VWR International 1470, 1480, 1490 Installation And Operational Manual

VACUUM OVENS
MODEL: 1470,1480, & 1490
4861644
INSTALLATION AND OPERATIONAL MANUAL
Sheldon Manufacturing Inc. P.O. Box 627 Cornelius, Oregon 97113
EMAIL: tech@Shellab.com INTERNET: http://www.Shellab.com/~Shellab
1-800-322-4897 (503) 640-3000 FAX (503) 640-1366
TABLE OF CONTENTS
SECTION 1.0 RECEIVING AND INSPECTION SECTION 2.0 GRAPHIC SYMBOLS SECTION 3.0 INSTALLATION SECTION 4.0 CONTROLS OVERVIEW SECTION 5.0 PRECAUTIONS SECTION 6.0 VACUUM OPERATION SECTION 7.0 OPERATION SECTION 8.0 MAINTENANCE SECTION 9.0 TROUBLESHOOTING AND SERVICE SECTION 10.0 PARTS LIST
UNIT SPECIFICATIONS SCHEMATICS
This unit is a special purpose oven for professional, industrial or educational use where the preparation or testing of materials is done at approximately atmospheric pressure and no flammable volatile or combustible materials are being heated or placed near or on top of unit. This unit is not intended for hazardous or household locations or use.
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RECEIVING AND INSPECTION
Section
Your satisfaction and safety require a complete understanding of this unit. Read the instructions thoroughly and be sure all operators are given adequate training before attempting to put the unit in service. NOTE: This equipment must be used only for its intended application; any alterations or modifications will VOID your warranty.
1.1 Inspection: The carrier, when accepting shipment, also accepts responsibility
for safe delivery and is liable for loss or damage. On delivery, inspect for visible exterior damage, note and describe on the freight bill any damage found, and enter your claim on the form supplied by the carrier.
1.2 Inspect for concealed loss or damage on the unit itself, both interior and exterior. If necessary, the carrier will arrange for official inspection to substantiate your claim.
1.3 Return Shipment: Save the shipping crate until you are sure all is well. If for any reason you must return the unit, first contact your customer representative for authorization. Supply nameplate data, including model number and serial number. Please see the manual cover for information on where to contact Customer service.
1.4 Accessories: Verify that all of the equipment indicated on the packing slip is included with the unit. Carefully check all packaging before discarding. The 1470 have two deep shelves and one shallow shelf. The 1480 has two deep shelves, one shallow shelf and four adjustable feet. The 1490 has three adjustable shelves and four adjustable feet.
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GRAPHIC SYMBOLS
Section
Your oven has been provided with a display of graphic symbols which should help in identifying the use and function of the available user adjustable components.
2.1 Indicates “AC Power”.
2.2 Indicates “I/On and O/Off”.
2.3 Indicates “Vacuum Gauge”.
2.4 Indicates “Vent (Gas)”.
2.5 Indicates “Vacuum”.
2.6 Indicates “Temperature”.
2.7 Indicates "Over-temperature safety".
2.8 C Indicates ”Degrees Centigrade”
2.9 Indicates “Heating”.
2.10 Indicates “Consult Your Manual For Further Instructions”.
2.11 Indicates “Unit should be recycled” (Not disposed of
in land-fill)
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INSTALLATION
Section
Local city, county or other ordinances may govern the use of this equipment. If you have any questions about local requirements, please contact the appropriate local agency. Installation may be performed by the end user.
Under normal circumstances this unit is intended for use indoors, at room temperatures between 5 and 40C, at no greater than 80% Relative Humidity (at 25C) and with a supply voltage that does not vary by more than 10%. Customer service should be contacted for operating conditions outside of these limits.
3.1 Power Source: The electrical supply circuit to the oven must conform to all national and local
electrical codes. Consult the oven’s serial data plate for the voltage, cycle wattage and ampere
requirements before making connection. VOLTAGE SHOULD NOT VARY MORE THAN 10% FROM THE SERIAL PLATE RATING. This unit is intended for 50/60 Hz application. A separate circuit is recommended to prevent possible loss of product due to overloading or failure of other equipment on the same circuit.
3.2 Location: When selecting a site for the oven, consider all conditions which may affect performance, such as extreme heat from steam radiators, stoves, ovens autoclaves, etc. Avoid direct sun, fast-moving air currents, heating/cooling ducts, and high traffic areas. To ensure air circulation around the unit allow a minimum of 30 cm between any walls or partitions and the unit which might obstruct free airflow.
3.3 Lifting / Handling: These units are heavy and care should be taken to use appropriate lifting devices that are sufficiently rated for these loads. Units should only be lifted from their bottom surfaces. Doors, handles and knobs are not adequate for lifting or stabilization. The unit should be completely restrained from tipping during lifting or transport. All moving parts, such as shelves and trays should be removed and doors need to be positively locked in the closed position during transfer to prevent shifting and damage.
3.4 Leveling: The unit must sit level and solidly. The Model 1470 has rubber feet that are already attached to the unit and are not adjustable. Leveling feet are supplied with Models 1480 and 1490, and must be installed in the four holes in the bottom corners of the unit. With the unit standing upright, turn the leveling foot counterclockwise to raise the level of that corner. Adjust the leveling foot at each corner until the unit stands solid and level. If the unit must be moved, turn the leveling feet in all the way (clockwise) to prevent damage while moving.
3.5 Cleaning: The oven interior was cleaned at the factory, but not sterilized. Remove shelves and shelf clips and clean with a disinfectant that is appropriate for your application. DO NOT USE chlorine-based bleaches or abrasives as they will damage stainless steel surfaces. DO NOT USE spray cleaners that might leak through openings and cracks and get on electrical parts or that may contain solvents that will harm the coatings. A similar periodic cleaning is recommended.
WARNING: Never clean the unit with alcohol or flammable cleaners with the unit connected to the electrical supply. Always disconnect the unit form the electrical service when cleaning and assure all volatile or flammable cleaners are evaporated and dry before reattaching the unit to the power supply.
3.5 Shelves: See Figure 1 for proper orientation of shelves within the individual model chambers. DO NOT place items directly on the floor of the chamber.
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FIGURE 1
1490 SERIES
1480 SERIES
1470 SERIES
Shelf Placement for 1470, 1480, 1490 Series
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CONTROL PANEL OVERVIEW
Section
4.1 Power Switch: The main power I/O (on/off) switch controls all power to the unit and must be in the I/ON position before any systems are operational.
4.2 Main Temperature Control: This control is marked C and consists of the digital display and UP/DOWN arrow pads for inputting set point temperatures and calibration.
4.3 Heating: This indicator is ON when the Temperature Control has activated the heating elements to reach and maintain set point.
4.4 Circuit Breaker / Fuse: This control, mounted on the rear wall next to the power cord, provides protection for the units electrical circuitry against power fluctuations. The circuit breaker, when tripped, must be reset by pushing in the extended button for the unit to continue operation. The fuse (on CE units in place of the circuit breaker) when blown, must be replaced before the unit can continue operation.
4.5 Vacuum Gauge: This component indicates the chamber operating pressure in inches of mercury.
4.6 Vacuum: This adjustment valve allows opening and closing of the piping system to an external vacuum pump or system.
4.7 Vent: This adjustment valve controls the vacuum release to return the chamber to atmospheric pressure.
4.8 Over Temperature Safety Control (OTP): Located front left of the control panel, this is a hydraulic thermostat that is wired between the Main Temperature Controller and the heating element and functions as an override control. If at any time the Main Temperature Control fails in the ON position and the temperature in the chamber rises above its set point, the OTP is activated and maintains temperature at its own set point.
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