Vykon JACE-700 Install Manual

INSTALL GUIDE

JACE-700 MOUNTING AND WIRING GUIDE

The JACE-700 is a compact, embedded controller/server

platform that allows integrated

control and management of

external devices over the Internet.

It provides support for two

optional communications boards

as well as optional I/O expansion

Part Number 11694 Rev 1.6 | May 2, 2011

modules.

TABLE OF CONTENTS

About This Guide ........................................... 4

Related Documentation ........................................................................................4

Product Description ....................................... 5

Packaging and Features ........................................................................................5

Technical Specifications ........................................................................................7

Equipment Ratings .................................................................................................8

Preparation .................................................... 8

Included in this Package ........................................................................................8

Material and Tools Required .................................................................................8

Precautions .................................................... 9

Safety Precautions ..................................................................................................9

Static Discharge Precautions ...............................................................................10

Battery Precautions ..............................................................................................10

WEEE (Waste of Electrical and Electronic Equipment) ....................................10

Mounting ..................................................... 11

Environmental Requirements ..............................................................................11

Physical Mounting ................................................................................................11

Removing and Replacing the Cover ...................................................................13

Board Layout ........................................................................................................13

About Expansion Options ............................ 14

About Option Cards ............................................................................................15

About Remote I/O Modules ...............................................................................17

About MiniPCI Cards ...........................................................................................18

Wiring Details .............................................. 18

Communications Wiring ......................................................................................18

Grounding ............................................................................................................21

Power Wiring ........................................................................................................21

Contact Inputs ......................................................................................................24

External 12V Backup Battery ...............................................................................24

Wiring to Remote I/O Modules ..........................................................................25

Information and/or specifications published here are current as of the date of publication of this document. Tridium, Inc. reserves the right to change or modify specifications without prior notice. The latest product specifications can be found by contacting our corporate headquarters, Richmond, Virginia. Products or features contained herein are covered by one or more U.S. or foreign patents. This document may be copied by parties who are authorized to distribute Tridium products in connection with distribution of those products, subject to the contracts that authorize such distribution. It may not otherwise, in whole or in part, be copied, photocopied, reproduced, translated, or reduced to any electronic medium or machine-readable form without prior written consent from Tridium, Inc. Complete confidentiality, trademark, copyright and patent notifications can be found at: http://www.tridium.com/galleries/SignUp/Confidentiality.pdf.

JACE, Niagara Framework, Niagara AX Framework and the Sedona Framework are trademarks of Tridium, Inc.

JACE-700 MOUNTING AND WIRING GUIDE

May 2, 2011

Power Up and Initial Checkout ..................... 25

Apply Power ..........................................................................................................25

Check the Status LED ..........................................................................................26

About the Backup Batteries ................................................................................26

NiMH battery pack ...............................................................................................26

About LEDs .................................................. 27

Status .....................................................................................................................28

Heartbeat ..............................................................................................................28

Debug ...................................................................................................................28

USB ........................................................................................................................28

Ethernet Ports .......................................................................................................28

Maintaining the JACE-700 ........................... 28

Cleaning ................................................................................................................29

Required NiMH Battery Maintenance ................................................................29

Replacement Parts ....................................... 31

Non-replaceable Parts .........................................................................................31

Standard Replacement Parts ...............................................................................31

New Replacement Unit ........................................................................................31

Replacing the JACE-700 ......................................................................................32

Returning a Defective Unit ..................................................................................33

Certifications ................................................ 34

Federal Communications Commission (FCC) ....................................................34

Canadian Department of Communications (DOC) ...........................................34

Declaration of RoHS Compliance ......................................................................34

CE Declaration of Conformity ............................................................................35

Tab Mounting Dimensions ............................ 36

| JACE-700 MOUNTING AND WIRING GUIDE Part Number 11694 Rev 1.6 3

May 2, 2011 ABOUT THIS GUIDE

About This Guide

This document covers the mounting and wiring of the Vykon® JACE-700 (J-700) controller. It assumes that you are an engineer, technician, or service person who is performing control system installation. Instructions in this document apply to the following products:

Model Description

J-700 DIN mount JACE-7 series controller, powered by separate plug-in power supply

NPB-PWR-UN 90–263Vac universal input/15Vdc output power supply module, DIN mountable.

WPM-

XXX

Note Not covered in this document is the NiagaraAX software installation and

module or wall mount AC power adapter. Controller supports optional external I/O expansion modules and internal communications option cards.

Wall-mount universal AC power adapter, with different models available, where -

XXX

is either: -US, -EUR, or -UK (vary by AC wall plug).

configuration required for a fully functioning unit. Refer to the JACE Niagara AX Install and Startup Guide for this information.

In addition, the mounting and wiring of JACE expansion options are covered in separate documents. See the section “A bo u t Ex p an s io n

Options,” page 14.

Packaging and Features

Product Description

The JACE-700 controller is a compact embedded processor platform using on-board Flash memory for backup, in an expandable DIN-modular package. Designed for use in commercial environments, the controller runs the NiagaraAX Framework to provide integrated control, supervision, and network management solutions for wide variety of networked field devices. NiagaraAX-3.5 or later is required.

Packaging and Features

The JACE-700 features a DIN-mount controller base with mounting tabs for alternate panel mount. Two available comm option card slots are accessed under the controller’s removable cover.

Figure 1 and Figure 2 show locations of important features of the controller.

Figure 1 JACE-700 Cover removed with 2 options installed on main board.

Typical installation requires an NPB-PWR-UN universal power supply module (furnishing 15Vdc) for power, attaching to the controller’s left side. An RS-485 port is on the controller’s opposite right end connector, along with 15Vdc power for support of I/O expansion modules, either chained directly and/or wired remotely.

Note Instead of using the NPB-PWR-UN power supply module, you can adapt

| JACE-700 MOUNTING AND WIRING GUIDE Part Number 11694 Rev 1.6 5

an WPM-XXX wall mount AC power adapter to power the controller. However, you cannot directly attach I/O expansion modules in this configuration, nor power remote I/O modules from that WPM-XXX.

May 2, 2011 PRODUCT DESCRIPTION

Main controller board

Removed

option cards

DIN-mount base with screw tabs for panel mount

Connector ports

NiMH battery pack and shield removed

USB ports (2)

Packaging and Features

Figure 2 JACE-700 main controller board and 2 option cards uninstalled.

As a JACE-7 series controller, the JACE-700 features a PowerPC 440EPx processor, 1GB Flash storage, and 1GB DDR-2 RAM. TCP/IP access is via two standard Gigabit Ethernet ports, and serial communications ports (RS-232, RS-485) are also standard.

One or two option cards can be added for additional communications, e.g. LonWorks FTT-10, or another RS-232 port. A MiniPCI slot is also available for WiFi

802.11b/g support. The JACE-700 uses the QNX Neutrino operating system, with either the Sun Hotspot JVM (in AX-3.6 or later units) or IBM J9 JVM (AX-3.5 units).

Two status LEDs are visible atop the cover. Two USB 2.0 ports are provided, as well as integral contact inputs to allow system monitoring of UPS power and battery, and an external enclosure door. A rechargeable NiMH battery pack is included inside the unit, and a separate connector provides recharging and monitoring of an external 12V sealed lead-acid battery (customer supplied).

The table below provides a summary of features of the controller.

Table 1 JACE-700 controller features and options.

Model Description Ports

JACE-700 DIN-mountable controller. PowerPC 440Epx 652 MHz pro-

cessor, 1GB NAND Flash storage, 1GB DDR-2 system RAM. Includes integral NiMH battery pack, two open enhanced

comm option card slots, one open MiniPCI slot (for WiFi

802.11g option card). Not furnished is NPB-PWR-UN universal power supply, or

external 12V sealed lead-acid battery and harness.

Two 1GB Ethernet, RJ-45

One RS-232 Serial, DB-9 male

One RS-485 Serial, isolated, with 15V/12Vdc power, 6-position plug on right side. Two USB-2.0 ports on top side of controller.

6 Part Number 11694 Rev 1.6 JACE-700 MOUNTING AND WIRING GUIDE |

PRODUCT DESCRIPTION May 2, 2011 Technical Specifications

Technical Specifications

JACE-7 Platform

• PowerPC 440Epx @ 652MHz processor.

• 1GB on-board NAND Flash storage.

• 1GB DDR-2 333Mhz RAM (maximum Java heap size 384MB).

• Two (2) Gigabit Ethernet ports.

• Two (2) USB-2.0 ports.

• Standard RS-232 port.

• 6-position end connector with isolated RS-485/15Vdc power (usable as a standard non-powered isolated RS-485 port, or to support remote I/O modules).

• MiniPCI slot for optional T7-WIFI 802.11b/g WiFi adapter (AX-3.6 required).

• Two (2) available JACE-7 comm option slots in the JACE-700, for LonWorks, RS-485 or RS-232, GPRS/Edge Cellular,

• LEDs on front of unit to monitor power and system status.

• Available contact inputs (3) to monitor external UPS AC present, UPS battery level, external enclosure door status.

Power Supply

• Requires universal AC input (90V – 264V) NPB-PWR-UN power supply module, supplies 15Vdc, 30VA. Or, a WPM-XXX wall-mount AC adapter can power the JACE-700 only (requires removal of barrel plug end and wiring to end connector).

• Includes integral rechargeable NiMH backup battery pack, for short duration AC power fail operation.

• Connection for external, rechargeable, 12V sealed lead-acid battery, for continuous system operation over longer power outages. Provides trickle charge and monitoring support to customer-supplied battery.

Operating System

• QNX Neutrino Real-Time Operating System.

• Sun Hotspot JVM (Java Virtual Machine) in units with NiagaraAX-3.6 or later; IBM J9 JVM is used in units with NiagaraAX-3.5.

• JACE NiagaraAX software (AX-3.5 minimum); AX-3.6 or later required to use the optional T7-WIFI adapter.

Physical

• Plastic DIN-mount backplate with screw tabs for alternate panel mounting.

• Removable snap-on plastic cover with status LEDs and connecting cable.

• Cooling by internal air convection.

• Dimensions: 8.7" (221mm) wide x 5.6" (142mm) high x 2.44" (62mm) deep.

• Weight: Net 1.67 lbs. (0.76 kg), Gross 2.0 lbs. (0.91 kg).

Jennic 802.15.4 wireless,

etc.

| JACE-700 MOUNTING AND WIRING GUIDE Part Number 11694 Rev 1.6 7

May 2, 2011 PREPARATION

Equipment Ratings

Environment

• Operating temperature range: 32°F to 122°F (0°C to 50°C).

• Relative humidity range: 10% to 90% at 77°F (25°C), non-condensing.

• Mechanical ambient conditions are as follows:

— Vibration, in operation: 5 to 9 Hz: 3.5mm amplitude, 9 to 150Hz: 1g.

— Shock resistance, in operation: 15g acceleration, 11 ms duration.

• Storage temperature range: 32°F to 158°F (0°C to 70°C).

• Storage relative humidity range: 5% to 94%, non-condensing.

Equipment Ratings

Electrical

• Input voltage range: 15Vdc (DC only). Sourced from separate AC power supply, 90Vac to 264Vac, 50/60Hz.

•Power consumption: 20VA maximum.

Preparation

Unpack the controller and inspect the package contents for damaged or missing components. If damaged, notify the appropriate carrier at once and return any damaged components for immediate repair or replacement. See “Returning a

Defective Unit” on page 33.

• Included in this Package

• Material and Tools Required

Included in this Package

Included in this package you should find the following items:

• a JACE-700 controller.

•These JACE-700 Mounting and Wiring Instructions, Part Number 11694 Rev 1.6

• a hardware bag containing the following items:

— Two (2) 6-position screw terminal plugs, one for integral contact inputs (door

tamper, UPS battery OK, UPS AC present), one end-mount to wire RS-485/power to optional remote expansion devices.

— One (1) 2-position screw terminal plug for external sealed lead-acid (SLA)

rechargeable battery (not provided).

— One (1) grounding wire, with quick-disconnect 0.187" female connector.

Material and Tools Required

The following supplies and tools are typically required for installation:

• NPB-PWR-UN universal AC power supply module, 90-263 Vac input, 15Vdc 30W output, DIN-mount capable, with grounding wire.

Alternatively, a WPM-XXX wall-mount AC adapter can power the controller only. You must cut off the adapter’s barrel plug end, and then wire leads into the controller’s end connector. A multimeter is needed to check polarity.

8 Part Number 11694 Rev 1.6 JACE-700 MOUNTING AND WIRING GUIDE |

PRECAUTIONS May 2, 2011 Safety Precautions

• DIN rail, type NS35/7.5 (35mm x 7.5mm) and DIN rail end-clips (stop clips), unless using panel mounting method with screws through mounting tabs.

• Suitable tools and fasteners for mounting unit and accessories.

• #2 phillips screwdriver: used to install and remove an optional option card.

• Small flat-blade screwdriver: used for making wiring connections to removable screw terminal plugs.

• (Optional) One or two 12V sealed-lead-acid (SLA) rechargeable backup batteries, with wire harness for connecting to the 2-position connector on the unit. Should be sized as required by the system. See “External 12V Backup Battery,” page 24.

Precautions

This document uses the following warning and caution conventions:

Caution

Warning Warnings alert the reader to proceed with extreme care in situations

Cautions remind the reader to be careful. They alert readers to situations where there is a chance that the reader might perform an action that cannot be undone, might receive unexpected results, or might lose data. Cautions contain an explanation of why the action is potentially problematic.

where there is a chance that the reader might do something that can result in personal injury or equipment damage. Warnings contain an explanation of why the action is potentially dangerous.

Safety Precautions

The following items are warnings of a general nature relating to the installation and start-up of the JACE-700 controller. Be sure to heed these warnings to prevent personal injury or equipment damage.

Warning • A 120Vac or 240Vac circuit powers the NPB-PWR-UN power sup-

ply for the controller.

• 15Vdc input (DC only) to controller.

• Disconnect power before installation or servicing to prevent electrical shock or equipment damage.

• Make all connections in accordance with national and local electrical codes. Use copper conductors only.

• To reduce the risk of fire or electrical shock, install in a controlled environment relatively free of contaminants.

• This device is only intended for use as a monitoring and control device. To prevent data loss or equipment damage, do not use it for any other purpose.

| JACE-700 MOUNTING AND WIRING GUIDE Part Number 11694 Rev 1.6 9

May 2, 2011 PRECAUTIONS

Static Discharge Precautions

Static charges produce voltages high enough to damage electronic components. The microprocessors and associated circuitry within a JACE-700 controller are sensitive to static discharge. Follow these precautions when installing, servicing, or operating the system:

Caution • Work in a static-free area.

• Discharge any static electricity you may have accumulated. Discharge static electricity by touching a known, securely grounded object. Do not handle printed circuit boards (PCBs) without proper protection against static discharge. Use a wrist strap when handling PCBs. The wrist strap clamp must be secured to earth ground.

Battery Precautions

Caution • The NiMH battery used in this device may present a risk of fire or

chemical burn if mistreated. Do not disassemble, heat above 122ºF (50ºC), or incinerate. Replace battery pack with type 10SN-2/3AA60H-W-J1 (NPB-J700-BATT) only. Use of another battery may present a risk of fire or explosion.

• Dispose of used battery promptly. Keep away from children. Do not disassemble and do not dispose of in fire.

• Replace external backup battery with Listed Power Source Battery Only.

WEEE (Waste of Electrical and Electronic Equipment)

Recycling of Electronic Products: (International Installations)

In 2006 the European Union adopted regulations (WEEE) for the collection and recycling of all waste electrical and electronic equipment. It is no longer allowable to simply throw away such equipment. Instead, these products must enter the recycling process. To properly dispose of this product, please take it to a local recycling center.

If a local recycling center cannot be found, please return it to one of these offices:

Tridium Europe Ltd 1, The Grainstore Brooks Green Road Coolham, West Sussex RH13 8GR United Kingdom

Tridium Asia Pacific Pte Ltd 17 Changi Business Park Central 1 Honeywell Building Singapore 486073

10 Part Number 11694 Rev 1.6 JACE-700 MOUNTING AND WIRING GUIDE |

Tridium, Inc. 2256 Dabney Road, Suite C Richmond, VA 23230

MOUNTING May 2, 2011 Environmental Requirements

Mounting

Mount the controller in a location that allows clearance for wiring, servicing, and module removal.

Note • This product is intended for indoor use only. The unit should not be

exposed to ambient conditions outside of the range of 32ºF (0ºC) to 122ºF (50ºC), or relative humidity outside the range of 10 to 90% at 77ºF (25ºC), non-condensing. Refer to the “Environment” section on page 8 for further details on mechanical and storage specifications.

• Avoid mounting the controller in a manner that would make it difficult to operate the disconnect device.

• Before mounting the controller, install any option card(s). See “A b o u t

Option Cards,” page 15.

Additional mounting information applies, as follows:

• Environmental Requirements

• Physical Mounting

Environmental Requirements

Note the following requirements for the controller mounting location:

• If mounting inside an enclosure, that enclosure should be designed to keep the unit within its required operating range considering a 20-watt dissipation by the controller, plus dissipation from any other devices installed in the same enclosure. This is especially important if the controller is mounted inside an enclosure with other heat producing equipment.

• Do not mount the unit:

— in an area with excessive moisture, corrosive fumes, or explosive vapors.

— where vibration or shock is likely to occur.

— in a location subject to electrical noise. This includes the proximity of large

electrical contractors, electrical machinery, welding equipment, spark igniters, and variable frequency drives.

Physical Mounting

The following information applies about physically mounting the unit.

• You can mount the controller in any orientation. It it not necessary to remove the cover before mounting.

• Mounting on a 35mm wide DIN rail is recommended. The JACE-700 unit base has a molded DIN rail slot and locking clip, as does the NPB-PWR-UN power supply module and any I/O expansion modules. Mounting on a DIN rail ensures accurate alignment of connectors between all modules.

• If DIN rail mounting is impractical, you can use screws in mounting tabs on the NPB-PWR-UN module and the JACE-700, as well as any end-connected accessory. Tab mounting dimensions are on the last page of this document.

| JACE-700 MOUNTING AND WIRING GUIDE Part Number 11694 Rev 1.6 11

+ 25 hidden pages

Vykon JACE-700 Install Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Related Documentation

About This Guide

Packaging and Features

Product Description

Technical Specifications

JACE-7 Platform

Power Supply

Operating System

Physical

Equipment Ratings

Environment

Electrical

Preparation

Included in this Package

Material and Tools Required

Precautions

Safety Precautions

Static Discharge Precautions

Battery Precautions

WEEE (Waste of Electrical and Electronic Equipment)

Mounting

Environmental Requirements

Physical Mounting