Operating Instructions
Lathes
CNC lathes
With prismatic cast iron bed
D6000 D6000-C CC-D6000
D6000 hs D6000-C hs CC-D6000 hs
2
Please read before putting into operation for the first time!
Every person that operates the machine, maintains or repairs it, must have read the operating
instructions, and in particular, the safety notes prior to putting the machine into operation.
Please store these documents for subsequen t u se
Original version in German/translation in English
Status at 10/2014
Dear Customer!
With the purchase of the WABECO machine you have decided in favour of a quality tool. This
machine has been manufactured with the greatest of care and subject to precise quality controls.
These operating instruct ions are designed to help you to us e your new machine safel y and correctly.
For this reason, we ask you to read the appropriate notes through attentively and to take care to
observe them.
After unpacking the tool, check whether any transportation damages have occurred. Complaints,
whatever their nature, should be communicated immediately. Subsequent claims cannot be
recognised.
For all queries and replacem ent part orders, please alw ays specify the machine number (see type
plate).
Reprinting and reproductions of any kind, even extracts, require the written permission of
WABECO
Disposing of the machine
The transportation and protective packaging is made of the following materials:
■ Corrugated card
■ Polystyrene without Freon
■ Polyethylene foil
■ Timber as single-use pallet (untreated)
■ Euro pallet (multiple use packaging)
If you no longer need the items, or you do not want to reuse them, dispose of these items at the
officially recognised recycling points.
The machine is manufac tured in such a wa y that 98% of the used materials that can be rec ycled, for
example, steel, cast iron, aluminium and only 2% are chemical materials, e.g. cable sleeves of
electrical cables, PCBs.
If you have any difficulties in disposing of these parts pr operly, we would be happy to help: with prior
agreement we will t ak e back the m achine i n full and d is pose of it. You m ust, ho wever, cover the c osts
of sending it to us.
wabeco-rs.de
Walter Blombach GmbH
42899 Remscheid
Am Blaffertsberg 13
Germany
Tel. +49 (0)2191 597-0
Fax +49 (0)2191 597-40
E-Mail info@wabeco-remscheid.de
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Contents
Declaration of conformity for D6000 – D6000 hs 8
Declaration of conformity for D6000-C – D6000-C hs 9
Declaration of conformity for CC-D6000 – CC-D6000 hs 10
1. Important safety notes 11
1.1 Intended use 11
1.2 Improper and incorrect use 11
1.3 Modifications to the machine 11
1.4 Safety regulations for proper use 11
1.5 Safety features 14
1.5.1 For all lathes 14
1.5.2 For lathes to be mounted to a CNC control 14
and CNC lathes
1.5.3 For CNC lathes 14
1.6 Explanations of the symbols 15
2. Delivery and set up 15
2.1 Transporting the machine 16
3. Putting into operation 17
3.1 For all lathes 17
3.2 For all CNC lathes 17
3.2.1 Setting up and connecting the control computer 17
4. Specifications regarding the machine 18
4.1 Identification of the model 18
4.2 Noise emission declaration for D6000 – D6000 hs 18
4.2.1 Technical data for D6000 – D6000 hs 19
4.2.2 Dimensions of D6000 with 1.4 kW motor with trapezoidal-threaded spindle 20
Front view
4.2.3 Dimensions of D6000 with 1.4 kW motor with trapezoidal-threaded spindle 20
Side view
4.2.4 Dimensions of D6000 hs with 2.0 kW motor with trapezoidal-threaded spindle 21
Front view
4.2.5 Dimensions of D6000 hs with 2.0 kW motor with trapezoidal-threaded spindle 21
Side view
4.2.6 Dimensions of D6000 with 1.4 kW motor with ball screw spindle, front view 22
4.2.7 Dimensions of D6000 with 1.4 kW motor with ball screw spindle, side view 22
4.2.8 Dimensions of D6000 hs with 2.0 kW motor with ball screw spindle, front view 23
4.2.9 Dimensions of D6000 hs with 2.0 kW motor with ball screw spindle, side view 23
4.3 Noise emission declaration for D6000-C – D6000-C hs 24
4.3.1 Technical data for D6000-C – D6000-C hs 25
4.3.2 Dimensions of D6000-C with 1.4 kW motor with trapezoidal-threaded spindle 26
Front view
4.3.3 Dimensions of D6000-C with 1.4 kW motor with trapezoidal-threaded spindle 26
Side view
4.3.4 Dimensions of D6000-C hs with 2.0 kW motor with trapezoidal-threaded spindle 27
Front view
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Contents
4.3.5 Dimensions of D6000-C hs with 2.0 kW motor with trapezoidal-threaded spindle 27
Side view
4.3.6 Dimensions of D6000-C with 1.4 kW motor with ball screw spindle 28
Front view
4.3.7 Dimensions of D6000-C with 1.4 kW motor with ball screw spindle 28
Side view
4.3.8 Dimensions of D6000-C hs with 2.0 kW motor with ball screw spindle 29
Front view
4.3.9 Dimensions of D6000-C hs with 2.0 kW motor with ball screw spindle 29
Side view
4.4 Noise emission declaration for CC-D6000 – CC-D6000 hs 30
4.4.1 Technical data for CC-D6000 – CC-D60 00 hs 31
4.4.2 Dimensions of CC-D6000 with 1.4 kW motor with trapezoid al-threaded spindle 32
Front view
4.4.3 Dimensions of CC-D6000 with 1.4 kW motor with trapezoidal-threaded spindle 32
Side view
4.4.4 Dimensions of CC-D6000 hs with 2.0 kW motor with 33
trapezoidal-threaded spindle Front view
4.4.5 Dimensions of CC-D6000 hs with 2.0 kW motor with 33
trapezoidal-threaded spindle Side view
4.4.6 Dimensions of CC-D6000 with 1.4 kW motor with ball screw spind le 34
Front view
4.4.7 Dimensions of CC-D6000 with 1.4 kW motor with ball screw spind le 34
Side view
4.4.8 Dimensions of CC-D6000 hs with 2.0 kW motor with ball screw spindle 35
Front view
4.4.9 Dimensions of CC-D6000 hs with 2.0 kW motor with ball screw spindle 35
Side view
4.5 Revolution selection 36
4.6 Diagram for reading off the revolutions 36
4.7 Revolution changer for 1.4 kW motor 37
4.8 Revolution changer for 2.0 kW motor 38
4.9 Electrical equipment 1.4 kW motor 39
4.10 Electrical equipment 2.0 kW motor 39
5. Achieving optimum results 40
and avoiding incorrect usage
6. Thread cutting and automatic feed 42
6.1 Thread cutting 42
6.2 Tumbler gear drive 43
6.3 Use of change gears 44
7. Maintenance 46
8. Lubrication of the machine 47
9. Readjusting the main spindle 48
10. Overload coupling 48
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Contents
11. Readjustment of the bearing cleara n ce o f th e lead screw 49
12. Tool skid – Transverse skid 50
13. Tool skid – Longitudinal skid 52
14. Tailstock 53
15. 3 and 4 jaw lathe chuck 54
16. Operational faults and the elimination of such 55
17. Operating elements 58
17.1 D6000 lathes with 1.4 kW motor with trapezoidal-threaded spindle 58
17.2 D6000 lathes with 2.0 kW motor with trapezoidal-threaded spindle 59
17.3 D6000 lathes with 1.4 kW motor with ball screw spindle 60
17.4 D6000 lathes with 2.0 kW motor with ball screw spindle 61
17.5 D6000-C lathes with 1.4 kW motor with trapezoidal-threaded spindle 62
17.6 D6000-C lathes with 2.0 kW motor with trapezoidal-threaded spindle 63
17.7 D6000-C lathes with 1.4 kW motor with ball screw spindle 64
17.8 D6000-C lathes with 2.0 kW motor with ball screw spindle 65
17.9 Switch cover on CNC operating console 66
for CC-D6000 lathes with 1.4 kW motor
17.10 Switch cover on CNC operating console 67
for CC-D6000 lathes with 2.0 kW motor
17.11 CC-D6000 lathes with 1.4 kW motor with trapezoidal-threaded spindle 68
17.12 CC-D6000 lathes with 2.0 kW motor with trapezoidal-threaded spindle 69
17.13 CC-D6000 lathes with 1.4 kW motor with ball screw spindle 70
17.14 CC-D6000 lathes with 2.0 kW motor with ball screw spindle 71
18. Drawings and legends 72
18.1 Electronic console, 1.4 kW motor 72
18.2 Protective hood, drive 1.4 kW motor 75
18.3 Protective hood, drive 2.0 kW motor 76
18.4 Electronic console, 2.0 kW motor 78
18.5 Headstock 81
18.6. Headstock – Transmission with trapezoidal-threaded spindle 82
18.7. Headstock – Tumbler gear with trapezoidal-threaded spindle 83
18.8. Headstock – Transmission with ball screw spindle 84
18.9. Headstock – Tumbler gear with ball screw spindle 85
18.10 Bed with lead screw with trapezoidal-threaded spindle 86
18.11 Bed with lead screw with ball screw spindle 88
18.12 Change gear quadrant for trapezoidal-threaded spindle and ball screw spindle 92
18.13 Tool skid – Transverse skid 94
18.14 Tool skid – Lock plate 96
18.15 Tool skid – Longitudinal skid 98
18.16 Transverse skid with lock plate with ball screw spindle 100
18.17 Tailstock 102
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Contents
18.18 Motor for control of the x-axis 104
18.19 Motor for control of the z-axis 106
18.20 Operating console for 1.4 kW motor 108
18.21 Operating console for 2.0 kW motor 112
18.22 Bracket arm for operating console 116
18.23 Industrial screen and membrane keyboard 118
18.24 Industrial screen and membrane keyboard specifically for 1.4 kW motor 120
18.25 Industrial screen and membrane keyboard specifically for 2.0 kW motor 122
18.26 Bracket arm for industrial screen and membrane keyboard 124
18.27 Lead screw cover 125
18.28 CNC 8-fold tool changer 126
18.29 Speed sensor (optional) for 2.0 kW motor with safety cabin 128
for 1.4 kW motor with and without safety cabin
19. Circuit diagram 130
19.1 For 1.4 kW motor 130
19.2 For 1.4 kW motor and safety cabin with nccad basic 131
19.3 For 1.4 kW motor and safety cabin with nccad professional 132
19.4 For 2.0 kW motor 133
19.5 For 2.0 kW motor and safety cabin with nccad basic 134
19.6 For 2.0 kW motor and safety cabin with nccad professional 135
19.7 Industrial screen and membrane keyboard specifically for 1.4 kW motor 136
19.8 Industrial screen and membrane keyboard specifically for 2.0 kW motor 137
19.9 Multiphase motor with end stop 138
19.10 Key for Circuit diagram 139
20. Camlock main spindle (optional) 141
20.1 Undoing a chuck or holding flange from the camlock 141
Main spindle lug
20.2 Blocking a chuck or holding flange on the camlock 141
Main spindle lug
21. Shavings tank with spray protection wall (optional) 142
21.1 Setting up the shavings tank with spray protection wall 142
21.2 Mounting the shavings tank with spray protection wall on the 143
tool machine cabinet (optional)
21.3 Drawing and legend 144
22. Coolant system (optional) 145
22.1 Setting up the coolant system 145
22.2 Mounting of the coolant system to the 145
tool machine cabinet (optional)
22.3 Safety regulations for the handling of cooling lubricant 146
22.4 Filling the coolant system 147
22.5 Operating the coolant system without CNC control 147
22.6 Operating the coolant system with CNC control 148
22.7 Positioning the segmented coolant hose 149
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Contents
22.8 Controlling the flow of coolant using the coolant shut-off valve 149
22.9 Drawing and legend 150
23. Safety cabin (optional) 152
23.1 Setting up the safety cabin 152
23.2 Mounting of the safety cabin to the tool cabinet (optional) 152
23.3 Safety regulations for the handling of cooling lubricant 153
23.4 Filling the coolant system integrated in the safety cabin 153
23.5 Operating the coolant system with CNC control 153
23.6 Positioning the segmented coolant hose 153
23.7 Controlling the flow of coolant using the coolant shut-off valve 153
23.8 Drawing and legend 154
24. Fixed bezel (optional) 156
24.1 Operating the fixed bezel 156
24.2 Drawing and legend 157
25. Moving bezel (optional) 158
25.1 Operating the moving bezel 158
25.2 Drawing and legend 159
26. Tensioning bracket with milling machine table (optional) 160
26.1 Mounting the tensioning bracket with milling machine table to the lathe 160
26.2. Operating elements 161
26.3 Feed motion of the milling machine table 161
26.4 Adjustment of the dovetail guide 162
26.5 Alignment of the milling machine table 162
26.6 Lubrication of the tensioning bracket with milling machine table 162
26.7 Drawing and legend 163
27. Adjustable longitudinal stopper (optional) 165
27.1 Mounting of the adjustable longitudinal stopper 165
27.2 Drawing and legend 166
28. Collet chuck (optional) 167
28.1 Mounting the collect chuck 167
28.2 Drawing and legend 167
28.3. Installation and removal of collets 168
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Declaration of conformity
We hereby declare, in the name of the manufacturer
Walter Blombach GmbH
Werkzeug- und Maschinenfabrik
mit Sitz in Remscheid und Neuerburg
D-42871 Remscheid Postfach 12 01 61 Telefon: (02191) 597-0 Fax: (02191) 597-40
D-54673 Neuerburg WABECO Str. 1-10 Telefon: (06564) 9697-0 Fax: (06564) 9697-25
that the following named
Universal lathe
Type:
D6000 – D6000 hs
in the serial version, meets the following relevant regulations
- EU Machine Directive 2006/42/EC
- EMC Directive 2004/108/EC
- EU Low Voltage Directive 2006/95/EC
In order to fulfil/implement the requirements of the directives named above, the already
published and applicable standards were drawn upon:
EN ISO 12100:2010
DIN EN 60204-1:2006
EN ISO 23125:2010
Proxy for the compilation of the technical documentation is the operational head of the
above named manufacturer, Mr Christoph Schneider.
D-54673 Neuerburg 2014
________________________________
Place and date of issue
Operational head Christoph Schneider
9
Declaration of conformity
We hereby declare, in the name of the manufacturer
Walter Blombach GmbH
Werkzeug- und Maschinenfabrik
mit Sitz in Remscheid und Neuerburg
D-42871 Remscheid Postfach 12 01 61 Telefon: (02191) 597-0 Fax: (02191) 597-40
D-54673 Neuerburg WABECO Str. 1-10 Telefon: (06564) 9697-0 Fax: (06564) 9697-25
that the following named
Universal lathe
Type:
D6000-C – D6000-C hs
in the serial version, meets the following relevant regulations
- EU Machine Directive 2006/42/EC
- EMC Directive 2004/108/EC
- EU Low Voltage Directive 2006/95/EC
In order to fulfil/implement the requirements of the directives named above, the already
published and applicable standards were drawn upon:
EN ISO 12100:2010
DIN EN 60204-1:2006
EN ISO 23125:2010
Proxy for the compilation of the technical documentation is the operational head of the
above named manufacturer, Mr Christoph Schneider.
D-54673 Neuerburg 2014
________________________________
Place and date of issue
Operational head Christoph Schneider
10
Declaration of conformity
We hereby declare, in the name of the manufacturer
Walter Blombach GmbH
Werkzeug- und Maschinenfabrik
mit Sitz in Remscheid und Neuerburg
D-42871 Remscheid Postfach 12 01 61 Telefon: (02191) 597-0 Fax: (02191) 597-40
D-54673 Neuerburg WABECO Str. 1-10 Telefon: (06564) 9697-0 Fax: (06564) 9697-25
that the following named
Universal lathe
Type:
CC-D6000 – CC-D6000 hs
in the serial version, meets the following relevant regulations
- EU Machine Directive 2006/42/EC
- EMC Directive 2004/108/EC
- EU Low Voltage Directive 2006/95/EC
In order to fulfil/implement the requirements of the directives named above, the already
published and applicable standards were drawn upon:
EN ISO 12100:2010
DIN EN 60204-1:2006
EN ISO 23125:2010
Proxy for the compilation of the technical documentation is the operational head of the
above named manufacturer, Mr Christoph Schneider.
D-54673 Neuerburg 2014
________________________________
Place and date of issue
Operational head Christoph Schneider
11
1. Important safety notes
1.1 Intended use
The lathes described in these operating instruc tions are designed f or the processing of metal, plastic
and timber only.
To ensure safe operation of the lathes, the regulations set out in the chapter: "Safety regulations" must
be observed.
1.2 Improper and incorrect us e
The lathes described in th ese operating instructions have be en developed and manuf actured for the
purpose named above. Walter Blombach GmbH accepts no responsibility for property damage and
personal injury caused as a result of not intended and incorrect use of the lathes.
1.3 Modifications to the machi ne
For reasons of safety, it is forbidden for the user to make modifications of any type to the lathe.
Walter Blombach GmbH accepts no responsibi lity for propert y damage and persona l injury caused as
a result of any modificati ons to the lathe by the user t hat have not expressl y been authorised by the
company.
1.4 Safety regulations for proper use
The machine may represent a source of danger if it is not used correctly. For this reason, it is
important that the following safety regulations are read attentively and observed carefully.
Every person that operates the machine, maintains or repairs it, must have read the operating
instructions, and in particular, the safety notes prior to putting the machine into operation.
In order to fulfil these requirements, these operating instructions must accompany the machine
throughout its entire lifetime and be available for research.
In the event that the machine changes owners, the operating instructions must thus be passed on to
the new owner along with the machine.
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1. Important safety notes
1.4 Safety regulations for proper use
1. Only specially trained persons may operate th e machine. The guarante e and warranty are
voided if damages are caused by improper operation.
2. We remind you that no liability will be accepted for damages caused by not observing these
operating instructions.
3. The operator of the machine is to ensure that at least one copy of the operating
instructions is stored in the immediate vicinity of the machine and available to the people
who work with the machine.
4. The operator is to ensure that the safety and danger notifications on the machine are
observed and that the signs are kept in a legible state.
5. Do not work without goggles.
6. Wear close fitting clothing and, if you have long hair, wear a hair net. Do not wear loose
fitting or loose items (ties, shirt sleeves, jewellery etc.).
7. Gloves may not be worn.
8. In the event of an emission noise level as of 80 dB (A) at the workplace, ear defenders must
be worn.
9. The machine may not operate without supervision.
10. Secure your machine in such a way that it cannot be switched on by children. Persons who
have not been trained may not operate the ma chine.
11. Before using the machine, make sure it is in good working condition. Pay special attention
to any damage to the grounded plug or the electrical connections. Never operate the
machine with a defective, crushed or exposed cable.
12. Plug the grounded plug into a suitable socket for the machine. The cable for the machine
may only be connected to a safety socket or a connection box. Have the safety socket or
connection box checked by an electrical specialist before hand.
13. The safety socket or connection box must be close enough to the machine that the power
cable is not under strain.
14. When carrying out maintenance and cleaning work, the machine must be switched off and
the grounded plug pulled out.
15. Set-up work is only to be carried out with the machine switched off.
16. Do not reach into the operating machine.
17. Always switch the machine off when you are not using it.
18. Remain with the machine until it has come to a standstill.
13
1. Importa nt saf e ty notes
1.4 Safety regulations for proper use
19. Only have r epairs ca rried ou t by a qualified spe cialist ! Repair work ma y only be car ried out
by persons who are qualified for the relevant repairs and who are familiar with the
appropriate health and safety requirements.
20. Protect the machine from damp.
21. Constantly check the machine for damages. Replace damaged parts only with original parts
and have these replaced by a specialist. The guarantee and warranty is voided if
accessories and replacement parts are use that are not designed for the machine.
22. To avoid insufficient lighting, we recommend setting up a light source that provides a value
of at least 500 Lux at the tool's cutting edge.
23. Do not remove the generated shavings with your hand. Use the appropriate tools (hand-
held sweeper, hook, brush).
24. Tools and work pieces may never be changed when the machine is running.
25. Do not brake work pieces and bush using your hand or another object.
26. Never leave the chuck key fitted (even when not in operation).
27. Pay attention to the spread of the lathe chuck.
28. The maximum revolution range specified on the lathe chuck may not be exceeded.
29. The machine only operates when the chuck protection hood is folded over the lathe chuck.
For safety reasons, it is not possible to switch the machine on when the chuck protection
hood is up.
30. The generated shavings must be caught by the user with the help of a shaving protection
device.
31. Always keep the gear cover hood closed.
32. The gear cover hood may only be opened by a trained person with a special key and when
the grounded plug has been pulled out of the s o cket.
33. Turning steels must be firmly tensioned, at the correct height and as short as possible.
34. Do not measure at the rotating work piece (risk of accident, measuring tools will be
damaged).
35. When working between the tips, check the locking lever of the tailstock for firm seating.
36. Despite the existing safety clutch, you should avoid reaching into the rotating hand wheel
when the automatic feed is switched on.
37. When working with the automatic feed, always pay attention to ensure that the tool skid
does not come up against the lathe chuck or the tailstock.
38. When wood turning use a lathe centre point instead of the lathe chuck to carry the work
piece.
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1. Important safety notes
1.5 Safety features
1.5.1 For all lathes
In order to enable you to work safely with our machines, we have incorporated the follo wing safety
mechanisms. These meet the relevant European safety requirements.
■ Chuck protection hood
The main spindle of the machine operat es only with the chuck pr otection hood closed. For saf ety
reasons, if the chuck protection hood is open, the machine cannot be switched on.
■ Gear cover hood
Always keep the gear cover hood c losed. The gear cover hood m ay only be opened by a trained
person with a special key and when the grounded plug has been pulled out of the socket.
■ ON/OFF switch with under-voltage trigger
The ON/OFF switch is fitte d with an u nder-voltage trigger, thus, in the e vent of a power f ailure, th e
machine does not switch itself back on automatically. This prevents risks caused by the
unexpected motion of the spindle.
■ Emergency off switch
The emergency off switch acts to quickly stop the machine.
■ Overload protection
The machine is fitted with an over loa d prot ect ion f eature. This overload protectio n f eat ure s witc hes
the main drive motor off automatically when the machine is overloaded. T he machine can only
then be switched on after a waiting period.
1.5.2 For lathes to be mounted to a CNC control and CNC lathes
■ Safety cabin (optional)
In order for the machine to operate in CNC mode, the door to the safety cabin must be closed.
You can only work in CNC mode with the doors closed.
Work carried out in convent ion al mode is carried out with the door op en. T he mode switch must be
switched to manual mode.
The main spindle can be switched on when the doors are closed or open.
Working in CNC mode without safety cabin may pose a serious risk to the machine
operator and cause serious accidents.
1.5.3 For CNC lathes
■ Switch for operating modes (only for CNC machines)
The mode switch has 3 settings (CNC mode – Idle position – Manual mode) that can only be
selected with a key. After selecting the mode, the key can be removed in order to prevent a
switching of the mode type by unauthorised persons.
15
1. Important safet y notes
1.6 Explanations of the symbols
With an emission noise level as of 80 dB (A) at the workplace
ear defenders must be worn
Caution:
Always pull the power plug prior to any maintenance work!
Read the operating instructions prior to ini tia l operat io n or
maintenance work!
Caution:
Dangerous electric voltage!
2. Delivery and set up
The machine is packed with care at the factory.
The following should be checked after delivery:
1. Whether the packaging shows damages to be reported or
2. Whether the machine shows transportation dam ages to be r eported If t his is the case, we ask you
to communicate this information immediately. Subsequent claims cannot be recognised.
The machine must be set up on a suitable, even and firm surface.
Suitable surfaces are, for example:
■ A tool cabinet (available optionally)
■ A separate workbench with a le vel surf ace ( spirit le vel) that is s tron g enoug h to ca rr y the weight of
the lathe without bending.
■ A steel plate with a level surface (spirit level)
The machine must be sc rewed securely to the surfac e it is set up on. There are holes in the base of
the machine that ar e designed f or this purpose . Good working results and low-vibration operation
can only be ensured when the prerequisites for fixture as set out above are maintained.
16
2. Delivery and set up
The place of set up should be selected in such a way that
■ There is sufficient lighting
■ The electrical power sup pl y with s af et y socket and earth are installed close enough to the machine
that the power cable is not subject to any strain.
■ The power cable should als o be dimensioned in such a way that a multiple socket can be used, for
example, to power a coolant system.
2.1 Transporting the machine
We recommend two people to lift the machine, using the positions shown (1).
To do this, a sufficientl y dim ensioned, at leas t Ø 20 m m steel rod is pus hed thr ough the m ain spindle.
The machine should be car ried and b alanced by one person at the ste el rod an d by the other person,
at the shown position on the opposite underside of the bed.
Due to the weight of the machine it is advisab le to lift the machine b y crane, if this is possible. T o lift,
wrap suitable lashing (2) as shown around the two outer struts of the ribbing of the machine bed.
When lifting, pay attention to an ergonomic stance and sufficient safety!
In the delivered state, the machine feet have two transport straps attached. These secure the
machine to the transportation pallet. They must be removed before setting the ma chine up.
17
3. Putting i nt o operation
3.1 For all lathes
■ Use a dry cloth to remove the corrosion protection that was applied to all exposed parts for
transport
■ In the event of mar ine impregnation of exposed parts, it is rec ommended you spray them with oil,
allow it to work, and then remove the impregnation with a dry cloth
■ Once set up properly (see the sec tion on delivery and s et up) connect the grounded p lug directly
to a safety socket and the 230 V 50/60 Hz (optional 110 V 60 Hz) mains power supply
■ Provision of sufficient coolant for the operation of a coolant system (optional)
■ Release the axis clamps and check the individual feed spindles for easy operation
■ Check all electronic operating elements, for example, ON/OFF switch, emergency off switch,
potentiometer, bush protection hood, etc. for functionality
3.2 For CNC lathes
■ When putting CNC machines into operation for the first time, always read the start-up manual
3.2.1 Setting up and connecting the control computer
When selecting a suitable control computer, pay attention to the system prerequisites of the
control software. These are listed on the rear of the CD case sent with the machine.
Follow the instructions in the start manual of the software to install the control software on the
computer. The start m anual can be found in the CD case of the control software include d with the
machine.
In the next step, the software must be adapted to your m ac hine. T o do t h is, f ollo w the i ns tr uctio ns s ent
with the machine which detail the editing of the parameters.
When the software has been successfully i nstalled on the control computer and all param eters have
been adapted successfully, the control computer must be connected with the machine controller.
The machine controller c ommunicates with th e computer via the ser ial interface (COM port) . In order
to establish a connec tion between the machine con troller and the computer, c onnect the end of the
interface cable that is on the machine console to the COM port of the computer.
CAUTION:
The axis cable of the multiphase motors and the serial interface cable may only be plugged or
unplugged with the control switched off. Otherwise damages to the control, the machine or the
control computer may occur!
18
4. Specifica t ions regarding the machine
4.1 Identification of the model
The precise model designation of your machine can be found on the type plate attached to the
machine.
4.2 Noise emission declaration
D6000 – D6000 hs
Noise emission declaration in accordance with DIN EN ISO 3744
Emission values in idle
D6000
D6000 hs
Emission noise level at the workplace
at 50 % = 73.1 dB (A = 78.5 dB (A)
at 100 % = 74.3 dB (A) = 84.0 dB (A)
Sound power level
at 50 % = 82.5 dB (A) = 88.1 dB (A)
at 100 % = 84.8 dB (A) = 92.9 dB (A)
With an emission noise level as of 80 dB (A) at the workplace
ear defenders must be worn
19
4. Specifica t ions regarding the machine
4.2.1 Technical data for D6000 – D6000 hs
D6000
D6000 hs
Working areas
Distance between centres
600 mm
Centre height
135 mm
Swing diameter via guide
270 mm
Bed width
185 mm
Main drive motor
Nominal voltage
230 V
Nominal frequency
50/60 Hz
Nominal performance of the spindle
motor
1.4 kW 2.0 kW
Spindle revolutions, infinite
30 - 2300 rpm
50 – 5000 rpm
Machine accuracy
Concentricity of the spindle lug
0.005 mm
Cylindrical rotation on 100 mm
overhung
0.01 mm
Cylindrical rotation with simple turning on
300 mm between the centres
0.015 mm
Headstock
Main spindle aperture Ø 20 mm
Taper in main spindle MK3
Main spindle lug According to DIN 6350
Tool skid
Adjustability of the transverse skid 140 mm
Adjustability of the longitudinal skid 60 mm
Longitudinal skid can be swivelled by 360°
Max. turning steel height 20 mm
Tailstock with quick adjustment
Lateral adjustability of the tailstock
upper
± 10 mm
Tailstock sleeve With inner Morse taper MK2
Sleeve adjustability 65 mm
Scale ring read accuracy 0.1 mm
Thread cutting
Tumbler gear drive For left-right thread
2 automatic longitudinal feeds 0.085 and 0.16 mm/revolution
Change gear set for thread cutting Metric 0.25 - 7.0 mm - imperial 10 - 40 G/"
20
4. Specifica t ions regarding the machine
4.2.2 Dimensions of D6000 with 1.4 kW motor with trapezoidal-threaded
spindle
Front view
A 4 fixing holes M8 (20 mm deep)
4.2.3 Dimensions of D6000 with 1.4 kW motor with trapezoidal-threaded
spindle
Side view
A 4 fixing holes M8 (20 mm deep)
21
4. Specifica t ions regarding the machine
4.2.4 Dimensions of D6000 hs with 2.0 kW motor with trapezoidal-threaded
spindle
Front view
A 4 fixing holes M8 (20 mm deep)
4.2.5 Dimensions of D6000 hs with 2.0 kW motor with trapezoidal-threaded
spindle
Side view
A 4 fixing holes M8 (20 mm deep)
22
4. Specifications regarding t he ma c hine
4.2.6 Dimensions of D6000 with 1.4 kW motor with ball screw spindle
Front view
A 4 fixing holes M8 (20 mm deep)
4.2.7 Dimensions of D6000 with 1.4 kW motor with ball screw spindle
Side view
A 4 fixing holes M8 (20 mm deep)
23
4. Specifica t ions regarding the machine
4.2.8 Dimensions of D6000 hs with 2.0 kW motor with ball screw spindle
Front view
A 4 fixing holes M8 (20 mm deep)
4.2.9 Dimensions of D6000 with 2.0 kW motor with ball screw spindle
Side view
A 4 fixing holes M8 (20 mm deep)
24
4. Specifica t ions regarding the machine
4.3 Noise emission declaration
D6000-C – D6000-C hs
Noise emission declaration in accordance with DIN EN ISO 3744
Emission values in idle
D6000-C
D6000-C hs
Emission noise level at the workplace
at 50 % = 73.1 dB (A = 78.5 dB (A)
at 100 % = 74.3 dB (A) = 84.0 dB (A)
Sound power level
at 50 % = 82.5 dB (A) = 88.1 dB (A)
at 100 % = 84.8 dB (A) = 92.9 dB (A)
With an emission noise level as of 80 dB (A) at the workplace
ear defenders must be worn
25
4. Specifica t ions regarding the machine
4.3.1 Technical data for D6000-C – D6000-C hs
D6000-C
D6000-C hs
Working areas
Distance between centres
600 mm
Centre height
135 mm
Swing diameter via guide
270 mm
Bed width
185 mm
Main drive motor
Nominal voltage
230 V
Nominal frequency
50/60 Hz
Nominal performance of the spindle
motor
1.4 kW 2.0 kW
Spindle revolutions, infinite
30 - 2300 rpm
50 – 5000 rpm
Machine accuracy
Concentricity of the spindle lug
0.005 mm
Cylindrical rotation on 100 mm
overhung
0.01 mm
Cylindrical rotation with simple turning on
300 mm between the centres
0.015 mm
Headstock
Main spindle aperture Ø 20 mm
Taper in main spindle MK3
Main spindle lug According to DIN 6350
Tool skid
Adjustability of the transverse skid 140 mm
Adjustability of the longitudinal skid 60 mm
Longitudinal skid can be swivelled by 360°
Max. turning steel height 20 mm
Tailstock with quick adjustment
Lateral adjustability of the tailstock
upper
± 10 mm
Tailstock sleeve With inner Morse taper MK2
Sleeve adjustability 65 mm
Scale ring read accuracy 0.1 mm
Thread cutting
Tumbler gear drive For left-right thread
2 automatic longitudinal feeds 0.085 and 0.16 mm/revolution
Change gear set for thread cutting Metric 0.25 - 7.0 mm - imperial 10 - 40 G/"
26
4. Specifica t ions regarding the machine
4.3.2 Dimensions of D6000-C with 1.4 kW motor with trapezoidal-threaded
spindle
Front view
A 4 fixing holes M8 (20 mm deep)
4.3.3 Dimensions of D6000-C with 1.4 kW motor with trapezoidal-threaded
spindle
Side view
A 4 fixing holes M8 (20 mm deep)
27
4. Specifica t ions regarding the machine
4.3.4 Dimensions of D6000-C hs with 2.0 kW motor with trapezoidal-threaded
spindle
Front view
A 4 fixing holes M8 (20 mm deep)
4.3.5 Dimensions of D6000-C hs with 2.0 kW motor with trapezoidal-threaded
spindle
Side view
A 4 fixing holes M8 (20 mm deep)
28
4. Specifica t ions regarding the machine
4.3.6 Dimensions of D6000-C with 1.4 kW motor with ball screw spindle
Front view
A 4 fixing holes M8 (20 mm deep)
4.3.7 Dimensions of D6000-C with 1.4 kW motor with ball screw spindle
Side view
A 4 fixing holes M8 (20 mm deep)
29
4. Specifica t ions regarding the machine
4.3.8 Dimensions of D6000-C hs with 2.0 kW motor with ball screw spindle
Front view
A 4 fixing holes M8 (20 mm deep)
4.3.9 Dimensions of D6000-C hs with 2.0 kW motor with ball screw spindle
Side view
A 4 fixing holes M8 (20 mm deep)
30
4. Specifica t ions regarding the machine
4.4 Noise emission declaration
CC-D6000 – CC-D6000 hs
Noise emission declaration in accordance with DIN EN ISO 3744
Emission values in idle
CC-D6000
CC-D6000 hs
Emission noise level at the workplace
at 50 % = 66.0 dB (A = 68.0 dB (A)
at 100 % = 66.3 dB (A) = 73.6 dB (A)
Sound power level
at 50 % = 76.6 dB (A) = 77.8 dB (A)
at 100 % = 77.5 dB (A) = 82.3 dB (A)
With an emission noise level as of 80 dB (A) at the workplace
ear defenders must be worn
31
4. Specifica t ions regarding the machine
4.4.1 Technical data for CC-D6000 – CC-D6000 hs
CC-D6000
CC-D6000 hs
Working areas
Distance between centres
600 mm
Centre height
135 mm
Swing diameter via guide
270 mm
Bed width
185 mm
Main drive motor
Nominal voltage
230 V
Nominal frequency
50/60 Hz
Nominal performance of the spindle motor
1.4 kW
2.0 kW
Spindle revolutions, infinite
30 - 2300 rpm
50 – 5000 rpm
Machine accuracy
Concentricity of the spindle lug
0.005 mm
Cylindrical rotation on 100 mm overhung
0.01 mm
Cylindrical rotation with simple turning on 300 mm
between the centres
0.015 mm
Headstock
Main spindle aperture Ø 20 mm
Taper in main spindle MK3
Main spindle lug According to DIN to DIN 6350
Tool skid
Adjustability of the transverse skid 140 mm
Adjustability of the longitudinal skid 60 mm
Longitudinal skid can be swivelled by 360°
Max. turning steel height 20 mm
Tailstock with quick adjustment
Lateral adjustability of the tailstock upper ± 10 mm
Tailstock sleeve With inner Morse taper MK2
Sleeve adjustability 65 mm
Scale ring read accuracy 0.1 mm
Thread cutting
Tumbler gear drive For left-right thread
2 automatic longitudinal feeds 0.085 and 0.16 mm/revolution
Change gear set for thread cutting Metric 0.25 - 7.0 mm - imperial 10 - 40 G/"
Positioning accuracy
± 0.015 mm
Travel speed (fast mode)
With nccad basic
x and y axes
30 – 500 mm/min
With nccad professional
x and y axes
30 – 1,000 mm/min
32
4. Specifica t ions regarding the machine
4.4.2 Dimensions of CC-D6000 with 1.4 kW motor with trapezoidal-threaded
spindle
Front view
A 4 fixing holes M8 (20 mm deep)
4.4.3 Dimensions of CC-D6000 with 1.4 kW motor with trapezoidal-threaded
spindle
Side view
A 4 fixing holes M8 (20 mm deep)
33
4. Specifica t ions regarding the machine
4.4.4 Dimensions of CC-D6000 hs with 2.0 kW motor with trapezoidal-threaded
spindle
Front view
A 4 fixing holes M8 (20 mm deep)
4.4.5 Dimensions of CC-D6000 hs with 2.0 kW motor with trapezoidal-threaded
spindle
Side view
A 4 fixing holes M8 (20 mm deep)
34
4. Specifica t ions regarding the machine
4.4.6 Dimensions of CC-D6000 with 1.4 kW motor with ball screw spindle
Front view
A 4 fixing holes M8 (20 mm deep)
4.4.7 Dimensions of CC-D6000 with 1.4 kW motor with ball screw spindle
Side view
A 4 fixing holes M8 (20 mm deep)
35
4. Specifica t ions regarding the machine
4.4.8 Dimensions of CC-D6000 hs with 2.0 kW motor with ball screw spindle
Front view
A 4 fixing holes M8 (20 mm deep)
4.4.9 Dimensions of CC-D6000 hs with 2.0 kW motor with ball screw spindle
Side view
A 4 fixing holes M8 (20 mm deep)
36
4. Specifica t ions regarding the machine
4.5 Revolution selec ti on
Select the spindle revolutions according to the material type of work piece diameter:
Small work piece diameter ⇒ Relatively high revolutions
Large work piece diameter ⇒ Low revolutions
Revolutions and diameter give the cutting speed.
In the event of a specified cutting speed, the required spindle revolutions can be calculated as follows:
Application example:
Thus, an aluminium work piece with a
Ø of 20 mm is to be turned with a cutting speed of 100 m/min.
Now, select from the potential revolutions, the one that comes closest to the ideal of 1592 rpm.
4.6 Diagram for reading off the revolutions
4000
3000
2000
1000
800
600
400
200
100
80
60
40
20
10
120
2
4
6 8 10
20
40
60 80 100 160 200
V
m/min
2500
1600
1250
800
500
250
mm
n 1/min
Revolutions
Cutting speed (V) x 1000
Work piece diameter (d) x 3.14
100 x 1,000
20 x 3.14
100.000
62.8
1592 rpm
=
=
37
4. Specifica t ions regarding the machine
4.7 Revolution changer for 1 .4 kW motor
The potentiometer can be used to infinitely adjust the revolutions of the working spindle from 150-2300
rpm (2nd setting = preset at the factory).
If the lower revolutions of 30-490 r pm (1st setting) are required, th e drive belt must be applied. To do
this, proceed as follows:
1. Open the gear cover hood by undoing the safety screw with the supplied special key
2. Undo the hexagonal nut (3) and this loosen the drive belt (1 + 2)
3. Turn the clamping scre w (4) anti-clock wise in such a way that the drive belt (1) can be placed on
the other transmission setting of the belt pulley (5 + 6)
4. To tension the drive belt (1 + 2) tighten the clamping screw (4) in a clockwise direction in such a
way that the drive belt (1 + 2) cannot slip on the belt pulley
5. Tighten the hexagonal nut (3) back up again
6. Close the drive cover hood again and secure with the safety screw
Setting on the potentiometer 1st setting rpm 2nd setting rpm
0% 30 150
10%
35
155
20% 50 220
30% 90 450
40% 150 850
50% 200 1050
60% 290 1500
70% 350 1900
80% 400 2050
90% 460 2200
100% 490 2300
38
4. Specifica t ions regarding the machine
4.8 Revolution changer for 2 .0 kW motor
The potentiometer can be used to infinitely adjust the revolutions of the working spindle from 100-5000
rpm (2nd setting = preset at the factory).
If the lower revolutions of 50-2500 rpm (1st setting) are requ ired, the dr ive be lt mus t be appl ied. T o do
this, proceed as follows:
1. Open the gear cover hood by undoing the safety screw with the supplied special key
2. Undo the hexagonal nut ( 2), this undoes the second hexagonal nut (3) an d the drive belt (1) is
loosened
3. Place the drive belt (1) on the other transmission setting of the belt pulley (5 + 6)
4. To tension the drive belt (1) turn the hexagonal nut (2) clockwise in such a way that the drive belt
(1) cannot slip on the belt pulley (5 + 6)
5. Tighten the hexagonal nuts (3) on the holding bolt (4) to tension the drive belt
6. Close the drive cover hood again and secure with the safety screw
Setting on the potentiometer 1st setting rpm 2nd setting rpm
0% 50 100
10% 200 370
20% 470 900
30% 725 1400
40%
970 1900
50% 1225 2400
60% 1470 2900
70% 1725 3400
80% 2000 4000
90% 2280 4500
100% 2500 5000
39
4. Specifica t ions regarding the machine
4.9 Electrical equipment 1.4 kW motor
The main drive motor (single phase series-wound motor) is supplied already installed
■ The main spindle drive has an ON/OFF switch with under-voltage trigger.
■ In order for the machine to start, the turn s witch for forwards-reverse m ust be set to the required
direction of rotation.
■ Then switch on at the ON/OFF switch.
■ The ON/OFF switch must also be switched on again after the power is interrupted.
■ To change the direction of rotation of the main drive motor, the turn switch must briefly rest at the 0
position to allow the relays on the control board enough time to switch.
■ In the event of the m ain drive motor being overloaded, it will switch its elf off automatically. The
main drive motor can only be switched back on again after a short waiting period.
4.10 Electrical equipment 2.0 kW motor
The frequency-regulated main drive motor is delivered already installed
■ The machine has a switch with three settings (1=right or clockwise rotation - 0=zero position -
2=left or anti-clockwise rotation)
■ The under-voltage trigger is integrated in the electronics of the motor
■ In order for the mac hine to start or restart af ter a powe r interruptio n, the 3 se tting swit ch mus t first
be switched to 0=zero position.
■ In 0=zero position, the switch must rest for about 5 seconds so that the motor is able to reset.
■ To change the direction of rotation of the main drive motor, the 3 setting switch must rest at the 0
position for approximately 1 second to allow the relays on the control board enough time to switch.
■ In the event of the m ain drive motor being overloaded, it will switch its elf off automatically. The
main drive motor can only be switched back on again after a short waiting period.
40
5. Achieving opti m um re s ults and avoiding incorrect usage
■ Use of suitable proces s ing tools .
■ Adaptation of revolution setting and feed to the material, work piece and tool.
■ Tension tools as far into the tool holder as possible (short projecting length).
■ Tension turning element as far into the chuck as possible (short projecting length).
■ Support length pieces with a tailstock or bezel.
■ The use of coolant and lubricati on to incr eas e t he dura bil ity of the tool, improve surface qualit y and
accuracy.
■ Clamp processing tools and turning elements on a clean clamping surface.
■ Lubricate machine sufficiently.
■ Set the bearing clearance and guides correctly.
Longitudinal turning
■ For longitudinal turning, the turning steel moves parallel to the axis of the work piece.
■ To rough, it is advantageous to use straight or curved turning steels.
■ To finish, use sharp or wide turning steels.
Face turning
■ The processing of end planes is referred to as face turning.
■ When face turning, th e turning steel is moved at right angles to t he rotating axis of the turning
element. The tool skid should be locked when doing so.
■ The main cutting edge of the turning steel is to be set prec isely to the centre so that the tur ning
element centre has no nose.
■ The curved turning steel is used for face turning.
41
5. Achieving opti m um re s ults and avoiding incorrect usage
Curved lathe chisel right (2) and left (1)
■ For longitudinal and face turning
■ This is designed to remove as much material as possible in a s hort time (without pa ying attention
to the surface created on the work piece).
Offset lateral lathe chisel (3)
■ For longitudinal and face turning
■ Is used for finishing (creating a clean surface).
External thread lathe chisel (4)
■ Is used for cutting external threads
Narrow square-nose cutting tool (5)
■ Is used to cut grooves and cut off work pieces
■ Attention should be paid to the precise height of the centre of the turning steel.
■ Work with low revolutio ns and cool the tool (cooling v ia drilling oil or em ulsion: acts as lubrication
and removal of shavings).
■ The cutting steel is to be tensioned as short as possible and at a right angle to the rotational axis.
Inner lathe chisel (6)
■ Is used for hollowing out drilled holes.
■ Tension as short as possible to prevent the occurrence of turning steel vibrations (untidy surface).
■ As a result of the forces exerted on the turning steel, the steel must be short and secured firmly.
■ If the lever arm is too long, the lathe chisel will bend and spring back.
■ The cutting edge will penetrate the work piece unevenly and result in a bumpy surface.
■ The turning steel is to be aligned with the centre of the turning element
■ The checking of the he igh t to th e c entr e of the wor k piece is carried out with the h elp of the turning
centre point in the t ailstock. The height position of the turning steel is achieved b y adding even
sheets.
6
54
32
1
42
6. Thread cutt ing and automatic feed
6.1 Thread cutting
■ The thread turning steel is a moulded turning steel with the profile of the thread to be cut.
■ It is ground accordin g to templates ( Figure 1) and m ust be set precis ely to the c entre of the work
piece otherwise there will be a distortion in the thr ea d prof ile.
■ In order to obtain the correct pos ition of thread flanks to the work piece axis, place the grind ing
gauge up against the work piece and use it to set the t urning steel (Figure 1). To do this, push th e
gauge up to both flanks of the turning steel, one after another.
Figure 1: Setting the thread turning steel
90°
■ The feed of the thread turning steel is carried out via the lead screw and must match the thread
gradient.
■ The change gears belonging to the accessories create the connection between the feed drives
and the lead screw.
■ By fitting different toothed wheel combinations, it is possible to cut metric and imperial right and left
threads.
■ The different axis intervals of the toothed wheels can be set by swivelling the quadrant and
adjusting the quadrant bolt.
Feed:
■ The feed is switched on using the switch lever on the lock plate.
■ The feed must always be sw itched on in order for the turning steel to return to t he same position
when carrying out multiple cutting procedures.
■ After completing the cut , br i ng th e turning steel with the transv er se s kid out of the inroad otherwis e
the flanks and cutting edges will be damaged.
■ Then return the turning s teel to the starting position by c hanging the direction of rotation of the
motor via the turn switch for forwards-reverse.
■ It is good if the thread end has a 4-5 mm wide clearance milled in order to better remove the
thread steel out of the way.
In the event of a long thread diameter, the turning centre point should always be used to prevent the
work piece from pushing away.
43
6. Thread cutt ing and automatic feed
6.2 Tumbler gear drive
Setting for right thread and longitudinal feed (factory preset)
■ The toothed wheel (4) on the tum bler gear (1) is in contac t with the to othed wheel (5) of the m ain
spindle, thus, when the spindles rotate ant-clockwise (seen from the point of view of the lathe
chuck), the tool skid moves towards the lathe chuck.
Setting for left thread
■ Undo the clamping screw (2)
■ Swivel the tumbler gear (1) to the left so that the toothed wheel (3) comes into contact with the
toothed wheel (5) of the main spindle.
■ With the main spindle in the same direction of rotation, the skid moves away from the lathe chuck
and towards the tailstock.
44
6. Thread cutt ing and automatic feed
6.3 Use of change gears
For automatic longitudinal turning, there are two feeds available with 0.085 and 0.16 mm per
revolution (the wheels are set at the factory for feed with 0.085 mm per revolution).
Fitting various toothed wheel com binati ons en ables m etric thr ead cut ting f rom 0.10-7 mm and imperial
threads with gradients of 10/1"-40/1"
Table for thread cutting * = Special accessories
The toothed wheels that belong to the scope of delivery are identified according to the number
of teeth.
e.g. 48 stands for 48 teeth
To thread cut as of a gradient of 0.4 mm, B1 and B2 must be re m o ved completely.
Table for automatic longitudinal feed
mm/σ
0,085 0,16
A1 48 48
A2 14 18
B1 14 20
B2 48 48
C 48 48
C1 16 16
D 140 140
E 120 120
F 140 140
45
6. Thread cutt ing and automatic feed
6.3 Use of change gears
Table for cutting threads with a gradient o f less than 0.4 mm.
To do this, B1 and B2 are required as in automati c feed.
mm 0,10 0,12 0,22 0,24 0,25
A1 48 48 48 48 48
A2 14 14 24 24 24
B1 14 18 18 18 18
B2 48 48 40 36 48
C 48 48 48 48 36
C1 20 20 14 14 16
D 140 140 140 140 140
E 120 120 120 120 130*
F 140 140 140 140 120
46
6. Thread cutt ing and automatic feed
6.3 Use of change gears
mm 0.4 0.5 0.7 0.75 0.8 1.0 1.25 1.5 1.75 2.0 2.5 3.0 3.5 4.0 5.0 7.0
A1 48 48 48 48 48 48 48 48 48 48 48 48 24 24 24 24
A2 16 20 14 18 16 14 20 36 28 40 40 48 28 40 40 28
C 40 40 20 24 20 14 16 24 16 20 16 16 16 20 16 16
C1 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 32
D 140 140 140 140 140 140 140 140 140 140 140 140 120 120 120 120
F 140 140 140 140 140 140 140 140 140 140 140 140 140 140 140 120*
Z/1" 10 11 12 13 14 16 18 19 20 24 26 28 32 36 40
A1 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34
A2 36 36 36 36 36 36 14 34* 18 24 18 18 18 14 18
C 20 22 24 26* 28 32 14 36 20 32 26* 28 32 28 40
C1 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16
D 120 120 120 140 140 140 120 140 120 120 120 120 120 120 120
F 140 140 140 140 140 140 140 140 140 140 140 140 140 140 140
7. Maintenance
A long lifetime of the machine will depend on the appropriate care and maintenance.
■ All maintenance and repair tasks may only be carried out with the grounded plug pulled.
■ The machine must be cleaned after each use.
■ If the machine is set up in a wet room, all exposed p arts must be oiled after each use to prevent
corrosion.
■ Always lubricate all moving parts well.
■ In the event of bearing or skid pla y, immediately adjust in order to prev ent it from destroying the
bearing or skid guide.
Approximately every 100 operating hours
Clean the carbon brushes and collector of the drive motor (1.4 kW) with a piece of coarse
sandpaper.
Remove approximatel y 0. 1 m m fr om the c arbon brushes, then smooth out the contact surface with
fine sandpaper.
■ Check the tension of the poly V and gear belt and adjust if necessary.
■ Check the play in the guides and feed spindles and set if necessary.
47
8. Lubricat ion of the machine
The lubrication process:
■ Reduces wear and friction
■ Increases the lifetime
■ Protects metal surfaces from corrosion
We recommend:
■ A class 2NLGI multi-purpose grease for lubrication
■ A lubrication oil with a viscosity of 100 mm
2
/s for oiling
The lathe is to be lubricated every 8 hours of operati on in accordance with the lubrication plan. The
lubrication points.
■ Bed guide
■ Dovetail guide, transverse sk id
■ Tailstock sleeve
Are lubricated with the help of an oil can and an ordinary lubrication oil by moving the skid or sleeve
backwards and forwards.
All other lubrication points are lubricated with a grease press at the designated lubrication nipples.
The spindle bearing does not need to be lubricated since the ball bearings have a closed
construction form and the bearings have bee n supplied at the factory with sufficient grease for the
lifetime of the machine.
1
Every 8 hours of operation
2
Every 8 hours of operation
48
9. Readjusti ng t he main spindle
The headstock is screwed to the lathe bed. The headstock contains the main spindle with two
adjustable precision tapered roller bearings.
If adjustment is required, proceed as follows:
1. Open the gear cover hood by undoing the safety screw with the supplied special key
2. Undo the stud screw (1) in the setting nut (2)
3. The setting nut (2) is located at the rear end of the main spindle
4. Rotate the setting nut (2) clockwise until the bearings run free again (it must be possible to rotate
the main spindle by hand easily)
5. Tighten the stud screw (1) back up again
6. If the tapered roller bearings are set too tightly they will quickly become unusable
7. Close the gear cover hood by tightening the safety screw with the supplied special key
10. Overload coupling
In order to prevent risk s to the user and damage to the machine, a n overload c oupling has been fitted
to the lead screw.
The overload coupling (11) is effective:
■ When the feed is overloaded
■ When contact is made with an end stopper in the longitudinal direction
If adjustment is required, proceed as follows:
1. The overload coupling (11) is set using the hexagonal nuts (38) and countered with the nut (46).
49
11. Readjustment of the bearing clearance of the lead screw
On the right side, th e lead screw is axial m ounted. This mount enab les the lead screw (1) t o be set
without play.
If adjustment to the mount is required, p lease proceed as follows:
Trapezoidal-threaded spindle
1. Undo the outer of the two capstan nuts (5)
2. Turn the inner capsta n nut (4) clock wise against the axial bearing ( 3) until the l ead screw (1) has
no more axial play
3. Then counter the outer capstan nut (5) against the inner capstan nut (4)
Ball screw spindle
1. Undo the threaded pin (4)
2. Turn the setting nut ( 3) clo ckwise aga inst the ba ll bea ring (2) unt il the l ead scr ew (1) has no m ore
axial play
3. Then tighten the threaded pin (4) securely
50
12. Tool skid – Transverse skid
The tool skid is posit ioned, at the fr ont, on a pris matic gui de and, at t he rear, on a f lat guide. T he skid
is held onto the bed from below wit h the guide bar (9) and c an be set t o without p lay using th e setting
bar (12).
If adjustment to the setting bar (12) is required, please proceed as follows:
1. Undo the hexagonal nuts (11)
2. Using an Allen ke y, tighten the threaded pins ( 10) in s uch a way that the skid is s till able to m ove
easily.
3. After setting, tighten the hexagonal nuts (11) back up again
Clamping for face turning and cutting work.
Use the Allen head sc rew (6) to clamp the clam ping piece (8) against the underside of the pr ismatic
guide. The tool skid can no longer be moved in the longitudinal direction.
The dovetail guide of the transverse skid can be adjusted.
If adjustment is required, please pr o ceed as follows:
1. Undo the hexagonal nuts (5)
2. Using an Allen key, tigh ten the threaded pins (7) in s uch a way that the skid can still be m oved
easily using the ball crank (1).
3. After adjustment, tighten the hexagonal nuts (5) back up again
Any axial play of the spindle (13) in th e spindle bearing (14) that may occur, can be adjusted.
If adjustment is required, please proceed as follows:
1. Undo the threaded pins (3)
2. Rotate the dial (2) clockwise in such a way that no axial play remains
3. Tighten the threaded pins (3) back up again
4. After adjustment, the spindle (13) should still be easy to turn
51
12. Tool skid – Transverse skid
There are scale rings fitted to enable you to read of the distances
Trapezoidal-threaded spindles
■ One interval on the scale ring (4) of the transverse skid represents a 0.05 m m distance, which
corresponds to the sam e chip removal on t he work piece, thus in reality the skid is only adjusted
by 0.025 mm but the work piece diameter changes by 0.05 mm.
■ One turn of the ball crank (1) on the trans verse skid corres ponds to 2 mm of travel, but a chang e
of 4 mm to the diameter of the work piece.
■ One scale mark on the s cale ring (16) of the tool sk id represents a dis tance of 1 m m. One turn of
the hand wheel (15) corresponds to a distance of 30 mm.
Ball screw spindles
■ One interval on the scale ring (4) of the transverse skid represents a 0.05 m m distance, which
corresponds to the sam e chip removal on the work piece, thus in r eality the skid is on ly adjusted
by 0.025 mm but the work piece diameter changes by 0.05 mm.
■ One turn of the ball crank (1) corresponds to 5 mm of travel, but a change of 10 mm to the
diameter of the work piece.
■ One scale mark on the s cale ring (1 6) of the t ool sk id represents a distanc e of 0.05 m m. O ne turn
of the hand wheel (15) corresponds to a distance of 5 mm.
52
13. Tool skid – Longitudinal skid
■ The longitudinal skid is secure to the transverse skid upper section with the clamping ring (3).
■ After undoing the two hexagonal nuts (5) the longitudinal skid can be slid or turned on the
transverse skid.
■ The rotation is, for example, suitable for turning short tapers.
■ In order to accurately read this setting, a scale is engraved on the guide ring (4).
■ The zero mark is located on the transverse skid upper section.
The dovetail guide of the longitudinal skid can be adjusted.
If adjustment is required, please proceed as follows:
1. Undo the hexagonal nuts (2)
2. Using an Allen key, tigh ten the threaded pins (1) in such a way that the skid can still be moved
easily using the ball crank (7)
3. After setting, tighten the hexagonal nuts (2) back up again
Any axial play of the spindle (8) in the spindle bearing (11) that may occur, can be adjusted.
If adjustment is required, please pr o ceed as follows:
1. Undo the threaded pins (9)
2. Rotate the dial (6) clockwise in such a way that no axial play remains
3. Tighten the threaded pins (9) back up again
4. After adjustment, the spindle (8) should still be easy to turn
To read off the distance of travel of the lo n g itudinal skid, there is a scale ring (10)
■ One mark on the scale corres ponds to a n adjustm ent of 0.05 m m. Since the lo ngi tudina l sk id does
not work with diameters, this 0.05 mm corresponds to the actual distance.
■ One turn of the ball crank (7) corresponds to a distance of 2 mm.
53
14. Tailstock
■ The tailstock can be moved on the lathe bed.
■ By moving the clamping lever (3), the tailstock can easily be secured in any position.
■ The tailstock is made up of an upper and lower section.
■ The upper section can be moved by a maximum of ±10 mm in order to turn long, slim tapers.
To do this, proceed as follows:
1. Undo the hexagonal nut (6)
2. With the help of both threaded pins (8), slide the upper section into the required direction
■ The central position of the tailstock is shown by the scale mark (7)
■ Turn a sample to see whether the work piece is cylindrical, correct the tailstock setting if necessary
Tailstock sleeve
■ The solid tailstock sleeve has a millimetre scale.
To read off the distance of travel of the tailstock sleeve, there is a scale ring (9)
■ One mark on the scale corresponds to an adjustment of 0.1 mm.
■ One turn of the ball crank (5) corresponds to a distance of 2 mm.
■ Centre point, drill or drill chucks are automatically ejected when turning back.
Tool holder
■ There is an inside cone M K 2 which is des igned to hold tools and is incor porated in the sleeve
(1).
■ Tightening the clamping lever (2) ensures that the sleeve may be easily clamped in any position.
■ The sleeve is moved axially by the hand crank (5) by way of the threaded spindle (4).
54
15. 3 and 4 jaw lathe chuck
The 3-jaw lathe chuck
Is used to tension circular, three and six edged work piece centrally to the spindle axis.
The 4-jaw lathe chuck
Is used to tension square work pieces centrally to the spindle axis.
Risk of accidents
Do not attempt to clamp work pieces that are over the permitted clamping range. The
clamping force is thus too low and the jaws may come undone
The maximum revolution range specified on the lathe chuck may not be exceeded
Mounting the jaws:
1. The jaws and guides are numbered from 1 - 3 or 1 – 4.
2. Open the lathe chuck with the key in such a way that the drilling jaws are released (sequence: 3,
2, 1 or 4, 3, 2, 1)
3. Insert turning jaw 1 into guide 1
4. Push turning jaw 1 i n the di rection of the chuc k centr e point a nd, at th e sam e time, turn the chuc k
key clockwise
5. When the coil has caught turning jaw 1, insert turning jaw 2 into guide 2
6. Repeat the procedure with jaws 2, 3 and 4 (for a four jaw lathe chuck)
7. Then visually check the positions of the jaws. These must meet centrally
Mounting the drilling jaws:
1. If you wish to use the drilling jaws again, the process is the repeated in the same order.
2. Three jaw lathe chuck: First jaw 1, then 2, then 3
3. Four jaw lathe chuck: First jaw 1, then 2, then 3, then 4
55
16. Operational faults and the elimination of such
Operational faults Possible cause Remedy
Machine cannot be switched on 230V voltage is not present
Plug is not fitted correctly
Check the fuse for the socket
The chuck protection hood is not
closed
Close the chuck protection
hood
Emergency off switch not
unlocked
Unlock the emergency off
switch
Direction of rotation has not been
selected
For machines with 1.4 kW
Select the direction of rotation
at the turn switch
For machines with 2.0 kW
Select using the 3 setting
switch
Vibrations (e.g. by transportation)
have caused the plugged contacts
of the drive motor (1.4 kW) board
to come undone
Pull the power plug!
Remove the cover she et of t he
electronic housing and check
all plugged contacts.
Main spindle motor no longer
starts after the unlocking of the
emergency off switch
Motor controller must be unlocked
For machines with a 1.4 kW
drive motor, the m otor must be
switched on again using the
ON/OFF switch after the
emergency off switch is
unlocked. After unlock ing, wait
approximately 5 seconds
before switching the machine
on.
For machines with a 2.0 kW
drive motor, the 3 setting
switch must first be set to
STOP after the emergenc y off
switch is unlocked. In this
position, wait approximately 5
seconds before switching the
machine on. After this, the
motor may be switched on as
usual.
56
16. Operational faults and the elimination of such
Operational faults Possible cause Remedy
The drive motor (1.4 kW)
experiences "skips" during
operation
Carbon brushes and collector of
the drive motor are contaminated
Clean the carbon brushes and
collector of the drive motor
with a piece of coarse
sandpaper
(See "Maintenance" section)
Carbon brushes are worn Replace carbon brushes with
new ones
Tool skid cannot be moved or
can only be moved with
considerable force
Clamping of the tool skid is on Open the clamping
Guide play is set too narrowly Adapt the guide play
Transverse or longitudinal skid
cannot be moved or can only
be moved with considerable
force
Guide play is set too narrowly Adapt the guide play
Play of the trapezoidal-threaded
nut is set too narrowly (only
transverse skid)
Adapt the play of the
trapezoidal-threaded nut
Rust on work pieces of machine
parts when using coolant
lubrication
Wrong coolant set Check the mixing ratio of the
coolant and correct if required
(never cool with water alone!)
Tool holder cannot be inserted
into the main spindle (reducing
sleeve of the main spindle)
An incorrect tool taper of the tool
holder has been used in
combination with the reducing
sleeve
Only use the appropriate tool
holders for the machine
Inner cone of the reducing sleeve
or outer cone of the tool holder is
contaminated
Clean the relevant cone
Tool overheated Revolutions too high Reduce the revolutions
Feed too high Reduce the feed
Working without coolant Use coolant
Insufficient coolant feed at the
cutting edge
Align the coolant hose
correctly
Tool blunt
Sharpen tool or use a new tool
57
16. Operational faults and the elimination of such
Operational faults Possible cause Remedy
Tool overheated Increased friction caused by
shaving build up in the tensioning
groove of the tool (drilling work)
Remove the shavings from the
hole more frequently
(withdraw)
Use a coated tool
Wash the processing area with
coolant
Unsuitable tool chosen for the
material to be processed
Only use the suitable tool for
the relevant material
Tool cannot be removed from
the tailstock sleeve
Tailstock sleeve is not fully
cranked back
Fully crank back the tailstock
sleeve to automatically eject
tools with ejector lugs
Use tool without ejector lugs Place a soft and sufficient
wide inlay between the tool
and tailstock front. Now crank
the tailstock sleeve back to
push the tool out.
(Use of tools without ejector
lugs is possible by screwing a
suitable threaded pin into
place which extends the length
of the tool backwards)
58
17. Operating elements
17.1 D6000 lathes with 1.4 kW motor with trapezoidal-threaded spindle
1. Potentiometer rotating knob for speed selection of the electrical drive motor
2. Emergency off switch
3. Turn switch for forwards-reverse - main spindle
4. ON/OFF switch with low voltage trigger
5. Tensioning nut for tool clamping plate
6. Holding screw for longitudinal skid
7. Clamping screw for clamping the tool skid
8. Ball crank for adjusting the longitudinal skid
9. Clamping lever for securing the tailstock sleeve
10. Clamping lever for tailstock quick tensioning
11. Ball crank for adjusting the tailstock sleeve
12. Tensioning nut for securing the tailstock to the guides
13. Switch lever for opening and closing the clasp nut
14. Ball crank for adjusting the transverse skid
15. Hand wheel for quickly adjusting the tool skid
16. Safety screw for the drive protection hood
17. Chuck protection hood
59
17. Operating elements
17.2 D6000 lathes with 2.0 kW motor with trapezoidal-threaded spindle
1. Turn switch for forwards-reverse - main spindle
2. Emergency off switch
3. Potentiometer rotating knob for speed selection of the electrical drive motor
4. Tensioning nut for tool clamping plate
5. Holding screw for longitudinal skid
6. Clamping screw for clamping the tool skid
7. Ball crank for adjusting the longitudinal skid
8. Clamping lever for securing the tailstock sleeve
9. Clamping lever for tailstock quick tensioning
10. Ball crank for adjusting the tailstock sleeve
11. Tensioning nut for securing the tailstock to the guides
12. Switch lever for opening and closing the clasp nut
13. Ball crank for adjusting the transverse skid
14. Hand wheel for quickly adjusting the tool skid
15. Safety screw for the drive protection hood
16. Chuck protection hood
60
17. Operating elements
17.3 D6000 lathes with 1.4 kW motor with ball screw spindle
1. Potentiometer rotating knob for speed selection of the electrical drive motor
2. Emergency off switch
3. Turn switch for forwards-reverse - main spindle
4. ON/OFF switch with low voltage trigger
5. Tensioning nut for tool clamping plate
6. Holding screw for longitudinal skid
7. Clamping screw for clamping the tool skid
8. Ball crank for adjusting the longitudinal skid
9. Clamping lever for securing the tailstock sleeve
10. Clamping lever for tailstock quick tensioning
11. Ball crank for adjusting the tailstock sleeve
12. Tensioning nut for securing the tailstock to the guides
13. Ball crank for adjusting the transverse skid
14. Hand wheel for quickly adjusting the tool skid
15. Switch lever for switching the automatic feed on and off
16. Safety screw for the drive protection hood
17. Chuck protection hood
61
17. Operating elements
17.4 D6000 lathes with 2.0 kW motor with ball screw spindle
1. Turn switch for forwards-reverse - main spindle
2. Emergency off switch
3. Potentiometer rotating knob for speed selection of the electrical drive motor
4. Tensioning nut for tool clamping plate
5. Holding screw for longitudinal skid
6. Clamping screw for clamping the tool skid
7. Ball crank for adjusting the longitudinal skid
8. Clamping lever for securing the tailstock sleeve
9. Clamping lever for tailstock quick tensioning
10. Ball crank for adjusting the tailstock sleeve
11. Tensioning nut for securing the tailstock to the guides
12. Ball crank for adjusting the transverse skid
13. Hand wheel for quickly adjusting the tool skid
14. Switch lever for switching the automatic feed on and off
15. Safety screw for the drive protection hood
16. Chuck protection hood
62
17. Operating elements
17.5 D6000-C lathes with 1.4 kW motor with trapezoidal-threaded spindle
1. Potentiometer rotating knob for speed selection of the electrical drive motor
2. Emergency off switch
3. Turn switch for forwards-reverse - main spindle
4. ON/OFF switch with lo w vol tage tr igg er
5. Tensioning nut for tool clamping plate
6. Holding screw for longitudinal skid
7. Clamping screw for clamping the tool skid
8. Ball crank for adjusting the longitudinal skid
9. Clamping lever for securing the tailstock sleeve
10. Clamping lever for tailstock quick tensioning
11. Ball crank for adjusting the tailstock sleeve
12. Tensioning nut for securing the tailstock to the guides
13. Switch lever for opening and closing the clasp nut
13.1 Threaded pin for securing the switch lever in CNC mode
14. Ball crank for adjusting the transverse skid
15. Hand wheel for quickly adjusting the tool skid
16. Safety screw for the drive protection hood
17. Chuck protection hood
63
17. Operating elements
17.6 D6000-C lathes with 2.0 kW motor with trapezoidal-threaded spindle
1. Turn switch for forwards-reverse - main spindle
2. Emergency off switch
3. Potentiometer rotating knob for speed selection of the electrical drive motor
4. Tensioning nut for tool clamping plate
5. Holding screw for longitudinal skid
6. Clamping screw for clamping the tool skid
7. Ball crank for adjusting the longitudinal skid
8. Clamping lever for securing the tailstock sleeve
9. Clamping lever for tailstock quick tensioning
10. Ball crank for adjusting the tailstock sleeve
11. Tensioning nut for securing the tailstock to the guides
12. Switch lever for opening and closing the clasp nut
12.1 Threaded pin for securing the switch lever in CNC mode
13. Ball crank for adjusting the transverse skid
14. Hand wheel for quickly adjusting the tool skid
15. Safety screw for the drive protection hood
16. Chuck protection hood
64
17. Operating elements
17.7 D6000-C lathes with 1.4 kW motor with ball screw spindle
1. Potentiometer rotating knob for speed selection of the electrical drive motor
2. Emergency off switch
3. Turn switch for forwards-reverse - main spindle
4. ON/OFF switch with lo w vol tage tr igg er
5. Tensioning nut for tool clamping plate
6. Holding screw for longitudinal skid
7. Clamping screw for clamping the tool skid
8. Ball crank for adjusting the longitudinal skid
9. Clamping lever for securing the tailstock sleeve
10. Clamping lever for tailstock quick tensioning
11. Ball crank for adjusting the tailstock sleeve
12. Tensioning nut for securing the tailstock to the guides
13. Ball crank for adjusting the transverse skid
14. Hand wheel for quickly adjusting the tool skid
14.1 Threaded pin for securing the hand wheel in manual mode
15. Switch lever for switching the automatic feed on and off
16. Safety screw for the drive protection hood
17. Chuck protection hood
65
17. Operating elements
17.8 D6000-C lathes with 2.0 kW motor with ball screw spindle
1. Turn switch for forwards-reverse - main spindle
2. Emergency off switch
3. Potentiometer rotating knob for speed selection of the electrical drive motor
4. Tensioning nut for tool clamping plate
5. Holding screw for longitudinal skid
6. Clamping screw for clamping the tool skid
7. Ball crank for adjusting the longitudinal skid
8. Clamping lever for securing the tailstock sleeve
9. Clamping lever for tailstock quick tensioning
10. Ball crank for adjusting the tailstock sleeve
11. Tensioning nut for securing the tailstock to the guides
12. Ball crank for adjusting the transverse skid
13. Hand wheel for quickly adjusting the tool skid
13.1 Threaded pin for securing the hand wheel in manual mode
14. Switch lever for switching the automatic feed on and off
15. Safety screw for the drive protection hood
16. Chuck protection hood
66
17. Operating elements
17.9 Switch cover on CNC operating console
for CC-D6000 lathes with 1.4 kW mot o r
1. Emergency off switch
2. Mode selection switch (CNC operation) (Idle position) (Set-up mode)
3. Potentiometer rotating knob for speed selection of the electrical drive motor
4. ON/OFF switch with lo w vol tage tr igg er
5. Coolant ON/OFF (if coolant pump is connected)
6. Turn switch for forwards-reverse - main spindle
7. Diodes to display the status of the controller
8. Reset switch for controller
67
17. Operating elements
17.10 Switch cover on CNC operating console
for lathes of type CC-D6000 with 2.0 kW motor
1. Emergency off switch
2. Mode selection switch (CNC operation) (Idle position) (Set-up mode)
3. Potentiometer rotating knob for speed selection of the electrical drive motor
4. 3-setting switch of the electrical drive motor (I=START RIGHT 0=STOP II=START LEFT)
5. Coolant ON/OFF (if coolant pump is connected)
6. Diodes to display the status of the controller
7. Reset switch for controller
68
17. Operating elements
17.11 CC-D6000 lathe s with 1.4 kW motor with trapezoidal-threaded spindle
9. Tensioning nut for tool clamping plate
10. Holding screw for longitudinal skid
11. Clamping screw for clamping the tool skid
12. Ball crank for adjusting the longitudinal skid
13. Clamping lever for securing the tailstock sleeve
14. Clamping lever for tailstock quick tensioning
15. Ball crank for adjusting the tailstock sleeve
16. Tensioning nut for securing the tailstock to the guides
17. Switch lever for opening and closing the clasp nut
17.1 Threaded pin for securing the switch lever in CNC mode
18. Ball crank for adjusting the transverse skid
19. Hand wheel for quickly adjusting the tool skid
20. Safety screw for the drive protection hood
21. Chuck protection hood
69
17. Operating elements
17.12 CC-D6000 lathe s with 2.0 kW motor with trapezoidal-threaded spindle
8. Tensioning nut for tool clamping plate
9. Holding screw for longitudinal skid
10. Clamping screw for clamping the tool skid
11. Ball crank for adjusting the longitudinal skid
12. Clamping lever for securing the tailstock sleeve
13. Clamping lever for tailstock quick tensioning
14. Ball crank for adjusting the tailstock sleeve
15. Tensioning nut for securing the tailstock to the guides
16. Switch lever for opening and closing the clasp nut
16.1 Threaded pin for securing the switch lever in CNC mode
17. Ball crank for adjusting the transverse skid
18. Hand wheel for quickly adjusting the tool skid
19. Safety screw for the drive protection hood
20. Chuck protection hood
70
17. Operating elements
17.13 CC-D6000 lathe s with 1.4 kW motor with ball screw spindle
9. Tensioning nut for tool clamping plate
10. Holding screw for longitudinal skid
11. Clamping screw for clamping the tool skid
12. Ball crank for adjusting the longitudinal skid
13. Clamping lever for securing the tailstock sleeve
14. Clamping lever for tailstock quick tensioning
15. Ball crank for adjusting the tailstock sleeve
16. Tensioning nut for securing the tailstock to the guides
17. Ball crank for adjusting the transverse skid
18. Hand wheel for quickly adjusting the tool skid
18.1 Threaded pin for securing the hand wheel in manual mode
19. Switch lever for switching the automatic feed on and off
20. Safety screw for the drive protection hood
21. Chuck protection hood
71
17. Operating elements
17.14 CC-D6000 lathe s with 2.0 kW motor with ball screw spindle
8. Tensioning nut for tool clamping plate
9. Holding screw for longitudinal skid
10. Clamping screw for clamping the tool skid
11. Ball crank for adjusting the longitudinal skid
12. Clamping lever for securing the tailstock sleeve
13. Clamping lever for tailstock quick tensioning
14. Ball crank for adjusting the tailstock sleeve
15. Tensioning nut for securing the tailstock to the guides
16. Ball crank for adjusting the transverse skid
17. Hand wheel for quickly adjusting the tool skid
17.1 Threaded pin for securing the hand wheel in manual mode
18. Switch lever for switching the automatic feed on and off
19. Safety screw for the drive protection hood
20. Chuck protection hood
72
18. Drawings and legends
18.1 Electronic console, 1.4 kW motor
Part No. Items Order No. Description
43 1 51500807-0001 Potentiometer with cable and connector
43.1 1 51500807-00011 Potentiometer, complete
44 1 51500608 Turn switch
45 1 51500606-0001 On-Off switch
72 1 51500624-0001 Emergency off button, complete
73
18. Drawings and legends
18.1 Electronic console, 1.4 kW motor
Part No. Items Order No. Description
57 1 51001015-00021 Board holder with guide rails
59 6 16196500004008 Screw
60 1 51501402 Control board
63 2 16179910006020 Screw
64 1 51500102-0002 Motor
65 1 51004020-0003 Eccentric tappet
66 1 16191300005006 Threaded pin
67 1 51500619 End switch
70 1 51400405-0001 Cover plate
80 4 16191200004010 Screw
74
18. Drawings and legends
18.1 Electronic console, 1.4 kW motor
Part No. Items Order No. Description
46 1 51400403-0001 Chuck protective hood
47 2 16191200004010 Screw
48 1 51004010-0010 Guide rod
56 1 51400406-0001 Electronic housing
61 1 160705A0010000 Adjusting ring
62 1 16191200005020 Screw
74 5 16191200006012 Screw
75 2 16112500006001 Washer
76 1 16191200004016 Screw
77 1 51501304 Symbol for earthed connection
78 2 16167980004000 Fanned washer
79 2 16193400004000 Nut
75
18. Drawings and legends
18.2 Protective hood, drive 1.4 kW motor
Part No. Items Order No. Description
1 1 51400401-0001 Protective hood, drive
2 1 51400404-0001 Protective plate, lead screw drive
3 1 51400485-0001 Protective plate, spindle aperture
4 1 51508001 Key KW 4 for safety screw
5 2 16173800006012 Safety screw
6 4 16191200005012 Screw
7 4 16112500004000 Washer
8 4 16193400004000 Nut
9 4 16191200004010 Screw
10 1 16193400006000 Nut
76
18. Drawings and legends
18.3 Protective hood, drive 2.0 kW motor
77
18. Drawings and legends
18.3 Protective hood, drive 2.0 kW motor
Part No. Items Order No. Description
1 1 51400421-0001 Protective hood, drive
2 1 51400404-0001 Protective plate, lead screw drive
3 1 51400485-0001 Protective plate, spindle aperture
4 1 51508001 Key KW 4 for safety screw
5 4 16173800006012 Safety screw
6 4 16191200005012 Screw
7 1 51004010-0006 Spacer bolt, long
8 1 51004010-0007 Spacer bolt, short
9 2 16112500006001 Washer
10 3 16193400006000 Nut
78
18. Drawings and legends
18.4 Electronic console, 2.0 kW motor
79
18. Drawings and legends
18.4 Electronic console, 2.0 kW motor
Part No. Items Order No. Description
1 1 51400420-0001
Switching cabinet
2 1 51006575-0001 Gear wheel motor
3 1 51004025-0024
Pressure washer
4 1 16191200006020
Screw
5 1 16167980006000 Fanned washer
6 1 51502311
Drive belt 762
7 1 51006600-0001
Gear wheel main spindle
8 2 16193400004000 Nut
9 1 160705A0010000 Adjusting ring
10 1 16191200005020
Screw
11 3 16191200006012 Screw
12 1 51004020-0003
Eccentric tappet
13 1 51500619
End switch
14 1 51004010-0010 Guide rod
2 16191200004010
Screw
15 1 51400422-0001
Electronic protection
16 2 16191200004010 Screw
17 1 16191300005006 Threaded pin
18 3 16193400008000
Nut
19 3 16112500006001 Washer
20 1 51004020-0017
Cotter pin
21 2 16112500008001
Washer
22 4 16112500008001 Washer
23 1 16191200005012
Screw
24 1 16112500005000
Washer
25 1 51401518-0001 Motor cover
26 1 51500128-0001 Motor 2.0 kW
27 4 16193300008020
Screw
28 1 51006290-0001 Holding plate
29 4 16191200006016
Screw
30 1 16197500008000-0001
Threaded rod
31 2 16112500010000 Washer
32 2 16191200010060
Screw
33 2 51007250-0001
Push piece
34 1 16191200004016 Screw
35 1 16193400006000 Nut
36 3 16193300006016
Screw
37 2 16167980004000 Fanned washer
38 1 51501304
Symbol for earthed connection
80
18. Drawings and legends
18.4 Electronic console, 2.0 kW motor
Part No. Items Order No. Description
40 1 51400403-0001 Chuck protective hood
41 1 51500801-0001 Potentiometer, complete
42 1 51500602 Switch
43 1 51500624-0001 Emergency off button, complete
44 1 16191200006012 Screw
45 2 16147100012003 Securing ring
46 2 16073430004050 Spiral tensioning pin
47 2 51006940-0002 Bearing element, plate
48 1 51004015-0005 Shaft
49 1 51006450-0001 Motor pinion
81
18. Drawings and legends
18.5 Headstock
Part No. Items Order No. Description
1 1 10600101 Headstock
2 2 51502517 Lubrication nipple
3 2 51502109 Tapered roller bearing
4 1 10600104 Flange
5 1 10600105 Oil scraper ring
6 1 10600106 Main spindle
7 3 16191200006012 Screw
32 3 16196500006014 Screw
34 1 10600134 Flange
36 1 10600136 Sleeve
37 1 10600137 Toothed wheel
39 1 10600139 Gear wheel
with 1.4 kW motor
1 51006600-0001 Gear wheel
with 2.0 kW motor
40 1 51004055-0007 Nut
42 1 16091300006006 Threaded pin
48 1 10600148 Bracket
49 2 16191200006016 Screw
55 1 51007250-0001 Push piece
71 1 10600171 Parallel key
72 4 16193300010050 Screw
73 4 16112500010000 Washer
74 1 16191200005012 Screw
90 1 51004055-0003
Bush with collar
82
18. Drawings and legends
18.6. Headstock – Transmission with trapezoidal-threaded spindle
Part No.
Items
Order No.
Description
8 2 16193400010000 Nut
9 1 10600109 Axes
10 1 10600110 Transmission lever
11 1 10600111 Transmission bolt
12 1 10600112 Clamping piece
13 1 16112500010000 Washer
14 1 10600114 Sleeve
15 2 51502113 Ball bearing
16 1 10600116 Sleeve
17 1 10600117 Transmission gear wheel
18 1 51502310 Belt 508
19 1 51502315 Belt 559
51 1 10600151 Clamping screw
52 1 10600152 Adjusting ring
53 1 10600153 Hexagonal element
54 2 16073430003014 Spiral tensioning pin
73 1 16047200032000 Securing ring
83
18. Drawings and legends
18.7. Headstock – Tumbler gear with trapezoidal-threaded spindle
Part No. Items Order No. Description
20 1 51004025-0033
Bolt
21 1 10600121 Toothed wheel
22 1 51006530-00011 Toothed belt wheel Z16
23 1 51007016-0003 Sleeve
24 1 51004020-0010 Washer
25 3 51502518 Lubrication nipple
26 1 16193400008000
Nut
27 1 1606885A050320 Parallel key
28 1 10600128 Lever
29 2 51502124 Needle sleeve
30 2 51004020-0011 Bolt
31 2 16191300005006 Threaded pin
47 1 10600147
Toothed wheel
50 1 10600150 Clamping screw
55 2 51007250-0001 Push piece
91 1 51008530-0001 Toothed wheel, plastic
84
18. Drawings and legends
18.8. Headstock – Transmission with b all scr ew spindle
Part No.
Items
Order No.
Description
8 2 16193400010000 Nut
9 1 10600109 Axes
10 1 10600110 Transmission lever
11 1 10600111 Transmission bolt
12 1 10600112 Clamping piece
13 1 16112500010000 Washer
14 1 10600114 Sleeve
15 2 51502113 Ball bearing
16 1 10600116 Sleeve
17 1 10600117-0001 Transmission gear wheel
18 1 51502310 Belt 508
19 1 51502317 Belt 610
51 1 10600151 Clamping screw
52 1 10600152 Adjusting ring
53 1 10600153 Hexagonal element
54 2 16073430003014 Spiral tensioning pin
73 1 16047200032000 Securing ring
85
18. Drawings and legends
18.9. Headstock – Tumbler gear with ball screw spindle
Part No. Items Order No. Description
20 1 51004025-0033 Bolt
22 1 51006530-00011 Toothed belt wheel Z16
23 1 51007016-0003 Sleeve
24 1 51004020-0010 Washer
25 1 51502518 Lubrication nipple
26 1 16193400008000 Nut
27 1 1606885A050320 Parallel key
31 2 16191300005006 Threaded pin
50 1 10600150 Clamping screw
55 2 51007250-0001 Push piece
92 1 10600192 Toothed wheel
93 1 10600193 Lever
94 2 51502136 Ball bearing
95 2 51004015-0004 Bolt
96 1 10600196 Toothed wheel
97 1 51008530-0002 Toothed wheel, plastic
86
18. Drawings and legends
18.10 Bed with lead screw with trapezoidal-threaded spindle
87
18. Drawings and legends
18.10 Bed with lead screw with trapezoidal-threaded spindle
Part No. Items Order No. Description
1 1 10600201 Bed
2 1 10600202 Gear rod
3 6 16191200006016 Screw
4 1 10600204 Support bearing, right
5 4 16191200008025 Screw
6 2 51502122 Ball bearing
7 2 51004025-0020 Capstan nut
8 1 10600208 Lead screw
9 1 10600209 Support bearing, left
10 1 10600210 Sleeve
11 1 10600211 Safety clutch
16 1 1606885A050325 Parallel key
17 4 16112500008001 Washer
71 1 10600271 Sleeve
72 2 51502517 Lubrication nipple
73 1 51002020-0004 Tailstock stopper
74 2 16191200005012 Screw
88
18. Drawings and legends
18.11 Bed with lead screw with ball screw spindle
Part No. Items Order No. Description
2 1 10600602 Support bearing, left
4 4 16191200005016 Screw
5 1 10600605 Sleeve
6 1 51004050-0011 Feed shaft
7 1 1606885A050325 Parallel key
8 1 51004035-0006 Adjusting ring
9 1 51004045-0006 Coupling element
10 1 51502021 Pressure spring
11 1 51003435-0001 Coupling disc
12 2 16073430003010 Spiral tensioning pin
13 1 10600613 Housing cover
14 1 51004020-0015 Eccentric shaft
15 1 16073430003014 Spiral tensioning pin
16 1 1606885A050325 Parallel key
18 1 51507018-0001 Lever
89
18. Drawings and legends
18.11 Bed with lead screw with ball screw spindle
Part No.
Items
Order No.
Description
19 1 51502117 Ball bearing
20 2 51502127 Ball bearing
21 1 51004045-0008
Lead sleeve gear shaft
22 1 16047100020000 Securing ring
23 1 51004012-0006
Lead screw gear shaft
24 1 1606885A050325
Parallel key
25 2 51502401 Bevel gear
26 2 16073430003018
Spiral tensioning pin
27 1 10600627
Scale ring
29 1 16073430003024 Spiral tensioning pin
30 1 51507011-0002 Hand wheel
31 1 51502001
Pressure spring
32 4 16191200005012 Screw
36 1 16073430004030
Spiral tensioning pin
38 1 10600638
Housing cover
39 2 16191200003010 Screw
41 3 16179910005016
Screw
42 1 51502518
Lubrication nipple
43 1 51502131 Steel ball
44 1 51502003 Pressure spring
47 1 16091400006006
Threaded pin
48 1 16000001812310 Washer
49 1 16091400006006
Threaded pin
55 1 51006555-0007
Bearing flange
56 4 16112500005000 Washer
90
18. Drawings and legends
18.11 Bed with lead screw with ball screw spindle
91
18. Drawings and legends
18.11 Bed with lead screw with ball screw spindle
Part No.
Items
Order No.
Description
1 1 10600601 Bed
33 1 10600633 Support bearing, right
34 3 51502112
Ball bearing
35 1 51505226 Ball screw spindle with ball screw nut
45 2 16091300006006
Threaded pin
46 2 51007250-0001
Push piece
73 1 51002020-0004 Tailstock stopper
74 2 16191200005012
Screw
52 1 51004035-0007
Setting nut
53 1 51502517 Lubrication nipple
54 2 16112500008001 Washer
57 2 16191200008025
Screw
58 2 51006555-0020 Sleeve
59 4 16196500004008
Screw
60 2 51502513
Lead screw cover
61 2 51006540-0020 Sleeve
92
18. Drawings and legends
18.12 Change gear quadrant for trapezoidal-threaded spindle
and ball screw spindle
93
18. Drawings and legends
18.12 Change gear quadrant for trapezoidal-threaded spindle
and ball screw spindle
Part No. Items Order No. Description
13 3 51006580-0004 Toothed belt wheel Z48
14 1 51004025-0008 Sleeve
16 2 1606885A050325 Parallel key
19 1 10600219 Change gear quadrant
20 1 51004633-0001 Change gear bolt, long
21 2 16155700008000 Nut
22 2 10600222 Washer
23 2 51006525-00011 Toothed belt wheel Z14
24 3 51004020-0010 Washer
25 2 51007016-0001 Change gear sleeve
27 1 51004633-0002 Change gear bolt, short
28 2 16000000010201 Washer
38 3 16193400008000 Nut
39 2 51502518 Lubrication nipple
41 1 10600241 Setting screw
42 1 51502320 Gear belt 120
44 2 51502323 Gear belt 140
1 51006530-00011 Toothed belt wheel Z16
1 51006530-00021 Toothed belt wheel Z18
1 51006535-00011 Toothed belt wheel Z20
1 51006540-0001 Toothed belt wheel Z22
1 51006540-00021 Toothed belt wheel Z24
1 51006545-0003 Toothed belt wheel Z26
1 51006545-0001 Toothed belt wheel Z28
1 51006555-0003 Toothed belt wheel Z32
1 51006555-0004 Toothed belt wheel Z34
1 51006560-00011 Toothed belt wheel Z36
1 51006565-0001 Toothed belt wheel Z40
For trapezoidal-threaded spindle
11 1 10600211 Safety clutch
15 1 51007023-0002 Washer (gunmetal)
46 2 16143900008000 Nut
For ball screw spindle
46 1 16143900008000 Nut
94
18. Drawings and legends
18.13 Tool skid – Transverse skid
95
18. Drawings and legends
18.13 Tool skid – Transverse skid
Part No. Items Order No. Description
1 1 10600301 Transverse skid, lower section
2 1 10600302 Transverse skid, upper section
13 1 51004015-0002 Washer
15 1 51004020-0012 Spindle
16 1 10600316 Spindle bearing
17 1 10600317 Scale ring
18 1 51502131 Steel ball
19 1 51502009 Pressure spring
20 1 51004045-0011 Dial
21 3 51007250-0001 Push piece
22 3 16091300006012 Threaded pin
23 1 51507022-0001 Ball crank
24 1 16073430003018 Spiral tensioning pin
26 1 10600326 Washer
27 1 16193300006012 Screw
28 1 10600328 Guide bar
29 4 16193300008025 Screw
31 1 16191200004010 Screw
33 1 10600333 Adjustment bar
35 3 16193400006000 Nut
47 1 10600347 Guide element
56 1 10600356-0001
Spindle nut with adjusting nut
59 3 16091500006045 Threaded pin
70 2 51502113 Ball bearing
74 1 16191200008045 Screw
75 1 16191200006012 Screw
76 1 10600376 Clamping piece
82 2 10600382 Felt
83 2 10600383 Felt clamp
84 8 16191200004010 Screw
85 2 16191200006020 Screw
88 2 10600388 Felt clamp
90 2 10600390 Felt
91 1 10600391 Setting bar
92 4 16091300006012 Threaded pin
93 4 16193400006000 Nut
96
18. Drawings and legends
18.14 Tool skid – Lock plate
97
18. Drawings and legends
18.14 Tool skid – Lock plate
Part No. Items Order No. Description
7 1 10600307 Lock plate
8 1 10600308 Clasp nut, 2 pieces
9 2 16063250006020 Cylinder pin
10 1 10600310 Keylock switch
11 1 51507025-0001 Switch lever
1 51507025-0002 Switch lever for CNC
12 1 1606885A040410 Parallel key
13 1 51004015-0002 Washer
14 1 16191200004010 Screw
18 1 51502131 Steel ball
19 1 51502009 Pressure spring
48 1 10600348 Support bearing
49 2 16191200005030 Screw
50 2 51502517 Lubrication nipple
51 2 16191200005020 Screw
63 1 51507011-0001 Hand wheel
65 1 16191200004010 Screw
66 1 1606885A040408 Parallel key
67 1 16091400006012 Threaded pin
68 1 10600368 Dial
71 1 10600371 Scale ring
72 1 10600372 Pinion
73 2 16191212012035 Screw
77 1 10600377 Intermediate gear
78 2 51004020-0004 Washer
79 1 16191200004010 Screw
80 2 10600380 Guide bars
81 4 16191200006012 Screw
94 3 16191200005016 Screw
95 1 10600395 Flange
96 1 10600396 Sleeve
98
18. Drawings and legends
18.15 Tool skid – Longitudinal skid
99
18. Drawings and legends
18.15 Tool skid – Longitudinal skid
Part No. Items Order No. Description
3 1 10600303 Clamping ring
4 1 10600304 Guide ring
5 1 10600305 Longitudinal skid, lower section
6 1 10600306 Longitudinal skid, upper section
18 1 51502131 Steel ball
19 1 51502009 Pressure spring
20 1 51004045-0011 Dial
21 3 51007250-0001 Push piece
22 3 16091300006010 Threaded pin
25 1 10600325 Spindle nut
26 1 10600326 Washer
32 1 16073430003018 Spiral tensioning pin
34 3 16091500006020 Threaded pin
35 3 16193400006000 Nut
36 1 10600336 Clamping jaw
37 1 10600337 Pressure washer
38 3 16193400010000 Hexagonal nut,
39 1 10600339 Threaded bolt
40 1 10600340 Hexagonal screw
41 1 10600341 Pressure spring
42 1 16073430003010 Spiral tensioning pin
44 1 51004020-0020 Spindle
45 1 10600345 Spindle bearing
46 1 10600346 Scale ring
52 1 51507023-0001 Ball crank
53 1 16073430003014 Spiral tensioning pin
54 4 16191200006012 Screw
55 1 16193300006025 Screw
57 1 10600357 Adjustment bar
61 2 10600361 T-groove screw
69 2 51502113 Ball bearing
85 2 16191200006020 Screw
100
18. Drawings and legends
18.16 Transverse skid with lock pl at e with ball scre w spin dl e
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