100-75 -H

RETAINING RING, SS

1

18

Truarc N5000-162-H

RETAINING RING, SS

1

SIZE

B

REV.

DWG. NO.

10-010-00-412

DRAWN BY

APPROVED BY

DATE

SCALE

SHEET

1:2

1 OF 1

TITLE

PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.

UNLESS OTHERWISE SPECIFIED:

TOLERANCES: FRACTIONS

1/32

ONE PLACE DECIMAL

.015

TWO PLACE DECIMAL

.010

THREE PLACE DECIMAL

.005

ANGULAR

15 MIN.

DO NOT SCALE DRAWING.

E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01)

SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING.

E.H. WACHS

600 Knightsbridge Parkway

Lincolnshire, IL 60069 www.ehwachs.com

AG

PLANETARY GEAR MOTOR

.

10/27/09

.

1

ALL DIMENSIONS ARE IN INCHES.

A

19

15

30

18

17

11

23 19

1

4

36720

21

14

13

14

10

12

9

5

8

25

SECTION A-A

22

16

22726 31

24

29

26

28

1

PRODUCTION RELEASE

11/25/2009

KRP

REV.

DESCRIPTION

DATE

APR.

REVISION HISTORY

ITEM NO.

PART NUMBER

DESCRIPTION

QTY.

1

10-010-00-006

CYLINDER

1

2

10-010-00-007

DIRECTIONAL VALVE

1

3

10-010-00-273

NUT, 273

1

4

10-010-00-274

BLOCK, 274

1

5

10-010-00-274B

BLOCK, 274B

1

6

10-010-00-275B

BLOCK, 275B

1

7

10-010-00-276

ROD END, 276

1

8

10-010-00-277

BLOCK, 277

1

9

1293K21

1/4-28 TAPERED GREASE FITTING; SS

1

10

4912K54

BALL VALVE

1

11

4912K96

BALL VALVE

1

12

50785K75

PIPE TEE FITTING

2

13

50915K413

TUBE RUN TEE FITTING

2

14

5272K721

COMPRESSION TUBE FITTING

4

15

8339K19

ULTRA CLEAR PVC TUBING

1

16

90145A512

DOWEL PIN 3/16" x 1.25" LG, SS

1

17

91465K15

HOSE FITTING, PUSH-ON

1

18

91465K331

HOSE FITTING, PUSH-ON

1

19

92196A196

SHCS #8-32 x 5/8" LG, SS

8

20

92196A319

SHCS 1/4"-28 x 5/8" LG, SS

1

21

92196A542 SHCS 1/4"-20 x 1" LG, SS

2

22

92311A535

SET SCREW 1/4"-20 x 3/8" LG, SS

1

23

9595K34

COMPRESSION SPRING

1

24

Brennan 2404-04-02-SS

FITTING, 1/8 NPT TO 1/4 JIC

2

25

Brennan 5408-04-O

PLUG

1

26

Brennan 6565-06-06

FJS-FJS STRAIGHT

2

27

Brennan 6801-06-04-NWO

MJ-MAORB 90-CONNECTOR

1

28

Brennan 6803-06-06-04-NWO

BRANCH TEE

1

29

Brennan 6804-06-04-06-NWO

RUN TEE 1

30

EATON #705

AIR VENT

2

31

Parker #CV-370-MFMF-65

CHECK VALVE

2

A

B

C

D

E

F

8

8 6

6

5

4

3

2

1

17

7

SIZE

D

REV.

DWG. NO.

10-010-00-418

DRAWN BY

APPROVED BY

DATE

SCALE

SHEET

1:1

1 OF 1

TITLE

PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.

UNLESS OTHERWISE SPECIFIED:

TOLERANCES: FRACTIONS

1/32

ONE PLACE DECIMAL

.015

TWO PLACE DECIMAL

.010

THREE PLACE DECIMAL

.005

ANGULAR

15 MIN.

DO NOT SCALE DRAWING.

E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01)

SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING.

E.H. WACHS

600 Knightsbridge Parkway

Lincolnshire, IL 60069 www.ehwachs.com

AG

TENSION CONTROL MECHANISM

.

11/24/09

.

1

ALL DIMENSIONS ARE IN INCHES.

1 2

2

3 4

2

4

1

PRODUCTION RELEASE

11/25/2009

KRP

REV.

DESCRIPTION

DATE

APR.

REVISION HISTORY

ITEM NO.

PART NUMBER

DESCRIPTION

QTY.

1

10-010-00-004

FLOW DIVIDER

1

2

brennan #6400-06-06-O

MJ-MORB STRAIGHT CONNECTOR

4

3

brennan #6602-06-06-06

MJ-FJS-MJ TEE

1

4

brennan #6500-06-06

MJ-FJS 90-CONNECTOR

2

SIZE

B

REV.

DWG. NO.

10-010-00-419

DRAWN BY

APPROVED BY

DATE

SCALE

SHEET

1:1

1 OF 1

TITLE

PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.

UNLESS OTHERWISE SPECIFIED:

TOLERANCES: FRACTIONS

1/32

ONE PLACE DECIMAL

.015

TWO PLACE DECIMAL

.010

THREE PLACE DECIMAL

.005

ANGULAR

15 MIN.

DO NOT SCALE DRAWING.

E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01)

SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING.

E.H. WACHS

600 Knightsbridge Parkway

Lincolnshire, IL 60069 www.ehwachs.com

AG

FLOW DIVIDER ASSEMBLY

.

11/24/09

.

1

ALL DIMENSIONS ARE IN INCHES.

A

C

11

2825

30

3

32 331

15

E

31

B

D

SECTION A-A

SCALE 1 : 2

16

6

5

74

12

13

914 17

38

35

37

8

22

27

20

DETAIL B

SCALE 2 : 1

2

34

DETAIL C

SCALE 1 : 1

26

21

24

DETAIL D

SCALE 2 : 1

19

1036

39

38

SECTION E-E

SCALE 1 : 2

18

6

4

28

25

29

21

26

23

7

1

PRODUCTION RELEASE

11/12/2009

KRP

REV.

DESCRIPTION

DATE

APR.

REVISION HISTORY

ITEM NO.

PART NUMBER

DESCRIPTION

QTY.

1

10-010-00-001

HYDRAULIC MOTOR

1

2

10-010-00-002

ROTARY SEAL

1

3

10-010-00-025

ROD, 025

1

4 10-010-00-037A

BLOCK, MOTOR ADAPTER

1

5

10-010-00-043C

PLATE, 033B

1

6

10-010-00-043E

MOTOR SIDE PLATE, 043E

1

7

10-010-00-050

ASSY, HUB, DRIVE WHEEL

1

8

10-010-00-051

MOUNT, BEARING

1

9

10-010-00-059

SCREW, 059 WHEEL

1

10

10-010-00-064

RETAINER, DRIVE WHEEL SEAL

1

11

10-010-00-076

ROD, 044

1

12

10-010-00-280B

WHEEL COVER 280B

2

13

10-010-00-432

FRAME DRIVE WHEEL

1

14

1293K21

1/4-28 TAPERED GREASE FITTING; SS

1

15

3088K7

45 Degree Grease Fitting, 1/4-28

1

16

4207_ATN9

DOUBLE ROW BALL BEARING

1

17

90145A539

1/4 x 5/8 LG. DOWEL PIN

3

18

90585A581

FHCS, 5/16-18 X 3/4" (316 SS)

6

19

91650A570

External Spiral Retaining Ring

2

20

9171K251

1/8" NPT HEX PIPE PLUG

1

21

91831A030

LOCKNUT 5/16"-18, SS

6

22

91950A033

1/2 WASHER, SS

1

23

92196A580

SHCS 5/16"-18 x 5/8" LG, SS

6

24

92210A582

FSHCS 5/16"-18 x 1.125" LG, SS

6

25

92240A714

HHCS 1/2"-13 x 1.25" LG

4

26

93286A030

5/16" WASHER, AL.

6

27

9452K134

-45 O-RING BUNA N 70

1

28

98017A209

1/2 WASHER, SS

4

29

98017A689

5/16" WASHER, SS 6

30

9943K21

CLAMP COLLAR, 1/2" ID (316 SS)

2

31

Garlock 08FDU06

BUSHING

2

32

Parker 16-20_c5ox-s

ORB TO JIC ELBOW

1

33

Parker 16_C5OX-SS

ORB TO JIC ELBOW

1

34

Smalley EH_50

RETAINING RING FOR 50MM BORE

1

35

Smalley EH_72

RETAINING RING FOR 72 MM BORE

1

36

Smalley RRT-185

RETAINING RING

1

37

Smalley WS_137

RETAINING RING FOR 35MM SHAFT

1

38

SS-6204-1RS

BALL BEARING, SS

1

39

Truarc 5108-78-H

RETAINING RING

1

A

B

C

D

E

F

8

8776

6

5

4

3

2

21

1

SIZE

C

REV.

DWG. NO.

10-010-00-431

DRAWN BY

APPROVED BY

DATE

SCALE

SHEET

1:4

1 OF 1

TITLE

PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.

UNLESS OTHERWISE SPECIFIED:

TOLERANCES: FRACTIONS

1/32

ONE PLACE DECIMAL

.015

TWO PLACE DECIMAL

.010

THREE PLACE DECIMAL

.005

ANGULAR

15 MIN.

DO NOT SCALE DRAWING.

E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01)

SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING.

E.H. WACHS

600 Knightsbridge Parkway

Lincolnshire, IL 60069 www.ehwachs.com

AG

FRAME DRIVE ARM

.

11/02/09

.

1

ALL DIMENSIONS ARE IN INCHES.

C C

12.98

1.50

SECTION C-C

2

623

1

4

D

SECTION D-D

7

1

PRODUCTION RELEASE

11/12/2009

KRP

REV.

DESCRIPTION

DATE

APR.

REVISION HISTORY

ITEM NO.

PART NUMBER

DESCRIPTION

QTY.

1 10-010-00-053A

WHEEL, PLATE 053A

1

2

10-010-00-053 blank

WHEEL, 053

2

3

10-010-00-053D

WHEEL, PLATE 053D

1

4

10-010-00-053E

WHEEL, PLATE 053E

1

5

10-010-00-720

LINER, WHEEL

1

6

92196A543

SHCS 1/4"-20 x 1.125" LG, SS

8

7

92196A539

SHCS 1/4"-20 x 5/8" LG, SS

4

A

B

C

D

E

F

8

8776

6

5

4

3

2

21

1

SIZE

C

REV.

DWG. NO.

10-010-00-432

DRAWN BY

APPROVED BY

DATE

SCALE

SHEET

1:2

1 OF 1

TITLE

PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.

UNLESS OTHERWISE SPECIFIED:

TOLERANCES: FRACTIONS

1/32

ONE PLACE DECIMAL

.015

TWO PLACE DECIMAL

.010

THREE PLACE DECIMAL

.005

ANGULAR

15 MIN.

DO NOT SCALE DRAWING.

E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01)

SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING.

E.H. WACHS

600 Knightsbridge Parkway

Lincolnshire, IL 60069 www.ehwachs.com

AG

FRAME DRIVE WHEEL

.

11/03/09

.

1

ALL DIMENSIONS ARE IN INCHES.

A

C

D

B

SECTION A-A

3

14

8

18

13

11 5 1012415

2

6

DETAIL B

SCALE 2 : 1

202219 9721

SECTION C-C

15

SECTION D-D

1

17

16

1

PRODUCTION RELEASE

11/12/2009

KRP

REV.

DESCRIPTION

DATE

APR.

REVISION HISTORY

PART NUMBER

DESCRIPTION

QTY.

1

10-010-00-025

1

2

10-010-00-032

PLATE, 032

1

3

10-010-00-032B

PLATE, 032B

1

4

10-010-00-052

HUB, WHEEL

1

5 10-010-00-054A

PLATE 054A

2

6

10-010-00-054B

PLATE 054B

1

7

10-010-00-055B

TUBE, 055B

1

8

10-010-00-057

HHCS, 1/2-13 X 3-3/4" (316 SS)

1

9

10-010-00-063

RETAINER, GUIDE WHEEL SEAL

2

10

10-010-00-281

COVER, GUIDE WHEEL

2

11

10-010-00-730

GRIP, WHEEL IDLER

1

12

10-010-00-730B

PLATE, 730B

1

13

91831A137

LOCKNUT 1/2"-13, SS

1

14

91950A033

1/2 WASHER, SS

2

15

92210A539

FHSCS 1/4"-20x5/8"LG, SS

30

16

CLAMP COLLAR, 1/2" ID (316 SS)

2

17

GARLOCK #08FDU06

2

18

P08-018-123

1/4-28 GREASE ZERK; SS

1

19

Spirolox RRT-185

RETAINING RING

2

20

SS-6204-1RS

BALL BEARING, SS

2

21

TIMKEN #FTRA-3047

WASHER, THRUST

1

22

Truarc 5108-78-H

RETAINING RING

2

A

B

C

D

E

F

8

8776

6

5

4

3

2

21

1

SIZE

C

REV.

10-010-00-433

APPROVED BY

DATE

2:3

PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE

UNLESS OTHERWISE SPECIFIED:

TOLERANCES: FRACTIONS

1/32

ONE PLACE DECIMAL

.015

TWO PLACE DECIMAL

.010

THREE PLACE DECIMAL

.005

DO NOT SCALE DRAWING.

E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01)

SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING.

E.H. WACHS

600 Knightsbridge Parkway

Lincolnshire, IL 60069 www.ehwachs.com

AG

ASSY, TENSIONING WHEEL

.

1

ALL DIMENSIONS ARE IN INCHES.

A

SECTION A-A

7

9

85

17

16

2

11

1

13

15

14

3

12 10

6

4

1

PRODUCTION RELEASE

11/12/2009

KRP

REV.

DESCRIPTION

DATE

APR.

REVISION HISTORY

ITEM NO.

PART NUMBER

DESCRIPTION

QTY.

1

10-010-00-052

HUB, WHEEL

1

2

10-010-00-054A

PLATE 054A

2

3

10-010-00-054B

PLATE 054B

1

4

10-010-00-055B

TUBE, 055B

1

5

10-010-00-058

SCREW, 058 WHEEL

1

6

10-010-00-063

RETAINER, GUIDE WHEEL SEAL

2

7

10-010-00-281

COVER, GUIDE WHEEL

2

8

10-010-00-282

BLOCK, 282

2

9

10-010-00-730

GRIP, WHEEL IDLER

1

10

10-010-00-730B

PLATE, 730B

1

11

SS-6204-1RS

BALL BEARING, SS

2

12

TIMKEN #FTRA-3047

WASHER, THRUST

1

13

Spirolox RRT-185

RETAINING RING

2

14

TRUARC #5108-78

RETAINING RING

2

15

92210A539

FHSCS 1/4"-20x5/8"LG, SS

24

16

91950A033

1/2 WASHER, SS

2

17

91831A137

LOCKNUT 1/2"-13, SS

1

SIZE

B

REV.

DWG. NO.

10-010-00-434

DRAWN BY

APPROVED BY

DATE

SCALE

SHEET

1:2

1 OF 1

TITLE

PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.

UNLESS OTHERWISE SPECIFIED:

TOLERANCES: FRACTIONS

1/32

ONE PLACE DECIMAL

.015

TWO PLACE DECIMAL

.010

THREE PLACE DECIMAL

.005

ANGULAR

15 MIN.

DO NOT SCALE DRAWING.

E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01)

SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING.

E.H. WACHS

600 Knightsbridge Parkway

Lincolnshire, IL 60069 www.ehwachs.com

AG

ASSY, IDLER WHEEL

.

10/30/09

.

1

ALL DIMENSIONS ARE IN INCHES.

A A

4

11

17

1

3

6

89

137

10

19

2

B

SECTION A-A

18

5

SECTION B-B

12

1614

15

1

PRODUCTION RELEASE

11/12/2009

KRP

REV.

DESCRIPTION

DATE

APR.

REVISION HISTORY

PART NUMBER

DESCRIPTION

QTY.

1

10-010-00-005

DIE SPRING

1

2

10-010-00-006

1

3

10-010-00-023C

ROD, 023C

1

4

10-010-00-024

SPACER, 024

2

5

10-010-00-026C

ROD, 026C

1

6

10-010-00-270

1

7

10-010-00-271

PLATE, 271

1

8

10-010-00-272

BLOCK, 272

1

9

10-010-00-273

1

10

50785K219

FITTING, TEE

2

11

59915K486

BALL JOINT ROD END

1

12

90145A471 DOWEL PIN 1/8" x 1/2", SS

1

13

92196A244

SHCS #10-24 x 5/8" LG, SS

3

14

92196A323

SHCS 1/4"-28 x 7/8" LG, SS

1

15

92196A329 SHCS 1/4"-28 x 1.5" LG, SS

1

16

92210A336

FSHCS 1/4"-28 x 1" LG, SS

1

17

98125A443

1/2 WASHER, 1.06" OD .17" THK, SS

1

18

BRENNAN #2404-04-02-SS

FITTING, 1/8 NPT TO 1/4 JIC

2

19

EATON #705

2

A

B

C

D

E

F

8

8776

6

5

4

3

2

21

1

SIZE

C

REV.

DWG. NO.

10-010-00-435

DRAWN BY

APPROVED BY

DATE

SCALE

SHEET

2:3

1 OF 1

TITLE

PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.

UNLESS OTHERWISE SPECIFIED:

TOLERANCES: FRACTIONS

1/32

ONE PLACE DECIMAL

.015

TWO PLACE DECIMAL

.010

THREE PLACE DECIMAL

.005

ANGULAR

15 MIN.

DO NOT SCALE DRAWING.

E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01)

SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING.

E.H. WACHS

600 Knightsbridge Parkway

Lincolnshire, IL 60069 www.ehwachs.com

AG

SPRING TENSION ASSEMBLY

.

10/30/09

.

1

ALL DIMENSIONS ARE IN INCHES.

30 1/2"

AA

29813

4

3

32

DD

B

15 14

11

5

23

22

725

1

SECTION D-D

SCALE 1 : 1

32

10 9

12

28

SECTION B-B

SCALE 1 : 1

24 16

CC

SECTION A-A

SCALE 1 : 1

27

11

18

6

21

19

26

2

20

31

30

SECTION C-C

SCALE 1 : 1

17

32

27

1

PRODUCTION RELEASE

12/29/2009

KRP

REV.

DESCRIPTION

DATE

APR.

REVISION HISTORY

ITEM

NO.

PART NUMBER

DESCRIPTION

QTY.

1

10-010-00-412

PLANETARY GEAR MOTOR

1

2

10-010-00-019

KEY

1

3

10-010-16-040

SCREW, FEED

1

4

10-010-00-041

PLATE, 041

1

5

10-010-00-042

PLATE, 042

1

6

19-019-00

WASHER, HARDENED THRUST

1

7

10-010-00-044

NUT, FEED

1

8

10-010-00-045

BLOCK, FEED SCREW

MOUNTING

1

9

10-010-00-046

BUSHING, FEED

2

10

10-010-00-047

RETAINER, FEED SCREW

1

11

P06-052-160

YOKE

1

12

10-010-00-049

KEY

1

13

9389A580

CLEVIS PIN

1

14

98017A689

5/16" WASHER, SS 4

15

92240A581

HHCS 5/16"-18 x 3/4" LG

4

16

92185A249

SHCS #10-24 x 1.25" LG

4

17

90-056-10

PIN, 1/4 X 1.00 DOWEL

1

18

P06-052-161

BUSHING, FEED CLUTCH

1

19

P06-052-181

SPROCKET FOR #35 CHAIN,

20T,3/8 PITCH

1

20

P06-052-182

SPROCKET FOR #35 CHAIN,

15T, 3/8 PITCH

1

21

9713K94

DISC, CLUTCH

4

22

6438K56

CLAMP-ON SHAFT COLLAR

1

23

92240A585

HHCS 5/16"-18 x 1.25" LG

1

24

92320A231

STANDOFF

4

25

90145A539

1/4 x 5/8 LG. DOWEL PIN

2

26

92311A534

CUP POINT SET SCREW 1/4"-20 x

5/16" LG

2

27

10-010-00-043

BUSHING, FEED

1

28

10-010-00-048

WASHER, 048

1

29

10-010-00-CHAIN

ROLLER CHAIN #35-SS

1

30

91847A029

JAM NUT 1/4"-20, SS

1

31

92311A541

SET SCREW 1/4"-20 x 7/8" LG, SS

1

32

1293K21

1/4-28 TAPERED GREASE

FITTING; SS

3

A

B

C

D

E

F

8

8776

6

5

4

3

2

21

1

SIZE

C

REV.

DWG. NO.

10-010-16-411

DRAWN BY

APPROVED BY

DATE

SCALE

SHEET

1:2

1 OF 1

TITLE

PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.

UNLESS OTHERWISE SPECIFIED:

TOLERANCES: FRACTIONS

1/32

ONE PLACE DECIMAL

.015

TWO PLACE DECIMAL

.010

THREE PLACE DECIMAL

.005

ANGULAR

15 MIN.

DO NOT SCALE DRAWING.

E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01)

SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING.

E.H. WACHS

600 Knightsbridge Parkway

Lincolnshire, IL 60069 www.ehwachs.com

AG

FRAME FEED

.

10/26/09

.

1

ALL DIMENSIONS ARE IN INCHES.

44"

19 3/16"

A A

5

6

2

1

3

SECTION A-A

4

8

7

1

PRODUCTION RELEASE

1/7/2010

AG

REV.

DESCRIPTION

DATE

APR.

REVISION HISTORY

ITEM NO.

PART NUMBER

DESCRIPTION

QTY.

1

10-010-00-252

PLATE, 252

2

10-010-00-254

COLLAR

2

3

90145A583

DOWEL PIN 5/16 x 1" LG, SS

4

10-010-16-255

BAR, LIFTING

1

5

10-010-16-250

TUBE, LIFTING

2

6

10-010-16-253

DESCRIPTION

2

7

91831A144

LOCKNUT 5/8"-11,SS

4

8

92198A806

HHCS 5/8"-11x3" LG, SS

4

SIZE

B

REV.

DWG. NO.

10-010-16-413

DRAWN BY

APPROVED BY

DATE

SCALE

SHEET

1:6

1 OF 1

TITLE

PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.

UNLESS OTHERWISE SPECIFIED:

TOLERANCES: FRACTIONS

1/32

ONE PLACE DECIMAL

.015

TWO PLACE DECIMAL

.010

THREE PLACE DECIMAL

.005

ANGULAR

15 MIN.

DO NOT SCALE DRAWING.

E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01)

SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING.

E.H. WACHS

600 Knightsbridge Parkway

Lincolnshire, IL 60069 www.ehwachs.com

AG

LIFTING TUBE

.

1/7/2010

.

1

ALL DIMENSIONS ARE IN INCHES.

A

272829 32

2024132 19 31

914

1511

12

31

8

26

SECTION A-A

23

17

20

4

3

6

7

21

10

22

18

16

25

13 31

16

1

PRODUCTION RELEASE

1/7/2010

AG

REV.

DESCRIPTION

DATE

APR.

REVISION HISTORY

ITEM NO.

PART NUMBER

DESCRIPTION

QTY.

1

10-010-00-006

CYLINDER

1

2

10-010-00-007

DIRECTIONAL VALVE

1

3

10-010-00-273

NUT, 273

1

4

10-010-00-274

BLOCK, 274

1

5

10-010-00-274B

BLOCK, 274B

1

6

10-010-00-275B

BLOCK, 275B

1

7

10-010-00-276

ROD END, 276

1

8

10-010-00-277

BLOCK, 277

1

9

10-010-16-011

CLEAR PVC TUBING 3/8 ID, 5/8 OD, 6.5" LG.

1

10

1293K21

1/4-28 TAPERED GREASE FITTING; SS

1

11

4912K54

BALL VALVE

1

12

4912K96

BALL VALVE

1

13

50785K232

PIPE FITTING, 1/8 NPTF

1

14

50785K75

PIPE TEE FITTING

1

15

50915K413

TUBE RUN TEE FITTING

2

16

5272K721

COMPRESSION TUBE FITTING

4

17

90145A512

DOWEL PIN 3/16" x 1.25" LG, SS

1

18

91465K15

HOSE FITTING, PUSH-ON

1

19

91465K331

HOSE FITTING, PUSH-ON

1

20

92196A196

SHCS #8-32 x 5/8" LG, SS

8

21

92196A319

SHCS 1/4"-28 x 5/8" LG, SS

1

22

92196A542 SHCS 1/4"-20 x 1" LG, SS

2

23

92311A535

SET SCREW 1/4"-20 x 3/8" LG, SS

1

24

9595K34

COMPRESSION SPRING

1

25

Brennan 2404-04-02-SS

FITTING, 1/8 NPT TO 1/4 JIC

2

26

Brennan 5408-04-O

PLUG

1

27

Brennan 6565-06-06

FJS-FJS STRAIGHT

2

28

Brennan 6801-06-04-NWO

MJ-MAORB 90-CONNECTOR

1

29

Brennan 6803-06-06-04-NWO

BRANCH TEE

1

30

Brennan 6804-06-04-06-NWO

RUN TEE 1

31

EATON #705

AIR VENT

3

32

Parker #CV-370-MFMF-65

CHECK VALVE

2

A

B

C

D

E

F

8

8 6

6

5

4

3

2

1

17

7

SIZE

D

REV.

DWG. NO.

10-010-16-418

DRAWN BY

APPROVED BY

DATE

SCALE

SHEET

1:1

1 OF 1

TITLE

PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.

UNLESS OTHERWISE SPECIFIED:

TOLERANCES: FRACTIONS

1/32

ONE PLACE DECIMAL

.015

TWO PLACE DECIMAL

.010

THREE PLACE DECIMAL

.005

ANGULAR

15 MIN.

DO NOT SCALE DRAWING.

E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01)

SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING.

E.H. WACHS

600 Knightsbridge Parkway

Lincolnshire, IL 60069 www.ehwachs.com

AG

DESCRIPTION

.

1/7/2010

.

1

ALL DIMENSIONS ARE IN INCHES.

1

2

4

3

REMOUNT MODIFIED MOUNTING BRACKETS, DET.2 AS SHOWN

1

PRODUCTION RELEASE

AG

REV.

DESCRIPTION

DATE

APR.

REVISION HISTORY

PART NUMBER

DESCRIPTION

QTY.

1

10-010-00-004

FLOW DIVIDER

1

2

10-010-16-280

BRACKET, FLOW DIVIDER

2

3

Brennan 6400-06-06-O

MJ-MORB STRAIGHT CONNECTOR

4

Brennan 6602-06-06-06

MJ-FJS-MJ TEE

2

SIZE

B

REV.

10-010-16-419

APPROVED BY

DATE

1:2

PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.

UNLESS OTHERWISE SPECIFIED:

TOLERANCES: FRACTIONS

1/32

ONE PLACE DECIMAL

.015

TWO PLACE DECIMAL

.010

THREE PLACE DECIMAL

.005

DO NOT SCALE DRAWING.

E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01)

SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING.

E.H. WACHS

600 Knightsbridge Parkway

Lincolnshire, IL 60069 www.ehwachs.com

AG

FLOW DIVIDER ASSEMBLY

.

1

ALL DIMENSIONS ARE IN INCHES.

15/16"

9/16"

1

3

2

3/16

TYP.

5"

4

5

1

PRODUCTION RELEASE

12/22/2009

AG

REV.

DESCRIPTION

DATE

APR.

REVISION HISTORY

ITEM NO.

PART NUMBER

DESCRIPTION

QTY.

1

10-010-16-224

PLATE, BULKHEAD

1

2

Brennan 2706-08-08

MP-MJ BULKHEAD STRAIGHT

4

3

Brennan 2706-16-16

MP-MJ BULKHEAD STRAIGHT

2

4

Brennan 0306-16

NUT, BULKHEAD

2

5

Brennan 0306-08

NUT, BULKHEAD

4

SIZE

B

REV.

DWG. NO.

10-010-16-224B

DRAWN BY

APPROVED BY

DATE

SCALE

SHEET

1:3

1 OF 2

TITLE

PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.

UNLESS OTHERWISE SPECIFIED:

TOLERANCES: FRACTIONS

1/32

ONE PLACE DECIMAL

.015

TWO PLACE DECIMAL

.010

THREE PLACE DECIMAL

.005

ANGULAR

15 MIN.

DO NOT SCALE DRAWING.

E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01)

SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING.

E.H. WACHS

600 Knightsbridge Parkway

Lincolnshire, IL 60069 www.ehwachs.com

J. WILLIAMS

WELDMENT, BULKHEAD PLATE

KRP

08/13/09

1

ALL DIMENSIONS ARE IN INCHES.

REV. DESCRIPTION DATE APR.

REVISION HISTORY

1 PRODUCTION RELEASE 11/24/2009 KRP

ITEM NO. PART NUMBER D

ESCRIPTION QTY . 1 10-010-00-027 PLATE, 027 3 2 10-010-00-027 B PLATE, 027B 2 3 10-010-00-028 PLATE, 028 1 4 10-010-00-029 PLATE, 029 2 5 10-010-00-243 PLATE, 243 1 6 10-010-00-246 PLATE, 246 1 7 10-010-00-246 B PLATE, 246B 1 8 10-010-00-251 ROD, 251 1 9 10-010-30-001 LINEAR GUIDE RAIL 3

10 10-010-30-02 0 TUB E, LINEAR GUIDE MOUNTIN G 2 11 10-010-30-02 1 TUB E, LINEAR GUIDE MOUNTIN G 1 12 10-010-30-24 2 ROD, 242 1 13 10-010-30-24 7 BAR, LIFTING 2 14 10-010-30-41 1 FRAME FEED 1 15 10-010-30-42 0 CLAMP, 30"-12" PIPE RANGE 1 16 3014T867 EYEBOLT 4 17 90715A185 LOCKNU T 5/8"-11,SS 7 18 91831A029 LOCKNUT 1/4"-20, S S 8 19 91831A030 LOCKNUT 5/16"-18, SS 42 20 91831A127 LOCKNUT 3/8"-16, S S 32 21 92196A539 SHCS 1/4"-20 x 5/8" LG, SS 4 22 92196A585 SHCS 5/16"-18x1.25"LG, SS 42 23 92198A803 HHCS 5/8 "-11 x 2.25" LG, SS 4 24 92210A626 FSHCS 3/8"-16 x1.25"LG,SS 17 25 92240A546 HHCS 1/4"-20x1.5"LG , SS 8 26 92240A625 HHCS 3/8"-16x 1-1/8"LG, SS 4 27 92240A626 HHCS 3/8"-16x1.5"LG , SS 18 28 92240A714 HHCS 1/2"-13 x 1.25" LG 4 29 92240A798 HHCS 5/8"-11 x 1.5"LG, SS 3 30 92240A839 HHCS 3/4"-10 x 1.5"LG, SS 2 31 92949A537 BSHCS 1/4"-2 0x1/2"LG, SS 20 32 98017A199 3/8" WASHER, SS 56 33 98017A209 1/2 WASHER, SS 4 34 98017A215 5/8 WASHER, SS 1 7 35 98017A220 3/4" WASHER, SS 2 36 98017A655 1/4" WASHER, SS 16 37 98017A689 5/16" WASHER, SS 42 38 92240A622 HHSC 3/8"-16 x 3/4" LG, SS 2

A A

B B

C C

D D

E E

F F

8

8 6

6

5

4

3

2

1

17

7

SIZE

D

REV.

DWG. NO.

10-010-30-410

DRAWN BY

APPROVED BY

DATE

SCALE

SHEET

1:8

1 OF 1

TITLE

PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS T HE SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.

UNLESS OTHERWISE SPECIFIED:

TOLERANCES: FRACTIONS 1/32 ONE PLACE DECIMAL .015 TWO PLACE DECIMAL .010 THREE PLACE DECIMAL .005 ANGULAR 15 MIN.

DO NOT SCALE DRAWING.

E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01)

SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING.

E.H. WACHS

600 Knightsbridge Parkway

Lincolnshire, IL 60069 www.ehwachs.com

AG

FRAME ASSEMBLY

.

11/24/09

.

1

ALL DIMENSIONS ARE IN INCHES.

C

D

14

6

11

10

F

B

G G

J J

K

H

E

7816 6 34 2 9

12

35

30

13

5

17

23

34

15

17

15

A

32

DETAIL D

SCALE 1 : 2

27

DETAIL C

SCALE 1 : 2

31

22

9

26

DETAIL E

SCALE 1 : 2

29

34

32

2

SECTION A-A

SCALE 1 : 2

36

18

3625

4

6

SECTION B-B

SCALE 1 : 2

27 3 29 319223732 26

35 32

26

20

32

12

30

7

24

SECTION F-F

SCALE 1 : 2

20 32

32

SECTION G-G

SCALE 1 : 2

37

22

19

9

31

32

27

20

32

322720

15

34

SECTION J-J SCALE 1 : 2

29

15

7

SECTION H-H

SCALE 1 : 2

21

27

32

14

3

6

26

SECTION K-K

SCALE 1 : 2

38

32

46 1/2"

AA

12

6

25

B

2313

52115

2720

11

28

17

C

SECTION A-A

SCALE 1 : 1

31

28

29

14

30

26

22

1

18

23

4

SECTION B-B

SCALE 1 : 1

24 19

SECTION D-D

SCALE 1 : 1

8

9

7

10

15

32

SECTION C-C

SCALE 1 : 1

16

32

1

PRODUCTION RELEASE

11/17/2009

KRP

REV.

DESCRIPTION

DATE

APR.

REVISION HISTORY

ITEM

NO.

PART NUMBER

DESCRIPTION

QTY.

1

10-010-00-019

KEY

1

2

10-010-00-041

PLATE, 041

1

3

10-010-00-042

PLATE, 042

1

4

10-010-00-043

BUSHING, FEED

1

5

10-010-00-044

NUT, FEED

1

6

10-010-00-045

BLOCK, FEED SCREW

MOUNTING

1

7

10-010-00-046

BUSHING, FEED

2

8

10-010-00-047

RETAINER, FEED SCREW

1

9

10-010-00-048

WASHER, 048

1

10

10-010-00-049

KEY

1

11

10-010-00-412

PLANETARY GEAR MOTOR

1

12

10-010-00-CHAIN

ROLLER CHAIN #35-SS

1

13

10-010-30-040

SCREW, FEED

1

14

19-019-00

WASHER, HARDENED THRUST

1

15

6438K56

CLAMP-ON SHAFT COLLAR

1

16

90-056-10

PIN, 1/4 X 1.00 DOWEL

1

17

90145A539

1/4 x 5/8 LG. DOWEL PIN

2

18

91847A029

JAM NUT 1/4"-20, SS

1

19

92185A249

SHCS #10-24 x 1.25" LG

4

20

92240A581

HHCS 5/16"-18 x 3/4" LG

4

21

92240A585

HHCS 5/16"-18 x 1.25" LG

1

22

92311A534

CUP POINT SET SCREW 1/4"-20 x

5/16" LG

2

23

92311A541

SET SCREW 1/4"-20 x 7/8" LG, SS

1

24

92320A231

STANDOFF

4

25

9389A580

CLEVIS PIN

1

26

9713K94

DISC, CLUTCH

4

27

98017A689

5/16" WASHER, SS 4

28

P06-052-160

YOKE

1

29

P06-052-161

BUSHING, FEED CLUTCH

1

30

P06-052-181

SPROCKET FOR #35 CHAIN,

20T,3/8 PITCH

1

31

P06-052-182

SPROCKET FOR #35 CHAIN,

15T, 3/8 PITCH

1

32

P08-018-123

1/4-28 GREASE ZERK; STAINLESS

3

A

B

C

D

E

F

8

8776

6

5

4

3

2

21

1

SIZE

C

REV.

DWG. NO.

10-010-30-411

DRAWN BY

APPROVED BY

DATE

SCALE

SHEET

1:2

1 OF 1

TITLE

PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.

UNLESS OTHERWISE SPECIFIED:

TOLERANCES: FRACTIONS

1/32

ONE PLACE DECIMAL

.015

TWO PLACE DECIMAL

.010

THREE PLACE DECIMAL

.005

ANGULAR

15 MIN.

DO NOT SCALE DRAWING.

E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01)

SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING.

E.H. WACHS

600 Knightsbridge Parkway

Lincolnshire, IL 60069 www.ehwachs.com

AG

FRAME FEED

.

10/26/09

.

1

ALL DIMENSIONS ARE IN INCHES.

5

3

6

7

4

59"

1

2

1

PRODUCTION RELEASE

12/16/2009

KRP

REV.

DESCRIPTION

DATE

APR.

REVISION HISTORY

ITEM NO.

PART NUMBER

DESCRIPTION

QTY.

1

10-010-00-252

PLATE, 252

2

10-010-30-250

TUBE, LIFTING

2

3

10-010-36-255

BAR, LIFTING

1

4

6436K76

COLLAR

2

5

90145A583

DOWEL PIN 5/16 x 1" LG, SS

2

6

91831A144

LOCKNUT 5/8"-11,SS

4

7

92198A806

HHCS 5/8"-11x3" LG, SS

4

SIZE

B

REV.

DWG. NO.

10-010-30-413

DRAWN BY

APPROVED BY

DATE

SCALE

SHEET

1:8

1 OF 1

TITLE

PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.

UNLESS OTHERWISE SPECIFIED:

TOLERANCES: FRACTIONS

1/32

ONE PLACE DECIMAL

.015

TWO PLACE DECIMAL

.010

.005

ANGULAR

15 MIN.

DO NOT SCALE DRAWING.

E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01)

SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING.

E.H. WACHS

600 Knightsbridge Parkway

Lincolnshire, IL 60069 www.ehwachs.com

AG

LIFTING TUBE

.

12/16/09

.

1

ALL DIMENSIONS ARE IN INCHES.

21 20 20 22

DETAIL F

SCALE 1 : 1

22

SCALE 1 : 1

DETAIL E

30

10

23

19

24

30

SCALE 1 : 1

DETAIL D

19

22

17

34

25

DETAIL A

SCALE 1 : 1

4

30

SCALE 1 : 1

DETAIL B

26

19

3637

37

35 38

35

33

DETAIL L

SCALE 1 : 2

28

12

5

1

6

11

25 3/32"

30

39

2

4

1026

3

M

13

9

8

7

REV. DESCRIPTION DATE APR.

REVISION HISTORY

1 PRODUCTION RELEASE 11/20/2009 KRP

ITEM NO. PART NUMBER D

ESCRIPTION Q TY.

1 10-0 10-00-209 ROD,209 8 2 10-0 10-00-253 PLATE, 253 2 3 10-0 10-00-418 TENSION CONTROL MECHAN ISM 1 4 10-0 10-00-419 FLOW DIV IDER ASSEMBLY 1 5 10-0 10-30-203 PLATE, 203 1 6 10-010-30-203B PLATE, 203B 1 7 10-0 10-30-211 BAR, 211 6 8 10-0 10-30-220 PLATE, 220 2

9 10-0 10-30-221 SHOE, 221 4 10 10-010-30-222 PLATE, 222 1 11 10-010-30-223 ROD, 223 2 12 10-010-30-224 B DESCRIPTION 1 13 10-010-30-421 ADJUSTABLE CL AMP WITH ACTUATOR 2 14 10-010 -36-110-LH CLAMP PIN FORK- LH 1 15 10-010-36-1 10-RH CL AMP PIN FORK- RH 1 16 6432K29 SHAFT COLLAR 2 17 90098A115 LOCKNUT 5/16"-18 , SS 4 18 90145A587 DOWEL PIN 5/16 x 1 .5" LG 2 19 91831A127 LOCKNUT 3/8"-1 6, SS 25 20 91831A133 HEX LOCKN UT 7/16"-14, SS 32 21 92186A677 HHCS, 7/16-14 X 2" (316 S S) 8 22 92186A681 HHCS, 7/16-14 X 3" (316 S S) 24 23 92198A633 HHCS 3/8"-16 x 2.25" LG , SS 6 24 92210A632 FHCS 3/8"- 16 x 2" LG 12 25 92240A583 HHC S 5/16"-18 x 1" lg 6 26 92240A626 HHCS 3 /8"-16x1.5"LG, SS 7 27 92240A714 HHCS 1/2"-13 x 1.25" LG 4 28 92240A798 HHCS 5/8 "-11 x 1.5"LG, SS 14 29 95412A804 5/8-11 x 1.5" LG. STUD 2 30 98017A199 3/8" WASHER, SS 38 31 98017A204 7/16 WASHE R,SS 64 32 98017A209 1 /2 WASHER, SS 4 33 98017A215 5 /8 WASHER, SS 14 34 98017A689 5/16" WASHER, SS 10 35 PARKER 6105-08 QUICK CONNECT, 1/2" MALE 2 36 PARKER 6105-16 QUIC K CONNECT, 1" MALE 1 37 PARKER 6125-08 QUICK CONNECT, 1/2" FE MALE 2 38 PARKER 6125-16 QUICK CONNECT, 1" FEMALE 1 39 10-010-30-413 LIFTING TUBE 1

DATE

SCALE

SHEET

1:8

1 OF 1

TITLE

PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS T HE

15 MIN.

DO NOT SCALE DRAWING.

E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01)

SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE

ANGULAR

www.ehwachs.com

AG

CLAMP, 30"-12" PIPE RANGE

.

11/20/09

.

1

A A

B B

C C

D D

E E

F F

8

8 6

6

5

4

3

2

DATE

APPROVED BY

SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING.

SIZE

E.H. WACHS

1

DRAWN BY

7

10-010-30-420

DWG. NO.

1

REV.

D

WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.

7

UNLESS OTHERWISE SPECIFIED:

TOLERANCES: FRACTIONS 1/32 ONE PLACE DECIMAL .015 TWO PLACE DECIMAL .010 THREE PLACE DECIMAL .005

600 Knightsbridge Parkway

Lincolnshire, IL 60069

ALL DIMENSIONS ARE IN INCHES.

SCALE 1 : 2

DETAIL D

32

27

18

34

SCALE 1 : 4

DETAIL H

25

SECTION M-M

11

SCALE 1 : 2

29

1

9

A

B

D

14

23

C

912

8

1113

10

SECTION A-A

SCALE 1 : 2

1

3

24

SECTION B-B

SCALE 1 : 2

224

19

SECTION D-D

SCALE 1 : 2

17

2

SECTION C-C

SCALE 1 : 2

1820

7

524

20

6

16

21

1

PRODUCTION RELEASE

11/19/2009

KRP

REV.

DESCRIPTION

DATE

APR.

REVISION HISTORY

ITEM NO.

PART NUMBER

DESCRIPTION

QTY.

1

10-010-00-204

ROD END, CYLINDER

1

2

10-010-00-205

BUSHING, CYLINDER

2

3

10-010-00-206

ROD, 206

1

4

10-010-00-207

ROD,207

1

5

10-010-00-208

ROLLER

1

6

10-010-00-210

TUBE, 210 1

7

10-010-00-212

SPACER, 212

2

8

10-010-00-213

SPACER, 213

1

9

10-010-00-215

ROD, 215

3

10

10-010-30-201

PLATE, 201

1

11

10-010-30-201B

PLATE, 201B

1

12

10-010-30-202

PLATE, 202

1

13

10-010-30-202b

PLATE, 202B

1

14

10-010-30-248

DESCRIPTION

1

15

6432K29

SHAFT COLLAR

2

16

90715A185

LOCKNUT 5/8"-11,SS

1

17

92198A544

HHCS 1/4"-20 x 1.25" LG

2

18

92198A818 HHCS 5/8-11 x 6" LG, SS

1

19

92210A796 FHCS 5/8"-11x 1.25" LG.

16

20

98017A215

5/8 WASHER, SS

2

21

Garlock 16FDU16

BUSHING

2

22

Garlock 20FDU16

BUSHING

2

23

Parker 6-10_c5OX-S

ORB-JIC ELBOW

2

24

1293K21

1/4-28 TAPERED GREASE FITTING; SS

2

A

B

C

D

E

F

8

8776

6

5

4

3

2

21

1

SIZE

C

REV.

DWG. NO.

10-010-30-421

DRAWN BY

APPROVED BY

DATE

SCALE

SHEET

1:4

1 OF 1

TITLE

PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.

UNLESS OTHERWISE SPECIFIED:

TOLERANCES: FRACTIONS

1/32

ONE PLACE DECIMAL

.015

TWO PLACE DECIMAL

.010

THREE PLACE DECIMAL

.005

ANGULAR

15 MIN.

DO NOT SCALE DRAWING.

SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING.

E.H. WACHS

600 Knightsbridge Parkway

Lincolnshire, IL 60069 www.ehwachs.com

AG

ADJUSTABLE CLAMP WITH ACTUATOR

.

11/19/09

.

1

ALL DIMENSIONS ARE IN INCHES.

F

G

11

10

12

14

13

B

C

15

16

D

E

A

1

18

17

18

17

DETAIL A

SCALE 1 : 1

33

24

33

31

21

DETAIL B

SCALE 1 : 2

35

25

29

35

DETAIL C

SCALE 1 : 2

34

30

7

8

DETAIL D

SCALE 1 : 3

9

26

SECTION E-E

SCALE 1 : 2

27

33

24

31

19

33

SECTION F-F

SCALE 1 : 2

2

5

6

VIEW G-G SCALE 1 : 4

20

4

22

3

1

PRODUCTION RELEASE

11/20/2009

KRP

REV.

DESCRIPTION

DATE

APR.

REVISION HISTORY

ITEM NO.

PART NUMBER

DESCRIPTION

QTY.

1

10-010-00-003

LINEAR BEARING

3

2

10-010-00-010

TENSION KNOB

1

3

10-010-00-023

ROD, 023

1

4

10-010-00-024

SPACER, 024

2

5

10-010-00-260

ROD, 260

1

6

10-010-00-261

ROD, 261

1

7

10-010-00-278

ROD, 278

2

8

10-010-00-278B

BAR, 278B

1

9

10-010-00-279

BLOCK, 279

1

10

10-010-00-431

FRAME DRIVE ARM

1

11

10-010-00-433

ASSY, TENSIONING WHEEL

1

12

10-010-00-434

ASSY, IDLER WHEEL

2

13

10-010-00-435

SPRING TENSION ASSEMBLY

1

14

10-010-30-022

SQUARE TUBING

2

15

10-010-30-030

PLATE, 030

1

16

10-010-30-030B

PLATE, 030B

1

17

10-010-30-031

PLATE, 031

2

18

10-010-30-031B

PLATE, 031B

2

19

10-010-36-034

PLATE, 034

1

20

59915K486

BALL JOINT ROD END

1

21

90145A539

1/4 x 5/8 LG. DOWEL PIN

36

22

90298A712 SHOULDER SCREW 3/8"-16 x 1" LG, SS

2

23

91287A375

HHCS M10 x 1.5, 45mm LG, SS

12

24

91831A127

LOCKNUT 3/8"-16, SS

47

25

91831A137

LOCKNUT 1/2"-13, SS

2

26

92196A541

SHCS 1/4"-20 x 7/8" LG, SS

1

27

92198A628

HHCS 3/8"-16x1.5"LG, SS

2

28

92198A641

HHCS 3/8"-16x4.25"LG, SS

1

29

92198A753

HHCS 1/2"-13x3.75" LG, SS

2

30

92240A537

HHCS 1/4"-20 x 1/2"LG, SS

4

31

92240A625

HHCS 3/8"-16x 1-1/8"LG, SS

44

32

93475A280

WASHER 10mm, SS

12

33

98017A199

3/8" WASHER, SS 94

34

98017A655

1/4" WASHER, SS 4

35

98017A209

1/2 WASHER, SS

4

36

1860A032

WASHER 1/2", PH 17-4

1

A

B

C

D

E

F

8

8 6

6

5

4

3

2

1

17

7

SIZE

D

REV.

DWG. NO.

10-010-30-430

DRAWN BY

APPROVED BY

DATE

SCALE

SHEET

1:8

1 OF 1

TITLE

PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.

UNLESS OTHERWISE SPECIFIED:

TOLERANCES: FRACTIONS

1/32

ONE PLACE DECIMAL

.015

TWO PLACE DECIMAL

.010

THREE PLACE DECIMAL

.005

ANGULAR

15 MIN.

DO NOT SCALE DRAWING.

E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01)

SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING.

E.H. WACHS

600 Knightsbridge Parkway

Lincolnshire, IL 60069 www.ehwachs.com

AG

FRAME BOW

.

11/20/09

.

1

ALL DIMENSIONS ARE IN INCHES.

3

1

2

3/16

6 PLC.

5

4

ASSEMBLY NOTE:

ALIGN BULKHEAD FITTINGS AS SHOWN, AND TIGHTLY FASTEN BEFORE WELDING

1

PRODUCTION RELEASE

12/7/09

AG

REV.

DESCRIPTION

DATE

APR.

REVISION HISTORY

ITEM NO.

PART NUMBER

DESCRIPTION

QTY.

1

10-010-30-224

PLATE, BULKHEAD

1

2

Brennan 2706-08-08

MP-MJ BULKHEAD STRAIGHT

4

3

Brennan 2706-16-16

MP-MJ BULKHEAD STRAIGHT

2

4

Brennan 0306-16

NUT, BULKHEAD

2

5

Brennan 0306-08

NUT, BULKHEAD

4

SIZE

B

REV.

DWG. NO.

10-010-30-224B

DRAWN BY

APPROVED BY

DATE

SCALE

SHEET

1:3

1 OF 1

TITLE

PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.

UNLESS OTHERWISE SPECIFIED:

TOLERANCES: FRACTIONS

1/32

ONE PLACE DECIMAL

.015

TWO PLACE DECIMAL

.010

THREE PLACE DECIMAL

.005

ANGULAR

15 MIN.

DO NOT SCALE DRAWING.

E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01)

SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING.

E.H. WACHS

600 Knightsbridge Parkway

Lincolnshire, IL 60069 www.ehwachs.com

MWG

WELDMENT, BULKHEAD PLATE

KRP

4-31-09

1

ALL DIMENSIONS ARE IN INCHES.

86"

C

B

D

F

G

H

JJ

K

10

9

23

14

11

6

E

1

A

15 163418

24

34

18

35315

8

7

6

30

34 12

13

SECTION A-A

SCALE 1 : 2

4

26

19

362

DETAIL C

SCALE 1 : 2

9

32

23

SECTION B-B

SCALE 1 : 2

37 20 23 28

35

31

33299

33 28213

DETAIL D

SCALE 1 : 2

33

29

32

DETAIL E

SCALE 1 : 2

3430

33

28

SECTION F-F

SCALE 1 : 2

21 33

25

SECTION G-G

SCALE 1 : 2

29

9

20

21

34

30

SECTION H-H

SCALE 1 : 2

22

29

33

SECTION J-J SCALE 1 : 2

34

30

DETAIL K

SCALE 1 : 2

27

1

PRODUCTION RELEASE

11/12/2009

KRP

REV.

DESCRIPTION

DATE

APR.

REVISION HISTORY

ITEM NO.

PART NUMBER

DESCRIPTION

36"

Position/

QTY.

1

10-010-00-027

PLATE, 027

3

2

10-010-00-027B

PLATE, 027B

2

3

10-010-00-028

PLATE, 028

1

4

10-010-00-029

PLATE, 029

2

5

10-010-00-243

PLATE, 243

1

6

10-010-00-246

PLATE, 246

1

7

10-010-00-246B

PLATE, 246B

1

8

10-010-00-251

ROD, 251

1

9

10-010-36-001

LINEAR GUIDE RAIL

3

10

10-010-36-020

TUBE, LINEAR GUIDE MOUNTING

2

11

10-010-36-021

TUBE, LINEAR GUIDE MOUNTING

1

12

10-010-36-242

ROD, 242

1

13

10-010-36-247

BAR, LIFTING

2

14

10-010-36-411

FRAME FEED

1

15

10-010-36-420

CLAMP, 36"-16" PIPE RANGE

1

16 3014T867

EYEBOLT

4

17

90145A539

1/4 x 5/8 LG. DOWEL PIN

2

18

90715A185

LOCKNUT 5/8"-11,SS

7

19

91831A029

LOCKNUT 1/4"-20, SS

8

20

91831A030

LOCKNUT 5/16"-18, SS

45

21

91831A127

LOCKNUT 3/8"-16, SS

32

22

92196A539

SHCS 1/4"-20 x 5/8" LG, SS

4

23

92196A585 SHCS 5/16"-18x1.25"LG, SS

45

24

92198A803

HHCS 5/8"-11 x 2.25" LG, SS

4

25

92210A626

FSHCS 3/8"-16x1.25"LG,SS

16

26

92240A546

HHCS 1/4"-20x1.5"LG, SS

8

27

92240A622

HHSC 3/8"-16 x 3/4" LG, SS

2

28

92240A625

HHCS 3/8"-16x 1-1/8"LG, SS

4

29

92240A626

HHCS 3/8"-16x1.25"LG, SS

18

30

92240A798

HHCS 5/8"-11 x 1.5"LG, SS

4

31

92240A839

HHCS 3/4"-10 x 1.5"LG, SS

2

32

92949A537 BSHCS 1/4"-20x1/2"LG, SS

20

33

98017A199

3/8" WASHER, SS 57

34

98017A215

5/8 WASHER, SS

18

35

98017A220

3/4" WASHER, SS 2

36

98017A655

1/4" WASHER, SS 16

37

98017A689

5/16" WASHER, SS 45

A

B

C

D

E

F

8

8 6

6

5

4

3

2

1

17

7

SIZE

D

REV.

DWG. NO.

10-010-36-410

DRAWN BY

APPROVED BY

DATE

SCALE

SHEET

1:8

1 OF 1

TITLE

PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.

UNLESS OTHERWISE SPECIFIED:

TOLERANCES: FRACTIONS

1/32

ONE PLACE DECIMAL

.015

TWO PLACE DECIMAL

.010

THREE PLACE DECIMAL

.005

ANGULAR

15 MIN.

DO NOT SCALE DRAWING.

E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01)

SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING.

E.H. WACHS

600 Knightsbridge Parkway

Lincolnshire, IL 60069 www.ehwachs.com

AG

FRAME ASSEMBLY

.

10/27/09

.

1

ALL DIMENSIONS ARE IN INCHES.

51 1/2"

AA

12626

BB

DD

2313

52216

28

21

11

29

18

C

SECTION A-A

SCALE 1 : 1

32

29

30

15

31

4

27

23

1

24

19

SECTION B-B

SCALE 1 : 1

25 20

SECTION C-C

SCALE 1 : 1

17

14

SECTION D-D

SCALE 1 : 1

9

7

8

16

10

14

1

PRODUCTION RELEASE

11/12/2009

KRP

REV.

DESCRIPTION

DATE

APR.

REVISION HISTORY

ITEM

NO.

PART NUMBER

DESCRIPTION

QTY.

1

10-010-00-019

KEY

1

2

10-010-00-041

PLATE, 041

1

3

10-010-00-042

PLATE, 042

1

4

10-010-00-043

BUSHING, FEED

1

5

10-010-00-044

NUT, FEED

1

6

10-010-00-045

BLOCK, FEED SCREW

MOUNTING

1

7

10-010-00-046

BUSHING, FEED

2

8

10-010-00-047

RETAINER, FEED SCREW

1

9

10-010-00-048

WASHER, 048

1

10

10-010-00-049

KEY

1

11

10-010-00-412

PLANETARY GEAR MOTOR

1

12

10-010-00-CHAIN

ROLLER CHAIN #35-SS

1

13

10-010-36-040

SCREW, FEED

1

14

1293K21

1/4-28 TAPERED GREASE

FITTING; SS

3

15

19-019-00

WASHER, HARDENED THRUST

1

16

6438K56

CLAMP-ON SHAFT COLLAR

1

17

90-056-10

PIN, 1/4 X 1.00 DOWEL

1

18

90145A539

1/4 x 5/8 LG. DOWEL PIN

2

19

91847A029

JAM NUT 1/4"-20, SS

1

20

92185A249

SHCS #10-24 x 1.25" LG

4

21

92240A581

HHCS 5/16"-18 x 3/4" LG

4

22

92240A585

HHCS 5/16"-18 x 1.25" LG

1

23

92311A534

CUP POINT SET SCREW 1/4"-20 x

5/16" LG

2

24

92311A541

SET SCREW 1/4"-20 x 7/8" LG, SS

1

25

92320A231

STANDOFF

4

26

9389A580

CLEVIS PIN

1

27

9713K94

DISC, CLUTCH

4

28

98017A689

5/16" WASHER, SS 4

29

P06-052-160

YOKE

1

30

P06-052-161

BUSHING, FEED CLUTCH

1

31

P06-052-181

SPROCKET FOR #35 CHAIN,

20T,3/8 PITCH

1

32

P06-052-182

SPROCKET FOR #35 CHAIN,

15T, 3/8 PITCH

1

A

B

C

D

E

F

8

8776

6

5

4

3

2

21

1

SIZE

C

REV.

DWG. NO.

10-010-36-411

DRAWN BY

APPROVED BY

DATE

SCALE

SHEET

1:2

1 OF 1

TITLE

PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.

TOLERANCES: FRACTIONS

1/32

ONE PLACE DECIMAL

.015

TWO PLACE DECIMAL

.010

THREE PLACE DECIMAL

.005

ANGULAR

15 MIN.

DO NOT SCALE DRAWING.

E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01)

SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING.

E.H. WACHS

600 Knightsbridge Parkway

Lincolnshire, IL 60069 www.ehwachs.com

AG

FRAME FEED

.

10/26/09

.

1

ALL DIMENSIONS ARE IN INCHES.

65"

3

2

1

7

4 5

6

1

PRODUCTION RELEASE

12/1/2009

AG

REV.

DESCRIPTION

DATE

APR.

REVISION HISTORY

ITEM NO.

PART NUMBER

DESCRIPTION

QTY.

1

10-010-00-252

PLATE, 252

2

10-010-36-250

TUBE, LIFTING

2

3

10-010-36-255

BAR, LIFTING

1

4

90145A583

DOWEL PIN 5/16 x 1" LG

2

5

91831A144

LOCKNUT 5/8"-11,SS

4

6

92198A806

HHCS 5/8"-11x3" LG, SS

4

7

10-010-00-254

COLLAR

2

SIZE

B

REV.

DWG. NO.

10-010-36-413

DRAWN BY

APPROVED BY

DATE

SCALE

SHEET

1:12

1 OF 1

TITLE

PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.

UNLESS OTHERWISE SPECIFIED:

TOLERANCES: FRACTIONS

1/32

ONE PLACE DECIMAL

.015

TWO PLACE DECIMAL

.010

THREE PLACE DECIMAL

.005

ANGULAR

15 MIN.

DO NOT SCALE DRAWING.

E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01)

SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING.

E.H. WACHS

600 Knightsbridge Parkway

Lincolnshire, IL 60069 www.ehwachs.com

AG

LIFTING TUBE

.

12/01/09

.

1

ALL DIMENSIONS ARE IN INCHES.

32"

36"

56 1/2"

24"

1

A A

B B

C C

D D

E E

F F

8

8 6

6

5

4

3

2

1

17

7

SIZE

D

REV.

DWG. NO.

10-010-36-420

DRAWN BY

APPROVED BY

DATE

SCALE

SHEET

1:8

1 OF 1

TITLE

.

10/21/2009

WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.

UNLESS OTHERWISE SPECIFIED:

SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE

PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS T HE

.

DO NOT SCALE DRAWING.

CLAMP, 36"-16" PIPE RANGE

AG

15 MIN.

www.ehwachs.com

ANGULAR

SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING.

E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01)

E.H. WACHS

TOLERANCES: FRACTIONS 1/32 ONE PLACE DECIMAL .015 TWO PLACE DECIMAL .010 THREE PLACE DECIMAL .005

600 Knightsbridge Parkway

Lincolnshire, IL 60069

ALL DIMENSIONS ARE IN INCHES.

KRP11/12/2009PRODUCTION RELEASE1

REVISION HISTORY

APR.DATEDESCRIPTIONREV.

ITEM N

O.

PART NUMBER DESCRIPTION QTY

1 10-0 10-00-209 ROD,209 9 2 10-0 10-00-253 PLATE, 253 2 3 10-0 10-00-418 TENSION CONTROL ME CHANISM 1 4 10-0 10-00-419 FLOW DIVIDER ASSEMBLY 1 5 1 0-010-36-110-LH CLAMP PIN FORK- LH 1 6 10-010 -36-110-RH CLAMP PIN FORK- RH 1 7 10-0 10-36-203 PLATE, 203 1 8 10-010-36-203B PLATE, 203B 1

9 10-0 10-36-211 BAR, 211 6 10 10-010-36-220 PLATE, 220 2 11 10-010-36-221 SHOE,221 4 12 10-010-36-222 PLATE, 222 1 13 10-010-36-223 ROD, 223 2 14 10-010-36-224B BULKHEAD 1 15 10-010-36-413 LIFTING TUB E 1 16 10-010-36-421 ADJUSTABLE CL AMP WITH ACTUATOR 2 17 9009 8A115 LOCKNUT 5/16"-18 , SS 4 18 9014 5A587 DOWE L PIN 5/16 x 1.5" LG 2 19 9183 1A127 LOCKNUT 3/8"-16 , SS 25 20 9183 1A133 HEX LOCKNUT 7/16"-14, SS 32 21 9218 6A677 HHCS, 7 /16-14 X 2" (316 SS) 8 22 9218 6A681 HHCS, 7 /16-14 X 3" (316 SS) 24 23 9219 8A633 HHCS 3/8"-16 x 2.25" LG, SS 6 24 9221 0A632 FHCS 3/8"-16 x 2" LG 12 25 9224 0A583 HHC S 5/16"-18 x 1" lg 6 26 9224 0A626 HHCS 3/8"-16 x1.5"LG, SS 7 27 9224 0A714 HHCS 1 /2"-13 x 1.25" LG 4 28 9224 0A798 HHCS 5/8"-11 x 1.5"LG, SS 15 29 9541 2A804 5/8-11 x 1.5" LG. STUD 2 30 9801 7A199 3/8" WASHER, SS 38 31 9801 7A204 7/16 WASHER,SS 64 32 9801 7A209 1/2 WASHER, SS 4 33 9801 7A215 5/8 WASHER, SS 15 34 9801 7A689 5/16" WASHER , SS 10 35 PARKE R 6105-08 QUIC K CONNECT, 1/2" MALE 2 36 PARKE R 6105-16 QUIC K CONNECT, 1" MALE 1 37 PARKE R 6125-08 QUICK C ONNECT, 1/2" FEMALE 2 38 PARKE R 6125-16 QUICK CONNECT, 1" FEMALE 1

A

16

9

11 10

2221

DETAIL A

SCALE 1 : 1

222031

9

19 30 DETAIL B

SCALE 1 : 1

23

9

30 19

DETAIL C

SCALE 1 : 1

24

22

26 19

DETAIL D

SCALE 1 : 1

30

25

17

DETAIL F

SCALE 1 : 1

34

SCALE 1 : 4

DETAIL G

34

25

SCALE 1 : 2

DETAIL H

33

28

SECTION A-A

6

5

27

SCALE 1 : 2

32

DETAIL E

18

1

SECTION K-K

SCALE 1 : 4

29

13

?

23

3 4

12

13

2

30 3638 35 37

15

K

14

1

8

7

10

11

28"

A

D

F

4

B

A

D

14

24

SECTION B-B

SCALE 1 : 2

4

23

20

SECTION A-A

SCALE 1 : 2

2

18

SECTION D-D

SCALE 1 : 2

1

15

16

3

C

7

13

8

912

SECTION C-C

SCALE 1 : 2

19

21

10

22

5

6

11

1721

1

PRODUCTION RELEASE

11/12/2009

KRP

REV.

DESCRIPTION

DATE

APR.

REVISION HISTORY

ITEM NO.

PART NUMBER

DESCRIPTION

QTY.

1

10-010-00-204

ROD END, CYLINDER

1

2

10-010-00-205

BUSHING, CYLINDER

2

3

10-010-00-206

ROD, 206

1

4

10-010-00-207

ROD,207

1

5

10-010-00-208

ROLLER

1

6

10-010-00-210

TUBE, 210 1

7

10-010-00-212

SPACER, 212

2

8

10-010-00-213

SPACER, 213

1

9

10-010-00-215

ROD, 215

3

10

10-010-36-201

PLATE, 201

1

11

10-010-36-201B

PLATE, 201B

1

12

10-010-36-202

PLATE, 202

1

13

10-010-36-202b

PLATE, 202B

1

14

10-010-36-248

HYDRAULIC CYLINDER

1

15

1293K21

1/4-28 TAPERED GREASE FITTING; SS

2

16

6432K29

SHAFT COLLAR

2

17

90715A185

LOCKNUT 5/8"-11,SS

1

18

92198A544

HHCS 1/4"-20 x 1.25" LG

2

19

92198A818 HHCS 5/8-11 x 6" LG, SS

1

20

92210A796 FHCS 5/8"-11x 1.25" LG.

16

21

98017A215

5/8 WASHER, SS

2

22

Garlock 16FDU16

BUSHING

2

23

Garlock 20FDU16

BUSHING

2

24

Parker 6-10_c5OX-S

ORB-JIC ELBOW

2

A

B

C

D

E

F

8

8776

6

5

4

3

2

21

1

SIZE

C

REV.

DWG. NO.

10-010-36-421

DRAWN BY

APPROVED BY

DATE

SCALE

SHEET

1:4

1 OF 1

TITLE

PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.

UNLESS OTHERWISE SPECIFIED:

TOLERANCES: FRACTIONS

1/32

ONE PLACE DECIMAL

.015

TWO PLACE DECIMAL

.010

THREE PLACE DECIMAL

.005

ANGULAR

15 MIN.

DO NOT SCALE DRAWING.

E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01)

SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING.

E.H. WACHS

600 Knightsbridge Parkway

Lincolnshire, IL 60069 www.ehwachs.com

AG

ADJUSTABLE CLAMP WITH ACTUATOR

.

10/19/09

.

1

ALL DIMENSIONS ARE IN INCHES.

65 1/4"

F

H

J

11

12

5

6

2

14

15

13

A

D

10

1

50 1/2"

C

E

17 16

1918

19

18

19

18

DETAIL A

SCALE 1 : 1

35 37

27

DETAIL C

SCALE 1 : 2

38

28

32

SECTION D-D

SCALE 1 : 2

33

35

37

21

35

DETAIL E

SCALE 1 : 2

8

34

39

7

G

B

DETAIL G

SCALE 1 : 2

29

9

VIEW F-F

SCALE 1 : 4

4

3

25

23

SECTION H-H

SCALE 1 : 2

22

DETAIL J

SCALE 1 : 4

24

35

SECTION B-B

SCALE 1 : 2

37

31

27

37

30

27 37

1

PRODUCTION RELEASE

11/12/2009

KRP

REV.

DESCRIPTION

DATE

APR.

REVISION HISTORY

ITEM NO.

PART NUMBER

DESCRIPTION

QTY.

1

10-010-00-003

LINEAR BEARING

3

2

10-010-00-010

TENSION KNOB

1

3

10-010-00-023

ROD, 023

1

4

10-010-00-024

SPACER, 024

2

5

10-010-00-260

ROD, 260

1

6

10-010-00-261

ROD, 261

1

7

10-010-00-278

ROD, 278

2

8

10-010-00-278B

BAR, 278B

1

9

10-010-00-279

BLOCK, 279

1

10

10-010-00-431

FRAME DRIVE ARM

1

11

10-010-00-433

ASSY, TENSIONING WHEEL

1

12

10-010-00-434

ASSY, IDLER WHEEL

2

13

10-010-00-435

SPRING TENSION ASSEMBLY

1

14

10-010-36-022

TUBE, BOW FRAME

1

15

10-010-36-022B

TUBE, BOW FRAME

1

16

10-010-36-030C

PLATE, 030C

1

17

10-010-36-030D

PLATE. 030D

1

18

10-010-36-031C

PLATE, 031C

2

19

10-010-36-031D

PLATE, 031D

2

20

10-010-36-034

PLATE, 034

1

21

10-010-36-038

ROD, 215

2

22

1860A032

WASHER 1/2", PH 17-4

1

23

59915K486

BALL JOINT ROD END

1

24

90145A539

1/4 x 5/8 LG. DOWEL PIN

36

25

90298A712 SHOULDER SCREW 3/8"-16 x 1" LG, SS

2

26

91287A375

HHCS M10 x 1.5, 45mm LG, SS

12

27

91831A127

LOCKNUT 3/8"-16, SS

51

28

91831A137

LOCKNUT 1/2"-13, SS

2

29

92196A541

SHCS 1/4"-20 x 7/8" LG, SS

1

30

92198A628

HHCS 3/8"-16x1.5"LG, SS

2

31

92198A641

HHCS 3/8"-16x4.25"LG, SS

2

32

92198A753

HHCS 1/2"-13x3.75" LG, SS

2

33

92210A624

FSHCS 3/8"-16x1"LG

2

34

92240A537

HHCS 1/4"-20 x 1/2"LG, SS

4

35

92240A625

HHCS 3/8"-16x 1-1/8"LG, SS

50

36

93475A280

WASHER 10mm, SS

12

37

98017A199

3/8" WASHER, SS 105

38

98017A209

1/2 WASHER, SS

4

39

98017A655

1/4" WASHER, SS 4

A

B

C

D

E

F

8

8 6

6

5

4

3

2

1

17

7

SIZE

D

REV.

DWG. NO.

10-010-36-430

DRAWN BY

APPROVED BY

DATE

SCALE

SHEET

1:8

1 OF 1

TITLE

PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.

UNLESS OTHERWISE SPECIFIED:

TOLERANCES: FRACTIONS

1/32

ONE PLACE DECIMAL

.015

TWO PLACE DECIMAL

.010

THREE PLACE DECIMAL

.005

ANGULAR

15 MIN.

DO NOT SCALE DRAWING.

SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING.

E.H. WACHS

600 Knightsbridge Parkway

Lincolnshire, IL 60069 www.ehwachs.com

AG

WS-3616 BOW

.

10/29/09

.

1

ALL DIMENSIONS ARE IN INCHES.

1

3

2

3/16

6-PLS.

5

4

ASSEMBLY NOTE: ALIGN BULKHEAD FITTINGS AS SHOWN, AND TIGHTLY FASTEN BEFORE WELDING.

1

RELEASED FOR

PRODUCTION

12/7/09

KRP

REV.

DESCRIPTION

DATE

APR.

REVISION HISTORY

ITEM NO.

PART NUMBER

DESCRIPTION

Default/

QTY.

1

10-010-36-224

PLATE, BULKHEAD

1

2

Brennan 2706-08-08

MP-MJ BULKHEAD STRAIGHT

4

3

Brennan 2706-16-16

MP-MJ BULKHEAD STRAIGHT

2

4

Brennan 0306-08

NUT, BULKHEAD

4

5

Brennan 0306-16

NUT, BULKHEAD

2

SIZE

B

REV.

DWG. NO.

10-010-36-224B

DRAWN BY

APPROVED BY

DATE

SCALE

SHEET

1:4

1 OF 1

TITLE

PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.

UNLESS OTHERWISE SPECIFIED:

TOLERANCES: FRACTIONS

1/32

ONE PLACE DECIMAL

.015

TWO PLACE DECIMAL

.010

THREE PLACE DECIMAL

.005

ANGULAR

15 MIN.

DO NOT SCALE DRAWING.

E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01)

SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING.

E.H. WACHS

600 Knightsbridge Parkway

Lincolnshire, IL 60069 www.ehwachs.com

MWG

WELDMENT, BULKHEAD PLATE

KRP

2-25-09

1

ALL DIMENSIONS ARE IN INCHES.

5

1

H

F

B

G G

J

A A

B B

C C

D D

E E

F F

8

8 6

6

5

4

3

2

1

17

7

SIZE

D

REV.

DWG. NO.

10-010-52-410

DRAWN BY

APPROVED BY

DATE

SCALE

SHEET

1:12

1 OF 1

TITLE

PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS T HE SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.

UNLESS OTHERWISE SPECIFIED:

TOLERANCES: FRACTIONS 1/32 ONE PLACE DECIMAL .015 TWO PLACE DECIMAL .010 THREE PLACE DECIMAL .005 ANGULAR 15 MIN.

DO NOT SCALE DRAWING.

E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01)

SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING.

E.H. WACHS

600 Knightsbridge Parkway

Lincolnshire, IL 60069 www.ehwachs.com

AG

FRAME ASSEMBLY

.

1/7/2010

.

1

ALL DIMENSIONS ARE IN INCHES.

REV. DESCRIPTION DATE APR.

REVISION HISTORY

1 PRODUCTION RELEASE 1/7/2010 AG

ITEM NO. PART NUMBER D

ESCRIPTION Default/QTY. 1 10-010-52-420 CLAMP, 52"-3 0" PIPE RANGE 1 2 10-010-52-020 TUBE, LINEAR GUIDE MOUNTING 2 3 10-010-52-021 TUBE, LINEAR GUIDE MOUNTING 1 4 10-010-52-001 LINEAR GUIDE RAIL 3 5 10-010-52-411 FRA ME FEED 1 6 10-010-00-027 PLATE, 027 3 7 10-010-00-027B PLATE, 027B 2 8 10-010-00-028 PLATE, 028 1 9 10-010-00-029 PLATE, 029 2

10 10-010-52-24 2 R OD, 242 1 11 10-010-00-24 3 PLATE, 243 1 12 10-010-52-24 7 BAR, LIFTING 2 13 10-010-00-25 1 R OD, 251 1 14 10-010-52-24 6 PLATE, 246 1 15 10-010-52- 246b PLATE, 246B 1 16 3 014T867 EYEBOLT 4 17 92196A585 SHCS 5/1 6"-18x1.25"LG, SS 64 18 92949A537 BSHCS 1/4"-20x1/2"LG , SS 20 19 98017A655 1/4" WA SHER, SS 16 20 92240A546 HHCS 1/4"-20x1.5"LG, SS 8 21 91831A030 LOC KNUT 5/16"-18, SS 64 22 98017A689 5 /16" WASHER, SS 65 23 98017A199 3/8" WA SHER, SS 62 24 92240A626 HHCS 3/8"-16x1.5"LG, SS 26 25 91831A127 L OCKNUT 3/8"-16, SS 30 26 90145A539 1/4 x 5/8 LG. DOWEL PIN 2 27 92240A583 HHCS 5 /16"-18 x 1" lg 2 28 98017A215 5/8 WASHER, SS 14 29 90715A185 LOCKNU T 5/8"-11,SS 7 30 92198A803 HHCS 5 /8"-11 x 2.25" LG, SS 4 31 92240A798 HHCS 5/8"-11 x 1.5"LG , SS 3 32 92210A626 FSHCS 3/8"-16x1.25"LG, SS 8 33 92240A839 HHCS 3/4"-10 x 1.5"LG , SS 2 34 98017A220 3/4" WA SHER, SS 2 35 91831A029 L OCKNUT 1/4"-20, SS 8 36 92196A539 SHCS 1/4"-20 x 5/8" LG, SS 4 37 92240A622 HHSC 3/8"-1 6 x 3/4" LG, SS 2 38 92240A625 HHCS 3/8"-16x 1-1/8"LG, SS 4

24

DETAIL D

SCALE 1 : 2

23

18

DETAIL C

SCALE 1 : 2

18

17

4

13

15

14

28

31

16

33

112928

12

A

20

SECTION A-A

SCALE 1 : 2

9

19

35

19

7

23

SECTION F-F SCALE 1 : 2

23

25

24

4

SECTION B-B

SCALE 1 : 2

24

23

17

22 21 3433

10

21

SECTION G-G

SCALE 1 : 2

4

17

23

24

25

23

22

18

37

SECTION H-H

SCALE 1 : 2

38

23

37

SCALE 1 : 2

SECTION J-J

36

69 1/2"

AA

12626

B

DD

16 22 185132329

21 2811

CC

SECTION A-A

SCALE 1 : 1

32

1

23

31

27

15

30 29

424

19

SECTION C-C

SCALE 1 : 1

17

14

SECTION B-B

SCALE 1 : 1

25

20

SECTION D-D

SCALE 1 : 1

16 8

7

9

14

10

1

PRODUCTION RELEASE

11/12/2009

KRP

REV.

DESCRIPTION

DATE

APR.

REVISION HISTORY

ITEM NO.

PART NUMBER

DESCRIPTION

QTY.

1

10-010-00-019

KEY

1

2

10-010-00-041

PLATE, 041

1

3

10-010-00-042

PLATE, 042

1

4

10-010-00-043

BUSHING, FEED

1

5

10-010-00-044

NUT, FEED

1

6

10-010-00-045

BLOCK, FEED SCREW MOUNTING

1

7

10-010-00-046

BUSHING, FEED

2

8

10-010-00-047

RETAINER, FEED SCREW

1

9

10-010-00-048

WASHER, 048

1

10

10-010-00-049

KEY

1

11

10-010-00-412

PLANETARY GEAR MOTOR

1

12

10-010-00-CHAIN

ROLLER CHAIN #35-SS

1

13

10-010-52-040

DESCRIPTION

1

14

1293K21

1/4-28 TAPERED GREASE FITTING; SS

3

15

19-019-00

WASHER, HARDENED THRUST

1

16

6438K56

CLAMP-ON SHAFT COLLAR

1

17

90-056-10

PIN, 1/4 X 1.00 DOWEL

1

18

90145A539

1/4 x 5/8 LG. DOWEL PIN

2

19

91847A029

JAM NUT 1/4"-20, SS

1

20

92185A249

SHCS #10-24 x 1.25" LG

4

21

92240A581

HHCS 5/16"-18 x 3/4" LG

4

22

92240A585

HHCS 5/16"-18 x 1.25" LG

1

23

92311A534

CUP POINT SET SCREW 1/4"-20 x

5/16" LG

2

24

92311A541

SET SCREW 1/4"-20 x 7/8" LG, SS

1

25

92320A231

STANDOFF

4

26

9389A580

CLEVIS PIN

1

27

9713K94

DISC, CLUTCH

4

28

98017A689

5/16" WASHER, SS 4

29

P06-052-160

YOKE

1

30

P06-052-161

BUSHING, FEED CLUTCH

1

31

P06-052-181

SPROCKET FOR #35 CHAIN, 20T,3/8

PITCH

1

32

P06-052-182

SPROCKET FOR #35 CHAIN, 15T, 3/8

PITCH

1

A

B

C

D

E

F

8

8776

6

5

4

3

2

21

1

SIZE

C

REV.

DWG. NO.

DRAWN BY

APPROVED BY

DATE

SCALE

SHEET

1:2

1 OF 1

TITLE

PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.

UNLESS OTHERWISE SPECIFIED:

TOLERANCES: FRACTIONS

1/32

ONE PLACE DECIMAL

.015

TWO PLACE DECIMAL

.010

THREE PLACE DECIMAL

.005

ANGULAR

15 MIN.

DO NOT SCALE DRAWING.

E.H. WACHS

600 Knightsbridge Parkway

Lincolnshire, IL 60069 www.ehwachs.com

AG

FRAME FEED

.

10/26/09

.

1

ALL DIMENSIONS ARE IN INCHES.

4

1 2

DETAIL B

SCALE 1 : 4

3

5

DETAIL C

SCALE 1 : 4

6

7

1

PRODUCTION RELEASE

1/6/2010

AG

REV.

DESCRIPTION

DATE

APR.

REVISION HISTORY

ITEM NO.

PART NUMBER

DESCRIPTION

QTY.

1

10-010-52-255

BAR, LIFTING

1

2

10-010-52-250

TUBE, LIFTING

2

3

10-010-00-254

COLLAR

2

4

10-010-00-252

PLATE, 252

2

5

90145A583

DOWEL PIN 5/16 x 1" LG

2

6

91831A144

LOCKNUT 5/8"-11,SS

4

7

92198A806

HHCS 5/8"-11x3" LG, SS

4

SIZE

B

REV.

DWG. NO.

10-010-52-413

DRAWN BY

APPROVED BY

DATE

SCALE

SHEET

1:12

1 OF 1

TITLE

PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.

UNLESS OTHERWISE SPECIFIED:

TOLERANCES: FRACTIONS

1/32

ONE PLACE DECIMAL

.015

TWO PLACE DECIMAL

.010

THREE PLACE DECIMAL

.005

ANGULAR

15 MIN.

DO NOT SCALE DRAWING.

E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01)

SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING.

E.H. WACHS

600 Knightsbridge Parkway

Lincolnshire, IL 60069 www.ehwachs.com

AG

LIFTING TUBE

.

1/6/10

.

1

ALL DIMENSIONS ARE IN INCHES.

.

1/06/10

.

1

A A

B B

C C

D D

E E

F F

8

8 6

6

5

4

3

2

1

17

7

SIZE

D

REV.

DWG. NO.

10-010-52-420

DRAWN BY

APPROVED BY

DATE

SCALE

SHEET

CLAMP, 52"-30" PIPE RANGE

AG

SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING.

15 MIN.

E.H. WACHS

1:12

www.ehwachs.com

TITLE

ANGULAR

SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE

1 OF 1

E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01)

DO NOT SCALE DRAWING.

WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.

PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS T HE

UNLESS OTHERWISE SPECIFIED:

TOLERANCES: FRACTIONS 1/32 ONE PLACE DECIMAL .015 TWO PLACE DECIMAL .010 THREE PLACE DECIMAL .005

600 Knightsbridge Parkway

Lincolnshire, IL 60069

ALL DIMENSIONS ARE IN INCHES.

27

DETAIL C

SCALE 1 : 4

36

17

REV. DESCRIPTION DATE APR.

REVISION HISTORY

1 PRODUCTION RELEASE 1/6/2010 AG

ITEM NO. PART NUMBE R D

ESCRIPTION Default/Q TY.

1 10-010-00-209 ROD,209 14

2 10-010-00-253 PLATE, 253 2

3 10-010-00-418 TENSION CONTROL MECHANISM 1

4 10-010-00-419 FLOW DIVIDER AS SEMBLY 1

5 10-010-36-211 BAR, 2 11 2

6 10-010-36-221 S HOE,221 4

7 10-010-52-110 -LH FORK, LH 1

8 10-010-52-110-RH FORK, RH 1

9 10-010-52-203 PLATE, 203 1

10 10 -010-52-203B PLATE, 203B 1

11 10-010-52- 214 BAR, 214 4

12 10-010-52- 220 PLATE, 220 2

13 10-010-52- 222 PLATE, 222 1

14 10-010-52- 223 ROD, 223 2

15 10 -010-52-224B WEL DMENT, BULKHEAD PLA TE 1

16 10-010-52- 413 LIFTING TUBE 1

17 10-010-52- 421 ADJUSTABLE CLAMP WITH ACTUATOR 2

18 90098A115 LOCKNUT 5/16"-1 8, SS 4

19 90145A587 DOWEL P IN 5/16 x 1.5" LG 2

20 91831A127 LOCKNUT 3/8"-16, SS 29

21 91831A133 HEX LOCKNUT 7/ 16"-14, SS 32

22 92186A677 HHCS, 7/16- 14 X 2" (316 SS) 8

23 92186A681 HHCS, 7/16- 14 X 3" (316 SS) 24

24 92198A633 HHCS 3/8"- 16 x 2.25" LG, SS 6

25 92198A634 HHCS 3 /8"-16 x 2.5" LG, SS 1 2

26 92210A634 FSHCS 3/8"-16 x 2 .5" LG, SS 4 27 92240A583 HHC S 5/16"-18 x 1" lg 6

28 92240A626 HHCS 3/8"-16 x1.5"LG, SS 7

29 92240A714 HHCS 1 /2"-13 x 1.25" LG 4

30 92240A798 HHCS 5/8"-11 x 1.5"LG, SS 26

31 95412A804 5/8-11 x 1.5" LG . STUD 2

32 98017A199 3/8" WAS HER, SS 54

33 98017A204 7/16 WASHER,SS 64

34 98017A209 1/2 WASHER, SS 4

35 98017A215 5/8 WASHER, SS 25

36 98017A689 5/16" WA SHER, SS 10

37 PARKER 6105-08 QUICK CON NECT, 1/2" MALE 2

38 PARKER 6105-16 QUICK CONN ECT, 1" MALE 1

39 PARKER 6125-08 QUICK CONNECT, 1/ 2" FEMALE 2

40 PARKER 6125-16 QUICK CONNE CT, 1" FEMALE 1

1

10

9

14

12

6

15

37

38

37

40

39

20

32

SCALE 1 : 1

DETAIL B

28

SCALE 1 : 1

DETAIL A

18

4

27

36

SCALE 1 : 1

DETAIL F

23

22 33 2 111

30

DETAIL L

SCALE 1 : 4

35

SECTION N-N

14

1

SCALE 1 : 4

31

SCALE 1 : 4

DETAIL M

2

32

DETAIL K

SCALE 1 : 1

24

SCALE 1 : 1

DETAIL E

20

32

24

32

5

3 35 30

20

DETAIL E

SCALE 1 : 2

4

28

32

11

33

DETAIL D

SCALE 1 : 2

32

19

342329

2

21

20

E

13 16

N

A

D

B

1424

C

11

12

786

SECTION A-A

SCALE 1 : 2

18

1

SECTION D-D

SCALE 1 : 2

15

13

2

16

SECTION B-B

SCALE 1 : 2

20

233

SECTION C-C

SCALE 1 : 2

4

21

19

21 17

15

9

10

22

1

PRODUCTION RELEASE

11/12/2009

AG

REV.

DESCRIPTION

DATE

APR.

REVISION HISTORY

ITEM NO.

PART NUMBER

DESCRIPTION

QTY.

1

10-010-00-205

BUSHING, CYLINDER

2

10-010-00-206

ROD, 206

1

3

10-010-00-207

ROD,207

1

4

10-010-00-208

ROLLER

1

5

10-010-00-210

TUBE, 210 1

6

10-010-00-212

SPACER, 212

3

7

10-010-00-213

SPACER, 213

2

8

10-010-00-215

ROD, 215

3

9

10-010-52-201

PLATE, 201

1

10

10-010-52-201B

PLATE, 201B

1

11

10-010-52-202

PLATE, 202

1

12

10-010-52-202B

PLATE, 202B

1

13

10-010-52-204

ROD END, CYLINDER

1

14

10-010-52-248

HYDRAULIC CYLINDER

1

15

1293K21

1/4-28 TAPERED GREASE FITTING; SS

2

16

6432K29

SHAFT COLLAR

2

17

90715A185

LOCKNUT 5/8"-11,SS

1

18

92198A544

HHCS 1/4"-20 x 1.25" LG

2

19

92198A818 HHCS 5/8-11 x 6" LG, SS

1

20

92210A796 FHCS 5/8"-11x 1.25" LG.

20

21

98017A215

5/8 WASHER, SS

2

22

Garlock 16FDU16

BUSHING

2

23

Garlock 20FDU16

BUSHING

2

24

Parker 6-10_c5OX-S

ORB-JIC ELBOW

2

A

B

C

D

E

F

8

8776

6

5

4

3

2

21

1

SIZE

C

REV.

DWG. NO.

10-010-52-421

DRAWN BY

APPROVED BY

DATE

SCALE

SHEET

1:8

1 OF 1

TITLE

PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.

UNLESS OTHERWISE SPECIFIED:

TOLERANCES: FRACTIONS

1/32

ONE PLACE DECIMAL

.015

TWO PLACE DECIMAL

.010

THREE PLACE DECIMAL

.005

ANGULAR

15 MIN.

DO NOT SCALE DRAWING.

E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01)

SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING.

E.H. WACHS

600 Knightsbridge Parkway

Lincolnshire, IL 60069 www.ehwachs.com

AG

DESCRIPTION

.

10/19/09

.

1

ALL DIMENSIONS ARE IN INCHES.

DETAIL F

9

SCALE 1 : 2

30

SCALE 1 : 2

21 34

SECTION K-K

36

38

SCALE 1 : 2

SECTION J-J

38

31

38

25

28

28 20

28

38

20

SECTION C-C

SCALE 1 : 2

31

38

32

1615

33

SCALE 1 : 2

DETAIL B

29

39

DETAIL D

SCALE 1 : 2

33

39

26

29

SECTION G-G

SCALE 1 : 2

4

24

5

2

6

23

39

SCALE 1 : 1

DETAIL A

16

25

38

28

36

14

19

11

17

18

10

13

18

12

17

J

G

8

SCALE 1 : 2

SECTION E-E

40

7

35

27

37

1

21

K

AG1/6/2010PRODUCTION RELEASE1

REVISION HISTORY

APR.DATEDESCRIPTIONREV.

ITEM NO. PART NUMBER D

ESCRIPTION QTY . 1 10-010-00-003 LINEAR BEARING 3 2 10-010-00-010 T ENSION KNOB 1 3 10-010-00-023 ROD, 023 1 4 10-010-00-024 SPAC ER, 024 2 5 10-010-00-260 ROD, 260 1 6 10-010-00-261 ROD, 261 1 7 10-010-00-278 ROD, 278 2 8 10-010-00-278 B BAR, 2 78B 1 9 10-010-00-279 BLOC K, 279 2

10 10-010-00-43 1 FRAME D RIVE ARM 1 11 10-010-00-43 3 ASSY, TENS IONING WHEEL 1 12 10-010-00-43 4 ASSY, IDLER WHEEL 2 13 10-010-00-43 5 SPRING TEN SION ASSEMBLY 1 14 10-010-52-02 2 TUBE, BOW FRAME 2 15 10-010-52-03 0 PLATE, 030 1 16 10-010 -52-030B PLATE, 030B 1 17 10-010-52-03 1 PLATE, 031 2 18 10-010 -52-031B PLATE, 031B 2 19 10-010-52-03 2 PLATE, 032 4 20 10-010-52-03 4 PLATE, 034 1 21 10-010-52-03 8 PLATE, 038 2 22 10-010-52-03 9 BAR, 039 4 23 1860A032 WASHER 1/2", PH 17 -4 1 24 59915K 486 BALL J OINT ROD END 1 25 90145A539 1/4 x 5/8 LG. DOWEL PIN 44 26 90298A712 SHOULDER SCREW 3/ 8"-16 x 1" LG, SS 2 27 91287A375 HHCS M10 x 1.5, 45mm LG, SS 12 28 91831A127 LOCKNUT 3/8"-16 , SS 6 4 29 91831A137 LOCKNUT 1/2"-13 , SS 2 30 92196A541 SHC S 1/4"-20 x 7/8" LG, S S 2 31 92198A628 HHCS 3/8"-16x1.5"LG, SS 10 32 92198A641 HHCS 3/8"-16x4.25"LG , SS 2 33 92198A753 HHCS 1/2"-13x3.75" LG, SS 2 34 92210A624 FSHCS 3/8"-16x1"LG 4 35 92240A537 HHCS 1/4"-20 x 1/2"LG, SS 2 36 92240A625 HHC S 3/8"-16x 1-1/8"LG, SS 60 37 93475A280 WAS HER 10mm, SS 12 38 98017A199 3/8" WA SHER, SS 140 39 98017A209 1/2 WASHER, S S 4 40 98017A655 1/4" WA SHER, SS 2

34

C

E

SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE

ANGULAR

www.ehwachs.com

AG

WS-5230 BOW

.

1/6/10

.

1

A A

B B

C C

D D

E E

F F

8

8 6

6

5

4

3

2

1

17

7

SIZE

D

REV.

DWG. NO.

10-010-52-430

DRAWN BY

E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01)

DO NOT SCALE DRAWING.

SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING.

SHEET

E.H. WACHS

APPROVED BY

15 MIN.

DATE

PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS T HE

TITLE

DATE

1 OF 1

1:8

WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.

SCALE

UNLESS OTHERWISE SPECIFIED:

TOLERANCES: FRACTIONS 1/32 ONE PLACE DECIMAL .015 TWO PLACE DECIMAL .010 THREE PLACE DECIMAL .005

600 Knightsbridge Parkway

Lincolnshire, IL 60069

ALL DIMENSIONS ARE IN INCHES.

1

3

2

3/16

6-PLS.

5 4

ASSEMBLY NOTE:

ALIGN BULKHEAD FITTINGS AS SHOWN, AND TIGHTLY FASTEN BEFORE WELDING.

1

PRODUCTION RELEASE

12/7/09

AG

REV.

DESCRIPTION

DATE

APR.

REVISION HISTORY

ITEM

NO.

PART NUMBER

DESCRIPTION

QTY.

1

10-010-52-224

PLATE, BULKHEAD

1

2

Brennan 2706-08-08

MP-MJ BULKHEAD STRAIGHT

4

3

Brennan 2706-16-16

MP-MJ BULKHEAD STRAIGHT

2

4

Brennan 0306-08

NUT, BULKHEAD

4

5

Brennan 0306-16

NUT, BULKHEAD

2

SIZE

B

REV.

DWG. NO.

10-010-52-224B

DRAWN BY

APPROVED BY

DATE

SCALE

SHEET

1:8

1 OF 1

TITLE

PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.

UNLESS OTHERWISE SPECIFIED:

TOLERANCES: FRACTIONS

1/32

ONE PLACE DECIMAL

.015

TWO PLACE DECIMAL

.010

THREE PLACE DECIMAL

.005

ANGULAR

15 MIN.

DO NOT SCALE DRAWING.

E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01)

SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING.

E.H. WACHS

600 Knightsbridge Parkway

Lincolnshire, IL 60069 www.ehwachs.com

MWG

WELDMENT, BULKHEAD PLATE

KRP

2-25-09

Date

1

ALL DIMENSIONS ARE IN INCHES.

119"

205 1/4"

89"

60"

84"

4

46 1/2"

6

13

14

15

16

19

20

19

1

2

3

5

7

8

9

10

11

12

17

18

WS-8460 GENERAL ARRANGEMENT - DIMENSIONS AND FEATURES

Lightweight Aluminum plate/spacer frame assemblies

1. Constant tension bow feed frame module

2. Four replaceable clamp contact pads

3. Indexable clamp pin locator

4. Indexable clamp arm assembly

5. Two synchronized clamp cylinders

6. Clamp arm contact rollers

7. Wire tension spring

8. Wire tension adjustment

9. Removable wire guide wheels

10. Large diameter, high contact area, removable wire drive wheel

11. Hydraulic wire drive motor with overhung bearing support

12. Six adjustable inner guide rail assemblies

13. Single feed screw/nut assembly

14. Manual feed override lever

15. Feed overload clutch

16. Lightweight planetary feed drive

17. Lift interface for vertical cut deployment

18. Lift interface for horizontal cut deployment

19. Hydraulic interface fittings

20.

SIZE

B

REV.

DWG. NO.

08-031-SLO

DRAWN BY

APPROVED BY

DATE

SCALE

SHEET

1:32

1 OF 3

TITLE

PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.

UNLESS OTHERWISE SPECIFIED:

TOLERANCES: FRACTIONS

1/32

ONE PLACE DECIMAL

.015

TWO PLACE DECIMAL

.010

THREE PLACE DECIMAL

.005

ANGULAR

15 MIN.

DO NOT SCALE DRAWING.

E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01)

SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING.

E.H. WACHS

600 Knightsbridge Parkway

Lincolnshire, IL 60069 www.ehwachs.com

MWG

WS-8460 GENERAL ARRANGEMENT

KRP

9-22-09

ALL DIMENSIONS ARE IN INCHES.

84"

CLAMP CONFIGURATION #1

(84" - 78" AS SHOWN)

Clamp Arm Positions

SIZE

B

REV.

DWG. NO.

08-031-SLO

DRAWN BY

APPROVED BY

DATE

SCALE

SHEET

1:30

2 OF 3

TITLE

PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF E.H. WACHS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF E.H. WACHS IS PROHIBITED.

UNLESS OTHERWISE SPECIFIED:

TOLERANCES: FRACTIONS

1/32

ONE PLACE DECIMAL

.015

TWO PLACE DECIMAL

.010

THREE PLACE DECIMAL

.005

ANGULAR

15 MIN.

DO NOT SCALE DRAWING.

E.H. WACHS WORKMANSHIP STANDARDS (WI 17-01)

SHALL APPLY TO ALL ITEMS NOT SPECIFIED ON DRAWING.

E.H. WACHS

600 Knightsbridge Parkway

Lincolnshire, IL 60069 www.ehwachs.com

MWG

WS-8460 - GENERAL ARRANGEMENT

KRP

9-22-09

ALL DIMENSIONS ARE IN INCHES.

Wachs WS-8460, WS-164, WS-3012, WS-3616, WS-5230 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual