WABECO F1210-C, F1200-C hs, F1200-C, F1210-C hs, CC-F1200 hs Operating Instructions Manual
...
Operating instructions
Milling machines
CNC milling machines
with dovetail guides
F1200 F1200 hs F1210 F1210 hs
F1200-C F1200-C hs F1210-C F1210-C hs
CC-F1200 CC-F1200 hs CC-F1210 CC-F1210 hs
2
Please read before putting into operation for the first time!
Every person that operates the machine, maintains or repairs it, must have read the operating
instructions, and in particular, the safety notes prior to putting the machine into operation.
Please store these documents for subsequent use
Original version in German/translation in English
Status at 09/2014
Dear Customer!
With the purchase of the WABECO machine you have decided in favour of a quality tool. This
machine has been manufactured with the greatest of care and subject to precise quality controls.
These operating instructions are designed to help your to use your new machine safely and correctly.
For this reason, we ask you to read the appropriate notes through attentively and to take care to
observe them.
After unpacking the tool, check whether any transportation damages have occurred. Complaints,
whatever their nature, should be communicated immediately. Subsequent claims cannot be
recognised.
For all queries and replacement part orders, please always specify the machine number (see type
plate).
Reprinting and reproductions of any kind, even extracts, require the written permission of
WABECO
Disposing of the machine
The transportation and protective packaging is made of the following materials:
■ Corrugated card
■ Polystyrene without Freon
■ Polyethylene foil
■ Timber as single-use pallet (untreated)
■ Euro pallet (multiple use packaging)
If you no longer need the items, or you do not want to reuse them, dispose of these items at the
officially recognised recycling points.
The machine is manufactured in such a way that 98% of the used materials that can be recycled, for
example, steel, cast iron, aluminium and only 2% are chemical materials, e.g. cable sleeves of
electrical cables, PCBs.
If you have any difficulties in disposing of these parts properly, we would be happy to help: with prior
agreement we will take back the machine in full and dispose of it. You must, however, cover the costs
of sending it to us.
wabeco-rs.de
Walter Blombach GmbH
42899 Remscheid, Germany
Am Blaffertsberg 13
Germany
Phone +49 (0) 2191 597-0
Fax +49 (0) 2191 597-40
Email info@wabeco-remscheid.de
3
Contents
Declaration of conformity for F1200 - F1200 hs - F1210 - F1210 hs 8
Declaration of conformity for F1200-C - F1200-C hs - F1210-C - F1210-C hs 9
Declaration of conformity for CC-F1200 - CC-F1200 hs - CC-F1210 - 10
CC-F1210 hs
1. Important safety notes 11
1.1 Intended use 11
1.2 Improper and incorrect use 11
1.3 Modifications to the machine 11
1.4 Safety regulations for proper use 11
1.5 Safety features 14
1.5.1 for all milling machines 14
1.5.2 for milling machines with CNC control assembly and CNC 14
1.5.3 for CNC milling machines 14
1.6 Explanations of the symbols 15
2. Delivery and set up 15
2.1 Transporting the machine 16
3. Putting into operation 17
3.1 for all milling machines 17
3.2 for all CNC milling machines 17
3.2.1 Setting up and connecting the control computer 17
4. Specifications regarding the machine 18
4.1 Identification of the model 18
4.2 Noise emission declaration F1200 - F1200 hs - F1210 - F1210 hs 18
4.2.1 Technical data for F1200 - F1200 hs 19
4.2.2 Dimensions of F1200 with 1.4 kW motor 20
4.2.3 Dimensions of F1200 hs with 2.0 kW motor 21
4.2.4 Technical data for F1210 - F1210 hs 22
4.2.5 Dimensions of F1210 with 1.4 kW motor 23
4.2.6 Dimensions of F1210 hs with 2.0 kW motor 24
4.3 Noise emission declaration 25
F1200-C - F1200-C hs - F1210-C - F1210-C hs
4.3.1 Technical data for F1200-C - F1200-C hs 26
4.3.2 Dimensions of F1200-C 27
4.3.3 Dimensions of F1200-C hs 28
4.3.4 Technical data for F1210-C - F1210-C hs 29
4.3.5 Dimensions of F1210-C 30
4.3.6 Dimensions of F1210-C hs 31
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Contents
4.4 Noise emission declaration 32
CC-F1200 - CC-F1200 hs - CC-F1210 - CC-F1210 hs
4.4.1 Technical data for CC-F1200 - CC-F1200 hs 33
4.4.2 Dimensions of CC-F1200 34
4.4.3 Dimensions of CC-F1200 hs 35
4.4.4 Technical data for CC-F1210 - CC-F1210 hs 36
4.4.5 Dimensions of CC-F1210 37
4.4.6 Dimensions of CC-F1210 hs 38
4.5 Revolution setting 39
4.6 Electrical equipment 1.4 kW motor 39
4.7 Electrical equipment 2.0 kW motor 40
5. Achieving optimum results 40
and avoiding incorrect usage
6. Fitting and removing the tools 42
7. Installation and removal of collets 44
7.1 Installation 44
7.2 Removal 44
8. Swivelling the milling head 45
9. Drill stroke - depth stop 46
10. Feed motions of the x, y and z axes 47
11. Adjustment of the spindle nuts with trapezoidal-threaded spindle 49
11.1 x and y axes 49
11.2 z-axis 50
12. Adjustment of the dovetail guides 51
13. Maintenance 52
14. Lubrication of the machine 52
15. Operational faults and the elimination of such 54
16. Operating elements 57
16.1 Milling machines F1200 - F1210 with 1.4 kW motor 57
16.2 Milling machines F1200 hs - F1210 hs with 2.0 kW motor 58
16.3 Milling machines F1200-C - F1210-C with 1.4 kW motor 59
16.4 Milling machines F1200-C hs - F1210-C hs with 2.0 kW motor 60
16.5 CNC milling machines CC-F1200 - CC-F1210 with 1.4 kW motor 61
16.5.1 Switch cover on CNC operating console 62
16.6 CNC milling machines CC-F1200 hs - CC-F1210 hs with 2.0 kW motor 63
16.6.1 Switch cover on CNC operating console 64
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Contents
17. Drawings and legends 65
17.1 Protective hood 65
17.2 Electronic hood with 1.4 kW motor 66
17.2.1 F1200 - F1210 - F1200-C - F1210-C 66
17.2.2 CC-F1200 - CC-F1210 68
17.3 Milling machine head with 1.4 kW motor 70
17.4 Milling machine head with 2.0 kW motor 72
17.5 Z-stand with vertical skid with trapezoidal-threaded spindle 76
17.6 Spindle z-axis with trapezoidal-threaded spindle 78
17.6.1 F1200 - F1200 hs - F1210 - F1210 hs 78
17.6.2 F1200-C - F1200-C hs - F1210-C - F1210-C hs - 80
CC-F1200 - CC-F1200 hs - CC-F1210 - CC-F1210 hs
17.7 Lateral drive for z-axis with trapezoidal-threaded spindle 82
17.8 Cross-slide support with trapezoidal-threaded spindle 84
17.9 Spindle x-axis with trapezoidal-threaded spindle 86
17.9.1 F1200 - F1200 hs - F1210 - F1210 hs 86
17.9.2 F1200-C - F1200-C hs - F1210-C - F1210-C hs - 88
CC-F1200 - CC-F1200 hs - CC-F1210 - CC-F1210 hs
17.10 Spindle y-axis with trapezoidal-threaded spindle 90
17.10.1 F1200 - F1200 hs - F1210 - F1210 hs 90
17.10.2 F1200-C - F1200-C hs - F1210-C - F1210-C hs - 92
CC-F1200 - CC-F1200 hs - CC-F1210 - CC-F1210 hs
17.11 Z-stand with vertical skid with ball screw spindle 94
17.12 Spindle z-axis with ball screw spindle 96
17.12.1 F1200 - F1200 hs - F1210 - F1210 hs 96
17.12.2 F1200-C - F1200-C hs - F1210-C - F1210-C hs - 98
CC-F1200 - CC-F1200 hs - CC-F1210- CC F1210 hs
17.13 Lateral drive for z-axis with ball screw spindle 100
17.14 Cross slide support with ball screw spindle 102
17.15 Spindle x-axis with ball screw spindle 104
17.15.1 F1200 - F1200 hs - F1210 - F1210 hs 104
17.15.2 F1200-C - F1200-C hs - F1210-C - F1210-C hs - 106
CC-F1200 - CC-F1200 hs - CC-F1210 - CC-F1210 hs
17.16 Spindle y-axis with ball screw spindle 108
17.16.1 F1200 - F1200 hs - F1210 - F1210 hs 108
17.16.2 F1200-C - F1200-C hs - F1210-C - F1210-C hs - 110
CC-F1200 - CC-F1200 hs - CC-F1210 - CC-F1210 hs
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Contents
17.17 End switch for x-axis 112
17.17.1 F1200-C - F1200-C hs - F1210-C - F1210-C hs - 112
CC-F1200 - CC-F1200 hs - CC-F1210 - CC-F1210 hs
17.18 End switch for y-axis 112
17.18.1 F1200-C - F1200-C hs - F1210-C - F1210-C hs - 112
CC-F1200 - CC-F1200 hs - CC-F1210 - CC-F1210 hs
17.19 End switch for z-axis 113
17.19.1 F1200-C - F1200-C hs - F1210-C - F1210-C hs - 113
CC-F1200 - CC-F1200 hs - CC-F1210 - CC-F1210 hs
17.20 Operating console for 1.4 kW motor 114
17.21 Operating console for 2.0 kW motor 118
17.22 Bracket arm for operating console 122
17.23 Industrial monitor and folio keyboard 124
17.23.1 Industrial monitor and folio keyboard for 1.4 kW motor 126
17.23.2 Industrial monitor and folio keyboard for 2.0 kW motor 128
17.24 Bracket arm for operating console with industrial monitor and folio keyboard 130
18. Circuit diagram 131
18.1 for 1.4 kW motor 131
18.2 for 1.4 kW motor and safety cabin 132
18.3 Industrial monitor and folio keyboard for 1.4 kW motor 133
18.4 for 2.0 kW motor 134
18.5 for 2.0 kW motor and safety cabin 135
18.6 Industrial monitor and folio keyboard for 2.0 kW 136
18.7 Multiphase motor with end stop 137
18.8 NC rotary table 138
18.9 Legend for circuit diagrams 139
19. Coolant system (optional) 140
19.1 Setting up the coolant system 140
19.2 Mounting of the coolant system to the
tool machine cabinet (optional) 140
19.3 Mounting of the coolant return tray (optional) 141
19.4 Safety regulations for the handling of cooling lubricant 142
19.5 Filling the coolant system 142
19.6 Operating the coolant system without CNC control 143
19.7 Operating the coolant system with CNC control 143
19.8 Positioning the segmented coolant hose 144
19.9 Controlling the flow of coolant using the coolant shut-off valve 144
19.10 Drawing and legend 145
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Contents
20. Safety cabin (optional) 146
20.1 Setting up the safety cabin 146
20.2 Mounting of the safety cabin to the
tool machine cabinet (optional) 146
20.3 Safety regulations for the handling of cooling lubricant 147
20.4 Filling the coolant system integrated in the safety cabin 147
20.5 Operating the coolant system with CNC control 147
20.6 Positioning the segmented coolant hose 147
20.7 Controlling the flow of coolant using the coolant shut-off valve 147
20.8 Drawing and legend 148
21. Holding bracket (optional) 149
21.1 Mounting the holding bracket to the milling machine 149
21.2 Inserting the drive into the holding bracket 150
21.3 Drawing and legend 150
22. NC rotary table (optional) 151
22.1 Clamping of work pieces on the NC rotary table 151
22.2 Swivelling the worm shaft in and out 151
22.3 Setting the axial play oft he NC rotary table 152
22.4 Removing the NC drive unit 153
22.5 Setting the axial play of the worm shaft 154
22.6 Setting the axial play of the eccentric tappet 154
22.7 Drawing and legend 155
8
Declaration of conformity
We hereby declare, in the name of the manufacturer
Walter Blombach GmbH
Werkzeug- und Maschinenfabrik
with headquarters in Remscheid and Neuerburg
D-42871 Remscheid Postfach 12 01 61 Telephone: (02191) 597-0 Fax: (02191) 597-40
D-54673 Neuerburg WABECO Str. 1-10 Telephone: (06564) 9697-0 Fax: (06564) 9697-25
that the following named
Universal boring and milling machine
Type:
F1200 - F1200 hs
F1210 - F1210 hs
in the serial version, meets the following relevant regulations
- EU Machine Directive 2006/42/EC
- EMC Directive 2004/108/EC
- EU Low Voltage Directive 2006/95/EC
In order to fulfil/implement the requirements of the directives named above, the already
published and applicable standards were drawn upon:
EN ISO 12100:2010
DIN EN 60204-1:2006
EN ISO 13128:2009
Proxy for the compilation of the technical documentation is the operational head of the
above named manufacturer, Mr Christoph Schneider.
D-54673 Neuerburg 2014
________________________________
Place and date of issue
Operational head Christoph Schneider
9
Declaration of conformity
We hereby declare, in the name of the manufacturer
Walter Blombach GmbH
Werkzeug- und Maschinenfabrik
with headquarters in Remscheid and Neuerburg
D-42871 Remscheid Postfach 12 01 61 Telephone: (02191) 597-0 Fax: (02191) 597-40
D-54673 Neuerburg WABECO Str. 1-10 Telephone: (06564) 9697-0 Fax: (06564) 9697-25
that the following named
CNC milling machine
Type:
F1200-C - F1200-C hs
F1210-C - F1210-C hs
in the serial version, meets the following relevant regulations
- EU Machine Directive 2006/42/EC
- EMC Directive 2004/108/EC
- EU Low Voltage Directive 2006/95/EC
In order to fulfil/implement the requirements of the directives named above, the already
published and applicable standards were drawn upon:
EN ISO 12100:2010
DIN EN 60204-1:2006
EN ISO 13128:2009
Proxy for the compilation of the technical documentation is the operational head of the
above named manufacturer, Mr Christoph Schneider.
D-54673 Neuerburg 2014
________________________________
Place and date of issue
Operational head Christoph Schneider
10
Declaration of conformity
We hereby declare, in the name of the manufacturer
Walter Blombach GmbH
Werkzeug- und Maschinenfabrik
with headquarters in Remscheid and Neuerburg
D-42871 Remscheid Postfach 12 01 61 Telephone: (02191) 597-0 Fax: (02191) 597-40
D-54673 Neuerburg WABECO Str. 1-10 Telephone: (06564) 9697-0 Fax: (06564) 9697-25
that the following named
CNC milling machine
Type:
CC-F1200 - CC-F1200 hs
CC-F1210 - CC-F1210 hs
in the serial version, meets the following relevant regulations
- EU Machine Directive 2006/42/EC
- EMC Directive 2004/108/EC
- EU Low Voltage Directive 2006/95/EC
In order to fulfil/implement the requirements of the directives named above, the already
published and applicable standards were drawn upon:
EN ISO 12100:2010
DIN EN 60204-1:2006
EN ISO 13128:2009
Proxy for the compilation of the technical documentation is the operational head of the
above named manufacturer, Mr Christoph Schneider.
D-54673 Neuerburg 2014
________________________________
Place and date of issue
Operational head Christoph Schneider
11
1. Important safety notes
1.1 Intended use
The milling machines described in these operating instructions are designed for the processing of
metal, plastic and timber only.
To ensure safe operation of the milling machines, the regulations set out in the chapter: "Safety
regulations" must be observed.
1.2 Improper and incorrect use
The milling machines described in these operating instructions have been developed and
manufactured for the purpose named above. Walter Blombach GmbH accepts no responsibility for
property damage and personal injury caused as a result of not intended and incorrect use of the
milling machines.
1.3 Modifications to the machine
For reasons of safety, it is forbidden for the user to make modifications of any type to the milling
machine.
Walter Blombach GmbH accepts no responsibility for property damage and personal injury caused as
a result of any modifications to the milling machine by the user that have not expressly been
authorised by the company.
1.4 Safety regulations for proper use
The machine may represent a source of danger if it is not used correctly. For this reason, it is
important that the following safety regulations are read attentively and observed carefully.
Every person that operates the machine, maintains or repairs it, must have read the operating
instructions, and in particular, the safety notes prior to putting the machine into operation.
In order to fulfil these requirements, these operating instructions must accompany the machine
throughout its entire lifetime and be available for research.
In the event that the machine changes owners, the operating instructions must thus be passed on to
the new owner along with the machine.
12
1. Important safety notes
1.4 Safety regulations for proper use
1. Only specially trained persons may operate the machine. The guarantee and warranty are voided
if damages are caused by improper operation.
2. We remind you that no liability will be accepted for damages caused by not observing these
operating instructions.
3. The operator of the machine is to ensure that at least one copy of the operating instructions is
stored in the immediate vicinity of the machine and available to the people who work with the
machine.
4. The operator is to ensure that the safety and danger notifications on the machine are observed
and that the signs are kept in a legible state.
5. Do not work without goggles.
6. Wear close fitting clothing and, if you have long hair, wear a hair net. Do not wear loose fitting or
loose items (ties, shirt sleeves, jewellery etc.).
7. Gloves may not be worn.
8. In the event of an emission noise level as of 80 dB (A) at the workplace, ear defenders must be
worn.
9. The machine may not operate without supervision.
10. Secure your machine in such a way that it cannot be switched on by children. Persons who have
not been trained may not operate the machine.
11. Before using the machine, make sure it is in good working condition. Pay special attention to any
damage to the grounded plug or the electrical connections. Never operate the machine with a
defective, crushed or exposed cable.
12. Plug the grounded plug into a suitable socket for the machine. The cable for the machine may only
be connected to a safety socket or a connection box. Have the safety socket or connection box
checked by an electrical specialist before hand.
13. The safety socket or connection box must be close enough to the machine that the power cable is
not under strain.
14. When carrying out maintenance and cleaning work, the machine must be switched off and the
grounded plug pulled out.
15. Set-up work is only to be carried out with the machine switched off.
16. Do not reach into the operating machine.
13
1. Important safety notes
1.4 Safety regulations for proper use
17. Always switch the machine off when you are not using it.
18. Remain with the machine until it has come to a standstill.
19. Only have repairs carried out by a qualified specialist! Repair work may only be carried out by
persons who are qualified for the relevant repairs and who are familiar with the appropriate health
and safety requirements.
20. Protect the machine from damp
21. Constantly check the machine for damages. Replace damaged parts only with original parts and
have these replaced by a specialist. The guarantee and warranty is voided if accessories and
replacement parts are use that are not designed for the machine.
22. To avoid insufficient lighting, we recommend setting up a light source that provides a value of at
least 500 Lux at the tool's cutting edge.
23. Do not remove the generated shavings with your hand. Use the appropriate tools (hand-held
sweeper, hook, brush).
24. Tools and work pieces may never be changed when the machine is running.
25. Work pieces must be secured in such a way that they are not moved from their position by the
rotation of the boring or milling machine.
26. Work pieces must be secured by suitable fixtures e.g. prisms, machine vice etc..
27. Chuck keys or similar tools may not be attached to the machine to ensure that they cannot be
caught by the spindle and thrown about.
14
1. Important safety notes
1.5 Safety features
1.5.1 for all milling machines
In order to enable you to work safely with our machines, we have incorporated the following safety
mechanisms. These meet the relevant European safety requirements:
■ Protective hood
The protective hood is secured to the machine housing and is designed to prevent touching of the
rotating tool spindle. The protective hood is constructed in such a way that the working height
(depending on the dimensions of the work piece and tool) can be adjusted. The protective hood
can be swivelled to enable fast exchange of tools.
■ ON/OFF switch with under-voltage trigger
The ON/OFF switch is fitted with an under-voltage trigger, thus, in the event of a power failure, the
machine does not switch itself back on automatically. This prevents risks caused by the
unexpected motion of the tool spindle.
■ Emergency off switch
The emergency off switch acts to quickly stop the machine.
■ Overload protection
The machine is fitted with an overload protection feature. This overload protection feature
switches the main drive motor off automatically when the machine is overloaded. The machine
can only then be switched on after a waiting period.
1.5.2 for Milling machines with CNC control assembly and CNC milling machines
■ Safety cabin (optional)
In CNC mode, the door to the safety cabin must be closed in order for the milling machine to work
in CNC operation.
You can only work in CNC mode with the doors closed.
Work carried out in conventional mode is carried out with the door open. The mode switch must be
switched to manual mode.
The main spindle can be switched on when the doors are closed or open.
Working in CNC mode without safety cabin may pose a serious risk to the machine
operator and cause serious accidents.
1.5.3 for CNC milling machines
■ Switch for operating modes
The mode switch has 3 settings (CNC mode – Idle position – Manual mode) that can only be
selected with a key. After selecting the mode, the key can be removed in order to prevent a
switching of the mode type by unauthorised persons.
15
1. Important safety notes
1.6 Explanations of the symbols
In the event of an emission noise level as of 80
dB (A) at the workplace, ear defenders must be
worn.
Caution:
Always pull the power plug prior to any
maintenance work!
Read the operating instructions prior to initial
operation or maintenance work!
Caution:
Dangerous electric voltage!
2. Delivery and set up
The machine is packed with care at the factory.
The following should be checked after delivery:
1. Whether the packaging shows damages to be reported or
2. Whether the machine shows transportation damages to be reported If this is the case, we ask you
to communicate this information immediately. Subsequent claims cannot be recognised.
The boring and milling machine must be set up on a suitable, even and firm surface. Suitable
surfaces are, for example:
■ A tool cabinet (available optionally)
■ A separate workbench with a level surface (spirit level) that is strong enough to carry the weight of
the machine without bending.
■ A steel plate with a level surface (spirit level)
The machine must be screwed securely to the surface it is set up on. There are holes in the base of
the machine that are designed for this purpose. Good working results and low-vibration operation
can only be ensured when the prerequisites for fixture as set out above are maintained.
16
2. Delivery and set up
The place of set up should be selected in such a way that
■ There is sufficient lighting
■ The electrical power supply with safety socket and earth are installed close enough to the machine
that the power cable is not subject to any strain.
■ The power cable should also be dimensioned in such a way that a multiple socket can be used, for
example, to power a coolant system.
2.1 Transporting the machine
We recommend three people to lift the machine, using the positions shown (1). In doing so, two
people should hold the machine on the left and right of the upper skid, the third should hold and
balance the machine at the end of the base plate.
Due to the weight of the machine it is advisable to lift the machine by crane, if this is possible. To lift,
wrap suitable lashing (2) as shown around the head of the machine. Before lifting the machine, ensure
that the milling head has been moved to the upper end position to prevent damage to the machine.
When lifting, pay attention to an ergonomic stance and sufficient safety!
17
3. Putting into operation
3.1 for all milling machines
■ Use a dry cloth to remove the corrosion protection that was applied to all exposed parts for
transport
■ In the event of marine impregnation of exposed parts, it is recommended you spray them with oil,
allow it to work, and then remove the impregnation with a dry cloth.
■ Once set up properly (see the section on delivery and set up) connect the grounded plug directly
to a safety socket and the 230 V 50/60 Hz (optional 110 V 60 Hz) mains power supply.
■ Provision of sufficient coolant for the operation of a coolant system
(optional)
■ Release the axis clamps and check the individual feed spindles for easy operation
■ Check all electronic operating elements, for example, ON/OFF switch, emergency off switch,
potentiometer etc. for functionality.
3.2 for all CNC milling machines
■ When putting CNC machines into operation for the first time, always read the start-up manual.
3.2.1 Setting up and connecting the control computer
When selecting a suitable control computer, pay attention to the system prerequisites of the
control software. These are listed on the rear of the CD case sent with the machine.
Follow the instructions in the start manual of the software to install the control software on the
computer. The start manual can be found in the CD case of the control software included with the
machine.
In the next step, the software must be adapted to your machine. To do this, follow the instructions sent
with the machine which detail the editing of the parameters.
When the software has been successfully installed on the control computer and all parameters have
been adapted successfully, the control computer must be connected with the machine controller.
The machine controller communicates with the computer via the serial interface (COM port). In order
to establish a connection between the machine controller and the computer, connect the end of the
interface cable that is on the machine console to the COM port of the computer.
CAUTION:
The axial cable of the step motors and the serial interface cable may only be plugged in or
removed when the controller is switched off. Otherwise this may lead to damage to the
controller, the machine or the control computer.
18
4. Specifications regarding the machine
4.1 Identification of the model
The precise model designation of your machine can be found on the type plate attached to the
machine.
4.2 Noise emission declaration
F1200 – F1200 hs – F1210 – F1210 hs
Noise emission declaration in accordance with DIN EN ISO 3744
Emission values in idle
F1200 F1200 hs
F1210 F1210 hs
Emission noise level at the workplace
at 50 % = 66.8 dB (A = 74.8 dB (A)
at 100 % = 66.7 dB (A) = 76.4 dB (A)
Sound power level
at 50 % = 73.7 dB (A) = 84.1 dB (A)
at 100 % = 79.1 dB (A) = 80.3 dB (A)
With an emission noise level as of 80 dB (A) at the workplace
ear defenders must be worn
19
4. Specifications regarding the machine
4.2.1 Technical data for F1200 - F1200 hs
F1200 F1200 hs
Working areas
Longitudinal path, x-axis 260 mm
Vertical path, z-axis 280 mm
Transverse path, y-axis 150 mm
Drill stroke 55 mm
Distance between milling machine table
and tool spindle
minimum 100 mm
maximum 380 mm
Protrusion of tool spindle, Z-stand 185 mm
Main drive motor
Nominal voltage 230 V
Nominal frequency 50/60 Hz
Nominal performance of the spindle
motor
1.4 kW 2.0 kW
Spindle revolutions, infinite 140 - 3000 rpm 100 – 7500 rpm
Machine accuracy
Concentricity of the tool spindle 0.01 mm
Milling head
Swivel range on both sides 90°
Tool spindle
Tool holder MK2 tightening thread M10
optional
MK3 tightening thread M12
SK30 DIN2080 tightening thread M12
Working table
450 x 180 mm
Number of grooves 3
Width of grooves 12 mm
20
4. Specifications regarding the machine
4.2.2 Dimensions of F1200 with 1.4 kW motor
* only for ball screw spindle
21
4. Specifications regarding the machine
4.2.3 Dimensions of F1200 hs with 2.0 kW motor
* only for ball screw spindle
22
4. Specifications regarding the machine
4.2.4 Technical data for F1210 – F1210 hs
F1210 F1210 hs
Working areas
Longitudinal path, x-axis 500 mm
Vertical path, z-axis 280 mm
Transverse path, y-axis 150 mm
Drill stroke 55 mm
Distance between milling machine table
and tool spindle
minimum 90 mm
maximum 370 mm
Protrusion of tool spindle, Z-stand 185 mm
Main drive motor
Nominal voltage 230 V
Nominal frequency 50/60 Hz
Nominal performance of the spindle
motor
1.4 kW 2.0 kW
Spindle revolutions, infinite 140 - 3000 rpm 100 – 7500 rpm
Machine accuracy
Concentricity of the tool spindle 0.01 mm
Milling head
Swivel range on both sides 90°
Tool spindle
Tool holder MK2 tightening thread M10
optional
MK3 tightening thread M12
SK30 DIN2080 tightening thread M12
Working table
700 x 180 mm
Number of grooves 3
Width of grooves 12 mm
23
4. Specifications regarding the machine
4.2.5 Dimensions of F1210 with 1.4 kW motor
* only for ball screw spindle
24
4. Specifications regarding the machine
4.2.6 Dimensions of F1210 hs with 2.0 kW motor
* only for ball screw spindle
25
4. Specifications regarding the machine
4.3 Noise emission declaration
F1200-C – F1200-C hs – F1210-C – F1210-C hs
Noise emission declaration in accordance with DIN EN ISO 3744
Emission values in idle
F1200-C F1200-C hs
F1210-C F1210-C hs
Emission noise level at the workplace
at 50 % = 66.8 dB (A = 74.8 dB (A)
at 100 % = 66.7 dB (A) = 76.4 dB (A)
Sound power level
at 50 % = 73.7 dB (A) = 84.1 dB (A)
at 100 % = 79.1 dB (A) = 80.3 dB (A)
With an emission noise level as of 80 dB (A) at the workplace
ear defenders must be worn
26
4. Specifications regarding the machine
4.3.1 Technical data for F1200-C – F1200-C hs
F1200-C F1200-C hs
Working areas
Longitudinal path, x-axis 260 mm
Vertical path, z-axis 280 mm
Transverse path, y-axis 150 mm
Drill stroke 55 mm
Distance between milling machine table
and tool spindle
minimum 100 mm
maximum 380 mm
Protrusion of tool spindle, Z-stand 185 mm
Main drive motor
Nominal voltage 230 V
Nominal frequency 50/60 Hz
Nominal performance of the spindle
motor
1.4 kW 2.0 kW
Spindle revolutions, infinite 140 - 3000 rpm 100 – 7500 rpm
Machine accuracy
Concentricity of the tool spindle 0.01 mm
Milling head
Swivel range on both sides
90°
Tool spindle
Tool holder MK2 tightening thread M10
optional
MK3 tightening thread M12
SK30 DIN2080 tightening thread M12
Working table
450 x 180 mm
Number of grooves 3
Width of grooves 12 mm
27
4. Specifications regarding the machine
4.3.2 Dimensions of F1200-C
* for ball screw spindle only
28
4. Specifications regarding the machine
4.3.3 Dimensions of F1200-C hs
* for ball screw spindle only
29
4. Specifications regarding the machine
4.3.4 Technical data for F1210-C – F1210-C hs
F1210-C F1210-C hs
Working areas
Longitudinal path, x-axis 500 mm
Vertical path, z-axis 280 mm
Transverse path, y-axis 150 mm
Drill stroke 55 mm
Distance between milling machine
table and tool spindle
minimum 90 mm
maximum 370 mm
Protrusion of tool spindle, Z-stand 185 mm
Main drive motor
Nominal voltage 230 V
Nominal frequency 50/60 Hz
Nominal performance of the spindle
motor
1.4 kW 2.0 kW
Spindle revolutions, infinite 140 - 3000 rpm 100 – 7500 rpm
Machine accuracy
Concentricity of the tool spindle 0.01 mm
Milling head
Swivel range on both sides 90°
Tool spindle
Tool holder MK2 tightening thread M10
optional
MK3 tightening thread M12
SK30 DIN2080 tightening thread M12
Working table
700 x 180 mm
Number of grooves 3
Width of grooves 12 mm
30
4. Specifications regarding the machine
4.3.5 Dimensions of F1210-C
* for ball screw spindle only
31
4. Specifications regarding the machine
4.3.6 Dimensions of F1210-C hs
* for ball screw spindle only
32
4. Specifications regarding the machine
4.4 Noise emission declaration
CC-F1200 – CC-F1200 hs – CC-F1210 – CC-F1210 hs
Noise emission declaration in accordance with DIN EN ISO 3744
Emission values in idle
CC-F1200 CC-F1200 hs
CC-F1210 CC-F1210 hs
Emission noise level at the workplace
at 50 % = 66.8 dB (A = 74.8 dB (A)
at 100 % = 66.7 dB (A) = 76.4 dB (A)
Sound power level
at 50 % = 73.7 dB (A) = 84.1 dB (A)
at 100 % = 79.1 dB (A) = 80.3 dB (A)
With an emission noise level as of 80 dB (A) at the workplace
ear defenders must be worn
33
4. Specifications regarding the machine
4.4.1 Technical data for CC-F1200 – CC-F1200 hs
CC-F1200 CC-F1200 hs
Working areas
Longitudinal path, x-axis 260 mm
Vertical path, z-axis 280 mm
Transverse path, y-axis 150 mm
Drill stroke 55 mm
Distance between milling machine table
and tool spindle
minimum 100 mm
maximum 380 mm
Protrusion of tool spindle, Z-stand 185 mm
Main drive motor
Nominal voltage 230 V
Nominal frequency 50/60 Hz
Nominal performance of the spindle
motor
1.4 kW 2.0 kW
Spindle revolutions, infinite 140 - 3000 rpm 100 – 7500 rpm
Machine accuracy
Concentricity of the tool spindle 0.01 mm
Milling head
Swivel range on both sides 90°
Tool spindle
Tool holder MK2 tightening thread M10
optional
MK3 tightening thread M12
SK30 DIN2080 tightening thread M12
Working table
450 x 180 mm
Number of grooves 3
Width of grooves 12 mm
Positioning accuracy
± 0.015 mm
Travel speed (fast mode)
with nccad basic
x and y axes 30 – 600 mm/min
z-axis 30 – 400 mm/min
with nccad professional
x and y axes 30 – 1,200 mm/min
z-axis 30 – 800 mm/min
34
4. Specifications regarding the machine
4.4.2 Dimensions of CC-F1200
* for ball screw spindle only
35
4. Specifications regarding the machine
4.4.3 Dimensions of CC-F1200 hs
* for ball screw spindle only
36
4. Specifications regarding the machine
4.4.4 Technical data for CC-F1210 – CC-F1210 hs
CC-F1210 CC-F1210 hs
Working areas
Longitudinal path, x-axis 500 mm
Vertical path, z-axis 280 mm
Transverse path, y-axis 150 mm
Drill stroke 55 mm
Distance between milling machine table
and tool spindle
minimum 90 mm
maximum 370 mm
Protrusion of tool spindle, Z-stand 185 mm
Main drive motor
Nominal voltage 230 V
Nominal frequency 50/60 Hz
Nominal performance of the spindle
motor
1.4 kW 2.0 kW
Spindle revolutions, infinite 140 - 3000 rpm 100 – 7500 rpm
Machine accuracy
Concentricity of the tool spindle 0.01 mm
Milling head
Swivel range on both sides 90°
Tool spindle
Tool holder MK2 tightening thread M10
optional
MK3 tightening thread M12
SK30 DIN2080 tightening thread M12
Working table
700 x 180 mm
Number of grooves 3
Width of grooves 12 mm
Positioning accuracy
± 0.015 mm
Travel speed (fast mode)
with nccad basic
x and y axes 30 – 600 mm/min
z-axis 30 – 400 mm/min
with nccad professional
x and y axes 30 – 1,200 mm/min
z-axis 30 – 800 mm/min
37
4. Specifications regarding the machine
4.4.5 Dimensions of CC-F1210
* for ball screw spindle only
38
4. Specifications regarding the machine
4.4.6 Dimensions of CC-F1210 hs
* for ball screw spindle only
39
4. Specifications regarding the machine
4.5 Revolution setting
A certain cutting speed is required for milling, depending on the material (e.g. steel, aluminium).
In order to always be able to select a cutting speed adapted to the material of the work piece and the
milling machine diameter, the revolutions of the tool spindle can be infinitely set using the
potentiometer. For the 1.4 kW motor, the infinite settings range from 140 to 3000 rpm, for the 2.0 kW
motor, from 100 to 7500 rpm.
1.4 kW motor
2.0 kW motor
% Revolutions rpm
% Revolutions rpm
1 140 2 50
5 140 3 100
10 150 4 200
15 160 5 350
20 200 10 700
25 300 15 1000
30 400 20 1400
35 700 25 1700
40 850
30 2100
45 1000
35 2500
50 1200
40 2900
55 1500
45 3200
60 1900
50 3600
65 2500
55 4050
70 2800
60 4500
80 3000
65 4800
90 3000
70 5200
100 3000
75 5600
80 6050
85 6500
90 6900
95 7200
100 7500
40
4. Specifications regarding the machine
4.6 Electrical equipment 1.4 kW motor
The main drive motor (single phase series-wound motor) is supplied already installed
■ The main spindle drive has an ON/OFF switch with under-voltage trigger.
■ The ON/OFF switch must also be switched on again after the power is interrupted.
■ In the event of the drive motor being overloaded, it will switch itself off automatically. The drive
motor can only be switched back on again after a short waiting period.
4.7 Electrical equipment 2.0 kW motor
The frequency-regulated main drive motor is delivered already installed
■ The machine has a 3-setting switch (START RIGHT - STOP - START LEFT)
■ The under-voltage trigger is integrated in the electronics of the motor
■ In order to start the machine or restart after the power has been interrupted, first switch the 3-
setting switch to the "STOP" position.
■ The switch must remain on "STOP" for approximately 10 seconds to enable the motor to reset.
■ To change the direction of rotation of the main drive motor, the switch must rest on "STOP" for
about 1 second to allow the relays on the control board enough time to switch.
■ In the event of the main drive motor being overloaded, it will switch itself off automatically. The
main drive motor can only be switched back on again after a short waiting period.
5. Achieving optimum results
and avoiding incorrect usage
■ Use of suitable processing tools.
■ Adaptation of revolution setting and feed to the material and work piece.
■ Clamp the tool in such a way that the clamping point is as close to the work piece as possible.
■ Clamp the work pieces firmly and without vibrations.
■ The use of coolant and lubrication to increase the durability of the tool, improve surface quality and
accuracy.
■ Clamp processing tools and work pieces on a clean clamping surface.
■ Lubricate machine sufficiently.
■ Set the bearing clearance and guides correctly.
41
5. Achieving optimum results
and avoiding incorrect usage
It is recommended that:
■ The borer should be fitted and tensioned with the key in such a way that the borer is positioned
precisely between the three clamping jaws of the crown gear, quick clamping or collet chuck
■ Clamp the milling machine with shaft using the collet chuck and the appropriate collets
■ Clamp the milling machine with bored hole and longitudinal groove using the plugged milling
machine spike
When boring, attention is to be paid that:
■ The appropriate revolutions are set according to the diameter of the borer
■ The pressure is gentle enough that the borer is able to cut without straining
■ In the event of too much pressure, the result is early borer wear or even borer breakage or
jamming in the bored hole. In the event of jamming, immediately bring the main drive motor
to a standstill by pressing the emergency off switch
■ When using hard materials, for example, steel, ordinary boring oil must be used
■ The borer is always to be removed from the work piece with the spindle rotating
■ When using non-metal materials, for example, wood, tearing on breakthrough can be prevents by
clamping a piece of waste wood under the work piece to be processed
■ For wood work pieces with a veneer or plastic coating, always work from the side with the veneer
■ With very thin sheets, also clamp using a piece of waste wood
When milling, attention is to be paid that:
■ The appropriate cutting speed is selected (see the section on revolution setting)
For materials with normal firmness values, e.g. steel 18-22m/min
For materials with higher firmness values 10-14m/min
■ The pressure is to be selected so that the cutting speed remains constant
■ For hard materials, use ordinary boring oil
When clamping the work pieces, attention should be paid that:
■ The appropriate clamping screws are used for the T grooves of the milling machine table or use a
machine vice
■ The milling machine table of the cross slide support is to be cleaned of dirt residue and shavings
in order to ensure perfectly even clamping
42
6. Fitting and removing the tools
1
2
3
4
5
43
6. Fitting and removing the tools
The tool tightening and removing screw has a fine
thread at the head, and a coarse thread on the shaft.
Due to this construction, a special procedure must be
followed when fitting and removing tools.
To make this easier to understand, the image shows a cut-away of the protective hood and the spindle
housing. The cross-section shows the tool screw (2) and the Allen key (1).
To change the tool, proceed as follows:
Tensioning tools with inner thread
1. Screw the tool tightening screw (2) clockwise using the Allen key (1) into the main spindle up to
the end of the thread
2. When the tool tightening screw (2) is at the end of the thread, undo by 2 - 3 turns
3. Now the tool (e.g. the collet chuck (5)) is inserted by hand from below into the ball of the tool
spindle (3) and screwed anti-clockwise onto the tool tightening screw (2). The Allen key (1) is used
to hold the tool tightening screw (2) in place.
4. When the tool has been hand-tightened, the holding bolt (4) is used to hold the tool spindle (3) and
tighten the tool tightening screw (2) clockwise without great strength using the Allen key (1).
Removing tools with an inner thread
1. Hold the tool spindle (3) with the holding bolt (4)
2. Undo the tool tightening screw (2) using the Allen key (1) by turning anti-clockwise. To undo the
tool tightening screw (2) turn the Allen key (1) forcefully until the cone comes undone.
3. Now unscrew the tool clockwise by hand from the tool tightening screw (2) and remove from below
from the ball of the tool spindle (3)
Tensioning tools with take-up(without inner thread)
1. Undo the tool tightening screw (2) using the Allen key (1) far enough that the take-up is no longer
up against that tool tightening screw (2).
2. Press the tool with a forceful push into the tool spindle (3).
Removing tools with take-up(without inner thread)
1. Insert the holding bolt (4) in the tool spindle (3) and hold with one hand.
2. Rotate the Allen key (1) clockwise, this releases the tool which will fall out of the tool spindle (3). In
order to prevent damages, place something under the tool to catch it gently
44
7. Installation and removal of collets
7.1 Installation
1. Place the collet on a flat surface
2. Place the tensioning nut on the collet
3. Press the tensioning nut down against the collet until it "clicks".
4. The collet can now move freely in the central take-up shoulder and does not fall out when the
collet is turned upside down.
7.2 Removal
1. Hold the tensioning nut in one hand
2. Press up against the collet.
3. The lateral pressure on the collet pushes this out of the take-up shoulder of the tensioning nut and
it can now be removed from the nut.
45
8. Swivelling the milling head
In order to create bored holes or contact areas under an angle that deviates from the usual vertical
position of the milling head, the milling head may be swivelled up to 90 degrees to the left or right.
To swivel the milling head, proceed as follows:
1. Undo the hexagonal nut (6) clockwise against the tool spindle housing far enough that the index
bolt (4) can be removed by hand.
2. Slightly undo the hexagonal screw (19) and the hexagonal (21) on the vertical skid by rotating anti-
clockwise.
3. Swivel the milling head to the left or right to the desired degree position
4. To secure the milling head in the desired position, tighten the hexagonal screw (19) and
hexagonal nut (21)
Bringing the milling head back to the normal position
1. Undo the hexagonal screw (19) and the hexagonal nut (21) on the vertical skid in such a way that
the milling head can be swivelled.
2. Bring the milling head back to the vertical position
3. After returning the hexagonal nut (6) back into place on the index bolt, this may be pushed into the
opening on the tool spindle housing by hand and secured with light hammer blows.
4. Tighten the hexagonal nut (6) and the securing nut (7) of the index bolt (4) as well as the
hexagonal screw (19) and the hexagonal nut (21) on the vertical skid.
46
9. Drill stroke - Depth stop
It is possible to set the forward feed of the milling machine spindle to a defined dimension.
1. Set the required depth with the activation lever (4),
2. Read the depth off at the scale ring (3)
3. Rotate the depth stop (2) to the correct position so that it touches the milling head
4. Then tighten the hexagonal screw (1) securely
47
10. Feed motions of the x, y and z axes
■ The longitudinal motion of the cross slide support (x-axis) is carried out by turning the hand wheel
(12). The skid is secured with the clamping lever (3).
■ The transverse motion of the cross slide support (y-axis) is carried out by turning the hand wheel
(4). The skid is secured with the clamping lever (21).
■ The feed motion of the boring and milling depth (z-axis) is carried out via the hand wheel (20). To
move the milling head using the hand wheel, undo the clamping lever (18) and then clamp again
when you have finished.
There are scale rings fitted to enable you to read off the distances.
One interval on the scale represents a distance of 0.05 mm. One full turn of the hand wheel is the
same as a skid distance
■ Scale ring x-axis (15)
with trapezoidal threaded spindle of 4 mm - with ball screw spindle of 5 mm
■ Scale ring y-axis (5)
with trapezoidal threaded spindle of 4 mm - with ball screw spindle of 5 mm
■ Scale ring z-axis (33)
with trapezoidal threaded spindle of 2 mm - with ball screw spindle of 2.5 mm
Another option for moving the tool spindle is to use the rotation motion of the activation lever (28).
■ After undoing the clamping lever (39), the rotation motion may be executed.
■ One mark on the scale ring (31) represents a distance of 1 mm.
■ Then tighten the clamping lever (39) back up again.
■ The largest distance of the tool spindle is 55 mm.
It is recommended not to select a travel distance that is too big, instead, in the event of a greater
depth, you should use multiple passes to achieve the milling machine depth needed.
48
10. Feed motions of the x, y and z axes
Figure
F1200 – F1200 hs – F1210 – F1210 hs
Figure
F1200-C – F1200-C hs – F1210-C – F1210-C hs
CC-F1200 – CC-F1200 hs – CC-F1210 – CC-F1210 hs
49
11. Adjustment of the spindle nuts with trapezoidal-threaded
spindle
The spindle nuts of the milling machines are designed to be adjusted.
If a spindle nut of one of the three axis shows play, proceed as follows.
With spindle nuts with a ball screw spindle, adjustment is neither required nor possible.
11.1 x and y axes
1. To adjust the spindle nut in the x-axis (2) the cross slide support is moved to the middle.
2. After undoing the threaded pin (1), the adjustment nut (3) is rotated slightly in a clockwise
direction. This rotation causes both nuts to tension each other and removes the play from the
operation of the trapezoidal-threaded spindle.
3. After the setting has been made, tighten the threaded pin (1) back up again.
4. To adjust the spindle nut of the y-axis (5), either unscrew the bellows (7) on the upper skid or
carefully tip the machine backwards to gain access to work from the bottom.
5. After undoing the threaded pin (4), the adjustment nut (6) is rotated slightly in a clockwise
direction. This rotation causes both nuts to tension each other and removes the play from the
operation of the trapezoidal-threaded spindle.
6. After the setting has been made, tighten the threaded pin (4) back up again.
50
11. Adjustment of the spindle nuts with trapezoidal-threaded
spindle
11.2 z-axis
1. To adjust the spindle nut in the z-axis (3), unscrew the cover plate (4)
2. After undoing the threaded pin (2), the adjustment nut (1) is rotated slightly in a clockwise
direction. This rotation causes both nuts to tension each other and removes the play from the
operation of the trapezoidal-threaded spindle.
3. After the setting has been made, tighten the threaded pin (2) back up again.
51
12. Adjustment of the dovetail guides
In order to achieve optimum results when adjusting the dovetail guides, the relevant dovetail
guides should be cleaned and lubricated before you start (see "Lubricating the machine“)
Further all tensioning devices and loose parts should be removed from the machine table.
Pay attention to ensure that the clamping lever of the dovetail guide you wish to adjust is open.
To adjust the dovetail guides, proceed as follows:
1. Undo the lock nuts (1)
2. Set the adjustment bar of the relevant axis and all the associated threaded pins (2) in such a
way that the relevant axis has no play and can be moved with little force. To do this, the
appropriate skid should be moved during the setting process and checked for play and
appropriate ease of movement.
3. When the threaded pins (2) are set correctly, tighten the lock nuts (1) back up again
Only set the threaded pins (2) if they are in the range of the counter guide! To do this, the
skid may need to be moved into this area. Otherwise the dovetail guide may jam and this
may cause damages.
52
13. Maintenance
A long lifetime of the machine will depend on the appropriate care and maintenance.
All maintenance and repair tasks may only be carried out with the grounded plug pulled.
The machine must be cleaned after each use.
If the machine is set up in a wet room, all exposed parts must be oiled after each use to prevent
corrosion.
Always lubricate all moving parts well.
In the event of bearing or skid play, immediately adjust in order to prevent it from destroying the
bearing or skid guide.
Approximately every 100 operating hours
Clean the carbon brushes and collector of the drive motor (1.4 kW) with a piece of coarse
sandpaper.
Remove approximately 0.1 mm from the carbon brushes, then smooth out the contact surface with
fine sandpaper.
Check the tension of the gear belt and adjust if necessary
Check the play in the guides and feed spindles and set if necessary
14. Lubrication of the machine
The lubrication process:
■ Reduces wear and friction
■ Increases the lifetime
■ Protects metal surfaces from corrosion
We recommend:
■ A class 2NLGI multi-purpose grease for lubrication
■ A lubrication oil with a viscosity of 100 mm
2
/s for oiling
The machine is to be lubricated every 8 hours of operation in accordance with the lubrication plan.
The lubrication points.
■ Dovetail guide, base plate
■ Dovetail guide, upper skid
■ Dovetail guide, z-stand
■ Trapezoidal-threaded spindles
■ Sleeve and feed pinion (for sleeve stroke)
Are lubricated with the help of an oil can and an ordinary lubrication oil by moving the skid or sleeve
backwards and forwards.
All other lubrication points are lubricated with a grease press or a brush using multi-purpose grease.
53
14. Lubrication of the machine
1
Every 8 hours of operation
2
Every 8 hours of operation
The borer spindle and spindle bearing do not need to be lubricated since the ball bearings have a
closed construction form and the bearings have been supplied at the factory with sufficient grease for
the lifetime of the machine.
54
15. Operational faults and the elimination of such
Operational faults Possible cause Remedy
Machine cannot be switched
on
230V voltage is not present
Plug is not fitted correctly
Check the fuse for the socket
Emergency off switch not
unlocked
Unlock the emergency off
switch
Vibrations
(e.g. by transportation) has
caused the plugged contacts of
the drive motor (1.4 kW) board to
come undone
Pull the power plug!
Lift the lid with board from the
cover hood of the drive motor
and check all plugged contacts.
Main spindle motor no longer
starts after the unlocking of the
emergency off switch
Motor controller must be
unlocked
For machines with a 1.4 kW
drive motor, the motor must be
switched on again using the
ON/OFF switch after the
emergency off switch is
unlocked. After unlocking, wait
approximately 5 seconds before
switching the machine on.
For machines with a 2.0 kW
drive motor, the spindle turn
switch must first be set to stop
after the emergency off switch
is unlocked. In this position,
wait approximately 5 seconds
before switching the machine
on.
After this, the motor may be
switched on as usual.
The drive motor (1.4 kW)
experiences "skips" during
operation
Carbon brushes and collector of
the drive motor are contaminated
Clean the carbon brushes and
collector of the drive motor with
a piece of coarse sandpaper
(See "Maintenance" section)
Carbon brushes are worn Replace carbon brushes with
new ones
55
15. Operational faults and the elimination of such
Operational faults Possible cause Remedy
Axis skid can only be moved
with considerable force
Clamping lever of the axis is
tightened
Open the clamping lever
Guide play is set too narrowly Adapt the guide play
Play of the trapezoidal-threaded
nut is set too narrowly
Adapt the play of the
trapezoidal-threaded nut
Sleeve stroke too short Borer stroke depth stop limits the
sleeve stroke
Set the borer stroke depth stop
(See "Drill stroke depth stop")
Rust on work pieces of
machine parts when using
coolant lubrication
Wrong coolant set Check the ratio of coolant and
correct if necessary
(Do not use pure water to cool!)
Tool holder cannot be inserted
into the main spindle
Incorrect tool ball in the tool
holder
Only use the appropriate tool
holders for the machine
Use tool with take-up
Turn the tool tightening screw
back further
(See "Fitting and removing the
tools")
Inner cone of the main spindle or
outer cone of the tool holder is
contaminated
Clean the relevant cone
Tool overheated Revolutions too high
Reduce the revolutions
Feed too high
Reduce the feed
Working without coolant
Use coolant
Insufficient coolant feed at the
cutting edge
Align the coolant hose correctly
56
15. Operational faults and the elimination of such
Operational faults Possible cause Remedy
Tool overheated Tool blunt
Sharpen tool or use a new tool
Increased friction caused by
shaving build up in the tensioning
groove of the tool
Remove the shavings from the
hole more frequently (withdraw)
Use a coated tool
Wash the processing area with
coolant
Unsuitable tool chosen for the
material to be processed
Only use the suitable tool for
the relevant material
Tool holder cannot be removed
from the main spindle
Tool was not inserted according
to instructions
(tool screw can be unscrewed
upwards)
In the event of a remove tool
tightening screw, a suitable and
sufficiently long threaded rod
may be turned through the
spindle into the tool holder. A
blow on the end of the threaded
rod will detach the tool holder
from the main spindle. The
main spindle must be
cushioned when doing this.
Otherwise the impact will act on
the spindle bearing and may
damage it. In order to prevent
damages to the tool to be
removed, use suitable
cushioning.
(See "Fitting and removing the
tools")
57
16. Operating elements
16.1 Milling machines F1200 - F1210 with 1.4 kW motor
1. Potentiometer rotating knob for speed selection of the electrical drive motor
2. Emergency off switch
3. ON/OFF switch with under-voltage trigger
4. Clamping lever for securing the tool spindle
5. Clamping lever for securing the longitudinal motion (x-axis) at the cross slide support
6. Hand wheel for adjusting the transverse motion (y-axis) of the cross slide support
7. Clamping lever for securing the transverse motion (y-axis) at the cross slide support
8. Hand wheel for adjusting the longitudinal motion (x-axis) of the cross slide support
9. Clamping lever for securing the boring and milling depth
10. Activation lever for moving the tool spindle (sleeve stroke)
11. Hand wheel for setting the boring and milling depth
12. Clamping lever for securing the protective hood
13. Index bolt for securing the milling head
14. Depth stop for boring
15. Hexagonal nut for swivelling the milling head
16. Tool tightening screw
58
16. Operating elements
16.2 Milling machines F1200 hs - F1210 hs with 2.0 kW motor
1. Potentiometer rotating knob for speed selection of the electrical drive motor
2. 3-setting switch of the electrical drive motor (START RIGHT - STOP - START LEFT)
3. Emergency off switch
4 Tool tightening screw
5. Hand wheel for setting the boring and milling depth
6. Clamping lever for securing the boring and milling depth
7. Hand wheel for adjusting the longitudinal motion (x-axis) of the cross slide support
8. Clamping lever for securing the transverse motion (y-axis) at the cross slide support
9. Hand wheel for adjusting the transverse motion (y-axis) of the cross slide support
10. Clamping lever for securing the protective hood
11. Clamping lever for securing the tool spindle
12. Activation lever for moving the tool spindle (sleeve stroke)
13. Clamping lever for securing the longitudinal motion (x-axis) at the cross slide support
14. Hexagonal nut for swivelling the milling head
15. Index bolt for securing the milling head
16. Depth stop for boring
59
16. Operating elements
16.3 Milling machines F1200-C – F1210-C with 1.4 kW motor
1. ON/OFF switch with under-voltage trigger
2. Emergency off switch
3. Potentiometer rotating knob for speed selection of the electrical drive motor
4. Hand wheel for setting the boring and milling depth
5. Clamping lever for securing the boring and milling depth
6. Hand wheel for adjusting the longitudinal motion (x-axis) of the cross slide support
7. Clamping lever for securing the transverse motion (y-axis) at the cross slide support
8. Hand wheel for adjusting the transverse motion (y-axis) of the cross slide support
9 Tool tightening screw
10. Clamping lever for securing the protective hood
11. Clamping lever for securing the tool spindle
12. Activation lever for moving the tool spindle (sleeve stroke)
13. Clamping lever for securing the longitudinal motion (x-axis) at the cross slide support
14. Hexagonal nut for swivelling the milling head
15. Index bolt for securing the milling head
16. Depth stop for boring
60
16. Operating elements
16.4 Milling machines F1200-C hs – F1210-C hs with 2.0 kW motor
1. Potentiometer rotating knob for speed selection of the electrical drive motor
2. 3-setting switch of the electrical drive motor (START RIGHT - STOP - START LEFT)
3. Emergency off switch
4 Tool tightening screw
5. Hand wheel for setting the boring and milling depth
6. Clamping lever for securing the boring and milling depth
7. Hand wheel for adjusting the longitudinal motion (x-axis) of the cross slide support
8. Clamping lever for securing the transverse motion (y-axis) at the cross slide support
9. Hand wheel for adjusting the transverse motion (y-axis) of the cross slide support
10. Clamping lever for securing the protective hood
11. Clamping lever for securing the tool spindle
12. Activation lever for moving the tool spindle (sleeve stroke)
13. Clamping lever for securing the longitudinal motion (x-axis) at the cross slide support
14. Hexagonal nut for swivelling the milling head
15. Index bolt for securing the milling head
61
16. Depth stop for boring
16. Operating elements
16.5 CNC milling machines CC-F1200 – CC-F1210 with 1.4 kW motor
8 Tool tightening screw
9. Hand wheel for setting the boring and milling depth
10. Clamping lever for securing the boring and milling depth
11. Hand wheel for adjusting the longitudinal motion (x-axis) of the cross slide support
12. Clamping lever for securing the transverse motion (y-axis) at the cross slide support
13. Hand wheel for adjusting the transverse motion (y-axis) of the cross slide support
14. Clamping lever for securing the protective hood
15. Clamping lever for securing the tool spindle
16. Activation lever for moving the tool spindle (sleeve stroke)
17. Clamping lever for securing the longitudinal motion (x-axis) at the cross slide support
18. Hexagonal nut for swivelling the milling head
19. Index bolt for securing the milling head
20. Depth stop for boring
62
16. Operating elements
16.5 CNC milling machines CC-F1200 – CC-F1210 with 1.4 kW motor
16.5.1 Switch cover on CNC operating console
1. Emergency off switch
2. Mode selection switch (CNC operation) (Idle position) (Set-up mode)
3. Potentiometer rotating knob for speed selection of the electrical drive motor
4. ON/OFF switch with under-voltage trigger
5. Coolant ON/OFF (if coolant pump is connected)
6. Diodes to display the status of the controller
7. Reset switch for controller
63
16. Operating elements
16.6 CNC milling machines CC-F1200 hs – CC-F1210 hs with 2.0 kW motor
8. Tool tightening screw
9. Hand wheel for setting the boring and milling depth
10. Clamping lever for securing the boring and milling depth
11. Hand wheel for adjusting the longitudinal motion (x-axis) of the cross slide support
12. Clamping lever for securing the transverse motion (y-axis) at the cross slide support
13. Hand wheel for adjusting the transverse motion (y-axis) of the cross slide support
14. Clamping lever for securing the protective hood
15. Clamping lever for securing the tool spindle
16. Activation lever for moving the tool spindle (sleeve stroke)
17. Clamping lever for securing the longitudinal motion (x-axis) at the cross slide support
18. Hexagonal nut for swivelling the milling head
19. Index bolt for securing the milling head
20. Depth stop for boring
64
16. Operating elements
16.6 CNC milling machines CC-F1200 hs – CC-F1210 hs with 2.0 kW motor
16.6.1 Switch cover on CNC operating console
1. Emergency off switch
2. Mode selection switch (CNC operation) (Idle position) (Set-up mode)
3. Potentiometer rotating knob for speed selection of the electrical drive motor
4. 3-setting switch of the electrical drive motor (I=START RIGHT 0=STOP II=START LEFT)
5. Coolant ON/OFF (if coolant pump is connected)
6. Diodes to display the status of the controller
7. Reset switch for controller
65
17. Drawings and legends
17.1 Protective hood
Part no. Items Order no. Description
1 1 51400283-0003 Protective hood
2 1 51006535-0002 Clamp holder
3 1 51507029 Tensioning lever
4 1 51004010-0010 Guide rod
5 3 16191200004010 Screw
6 2 16112500004000 Washer
7 1 51007250-0001 Push piece
66
17. Drawings and legends
17.2 Electronic hood with 1.4 kW motor
17.2.1 F1200 – F1210 - F1200-C – F1210-C
67
17. Drawings and legends
17.2 Electronic hood with 1.4 kW motor
17.2.1 F1200 – F1210 - F1200-C – F1210-C
Part no. Items Order no. Description
1 1 51401212-00011 Cover
2 1 51501402 Board
3 1 51401211-0001 Cover hood
4 4 16196500004008 Screw
5 4 16193400004000 Nut
5.1 4 16167980004000 Fanned washer
6 1 51500606-0001 On-Off switch
7 1 51500807-0002 Potentiometer with cable and connector
7.1 1 51500807-00021 Potentiometer. complete
8 4 16179810003095 Screw
8.1 4 16191200004010 Screw
8.2 4 16112500004000 Washer
9 1 51500401-0002 Board holder without cut-out
9.1 1 51500401-0003 Board holder with cut-out
10 1 16191200004020 Screw
10.1 1 51501304 Symbol for earthed connection
10.2 2 16193400004000 Nut
10.3 2 16167980004000 Fanned washer
11
Tool tightening screw
11 1 91200010130-01 MK2 with tightening thread M10
1 91200012160-01 MK3 or SK30 with tightening thread M12
12 1 51500624-0001 Emergency off switch, complete
13 1 51500920-0002 Mains cable with strain relief
15
Allen key
15 1 51007430-0001 8 mm for tool tightening screw MK2
1 51007440-0001 10 mm for tool tightening screw MK3 or SK30
68
17. Drawings and legends
17.2 Electronic hood with 1.4 kW motor
17.2.2 CC-F1200 – CC-F1210
69
17. Drawings and legends
17.2 Electronic hood with 1.4 kW motor
17.2.2 CC-F1200 – CC-F1210
Part no. Items Order no. Description
1 1 51401212-0001 Cover
2
Allen key
2 1 51007430-0001 8 mm for tool tightening screw
1 51007440-0001 10 mm for tool tightening screw MK3 or SK30
3 1 51401504-0001 Cover hood
4
Tool tightening screw
4 1 91200010130-01 MK2 with tightening thread M10
1 91200012160-01 MK3 or SK30 with tightening thread M12
5 4 16179810003095 Screw
6 4 16191200004010 Screw
7 4 16112500004000 Washer
70
17. Drawings and legends
17.3 Milling head with 1.4 kW motor
71
17. Drawings and legends
17.3 Milling head with 1.4 kW motor
Part no. Items Order no. Description
1 1 51006831-0024 Housing
2 1 51008941-0001 Plastic ring
3 2 51502120 Ball bearing
4 1 16047200072000 Securing ring
5 1 51502324 Gear belt
6 1 51004065-0001 Belt disc
7 1 1606885A080725-0001 Parallel key
8 1 51006600-0002 Bearing flange
9 1 16191200006030 Screw
10 2 16173490176530 Washer
11 1 16147100025000 Securing ring
12 1 16191200003010 Screw
13 3 16191200006090 Screw
14
Tool spindle
14 1 51005045-0001 MK2
1 51003465-0001 MK3
1 51003475-0002 SK30
16 2 51502115 Ball bearing
17 1 51003475-0001 Sleeve
19 1 51004050-0007 Nut, thin
20 1 51004050-0008 Nut, thick
21 1 51003910-0003 Parallel key
22 1 51004030-0007 Gear shaft
24 2 16191200006100 Screw
25 2 51004025-0023 Spacer
26 1 51500102-0001 Motor with gear wheel
1 51500108-0001 2 carbon brushes with brush holder
27 1 51006575-0002 Hub
28 1 51401148 Activation lever
29 1 51507039 Cylinder knob
30 1 16073430004028 Spiral tensioning pin
31 1 51006555-0005 Scale ring
32 1 16184000004025 Screw
33 1 16047100020000 Securing ring
34 1 16191200004025 Screw
36 1 16193300006016 Screw
37 1 51401150-0001 Depth stop
38 1 51502033 Spiral flat spring
39 1 51507014 Clamping lever
72
40 1 51004008-0002 Mounting pin
17. Drawings and legends
17.4 Milling head with 2.0 kW motor
73
17. Drawings and legends
17.4 Milling head with 2.0 kW motor
Part no. Items Order no. Description
1 1 51006831-0024 Housing
2 1 51008941-0001 Plastic ring
3 1 16191200003010 Screw
4 1 16047200072000 Securing ring
5 1 51502327 Gear belt
6 1 51004801-0008 Belt disc
7 1 1606885A080725-0001 Parallel key
8 1 51006600-0002 Bearing flange
9 2 51502120 Ball bearing
10 4 16112500008001 Washer
11 1 16147100025000 Securing ring
12 1 16191200006030 Screw
13 3 16191200006090 Screw
14
Tool spindle
14 1 51005045-0001 MK2
1 51003465-0001 MK3
1 51003475-0002 SK30
15 1 51007970-0002 Spring wire
16 2 51502135 Ball bearing
17 1 51003475-0001 Sleeve
18 2 51502200 Nilos ring
19 1 51004050-0007 Nut, thin
20 1 51004050-0008 Nut, thick
21 1 51003910-0003 Parallel key
22 1 51004030-0007 Gear shaft
24 2 16191200008090 Screw
25 1 51006650-0003 Flange
26 1 51500128-0002 Motor 2.0 kW
27 1 51006575-0002 Hub
28 1 51401148 Activation lever
29 1 51507039 Cylinder knob
30 1 16073430004028 Spiral tensioning pin
31 1 51006555-0005 Scale ring
32 1 16184000004025 Screw
33 1 16047100020000 Securing ring
34 1 16191200004025 Screw
74
17. Drawings and legends
17.4 Milling head with 2.0 kW motor
75
17. Drawings and legends
17.4 Milling head with 2.0 kW motor
Part no. Items Order no. Description
36 1 16193300006016 Screw
37 1 51401150-0001 Depth stop
38 1 51502033 Spiral flat spring
39 1 51507014 Tensioning lever
41 2 16191200008070 Screw
42 1 16191200006020 Screw
43 1 51004025-0024 Pressure washer
44 1 51004065-00031 Gear wheel motor
45 2 16191200008020 Screw
48
Allen key
48 1 51007430-0002 8 mm for tool tightening screw MK2
1 51007440-0002 10 mm for tool tightening screw MK3 or SK30
49
Tool tightening screw
49 1 91200010130-01 with thread M10 to MK2
1 91200012160-01 with thread M12 to MK3 or SK30
52 4 16191200004010 Screw
53 1 51004008-0002 Mounting pin
F1200 hs - F1210 hs
F1200-C hs - F1210-C hs
35 1 51500127 Terminal box lid with operating elements
50 1 51500624-0001 Emergency off switch, complete
51 1 51401203-0001 Cover hood
CC-F1200 hs - CC-F1210 hs
35 1 51500133 Terminal box lid without operating elements
51 1 51401204-0001 Cover hood
76
17. Drawings and legends
17.5 Z-stand with vertical skid with trapezoidal-threaded spindle
77
17. Drawings and legends
17.5 Z-stand with vertical skid with trapezoidal-threaded spindle
Part no. Items Order no. Description
1 1 51401142-00011 Z-stand
2 1 51001016-0007 Adjustment bar
3 1 51401147-0001 Vertical skid
4 1 16079770006060 Index bolt
5 2 16112500006001 Washer
6 1 16193400006000 Nut
7 1 16198500006000 Nut
8 1 16191200008025 Screw
9 4 16091300006016 Threaded pin
10 1 51507029 Tensioning lever
11 5 16063250005022 Push piece
12 4 16193400006000 Nut
13 1 51502520-0001 Bellows, z-axis
14 1 16191200006010 Screw
15 1 51401103-0001 Bellows guide
17 2 16091300016020 Threaded pin
18 1 51004050-0006 Washer
19 1 16193300010035 Screw
20 1 16193300010050 Screw
21 1 16193400010000 Nut
22 1 16112500010000 Washer
24 1 51007348-00031 Spindle nut with adjustment nut, right
25 1 16091300006006 Threaded pin
26 2 16112500004000 Washer
27 1 51401102-0001 Cover plate
28 12 16191200004010 Screw
29 1 51503015 Aluminium scale
78
17. Drawings and legends
17.6 Spindle z-axis with trapezoidal-threaded spindle
17.6.1 F1200 – F1200 hs – F1210 – F1210 hs
79
17. Drawings and legends
17.6 Spindle z-axis with trapezoidal-threaded spindle
17.6.1 F1200 – F1200 hs – F1210 – F1210 hs
Part no. Items Order no. Description
1 1 51502550-0001 Spindle
2 1 51502404-0001 Bevel gear
3 1 16073430004024 Spiral tensioning pin
4 2 51502112 Ball bearing
5 1 51004070-0001 Spindle flange
6 3 16191200006012 Screw
7 2 51004025-0025 Setting nut
8 1 51502208 O ring
9 1 51006545-0002 Cover cap
80
17. Drawings and legends
17.6 Spindle z-axis with trapezoidal-threaded spindle
17.6.2 F1200-C – F1200-C hs – F1210-C – F1210-C hs
CC-F1200 – CC-F1200 hs – CC-F1210 – CC-F1210 hs
17. Drawings and legends
81
17.6 Spindle z-axis with trapezoidal-threaded spindle
17.6.2 F1200-C – F1200-C hs – F1210-C – F1210-C hs
CC-F1200 – CC-F1200 hs – CC-F1210 – CC-F1210 hs
Part no. Items Order no. Description
1 1 51502550-0001 Spindle
2 1 51502404-0001 Bevel gear
3 1 16073430004024 Spiral tensioning pin
4 2 51502112 Ball bearing
5 1 51004070-0001 Spindle flange
6 3 16191200006012 Screw
7 2 51004025-0025 Setting nut
8 1 51401422-0001 Motor holder
9 1 51401426-0001 Clamp motor holder
10 1 51401501-0001 Cover hood
11 1 51500122 Multiphase motor
12 2 16191200006030 Screw
13 1 51502323 Gear belt
14 1 51004050-0010 Gear belt pulley
15 1 16091300006016 Threaded pin
16 4 51004010-0021 Spacer, multiphase motor
17 4 16160300005060 Screw
18 2 16047100014000 Securing ring
19 1 16073430003014 Spiral tensioning pin
20 1 51004020-0002 Belt disc
21 2 16000002214010 Adjusting washer
22 4 16193400005000 Nut
23 4 16191200004010 Screw
17. Drawings and legends
82
17.7 Lateral drive for z-axis with trapezoidal-threaded spindle
17. Drawings and legends
83
17.7 Lateral drive for z-axis with trapezoidal-threaded spindle
Part no. Items Order no. Description
1 1 51006750-00020 Scale ring (40 intervals)
2 1 51004010-0004 Spindle
3 1 51004040-0010 Adjusting ring
4 2 51502111 Ball bearing
5 1 51004060-0001 Spindle flange
6 2 51004025-0027 Setting nut
8 1 51502131 Steel ball
9 1 51502027-0001 Pressure spring
10 3 16191200006020 Screw
11 3 16112500006001 Washer
12 2 16091300006006 Threaded pin
13 1 16073430003018 Spiral tensioning pin
14 1 51502405 Bevel gear
F1200 - F1200 hs - F1210 - F1210 hs
7 1 51507026-0001 Hand wheel
F1200-C - F1200-C hs - F1210-C - F1210-C hs
CC-F1200 - CC-F1200 hs - CC-F1210 - CC-F1210 hs
7 1 51507027 Hand wheel
17. Drawings and legends
84
17.8 Cross slide support with trapezoidal-threaded spindle
17. Drawings and legends
85
17.8 Cross slide support with trapezoidal-threaded spindle
Part no. Items Order no. Description
2 1 51401140-0001 Cross skid
3 1 51401146-00011 Base plate
4 1 51001016-0001 Adjustment bar
6 1 51502521 Bellows
10 2 16079910008020 Screw
11 2 51401121 Aluminium bracket
12 2 16191200004010 Screw
13 1 16198500006000 Nut
14 1 51507029 Clamping lever
15 4 16063250005040 Push piece
19 1 51003910-0001 Clamping piece
20 1 16083500006025 Screw
21 1 16112500006001 Washer
22 1 51502027 Pressure spring
23 1 51507030 Clamping lever
24 2 16196500004008 Screw
25 1 51007348-00011 Spindle nut with adjustment nut, right
26 1 51007348-00021 Spindle nut with adjustment nut, left
27 2 16091300006006 Threaded pin
F1200 - F1200 hs
F1200-C - F1200-C hs
CC-F1200 – CC-F1200 hs
1 1 51401141-0001 Top skid
5 1 51001016-0002 Adjustment bar
16 7 16091300006016 Threaded pin
17 7 16193400006000 Nut
18 4 16063250005032 Push piece
F1210 - F1210 hs
F1210-C - F1210-C hs
CC-F1210 – CC-F1210 hs
1 1 51401240-0001 Top skid
5 1 51001016-0004 Adjustment bar
16 9 16091300006016 Threaded pin
17 9 16193400006000 Nut
18 6 16063250005032 Push piece
17. Drawings and legends
86
17.9 Spindle x-axis with trapezoidal-threaded spindle
17.9.1 F1200 – F1200 hs – F1210 – F1210 hs
17. Drawings and legends
87
17.9 Spindle x-axis with trapezoidal-threaded spindle
17.9.1 F1200 – F1200 hs – F1210 – F1210 hs
Part no. Items Order no. Description
1 1 51401155-00011 Spindle bearing
2 2 51502112 Ball bearing
3 1 51004040-0003 Adjusting ring
4 1 51502027-0001 Pressure spring
5 1 51502131 Steel ball
6 1 51006750-00011 Scale ring (80 intervals)
7 1 51507026-0001 Hand wheel
9 2 16091300006006 Threaded pin
10 2 16112500006001 Washer
11 2 16191200006025 Screw
F1200 – F1200 hs
8 1 51502551-0001 Spindle
F1210 – F1210 hs
8 1 51502552-0001 Spindle
17. Drawings and legends
88
17.9 Spindle x-axis with trapezoidal-threaded spindle
17.9.2 F1200-C – F1200-C hs – F1210-C – F1210-C hs
CC-F1200 – CC-F1200 hs – CC-F1210 – CC-F1210 hs
89
17. Drawings and legends
17.9 Spindle x-axis with trapezoidal-threaded spindle
17.9.2 F1200-C – F1200-C hs – F1210-C – F1210-C hs
CC-F1200 – CC-F1200 hs – CC-F1210 – CC-F1210 hs
Part no. Items Order no. Description
1 1 51401155-00011 Spindle bearing
2 2 51502112 Ball bearing
4 1 51502027-0001 Pressure spring
5 1 51502131 Steel ball
6 1 51006750-00011 Scale ring (80 intervals)
7 1 51507027 Hand wheel
9 1 16091300006010 Threaded pin
10 2 16112500006001 Washer
11 2 16191200006025 Screw
12 1 51500122 Multiphase motor
13 1 51004020-0002 Belt disc
14 2 16000002214010 Adjusting washer
15 2 16047100014000 Securing ring
16 1 16073430003014 Spiral tensioning pin
18 1 51004050-0009 Gear belt pulley
20 1 51401422-0001 Motor holder
21 1 51401426-0001 Clamp to motor holder
22 2 16191200006030 Screw
23 4 51004010-0021 Spacer, multiphase motor
24 4 16160300005060 Screw
25 4 16193400005000 Nut
26 1 51401501-0001 Cover hood for multiphase motor
27 4 16191200004010 Screw
28 1 51502323 Gear belt
F1200-C - F1200-C hs
CC-F1200 – CC-F1200 hs
8 1 51502551-0001 Spindle
F1210-C - F1210-C hs
CC-F1210 – CC-F1210 hs
8 1 51502552-0001 Spindle
90
17. Drawings and legends
17.10 Spindle y-axis with trapezoidal-threaded spindle
17.10.1 F1200 – F1200 hs – F1210 – F1210 hs
91
17. Drawings and legends
17.10 Spindle y-axis with trapezoidal-threaded spindle
17.10.1 F1200 – F1200 hs – F1210 – F1210 hs
Part no. Items Order no. Description
1 1 51401155-00011 Spindle bearing
2 2 51502112 Grooved ball bearing
3 1 51004040-0003 Adjusting ring
4 1 51502027-0001 Pressure spring
5 1 51502131 Steel ball
6 1 51006750-00011 Scale ring (80 intervals)
7 1 51507026-0001 Hand wheel
9 2 16091300006006 Threaded pin
10 2 16112500006001 Washer
11 2 16191200006025 Screw
F1200 - F1200 hs
F1210 - F1210 hs
8 1 51502553-0001 Spindle
For transverse extension
8 1 51502554-00011 Spindle
92
17. Drawings and legends
17.10 Spindle y-axis with trapezoidal-threaded spindle
17.10.2 F1200-C – F1200-C hs – F1210-C – F1210-C hs
CC-F1200 – CC-F1200 hs – CC-F1210 – CC-F1210 hs
93
17. Drawings and legends
17.10 Spindle y-axis with trapezoidal-threaded spindle
17.10.2 F1200-C – F1200-C hs – F1210-C – F1210-C hs
CC-F1200 – CC-F1200 hs – CC-F1210 – CC-F1210 hs
Part no. Items Order no. Description
1 1 51401155-00011 Spindle bearing
2 2 51502112 Grooved ball bearing
4 1 51502027-0001 Pressure spring
5 1 51502131 Steel ball
6 1 51006750-00011 Scale ring (80 intervals)
7 1 51507027 Hand wheel
9 1 16091300006010 Threaded pin
10 2 16112500006001 Washer
11 2 16191200006025 Screw
12 1 51500122 Multiphase motor
13 1 51004020-0002 Belt disc
14 2 16000002214010 Adjusting washer
15 2 16047100014000 Securing ring
16 1 16073430003014 Spiral tensioning pin
18 1 51004050-0009 Gear belt pulley
20 1 51401422-0001 Motor holder
21 1 51401426-0001 Clamp to motor holder
22 2 16191200006030 Screw
23 4 51004010-0021 Spacer, multiphase motor
24 4 16160300005060 Screw
25 4 16193400005000 Nut
26 1 51401501-0001 Cover hood for multiphase motor
27 4 16191200004010 Screw
28 1 51502323 Gear belt
F1200-C - F1200-C hs
CC-F1200 – CC-F1200 hs
F1210-C - F1210-C hs
CC-F1210 – CC-F1210 hs
8 1 51502553-0001 Spindle
For transverse extension
8 1 51502554-00011 Spindle
94
17. Drawings and legends
17.11 Z-stand with vertical skid with ball screw spindle
95
17. Drawings and legends
17.11 Z-stand with vertical skid with ball screw spindle
Part no. Items Order no. Description
1 1 51401142-00011 Z-stand
2 1 51001016-0007 Adjustment bar
3 1 51401147-0002 Vertical skid
4 1 16079770006060 Index bolt
5 2 16112500006001 Washer
6 1 16193400006000 Nut
7 1 16198500006000 Nut
8 2 16191200008025 Screw
9 4 16091300006016 Threaded pin
10 1 51507029 Tensioning lever
11 5 16063250005022 Push piece
12 4 16193400006000 Nut
13 1 51502520-0001 Bellows, z-axis
14 1 16191200006010 Screw
15 1 51401103-0001 Bellows guide
17 2 16091300016020 Threaded pin
18 1 51004050-0006 Washer
19 1 16193300010035 Screw
20 1 16193300010050 Screw
21 1 16193400010000 Nut
22 1 16112500010000 Washer
23 1 51505242 Nut holder
26 2 16112500004000 Washer
27 1 51401102-0001 Cover plate
28 12 16191200004010 Screw
29 1 51503015 Aluminium scale
96
17. Drawings and legends
17.12 Spindle z-axis with ball screw spindle
17.12.1 F1200 – F1200 hs – F1210 – F1210 hs
97
17. Drawings and legends
17.12 Spindle z-axis with ball screw spindle
17.12.1 F1200 – F1200 hs – F1210 – F1210 hs
Part no. Items Order no. Description
1 1 51505210-0003 Spindle with spindle nut
2 1 51502404-0001 Bevel gear
3 1 16073430004024 Spiral tensioning pin
4 2 51502112 Ball bearing
5 1 51004070-0001 Spindle flange
6 3 16191200006012 Screw
7 2 51004025-0025 Setting nut
8 1 51502208 O ring
9 1 51006545-0002 Cover cap
10 1 51004016-0005 Spacer
98
17. Drawings and legends
17.12 Spindle z-axis with ball screw spindle
17.12.2 F1200-C – F1200-C hs – F1210-C – F1210-C hs
CC-F1200 – CC-F1200 hs – CC-F1210 – CC-F1210 hs
99
17. Drawings and legends
17.12 Spindle z-axis with ball screw spindle
17.12.2 F1200-C – F1200-C hs – F1210-C – F1210-C hs
CC-F1200 – CC-F1200 hs – CC-F1210 – CC-F1210 hs
Part no. Items Order no. Description
1 1 51505210-0003 Spindle with spindle nut
2 1 51502404-0001 Bevel gear
3 1 16073430004024 Spiral tensioning pin
4 2 51502112 Ball bearing
5 1 51004070-0001 Spindle flange
6 3 16191200006012 Screw
7 2 51004025-0025 Setting nut
8 1 51401422-0001 Motor holder
9 1 51401426-0001 Clamp motor holder
10 1 51401501-0001 Cover hood
11 1 51500122 Multiphase motor
12 2 16191200006030 Screw
13 1 51502323 Gear belt
14 1 51004050-0010 Gear belt pulley
15 1 16091300006016 Threaded pin
16 4 51004010-0021 Spacer, multiphase motor
17 4 16160300005060 Screw
18 2 16047100014000 Securing ring
19 1 16073430003014 Spiral tensioning pin
20 1 51004020-0002 Belt disc
21 2 16000002214010 Adjusting washer
22 4 16193400005000 Nut
23 4 16191200004010 Screw
24 1 51004016-0005 Spacer
100
17. Drawings and legends
17.13 Lateral drive for z-axis with ball screw spindle
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