Wachs RS-2 User Manual

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Page 1

RS-2

E.H. Wachs Water Utility Products

600 Knightsbridge Parkway, Lincolnshire, IL 60069

RS-2

PIPE & VALVE

MAINTENANCE MACHINERY

Mod. RS-2 S/N:

E.H. WACHS COMPANY

100 Shepard St. Wheeling, IL 60090

PART NUMBER: 78-MAN-01

REVISION NO: R1_1

Patent Pending

Revised:

Jan. 2004

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RS-2

TABLE OF CONTENTS

SECTION I INTRODUCTION & SPECIFICA TIONS...................................................................3-4

SECTION II SAFETY INSTRUCTIONS............................................................................................5

SECTION III SET UP & OPERA TING PROCEDURES............................................................6-16

SECTION IV CHARTS & SCHEMA TICS..................................................................................17-19

Electric RS-2...............................................................................................................19

Hydraulic RS-2............................................................................................................19

Pneumatic RS-2..........................................................................................................19

SECTION V BILL OF MA TERIALS...........................................................................................20-33

Main Head Assembly............................................................................................21-22

Revolution Counter Assembly ..............................................................................21-22

Hydraulic Drive Assembly.....................................................................................21-22

Pneumatic Drive Assembly..................................................................................23-24

Electric Drive Assembly........................................................................................25-26

ACCESSORIES...................................................................................................27-30

Universal Handwheel............................................................................................27-28

1” Inch Drive Adapter............................................................................................27-28

Handwheel Adaptor Plate....................................................................................27-28

General Accessories............................................................................................29-30

Cleco Air Motor......................................................................................................31-33

SECTION VI ORDERING INFORMA TION......................................................................................34

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RS-2

SECTION I INTRODUCTION-SPECIFICA TIONS

INTRODUCTION:

The RS-2 Portable V alve Operator for rising and non-rising stem valves offers reliable opening and closing of water , wastewater, pipeline and petroleum valves.

The RS-2 offers these advantages:

! Available in Hydraulic, Pneumatic or

Electric Drive.

! Operate all Rising & Non-Rising Stem

valves. From 6” to 60”.

! 4” Opening for operating Rising Stem

Valves.

! Mount to any Hand Wheel with

“Universal Hand Wheel Adapter”.

! Forward and Reverse operation. ! Variable Speed Control. ! Built in easy view LCD counter.

OPERATE YOUR RS-2 AND OTHER

Universal Handwheel Adaptor

VALVE TURNING AND PIPE

CUTTING EQUIPMENT WITH....

WACHS WACHS

WACHS

WACHS WACHS

HYDRA HYDRA

HYDRA

HYDRA HYDRA

! Cart Mounted / Electric Start ! 9 to 15 H.P. Gas or Diesel Engines ! 8 to15 G.P.M. units Available

ULIC POULIC PO

ULIC PO

ULIC POULIC PO

WER UNITWER UNIT

WER UNITS

WER UNITWER UNIT

Electric Hydraulic Pneumatic

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RS-2

SECTION I INTRODUCTION-SPECIFICA TIONS

SPECIFICATIONS

CAPACITY: Operate all rising and non-rising stem valves from 6” to 60”, which require mechanized turning. DRIVE: Lightweight Aluminum gear box. Two stage reduction.

DRIVE HUB: 4” opening for rising stem valve operation. REVOLUTION

COUNTER: Built in “easy view” LCD Counter. Push button reset counts 1/10 revolution increments, forward and

FINISH: Aluminum gear housing, Zinc plated handle. DIMENSIONS: 42” length, 4.75” width, 10.3” height WEIGHT : 40-45 lbs. POWER

REQUIREMENTS: Air drive, 60 cfm @ 90 psi.

MOTOR Adjustable speed. CONTROLS: Forward and reverse dial.

OPTIONAL Universal Handwheel Adaptor (pn: 09-405-00) Dedicated Handwheel Adapter Plate (pn: 09-404-00) ACCESSORIES: 1” Square drive adopter (pn: 09-402-00) 8 ft. Valve Key (pn: 05-402-00)

Planetary motor drive. Steel Ring and Pinion secondary drive.

reverse automatically.

AIR ELECTRIC HYDRAULIC

Electric, 110 volt AC (15 amps or 3500 watt generator)

2 Speed gear box Forward and reverse control knob.

Hydraulic, 8 gpm @ 1800 psi

Variable speed. Adjustable torque control. Forward and reverse control valve

*NOTE: SEE PAGE 19 FOR PEAK TORQUE AND MAXIMUM RPM OUTPUT

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RS-2

SECTION II SAFETY INSTRUCTIONS

Read the Following thoroughly before proceeding

Since 1883, EH Wachs has built a reputation for quality and a commitment to consumer satisfaction. In accordance with this, Wachs must take on the added responsibility of doing our best to assure the safest use of our equipment.

We have assembled a list of safety reminders to aid in creating the safest possible working environment. We recommend that the precautionary steps listed there be closely observed.

1. READ THE OPERATING MANUAL!!

Reading the setup and operating instructions prior to beginning the setup procedures can save valuable time and help prevent injury to operators or damage to ma-

chines.

2. INSPECT MACHINE & ACCESSORIES!

Prior to machine setup physically inspect the machine and it's accessories. Look for worn tool slides, loose bolts or nuts, lubricant leakage, excessive rust, etc. A properly maintained machine can greatly decrease the chances

for injury.

3. ALWAYS READ PLACARDS & LABELS!

All placards, labels and stickers must be clearly legible and in good condition. Replacement labels can be pur-

chased from the manufacturer.

ALWAYS WEAR PROTECTIVE EQUIPMENT:

WARNING

Impact resistant eye protection must be worn while operating or working near this tool.

For additonal information on eye and face protection, refer to federal OSHA regulations, 29 Code of Federal Regulations, Section 1019.133., Eye and Face Protection and American National Standards Institute, ANSI Z87.1, Occupational and Educational Eye and Face Protection. Z87.1 is available from the American National Standards Institute, Inc., 1430 Broadway, New York, NY 10018

CAUTION

Personal hearing protection is required at all times when operating or working near this tool.

Hearing protectors are required in high noise areas, 85dBA or greater. The operation of other tools and equipment in the area, reflective surfaces, process noises and resonant structures can substantionally contribute to and increase the noise level in the area. For additional information on hearing protection, refer to federal OSHA regulations , 29 Code of Federal Regulations, section 1910.95, Occupational Noise Exposure and ANSI S12.6 Hearing Protectors.

4. KEEP CLEAR OF ROTATING PARTS!

Keep hands, arms and fingers clear of all rotating or moving parts. Always turn machine off before attempting any adjustments requiring contact with the machine or it's

accessories.

5. SECURE LOOSE CLOTHING & JEWELRY!

Loose fitting clothing, jewelry; long, unbound hair can get caught in the rotating parts on machines. By keeping these things secure or removing them you can greatly

reduce the chance for injury.

6. KEEP WORK AREA CLEAR!

Be sure to keep the work area free of clutter and nonessential materials. Only allow those personnel directly associated with the work being performed to have access

to the area if possible.

CAUTION

Some individuals are suseptible to disorders of the hands and arms when exposed to tasks which involve repetitive motions and/or vibration. Disorders such as Carpal Tunnel Syndrome and Tendonitis can be caused or aggravated by repetitious, forceful exertions of the hands and arms.

! Use minimum hand grip force. ! Keep wrists straight ! Avoid prolonged, continuous vibration exposure ! Avoid repeated bending of wrists and hands. ! Keep arms and hands warm and dry.

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RS-2

Section III

Set Up

Operating Procedures

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RS-2

SECTION III SET-UP AND OPERATION

necessary to start with a nut and stem jammed against the bonnet, and there will be no guesswork about which way to turn the nut because the valve will be free. Also, if it is inadvertently turned the wrong way , one or two turns can be made before a positive stops occurs, and by reversing direction, full operation of the valve can be effected. Using the RS-2 machines to operate valves is easier on the valve because a steady turning torque is applied rather than jerky motions. This prevents the stem breakage that is sometimes caused by turning the valve by hand. Also, more valves can be

Valve Maintenance Procedure

A valve that has not been operated for a number of years needs to be closed by using a series of up and down motions. Occasionally , crews attempting to close a difficult valve use a T -handle or a cheater bar, applying a great deal of pressure in one direction simply to force the valve closed. The correct way to exercise a valve is to begin with a steady amount of torque in the direction necessary to close the valve, moving through five to ten rotations, then the direction should be reversed for two or three revolutions, followed by five or ten more turns in the closing direction. This procedure should be repeated until full closure is attained.

The reason for the cautious approach is that tuberculation and sediment have probably built up on the gates, stem, and slides. By using the procedure described, water in the system can flush the debris that has broken away from the gate slide.

The stem is exercised through the series of up and down motions. Once the valve has been fully closed, it should be opened a few turns so that the higher velocity water flowing under the gates can move the remainder of the sediment downstream. After the valve is reopened, it should be turned in the closing direction one or two revolutions. Thus, the next time the valve is operated, it will not be

turned in less time. A further advantage is that information about each valve can be generated automatically by the revolution counter and torque gauges for inclusion on permanent records.

HOW TO DETERMINE AN

UNKNOWN VALVE ROTATION:

When the direction to turn the valve stem is not known, select a rotation direction and proceed with caution. If resistance is felt, immediately reverse the rotation. Continue this procedure, reversing direction when resistance is felt, until a free turning direction is achieved. Document the direction, open or closed position, and number of turns required.

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RS-2

SECTION III SET-UP AND OPERATION

I. SET UP PROCEDURE (V alve Key & Socket):

1. Insert 1” drive adaptor into RS-2 drive hub, secure

with 1/4 20x5/8” SHCS. (Ref. 1)

1” Square Drive Adaptor

Ref. 1

2. Insert valve key and socket into valve. (Ref. 2)

Valve Operator Extension Handle

Stop Collar

Valve Key & Socket

II. OPERA TOR POSITIONING

Standing on the wrong side of the machine will allow the handle to PUSH against the operator and can knock him off balance or pin him against an obstacle if torque suddenly increases. When positioned properly, an increase in torque will PULL the handle and control out of the operator’s hand and stop the machine (See illustrations below).

IMPORTANT: Always refer to the manual or the valve direction decal located on valve handle for correct

operation positions.

Ref. 2

3. Install stop collar at a comfortable operating height

to support the weight of the RS-2.

4. Mount the RS-2 on the valve key and rest on stop

collar. Connect the power source.

5. Zero the counter when valve is ready to be turned

by pressing the red reset button on the counter face. Always use the counter to determine the number of rotations the valve has turned.

6. Determine direction of valve rotation and which

side of RS-2 to operate from. The operator should stand on the side of the machine which allows the torque to PULL the machine handle away from his body .

CAUTION: The RS-2 is capable of producing up to 800 ft./lbs. of torque to turn valves. It is very

important that proper procedure be exercised when using the valve operating machine.

Operator should always change sides for opposite rotation

V alve Key Operation

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RS-2

SECTION III SET-UP AND OPERATION

I. SET UP PROCEDURE (

Universal Handwheel Adapter)

1. Install the 4 handwheel fingers onto the RS-2

rotating drive hub slots with the provided 1/4 20x1” socket head cap screws.

2. Measure the valve handwheel to determine the

correct length torque arm required to mount to the universal hand wheel. Install the torque arms using the provided flat head screws and nuts.

3.Set the assembly over the rising stem valve. Center

the opening of the universal handwheel adapter over the rising stem screw.

4.Mount the 3 straddle clamps over the torque arms

and under the valve handwheel and secure the assembly with the 1/2 13x2” square head screws in the straddle clamps.

I. SET UP PROCEDURE (

Mounting Dedicated Handwheel

Adaptor Plate)

1. The dedicated adaptor plate must be mounted to

rising stem valve with U-bolts supplied with your dedicated adaptor plate. Holes must be drilled into adapter plate to bolt plate to handwheel spokes.

Universal Handwheel

Straddle Clamps

Drive Fingers

Torque Arms

Universal Handwheel Adapter Assembly

NOTE: Center dedicated handwheel plate

2. After mounting adapter plate, bolt fingers to RS-2

drive hub using the slots provided for this purpose, located on bottom of actuator , using 1/4 20x5/8” socket head cap screws.

3. Place RS-2 on adapter dedicated plate so that

fingers rest in adapter plate slots.

4. Insert “fast-pins” in holes provided to lock actuator

on adapter plate.

5. Place the RS-2 onto the Universal hand wheel adopter by inserting the 4 drive fingers into the 4 mounting slots on the Universal handwheel adopter. Insert the swing bolt assemblies into the slots and tighten the nuts to secure the assembly .

hole over center of rising stem screw.

Adapter Plate

Universal Handwheel Assembly

Drive Fingers

Dedicated Handwheel Adapter Assembly

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RS-2

SECTION III SET-UP AND OPERATION

CONTROLS AND COMPONENTS

ELECTRIC RS-2

On/Off Trigger

GFI Ground Fault Interrupter

Forward/Reverse Switch

Reset Button

Valve Socket

1” Drive Adapter

Straddle Clamps

Valve Key Operation

Stop Collar

Valve Operator Extension Handle

Universal Handwheel Operation

Universal Handwheel

Drive Fingers

Long, Medium, Short Torque Arms

Electric Motor

High/Low Torque Setting Switch

1/10th Counter w/Reset Button

Power Head

Dedicated Handwheel Operation

Drive Plate

Lifting Handles

CAUTION: DO NOT connect or disconnect hoses

INTRODUCTION

It is impossible to determine how much torque a valve stem can take before breaking. Size, age, condition, tuberculation, and period of time since last operation will have an effect to this. The recommended start-up procedure for operating a valve is to set the RS-2 to its lowest torque setting.

to valve operator or power source while power source is operating.

Drive Fingers

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RS-2

SECTION III SET-UP AND OPERATION

OPERATING PROCEDURE:

ELECTRIC RS-2

CAUTION: Before beginning turning sequence, know which direction to turn the valve to avoid breaking the valve stem.

1. Af ter plugging in power cord, push reset button on GFI to power up unit.

2. Set speed control knob to high speed/low torque setting (see illustration below).

NOTE: If the motor overload circuit breaker pops while attempting to free a frozen valve, reset the circuit breaker by pressing the

3. If the valve does not move in either direction, switch speed control to low speed/high torque setting.

Once the valve has started turning, return the speed control switch to the high speed/low torque setting. This procedure will assure you that the machine stops operating as soon as any type of obstruction is encountered or when the valve is seated.

reset button and attempt to free the valve again before switching to the low speed/ high torque setting.

CAUTION: Only use extension cords rated for 10 AMPS or higher.

NOTE: More torque will be required to seat,

DURING OPERATION:

When operating a valve, a build up of torque can be felt by the operator. When this occurs, it is a sign of either build up of material in the valve gate slides or that the end of travel is approaching. The operator should change sides and reverse the valve direction for a few turns, doing this each time resistance is felt. This method of exercising cleans out tuberculin and other contaminant build up. The counter will keep track of how many turns you have put on the valve.

unseat or clear tuberculin from the valve.

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RS-2

SECTION III SET-UP AND OPERATION

CONTROLS AND COMPONENTS

HYDRAULIC RS-2

Forward/Reverse Lever

Supply Inlet

Torque Control Knob

Torque Gauge

Valve Socket

1” Drive Adapter

Straddle Clamps

Valve Key Operation

Stop Collar

Valve Operator Extension Handle

Universal Handwheel Operation

Universal Handwheel

Drive Fingers

Long, Medium, Short Torque Arms

Hydraulic Motor

1/10th Counter w/Reset Button

Power Head

Dedicated Handwheel Operation

Drive Plate

Lifting Handles

CAUTION: DO NOT connect or disconnect hoses

INTRODUCTION

to valve operator or power source while power source is operating.

Drive Fingers

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RS-2

SECTION III SET-UP AND OPERATION

OPERATING PROCEDURE:

HYDRULIC RS-2

CAUTION: Before beginning turning sequence,

1. Rotate torque control knob counterclockwise

to the lowest torque setting.

2. Engage the “power on” handle in either forward

or reverse direction. If valve does not turn, release handle and engage in the opposite direction.

know which direction to turn the valve to avoid breaking the valve stem.

NOTE: When lever is depressed, torque indicator will read the torque value being applied to valve stem.

3. Continue this process, increasing the torque value

1/2 turn on the torque control until valve stem breaks free. This method ensures that only enough torque is supplied to turn the valve. Once the valve has started turning, reduce the torque setting to the lowest setting which will keep the machine operating. This procedure assures you that the machine will stop operating as soon as any type of obstruc tion is encountered or valve begins to seat.

NOTE: More torque will be required to seat,

DURING OPERATION:

unseat or clear tuberculin from the valve.

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RS-2

SECTION III SET-UP AND OPERATION

CONTROLS AND COMPONENTS

PNEUMATIC RS-2

Torque Adjustment

Air Inlet

Torque Gauge

On/Off Trigger

Valve Socket

1” Drive Adapter

Straddle Clamps

Valve Key Operation

Stop Collar

Valve Operator Extension Handle

Universal Handwheel Operation

Universal Handwheel

Drive Fingers

Long, Medium, Short Torque Arms

Dedicated Handwheel Operation

Forward/Reverse Ring

Pneumatic Motor

1/10th Counter w/Reset Button

Power Head

Drive Plate

Lifting Handles

CAUTION: DO NOT connect or disconnect hoses

INTRODUCTION

to valve operator or power source while power source is operating.

Drive Fingers

Page 15

RS-2

SECTION III SET-UP AND OPERATION

OPERATING PROCEDURE:

PNEUMATIC RS-2

1. Rotate torque control knob counterclock wise to the

lowest torque setting

2. Press the power on lever in either forward or re-

verse direction. If valve does not turn, release lever and rotate motor direction ring on motor body and repeat procedure.

NOTE: When lever is depressed, torque

indicator will read the torque value being applied to valve stem.

DURING OPERATION

3.Continue this process, increasing the torque value

1/4 turn on the torque control until valve stem breaks free. This method ensures that only enough torque is supplied to turn the valve. Once the valve has started turning, reduce the torque setting to the lowest setting which will keep the machine operating. This procedure assures you that the machine will stop operation as soon as any type of obstruction is encountered or valve begins to seat.

NOTE:

1. More torque will be required to seat, unseat or clear tuberculin from the valve.

2. Maximum torque cut-off can be reset by free running RS-2 with no load and adjusting torque control until torque indicator gauge reads desired torque cut-off.

CAUTION: RS-2 Must be used with an inline filtration system to stop water and air borne contaminents. FAILURE TO COMPLY WILL DAMAGE MOTOR AND VOID WARRANTY.

USE OF AIR LINE OIL:

An in-line oiling system should be utilized when operating the pneumatic Pow-R-Drive II to lubricate motor on a continuous basis.

When continuous load and high torque settings are required, the use of an antifreeze oil to lubricate the motor will reduce ice buildup and maintain motor performance. (Kilfrost AntiFreeze Solution, Wachs Part No. 02-403-00)

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RS-2

SECTION III SET-UP AND OPERATION

TWO OPERATOR OPERATION:

An extension handle is provided with each RS-2. It is designed to be inserted into the end of the handle assembly near the powerhead. A convenient quick release pin attached to the extension handle is inserted through the handle and extension to secure them.

An extension handle should be used when the torque required to turn a valve is more than one operator can control easily.

The second operator should stand on the opposite side of the RS-2 as the primary operator. (see photograph) The torque should be pulling the machine handle away from both the secondary and primary operator.

Page 17

RS-2

Section IV

Charts & Schematics

Page 18

RS-2

SECTION IV CHARTS & SCHEMATIC

EIBENSTOCK MOTOR SWITCH SCHEMATIC

REVOLUTION COUNTER CONNECTION

Page 19

RS-2

SECTION IV CHARTS & SCHEMATIC

Torque Charts

Page 20

RS-2

Section V

Bill of Materials

Page 21

RS-2

Main Head Assembly

BOM 78-000-01

Ref. Part No. Qty. Description

001 78-001-00 1 HOUSING

002 78-002-00 1 RETAINER, BEARING

005 78-005-00 1 HUB, DRIVE

006 78-006-00 1 BUSHING, LOWER

007 78-007-00 1 BUSHING, UPPER

015 78-015-02 1 .002" SHIM

015 78-015-04 1 .004" SHIM

039 56-039-00 1 SNAP RING #5101-98*

040 56-040-00 1 BEARING,”INA”*

NS 63-026-00 10 MAGNET

Fastners

1 90-060-10 8 SHCS,5/16-18 X 1

009 66-009-00 1 GEAR, PINION

Revolution Counter Assembly

BOM 78-000-01

Ref. Part No. Qty. Description

008 78-008-00 1 PLATE, MOUNTING

145 11-145-00 2 SENSOR, POSITION

045 58-045-00 1 COUNTER,REVOLUTION

121 62-121-00 1 LANYARD 6"LG

Fastners

1 90-501-46 1 CONNECTOR, MOLEX

2 90-042-03 4 BHCS,10-24 X 3/8

3 90-079-20 1 PIN,FAST3/8 X 2 1/8

4 90-500-05 1 GRSE.FTG,1/4-28 STR

Page 22

RS-2

Main Head Assembly

BOM 78-000-01

1 002 006 005 007 001 009 040 039

015

Revolution Counter Assembly

BOM 78-000-01

121 2 145 008 045 1

Page 23

RS-2

Hydraulic Drive Assembly

BOM 78-000-04

Ref. Part No. Qty. Description 010 78-010-00 1 PLATE, ADAPTER

199 02-199-00 1 KEY, DRIVE 013 78-013-00 1 HOUSING, GEARSET-HYD 014 78-014-00 1 COUPLING, INPUT NS 11-044-00 1 HANDLE EXTENSION 054 11-054-00 2 GRIP, RUBBER 081 11-081-00 1 BAR, HANDLE - AIR 088 11-088-00 2 HOSE, HYDRAULIC 089 11-089-00 1 HANDLE, TAPERED* 092 11-092-00 1 MOTOR* 103 11-103-00 1 GEAR, PLANETARY* 110 11-110-00 1 GAUGE, TORQUE* 141 11-141-00 1 MANIFOLD* 142 11-142-00 1 REGULATOR, PRI.FLOW 116 05-116-00 1 VALVE, RELIEF* 151 05-151-00 1 VALVE, REVERSING* 048 70-048-00 1 RING, SPACER NS 78-MAN-01 1 MANUAL, RS2 NS 78-016-00 1 CASE, STORAGE 011 78-011-00 1 SHAFT, OUTPUT Fastners 1 90-020-15 7 SHCS, 8-32 X 1 1/2 2 90-028-01 6 SHPP,1/8 DRYSEAL 3 90-050-67 5 SHCS,1/4-28X1-3/4 4 90-060-08 3 SHCS,5/16-18 X 7/8 5 90-075-65 1 SSS, 3/8-16 X 1-1/2 6 90-178-01 2 ST.EL 3/8NPT-45

Ref. Part No. Qty. Description

NS 11-044-00 1 HANDLE EXTENSION

054 11-054-00 2 GRIP, RUBBER

081 11-081-00 1 BAR, HANDLE - AIR

093 11-093-01 1 REGULATOR*

093 11-093-02 1 GAUGE,1.5"X1/8"PIPE

137 11-137-00 1 NIPPLE

017 78-017-00 1 MOTOR, PNEUMATIC

NS 78-016-00 1 CASE, STORAGE

NS 78-MAN-01 1 MANUAL, RS2

Fastners

1 90-098-62 1 ST.EL,1/2-45DEG

N/S 90-060-10 6 SHCS 5/16-18X1”

Pneumatic Drive Assembly

BOM 78-000-03

Page 24

RS-2

Hydraulic Drive Assembly

BOM 78-000-04

010 199 011

081 054

014

092 088 116 142048 103 1 013

110

089 5151 2

141

Pneumatic Drive Assembly

BOM 78-000-03

017

093-02081

137

093-01

054

Page 25

RS-2

Electric Drive Assembly

BOM 78-000-01

Ref. Part No. Qty. Description 009 78-009-01 1 HOUSING, GEARSET

010 78-010-00 1 PLATE, ADAPTER 011 78-011-00 1 SHAFT, OUTPUT 199 02-199-00 1 KEY,DRIVE NS 11-044-00 1 HANDLE EXTENSION 054 11-054-00 2 GRIP, RUBBER 122 11-122-00 1 WELDMENT,SWITCH HNDL 123 11-123-00 1 HOUSING, SWITCH 124 11-124-00 1 SWITCH, MODIFIED 131 11-131-00 22” WIRE,6COND.16GA.POLY NS 11-132-00 6 TERMINAL, END NS 11-133-00 1 GROMMET, RUBBER NS 11-134-00 1 PLUG, #4 RUBBER NS 11-135-00 1 PLUG, #6 RUBBER 103 11-103-00 1 GEAR, PLANETARY* 018 78-018-00 1 MOTOR 020 78-020-00 1 BLANKING PLATE 041 11-041-00 1 INTERRUPTER,CIRCUIT 061 11-061-00 1 BUTTON, RESET NS 11-069-00 1 LABEL, GFI RESET 048 70-048-00 1 RING, SPACER NS 78-MAN-01 1 MANUAL, RS2 NS 78-016-00 1 CASE, STORAGE

Fastners 1 90-042-06 2 BHCS,10-32 X 3/8 NS 90-501-42 4 TERM,16GA.BULLET-M NS 90-501-49 2 1/4 FLAG, INSULATED 2 90-020-15 8 SHCS,8-32 X 1 1/2 3 90-050-08 1 SHCS,1/4-20 X 7/8 4 90-060-08 3 SHCS,5/16-18 X 7/8

Page 26

RS-2

Electric Drive Assembly

BOM 78-000-01

131

199 4010

3 103048

122 0541241231

011

018041 2009

061

020

Page 27

RS-2

Universal Handwheel

Ref. Part No. Qty. Description 36 09-036-00 1 HUB, UNIVERSAL HANDWHEEL

37 09-037-01 3 CLAMP, STRADDLE 38 09-038-01 3 ARM, SHORT TORQUE 38 09-038-02 3 ARM, MEDIUM TORQUE 38 09-038-03 3 ARM, LONG TORQUE 48 09-048-00 2 EYE BOLT 61 09-061-00 4 FINGER, HANDWHEEL DRIVE 99 90-099-01 3 SCREW, 1/2-13 X 2 SQ HD NS 90-050-10 8 SHCS, 1/4-20 X 1 NS 90-056-10 2 PIN, DOWEL 1/4 X 1 NS 90-065-01 2 NUT, HEX 5/16-18 NS 90-065-52 2 WASHER, 5/16 FLAT NS 90-073-12 3 FHCS, 3/8-16 X 1-1/4 NS 90-075-01 3 NUT, HEX 3/8-1/6

1” Inch Drive Adaptor

Ref. Part No. Qty. Description 18 09-018-00 1 1” DRIVE ADAPTOR

NS 90-050-06 2 SHCS, 1/4-20 X 5/8”

Handwheel Adaptor Plate

Ref. Part No. Qty. Description 6 09-006-00 4 FINGER, DRIVE

40 09-040-00 1 PLATE, HANDWHEEL DRIVE NS 90-050-06 8 SHCS, 1/4-20 X 5/8 NS 90-079-20 4 PIN, FOAST 3/8 X 2-1/8 NS 90-900-11 4 BOLT, 1-3/8 X 2-3/16

Page 28

RS-2

1” Inch Drive Adaptor

Handwheel Adaptor Plate

Universal Handwheel

Page 29

RS-2

Bill of Material

RS-2

Accessories

REF PART NO QTY DESCRIPTION

34 05-034-00 1 STOP/COUPLING COLLAR

35 05-035-00 1

36 05-036-00 1 2” SOCKET

37 05-037-00 1 8 FT. LONG KEY

42 90-042-00 1 BHCS, 10-32 x 1/4”

44 11-044-00 1 EXTENSION, HANDLE ASSY

45 11-045-00 1 PIN, QUICK RELEASE

54 11-054-00 1 GRIP RUBBER

82 05-082-00 1 AIR LINE OILER ASSY

64 90-098-01 1 1/2” CLOSE NIPPLE LP.

86 90-098-10 1 BUSHING, RED 1/2 x 3/4

130 90-076-75 1 3/8 X 2-1/2 ROLL PIN

132 90-218-00 1 3/4 X 1-1/4 GALV BUSHING

136 05-136-00 1 15/16 DRIVE SOCKET

138 05-138-00 1 DRIVE KEY

12 62-121-00 1 LANYARD 6.0

139 90-056-70 1 1/4 X 2 ROLL PIN

163 02-163-00 1 FILTER BODY

164 02-164-00 1 FILTER ELEMENT

LOCKING SCREW

192 02-192-00 1 END PLUG

N/S 05-061-01 1 6FT.X1/2HOSEWHIP

N/S 05-403-00 1 4 FT. VALVE KEY EXT.

N/S 02-401 -00 1 H.D. WORM GEAR OIL/QT

N/S 02-402-00 1 AIR MOTOR OIL/i GALLON

N/S 02-403-00 1 ANTI-FREEZE/1 GALLON

N/S 03-404-00 1 45 FT 1/2 HYD HOSE ASSY

Page 30

RS-2

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CLECO AIR MOTOR

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CLECO AIR MOTOR

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CLECO AIR MOTOR

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E.H. Wachs Water Utility Products

600 Knightsbridge Parkway

Lincolnshire, Illinois 60069 USA

ORDERING INFORMATION

To place an order or to get more detailed information on any E.H. Wachs products, call us at:

1-800-323-8185.

ORDERING REPLACEMENT PARTS

Please use parts list provided in manual. Have part description and part number of required replacement part or parts to help expedite order and insure proper parts are being ordered.

REPAIR INFORMATION

Please call E.H. Wachs Company prior to returning any equipment for repair. We will advise you of shipping and handling. Please enclose with equipment to be repaired your name, address, phone number and a brief description of problem or work to be done or estimated.

All repair work done at our plant will be estimated and the customer advised of cost and time required to complete repair.

WARRANTY INFORMATION

Enclosed with the manual is a warranty card. Please fill out the registration card and return to E.H. Wachs. Retain the owners registration record and warranty card for your information.

RETURN GOODS ADDRESS

E.H. Wachs Company

100 Shepard Street

Wheeling, Illinois 60090

Call or Write:

E.H. Wachs Company

100 Shepard Street

Wheeling, Illinois 60090

847-537-8800

FAX: 847-520-1147 • 847-520-1168

Toll-Free: 1-800-323-8185

www.ehwachs.com

PIPE & VALVE

MAINTENANCE PRODUCTS

Mod. S/N:

Enter your machine’s serial number here for proper

record keeping and ordering reference.

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600 Knightsbridge Parkway • Lincolnshire, IL 60069

847-537-8800 • www.ehwachs.com