VWR AT-4861642 1585R Orbital Shaking Incubator Operational Manual

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1-800-322-4897
(503) 640-3000
FAX (503) 640-1366
Copyright © 2010 Sheldon Manufacturing. All rights reserved. All specifications and features for this product are subject to change without notice.
Sheldon Manufacturing Inc. P.O. Box 627 Cornelius, Oregon 97113
EMAIL: tech@Shellab.com INTERNET: http://www.Shellab.com/~Shellab
4861642
12/11
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Introduction ..................................................................................................................... 4
General Safety Considerations ........................................................................................ 4
Precautions for Your Unit ............................................................................................... 4
Meanings of Symbols ..................................................................................................... 5
About this Manual........................................................................................................... 5
Product description ......................................................................................................... 6
Key Features ................................................................................................................... 6
Unpacking and Inspecting Your Unit ............................................................................. 7
Inspection Guidelines.................................................................................................. 7
Recording Data Plate Information .................................................................................. 7
Installation Overview ...................................................................................................... 8
Selecting a Location for the Unit .................................................................................... 8
Leveling the Unit ............................................................................................................ 8
Sterilizing Your Unit....................................................................................................... 8
Installing Sample Tray .................................................................................................... 9
Plugging the Unit into a Power Source ........................................................................... 9
Control Panel Overview ................................................................................................ 10
Getting the Unit Ready for Use .................................................................................... 10
Turning the Unit On ...................................................................................................... 10
Setting the Chamber Temperature ................................................................................ 11
Calibrating the Main Temperature Control................................................................... 11
Setting the Shaker Speed .............................................................................................. 11
Using the Timer ............................................................................................................ 12
Setting the Safety Temperature Alarm ......................................................................... 12
Adding or Removing Counterweights .......................................................................... 12
Adjusting the Shaker Movement .................................................................................. 13
Interior Accessory Outlet .............................................................................................. 14
Disinfecting Your Unit ................................................................................................. 15
A Typical Decontamination Procedure ......................................................................... 15
Control Maintenance ..................................................................................................... 15
Solving Problems .......................................................................................................... 16
Temperature .................................................................................................................. 16
Refrigeration (1585R models only) .............................................................................. 17
Power ............................................................................................................................ 18
Mechanical .................................................................................................................... 19
Contamination ............................................................................................................... 19
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Getting Assistance ........................................................................................................ 21
Obtaining Nameplate Information ................................................................................ 21
Returning Your Unit ..................................................................................................... 21
SHEL LAB Contact Information .................................................................................. 21
Replacement Parts ......................................................................................................... 22
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Introduction
Thank you for choosing a SHEL LAB shaking orbital incubator. SHEL LAB sets the standard for quality and reliability. Your unit is backed by over 30 years of design and manufacturing excellence in the scientific, research, and medical equipment industries.
Your unit is a general-purpose incubator designed for professional, industrial or educational use where
the preparation or testing of materials is done at
approximately atmospheric pressure, and
no flammable, volatile or combustible materials are
being heated.
These units are not intended for use at hazardous or household locations.
Before you use the unit, read this entire manual carefully to understand how to install, operate, and maintain the unit in a safe manner. Your satisfaction with the unit will be maximized as you read about its safety and operational features. Keep this manual on­hand so it can be used by all operators of the unit. Be sure all operators of the unit are given appropriate training before you put the unit in service.
Use the unit only in the way described in this manual. Failure to follow the guidelines and instructions in this manual may be dangerous and illegal.
General Safety Considerations
Your incubator and its recommended accessories have been designed and tested to meet strict safety requirements.
For continued safe operation of your incubator, always follow basic safety precautions including:
Read this entire manual before using the incubator.  Be sure you follow any city, county, or other ordinances in
your area regarding the use of this unit.
Use only approved accessories. Do not modify system
components. Any alterations or modifications to your incubator may be dangerous and will void your warranty.
Always plug the unit’s power cord into a grounded
electrical outlet that conforms to national and local electrical codes. If the unit is not grounded, parts such as knobs and controls may conduct electricity and cause serious injury.
Do not connect the unit to a power source of any
other voltage or frequency beyond the range stated on the power rating overlay at the rear of the unit.
Do not modify the power cord provided with the
unit. If the plug does not fit an outlet, have a proper outlet installed by a qualified electrician.
Avoid damaging the power cord. Do not bend it
excessively, step on it, place heavy objects on it. A damaged cord can easily become a shock or fire hazard. Never use a power cord after it has become damaged.
Precautions for Your Unit
Observe the following additional safety guidelines for your unit. Operating Conditions For optimum performance use
your incubator at room temperatures between 18 and 25C, at no greater than 80% relative humidity (at 25C). If you intend to operate the unit in conditions outside of these limits, contact customer service.
Installing the Unit Installation of the unit can be
performed by the end user
Lifting and Handling The incubator is heavy and should
be moved by a lifting device, such as pallet jack. If you must lift the device by hand, always observe the following guidelines:
o Do not move the incubator while it is plugged into the
power source.
o Remove all moving parts, such as shelves and trays,
before you move the unit. Make sure the door is securely shut.
o Use at least four people to lift the incubator. o Lift the unit from its bottom surface only. o Do not use doors, handles or knobs to lift or stabilize
the unit.
o Keep the unit from tipping.
Servicing Your Unit Only qualified personnel should
service your unit. Faulty service may be dangerous and
will invalidate the unit’s warranty. Do not operate the unit
if any parts are damaged or missing.
Maintenance Unplug the unit from its power source
before attempting any maintenance.
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VWR 1585/1585R Shaking Incubator Operational
Symbol
Indcation
You should consult this manual for a
description or discussion of a
control or item
Temperature
Over Temperature Safety
C
Degrees Centigrade
AC Power
Manual Adjustable Components
Oscillator
Timer
Light
Indicates “Unit should be
recycled” (Not disposed of in land-
fill)
WARNING
CAUTION
Meanings of Symbols
In this manual and on labels attached to the product, graphic symbols have the following meanings:
About this Manual
Throughout this manual, the words WARNING and CAUTION have the following meanings:
A potentially hazardous situation that, if not avoided, could result in serious injury or death.
A potentially hazardous situation that, if not avoided, may result in minor or moderate injury or damage to the equipment.
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Product description
Your shaking orbital incubator provides: Controlled environment For continuous
growth of biological organisms.
Vibration-free operation A unique
adjustable counterbalance system provides vibration-free operation regardless of load.
Large chamber A large six cubic foot
chamber facilitates throughput. Shelves in the top provide space for static incubation during shaking sessions.
Refrigeration The 1585R is refrigerated,
which supports insect cell culture and entomology studies.
Load Flexibility Our unique counterbalance
weighting system is adjustable to accommodate off-center loads, varying capacities and stroke lengths, which in turn allows smoother running.
Oxygen transfer An adjustable orbit
provides maximum oxygen transfer and offers three circular/stroke sizes, from vigorous to gentle, to accommodate different types of cells.
Sample protection All major functions
temperature, RPM, and timehave audio and visual alarms that immediately alert you to deviations from set parameters.
Over-temperature protection Provided by a
safety thermostat that is independent of the main temperature controller. Guards your samples from inadvertent overheating.
Key Features
A brushless DC motor offers quiet and
maintenance-free orbital shaking motion.
A PID microprocessor controller
provides precise uniformity.
The rotation platform is included with
each unit and is self-centering for easy installation.
Large LED displays are easy to read.  Digital keypad operation allows
calibration of the main temperature controller to a reference thermometer.
A fluorescent light allows you to see all
that's going on.
An interior electrical outlet and a one-
inch hermetically sealed, double-paned glass viewing window.
Unit exteriors are formed of cold-rolled
steel finished with corrosion resistant powder coat paint.
Chamber interiors and shelves are
made of polished stainless steel, which provides excellent durability and an easy-to-clean surface.
An interlock switch stops the shaking
mechanism if the door is opened.
The 1585R refrigerates using a 1/6-
horsepower motorized compressor that does not use CFCs or HCFC’s.
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1 shelves
5100531
1 sample tray
5220625
4 shelf clips
1250512
Unpacking and Inspecting Your Unit
Before leaving our factory, all units are packaged in high quality shipping materials designed to provide protection from transportation related damage.
Once a unit leaves our factory, however, safe delivery becomes the responsibility of the carrier who is liable for loss or damage to your unit. Damage sustained during transit is not covered under your unit warranty.
When you receive your unit, inspect it for concealed loss or damage to its interior and exterior. Should you find any damage to the unit,
follow the carrier’s procedure for claiming
damage or loss.
Inspection Guidelines
Carefully inspect the package for damage. If
the package is damaged, report the damage to the carrier service that delivered the unit.
If the carton is not damaged, open the crate
and remove its contents. Verify that all of the following equipment is included with the unit:
Carefully check all packaging before
Save the unit’s shipping crate until you are sure
all is well. If you need to return your unit for any reason, see “Getting Your Unit Serviced”.
Recording Data Plate Information
Once you have determined the unit is free from damage, locate the data plate at the back of the unit.
The data plate indicates your unit’s model
number and serial number. Record this information on the space provided in “Getting
Your Unit Serviced” for easy future reference.
6 counter weights (some of which are
located in the metal pocket at the back of the unit)
4 leveling feet
discarding.
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CAUTION
Installation Overview
To install your unit, you need to:
1. Select a suitable operating location for the unit.
2. Level the unit.
3. Sterilize the unit.
4. Install the sample tray.
5. Plug the unit into a power source.
Cleanliness Good laboratory quality control
Selecting a Location for the Unit
The operating location of your unit has a
significant impact on your unit’s performance and
how often it must be cleaned and disinfected. Use the following guidelines to select the best location for your unit.
DO NOT MOUNT YOU UNIT TO A
FLAMMABLE SURFACE.
After deciding on the location for your unit, follow the installation instructions below.
degrees. Do not block access to the
power cord, circuit breaker or fuses.
practice is the most efficient and reliable way to keep your unit free from contamination.
If it is important that the interior of your unit remain sterile, always pay attention to the following guidelines:
Keep the air in the laboratory as clean
as possible.
Keep the floor around the unit clean.  If the unit must be placed at the floor
level, use a platform, such as a caster platform. This facilitates movement of the unit during cleaning and allows for easier access to the back of the unit.
Minimize the number of times access is
made to the chamber during normal operation. Each time the door is opened; room air is drawn in and can lead to contamination of the unit.
Operating Conditions For optimum
performance, use your incubator at room temperatures between 18 to 25C (65 to 77 F) and at no greater than 80% relative humidity (at 25C).
If you intend to operate the unit in conditions outside of these limits, contact your customer service representative.
Exposure Avoid exposing the unit to the
following:
Direct sun  High air movement, such as air vents,
heating and cooling ducts, doors and other heavy traffic areas.
Extreme heat from steam radiators,
stoves, ovens, autoclaves, or other sources of heat.
Level Surface The unit must be located on a
solid, flat and level surface.
Space requirements Allow a minimum of 20
cm (8 in.) between the rear and sides of the unit, and any walls or partitions that can obstruct free airflow. Allow enough room so that the door can swing open at least 90
Leveling the Unit
The unit must sit level from side to side and from front to back. While the unit does not have to be absolutely level, each of the four feet should be in firm contact with the surface on which the incubator is to be run.
Install the four leveling feet in the four holes in the bottom of the unit. When the feet are installed, you can raise or lower a corner of the unit by turning its foot clockwise or counterclockwise, respectively.
To level the incubator
1. Insert a leveling foot into each of the four holes at the bottom of the unit.
2. Adjust the foot at each corner until the unit stands level and solid without rocking.
If you move the incubator to a different location, be sure to re-level the incubator at the new location.
Sterilizing Your Unit
The interior of your incubator was cleaned at the factory but is not sterile. For information on sterilizing your unit, see “Disinfecting Your Unit“.
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WARNING
Installing Sample Tray
Your unit comes with a sample tray as standard equipment.
To install the sample tray
1. Enclose all corners of the shaking mechanism within the lips of the sample tray. This can be done easily by positioning the front two corners and then setting the rest of the tray down.
2. Shake the tray by its handles to confirm that it is firmly in place.
Plugging the Unit into a Power Source
We recommend that you plug your incubator into a circuit separate from other equipment. This prevents damage or destruction of the incubator caused by overloading or failure of other equipment on the same circuit.
The electrical supply circuit to the incubator must conform to all national and local electrical codes. The voltage supplied to your unit should not vary more than 10%.
For your own safety, do not plug the unit into a power source until you have read and understood the safety and operational instructions in this manual.
To connect the unit to a power source
1. Be sure the plug and the cord are in good condition. If the power cord is worn, cut or damaged in any way, do not use it. Contact customer service for a replacement power cord.
2. Plug the service cord firmly into a grounded electrical outlet. If the plug does not fit the outlet, have a proper outlet installed by a qualified electrician.
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WARNING
Control Panel Overview
Before turning the incubator on for the first time, take a moment to familiarize yourself with its controls and features. Following is an overview of the control panel.
1. Main temperature control
Displays current chamber temperature.  Controls temperature set point and
calibration.
2. Shaker Speed (RPM) Control
Displays shaker platform speed.  Controls the rotational speed (RPM) of
the shaker mechanism.
3. Oscillation timer
Permits timed shaking at a preset RPM.
4. Over Temperature Protection
Provides backup protection for the main
temperature control.
Keeps the chamber temperature from
inadvertently rising above the set point.
5. Alarms
Error status lights and an audible alarm
immed0iately alert you to deviations of temperature, RPM, or time.
6. RPM Switch
Activates and deactivates the shaker
platform.
7. Light Switch
Controls the fluorescent light inside the
chamber.
8. Timer Switch
Activates and deactivates the timer.
9. Power Switch
Controls all power to the unit. The
switch is lit by a green light when the power is on.
Getting the Unit Ready for Use
This equipment is NOT intended for the processing of Flammable materials.
Use the following guidelines to prepare the unit for regular use. The guidelines illustrate how to use all the features of your incubator. Your laboratory protocol will determine your actual use of these features.
1. Turn the unit on.
See “Turning the Unit On” below on this
page.
2. Set the chamber to the desired temperature and wait for the chamber temperature to stabilize.
See “Setting the Chamber Temperature.
3. Calibrate the main temperature control.
At any time, use the following features when appropriate.
Turn the shaking mechanism on and adjust
the speed of the shaking mechanism.
Set the Over Temperature Protection (OTP)
to guard your samples from inadvertent over­heating.
To account for the weight of different sample
loads, you will need to adjust the number of counterweights being used.
To adjust the movement of the shaking
mechanism from vigorous to gentle, you will need to adjust the shaking stroke and counterweight position.
Turning the Unit On
The unit is equipped with an On/OFF switch that controls power to the entire unit. The switch is lit by a green light when the power is on.
To turn the unit on
1. Be sure the unit is plugged in.
2. Push the Power switch to the On (I) position.
3. When you turn the unit on for the first time, use a screwdriver or coin to turn the Safety Temp knob fully clockwise to its maximum position. This deactivates the Over-
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Temperature Protection (OTP) feature. For more information on the OTP.
Setting the Chamber Temperature
You raise or lower the temperature in the chamber using the main temperature controller, which consists of a digital display and UP and DOWN arrow pads marked Set Temp.
To set the chamber temperature
To set temperature, press and release either up or
down key and display will blink. Then, press and hold either up or down key to scroll up or down for set point.
When you press either the Up or Down arrow key, the display starts to blink from bright to dim and shows the temperature set point, which is the temperature to which the unit will stabilize.
The incubator accepts the new set point after you release the arrow pads for 5 seconds. At that time, the display stops blinking and indicates the present chamber temperature.
After setting the chamber temperature, wait at least 1 hour for the chamber temperature to stabilize to ambient conditions. To achieve maximum temperature stability, wait 24 hours before you begin using the unit.
Calibrating the Main Temperature Control
Calibrating your unit ensures that the temperature inside the incubator matches the temperature reading of a certified reference thermometer.
We recommend that you calibrate your unit once it has been installed in its working environment and the chamber temperature has been stable at the set point for several hours.
You should calibrate your unit at or as close to the temperature set point as possible. To maximize your results, calibrate the unit each time you operate the unit at a new temperature.
Use only a Certified (NIST) temperature-measuring device to calibrate your unit.
To verify that your unit needs calibration
1. Be sure the temperature within the chamber has stabilized at the set point for several hours.
2. Insert a certified reference thermometer through the access porthole. To attain the best calibration, place the thermometer as close to the location of the samples. Be sure the thermometer is not touching any shelving.
3. Allow the reference thermometer to stabilize until it displays a constant value for one hour.
4. Compare the temperatures displayed by the incubator and reference thermometer.
If they match, you do not need to calibrate your unit for that temperature. If they do not match, you need to calibrate your unit.
To calibrate your unit
1. Simultaneously press and hold the Set Temp Up and Down arrow keys.
After approximately 5 seconds, the temperature reading will blink off and on. Release the Up and Down arrow key.
2. While the display is blinking, press the Up or Down arrow keys to select the temperature that matches your reference thermometer. When you hold an arrow key, the display scrolls through the temperature settings.
The incubator accepts the new temperature reading after you release the arrow pads for 5 seconds. At that time, the display stops blinking.
3. For best results, re-verify the calibration after the unit has remained on for 24 hours and its temperature has varied by no more than + 1 C.
Setting the Shaker Speed
Your unit is equipped with a shaker mechanism that provides maximum oxygenation of your samples.
You control the shaking mechanism using the shaker controlwhich consists of a digital display that shows RPM (rotations per minute) in increments of 1 and UP/DOWN arrow pads marked Set RPMand the RPM switch.
To turn the shaking mechanism on
1. Be sure the door is completely closed.
2. Push the RPM switch to the On (I) position. The shaker mechanism will increase the speed up
to the current set point, which is the speed at which the unit will rotate per minute. Note that the shaker motor runs continuously as long the RPM switch is On (I).
To adjust the shaker speed (RPM)
1. Press either the Up or Down arrow key once. The display starts to blink from bright to dim and shows the RPM set point.
2. Press the Up or Down arrow keys to select the desired RPM.
The incubator accepts the new set point after you release the arrow pads for 5 seconds. At that time, the display stops blinking and indicates the present RPM.
Even if you turn the RPM switch off (O), the controller remembers the last RPM value used.
You can adjust the movement of the shaking mechanism.
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CAUTION
Total Sample
Weight
Number of
Counterweights
Up to 2.3 kg (5 lbs.)
2
Up to 4.5 kg (10 lbs.)
3
Up to 6.8 kg (15 lbs.)
4
Up to 9 kg (20 lbs.)
5
Up to 11.3 kg (25 lbs.)
6
To set the safety temperature thermostat
Using the Timer
Using the incubator’s timer, you can run the shaker
platform at a preset RPM for a preset time. The timer can be set at intervals of one (1) minute up to a maximum of a 999 (16 hours 39 minutes).
Upon completion of the timing cycle, the TIMER alarm LIGHT will turn ON and an alarm will sound.
You can interrupt the timer if you need to access the shaking platform before the timer completes.
1. For best results, calibrate your unit before you set
See “Calibrating the Main Temperature Control”.
2. Be sure the temperature within the chamber has
3. Using a screw driver or a small coin, turn the
To start a timed shaking process
1. Turn the TIMER switch to the ON (I) position.
2. Press the set timer up or down arrow key once. The display starts to blink off and on and shows the current set time. Press the up or down arrow to select the desired time.
Approximately five seconds after you release the Up or Down arrow keys, the display stops flashing and the timing interval begins.
To interrupt a timed shaking process
Turn the TIMER switch and the RPM switch
to the OFF (O) position.
4. Turn the Safety Temp knob slightly clockwise until
The OTP is now set at approximately 1C above the main temperature set point. If, for any reason, the chamber temperature rises to the safety thermostat setting, the Temp alarm will go off and the heating element will not raise the chamber temperature any further.
Adding or Removing Counterweights
Wait for the mechanism to come to a complete stop before entering the chamber.
To restart an interrupted timed shaking process
Turn the RPM and TIMER switch to the ON (I)
position.
Setting the Safety
To allow the smoothest operation of the shaker, you should adjust the number of counterweights used based on the weight of the load.
To add or remove counterweights
1. Unplug the unit from its power source. When the
2. Rotate the counterweight platform until the
Temperature Alarm
You can prevent the chamber temperature from inadvertent over-heating by using the unit’s Over­Temperature Protection (OTP), which consists of:
a thermostat independent of the main temperature
control.
a knob, marked Safety Temp, to set the safety
temperature threshold. The numbered scale around the knob is for reference only and does not correspond to any temperature points.
an alarm, marked Temp, that sounds if the
temperature exceeds the user-defined temperature threshold.
3. Replace the wingnuts and sample tray.
the safety thermostat.
stabilized at the set point for several hours.
Safety Temp knob counterclockwise until the Temp alarm light turns on and off, which
designates that your OTP has been activated. The light will cycle on and off as the element is trying to energize on and off.
the Temp alarm light turns off.
NOTE: Temp Alarm will only sound off when temp overshoot 1°C from setpoint.
shaker mechanism comes to a complete halt, remove the sample tray.
counterweight appears. Remove the wing nuts and add or remove counterweights according to the total weight of your samples, as shown below.
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WARNING
1 2 3 4 5
6
5
6
5
6
4. Rotate the counterweight platform until the
Adjusting the Shaker Movement
You can adjust the shaker movement to gentle, moderate, or vigorous shaking. Which shaking movement you use depends on the oxygenation needs and cell strength of your samples.
When you change the stroke of the shaker mechanism, you also need to adjust the counterbalance position.
Always disconnect the unit from its power supply before attempting this procedure. Serious injury can result if the drive plate operates accidentally.
To adjust the shaker movement
1. Unplug the unit from its power source. Remove the sample tray.
2. Rotate the counterweight platform until the stoke adjuster is in full view. Remove the wing nut and adjust the arm to any of the available options.
3. Re-add the wing nut.
Oscillation Plate Overview
¾” (1.9 cm) Stroke Setup – Moderate Shaking
(middle counterweight stud)
5. Replace the counterweight wingnuts. The following diagrams show the various positions of
the shaker mechanism and counterweights. The dimensions shown are the total stroke of the oscillator.
For example, ½ designates a pattern that is + ¼ inch from center. The indicated parts on the mechanism are:
1. Drive plate
2. Counterweight
3. Pivot nut: Do not adjust.
4. Stroke adjuster
5. Counterweight studs: secure using wingnuts.
6. Stroke adjuster bolt: secure using wingnut.
Oscillation Plate Overview ½” (1.3 cm) stroke
setup -- light shaking ¾” (1.9 cm) stroke setup
-- moderate shaking 1” (2.5 cm) stroke setup -
- vigorous shaking
counterweights are in full view. Remove the wingnuts and adjust the counterweights according to the diagrams shown below.
½” (1.3 cm) Stroke Setup – Light Shaking
(left-hand counterweight stud)
1” 2/5 cm) Stroke Setup – Vigorous Shaking
(right-hand counterweight stud)
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Interior Accessory Outlet
This unit features an accessory outlet to provide power for equipment such as magnetic stirrers, rockers, etc. The weight of this equipment should not exceed 25 pounds (55.125 kg) per shelf. This equipment may provide additional heat that could affect the temperature range of this incubator. We recommend testing the incubator and any accessory equipment to ensure that the desired operating conditions can be met.
Caution: This incubator operates at conditions
that might damage accessory equipment. Verify that your accessory equipment is capable of operating under the same conditions as the incubator.
The outlet is located inside the incubator in the upper right rear of the chamber. The voltage available at the accessory outlet is the SAME as the voltage supplied to the incubator. For example, a 120-vac incubator will have 120 vac at the accessory outlet, and a 240-vac incubator will have 240 vac at the accessory outlet. DO NOT exceed 500 va rating of the accessory outlet.
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WARNING
WARNING
The only regular maintenance required for your unit is to keep it clean and free from contamination. Use the guidelines and instructions in this section to maximize the life of your incubator and help prevent contamination of your samples.
Do NOT Use Flammable Cleaning Detergents.
Do NOT store Flammable materials In, on or near
this equipment.
Disinfecting Your Unit
Although your operating conditions and related protocol should determine the actual decontamination procedures you use, always keep the following guidelines in mind when decontaminating your unit:
Use cleaning materials known to be
compatible with your unit. If any questions arise about compatibility issues, contact Customer Service.
Clean and disinfect the incubator interior on a
regular basis. If the inside of your incubator smells strangely or contains rust, mold, or dirt, you need to clean your incubator more frequently
Dust the outside walls of the incubator at least
every two months.
For incubators placed on the floor, move the
incubator every two months to clean and disinfect the floor below.
Clean all gaskets and hinges every month.  Do not use chlorine-based bleaches or
cleaners with abrasives as they will corrode and pit the interior of you incubator and any other stainless steel surfaces. Use only non­abrasive cleaners.
Do not use spray cleaners that might leak
through openings and cracks and get on electrical parts. These cleaners may also contain solvents that will harm the coatings.
Do not use hard tools such as metal wire
brushes or steel wool. Use only soft tools such as plastic brushes.
Do not depend on the use of antibiotics to
maintain completely sterile conditions, as this is an inadequate technique for sterilization. Instead, use the aseptic techniques described in this section to maintain sterile conditions in the incubator.
You can use an autoclave to decontaminate
stainless steel parts by following the manufacturer’s instructions.
Otherwise, wash all parts and surfaces with soap and water to remove any organic material.
Disinfect the parts with a 70% alcohol solution. Rinse with distilled water and wipe dry with a soft cloth.
A Typical Decontamination Procedure
Following is decontamination procedure that will suit most situations.
Regardless of which decontamination procedure you follow, always turn the unit off and disconnect the service cord from its power supply.
Before you reattach the unit to its power supply, be sure all cleaners are evaporated and dry.
To decontaminate the unit
1. Unplug the unit from its power source.
2. Remove all interior parts, including shelves and shelf clips.
3. Remove all gaskets and hinges. Clean and disinfect all mounting grooves for the door gaskets.
4. Clean and disinfect all rubber or plastic tubing, as well as the fan and fan housing.
5. Clean and disinfect all access ports, shaft holes, electrical pass-throughs and any other passages into the chamber.
6. Wash and disinfect all interior surfaces.
7. Let the chamber dry out fully before replacing the removed parts or reattaching the unit to a power supply.
Control Maintenance
The main temperature controller, over-temperature protection thermostat and main temperature probe do not require any maintenance. If the unit appears to be having trouble maintaining a temperature, see “Troubleshooting”.
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VWR 1585/1585R Shaking Incubator Operational Manual
TTrroouubblleesshhoooottiinngg
WARNING
Temperature
What is the problem?
Possible Causes
To solve the problem...
The temperature indicated by the Main Temperature Control is higher than my reference thermometer.
Controller is calibrated too
high.
1. Calibrate the Main Temperature Controller.
2. Call customer service.
Display reads “HI” or “400+”.
Probe is unplugged
- Or -
Wire to the probe is broken.
- Or -
Probe is plugged in
backwards.
1. Be sure the temperature probe is properly plugged in.
If this doesn’t solve the
problem...
2. Call customer service.
Chamber temperature spikes over the set point.
Unit is not calibrated
properly.
1. Calibrate the Main Temperature Controller.
The temperature indicated by the Main Temperature Control is lower than my reference thermometer.
The temperature inside the
unit has not yet stabilized after the door has been opened.
- Or -
The temperature inside the
unit has not yet stabilized after the unit has been turned off or a power failure.
- Or -
Controller is calibrated too
low.
- Or -
Over Temperature
Protection (OTP) is set too low.
1. Wait for the temperature indicated by the Main Temperature Controller to stabilize. If you have just turned the unit on, wait 24 hours for the incubator to stabilize at a warmer temperature. A fluctuation of no more than + 0.1 C is normal.
If this is not the problem...
2. Recalibrate the Main Temperature Controller.
3. If this doesn’t solve the
problem...
4. Be sure your reference thermometer is certified.
Solving Problems
Should the proper function of your unit come into question, use this section to help you determine what the problem is and how to fix it.
Check if your question is similar to those listed below. Then follow the guidelines found in that section:
The temperature control inside the unit does not
appear to be working correctly. What’s wrong?
The refrigeration of my 1585R does not appear to
be working correctly. What’s wrong?
The temperature inside the unit is difficult to control. What’s wrong?
Replacing fuses with wrong type and value can result in serious damage to the equipment and property. ONLY Replace fuses with the same type and amperage indicated on the replacement fuse labels.
There are no user serviceable components inside the unit. Potentially lethal voltages exist. Do not attempt to service your unit beyond the procedures described here. See “Getting Your Unit Serviced”.
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VWR 1585/1585R Shaking Incubator Operational Manual
What is the problem?
Possible Causes
To solve the problem...
- Or -
Heating element failure.
If this is not the problem...
5. Turn the OTP fully clockwise.
If this doesn’t solve the problem...
Call customer service.
The Main Temperature Control displays “LO”.
Probe has shorted out.
Call customer service.
The unit will not heat up to set point.
The amperage and voltage
of the unit’s power source do not match the unit’s
requirements.
- Or -
Over Temperature
Protection (OTP) is set too low.
1. Make sure the power source matches the data plate. (ie. voltage, hz, etc.)
If this does not solve the problem...
2. Turn the OTP clockwise until the heating light or safety light turns on.
The unit will not heat at all.
The OTP is not set high
enough.
- Or -
Temperature Controller
failure.
- Or -
Element failure.
1. For diagnostics purposes, turn the OTP fully clockwise. See OTP section.
Call customer service.
The indicated temperature inside the chamber is fluctuating more than + 0.1 C.
The unit has not had time to
stabilize to ambient conditions.
- Or -
Temperature sensor not
positioned properly.
- Or -
The temperature sensor is
faulty.
- Or -
Electrical noise
1. If you have just turned the unit on, wait 24 hours for the incubator to stabilize at a warmer temperature.
If this is not the problem...
2. If you have just opened the
unit’s door, wait for the
temperature to stabilize.
If this is not the problem...
3. Stabilize ambient conditions.
If this is not the problem...
4. Call customer service.
Cannot adjust set points or calibration.
This is a controller failure.
1. Turn entire unit off and then on to reset the unit. This may temporarily solve the problem, but controller may be faulty.
If this does not solve the problem...
2. Call customer service.
Refrigeration (1585R models only)
The unit will not cool.
The evaperator has too
much ice built up on it.
- Or -
The unit is not calibrated
1. For diagnostics purposes, turn the OTP fully clockwise. See OTP section.
If this does not solve the problem...
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VWR 1585/1585R Shaking Incubator Operational Manual
What is the problem?
Possible Causes
To solve the problem...
correctly.
- Or -
There is not enough space
between the unit and adjacent walls or partitions.
- Or -
The door seal does not
work properly.
2. Recalibrate the Main Temperature Controller. If
this does not solve the problem...
3. Be sure there is 5 cm (2 in.) of space between the rear and sides of the unit, and any walls or partitions that can obstruct free airflow.
Ice built up in the chamber.
The door gasket leaks.  The door is opened too
often.
There’s an open container
letting moisture collect inside the chamber.
1. Check door seal.
2. Try to limit door opening/closing.
3. Seal the container.
Power
The unit will not turn on.
Power cord not firmly
plugged into the outlet.
- Or -
The unit or wall fuse/circuit
breaker has blown.
- Or -
The outlet is defective.
- Or -
The unit is plugged into a
circuit that already has too many electrical loads.
1. Be sure the voltage and frequency specifications of the outlet are within the range stated on the power rating overlay at the rear of the unit.
If this does not solve the problem...
2. Check the power cord at the electrical outlet for proper fit.
3. Make sure the unit is plugged in firmly.
If this does not solve the problem...
4. Replace fuse/circuit breaker in the unit or wall as necessary.
If this does not solve the problem...
5. Make sure the outlet is in proper working condition.
6. Replace if defective.
If this does not solve the problem...
7. Check to see what other loads are on the same circuit as the unit. We recommend that you plug your incubator into a circuit separate from other equipment.
8. Call customer service.
The unit fuse/circuit breaker blows often.
Wrong fuse installed.  Wire is shorting out.
1. Check fuse for right amperage.
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VWR 1585/1585R Shaking Incubator Operational Manual
What is the problem?
Possible Causes
To solve the problem...
2. Call customer service.
The wall fuse/circuit break blows often.
Too many things may be
plugged in.
1. Check to see what other loads are on the same circuit as the unit. We recommend that you plug your incubator into a circuit separate from other equipment.
The front panel displays fail to turn on but the rest of the unit receives power.
Controller failure
1. Call customer service.
The Main Temperature Controller is locked up.
Controller failure
1. Turn entire unit off and then on to reset the unit. This may correct the problem, but the controller may still be faulty.
2. Call customer service.
Mechanical
The door is not sealing.
The door gasket does not
function properly.
- Or -
The door latch bolts are not
tightened enough.
- Or -
The hinges are not adjusted
properly.
- Or -
The door has been twisted.
- Or -
The unit has been damaged
and the body is not square.
1. Check the gasket visually.
Make sure it’s secure and
smooth and free from rolls or tears, which would interfere with the magnetic seal.
If this does not solve the problem...
2. Tighten the door latch bolts with a screwdriver.
If this does not solve the problem...
3. To tighten hinges, use wrench to adjust and to check if the bolts are tight.
If this does not solve the problem...
4. Call customer service.
The shaker motor squeals continuously with a constant pitch. Changes in intensity only when rpm varies. Stops when the oscillate switch is turned off. Sound appears to be coming directly from the motor, not the mechanism.
Motor cable plugs not
seated properly.
- Or -
May have motor bearing
failure..
1. May need to replace motor. Perform a visual inspection on motor to decide.
If this does not solve the problem...
2. Call customer service.
Contamination
The chamber is contaminated.
Your unit is not cleaned and
decontaminated often enough.
- Or -
If your unit becomes
contaminated even after you follow an appropriate maintenance regimen, the
1. See “Maintaining the Unit” for recommendations and instructions on decontaminating your unit.
If this does not solve the problem...
2. There are many sources of contamination, such as water
19
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VWR 1585/1585R Shaking Incubator Operational Manual
What is the problem?
Possible Causes
To solve the problem...
source of the contamination is probably not the incubator.
baths, hoods, autoclaves, reagents, disposables, incubators and personnel. If your unit becomes contaminated even after you follow an appropriate maintenance regimen, the source of the contamination is probably not the incubator.
3. Call customer service.
20
Page 21
VWR 1585/1585R Shaking Incubator Operational Manual
GGeettttiinngg YYoouurr UUnniitt SSeerrvviicceedd
Getting Assistance
Obtaining Nameplate Information
Returning Your Unit
SHEL LAB Contact Information
Your incubator will provide years of trouble-free operation.
Should you require assistance, however, SHEL LAB’s
customer service and support is available to assist you. If your unit is still covered under warranty, repair or
replacement will be made at no cost to you according to the warranty given at the back of this manual. If the warranty for your unit has expired, you can still return the unit for repair. If the unit proves to be beyond repair, we will promptly inform you of its condition and, if you want, return the unit to you.
Before you contact customer service, obtain the following information about your unit from the data plate at the back of the unit. Use the spaces below to record the information.
________________________________________ Model Number
________________________________________ Serial Number
If you need to return your unit for any reason, first contact your customer representative for return authorization number (RA#). Be sure to print the RA# clearly on the package in which you ship your unit.
No return is accepted without:
prior authorization by SHEL LABS a clearly visible RA# on the package.
Please allow at least 24 hours from the time that you contact our service manager for service to be scheduled.
Contact Information
Sheldon Manufacturing Inc. P.O. Box 627 Cornelius, Oregon 97113 Phone: (503) 640-3000 Toll free: 1-800-322-4897 Fax: (503) 640-1366
Email:tech@Shellab.com Internet:http://www.Shellab.com/~Shellab
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VWR 1585/1585R Shaking Incubator Operational Manua
RReeppllaacceemmeenntt PPaarrttss aanndd AAcccceessssoorriieess
Replacement Parts
Part
115V
220V
Adjustable feet
2700500
2700500
Alarm Display Vertical
1750681
1750681
Counterweight, Single
5460662
5460662
Door Gasket
3450562
3450562
Drive Belt, Oscillator
0500512
0500512
Element Coil
9570703
9570738
Flask Clamps, 1 Liter
9530532
9530531
Flask Clamps, 125ml
9530530
9530530
Flask Clamps, 250ml
9530531
9530531
Flask Clamps, 500ml
9530526
9530526
Fluorescent Lamp
4650528
4650528
Fuse 120V
3300513
N/A
Fuse 230V
N/A
3300515
Fuse Holder
3300501
3300501
Knob, Safety Thermostat
4450506
4450506
Light Ballast
4660501
4660506
Light Cover
9510502
9510502
Light Cover Gasket
3450538
3450538
Light Holder
4660502
4660502
Part
115V
220V
Motor, Circulation
4880527
4880528
Outlet, Dust Cover
1650532
1650532
Outlet, Interior
1650531
1650531
Platform (Sample Tray)
5220625
5220625
Power Cord
1800516
1800537
Refrigeration Unit, 1585R
7010521
7010543
Safety Thermostat
1750862
1750862
Shelf
5100531
5100531
Shelf Clips
1250512
1250512
Switch, Door
7850578
7850578
Switch, RPM, Timer Light
7850579
7850579
Switch, Power
7850570
7850570
Temp. Display Board
1750677
1750677
Timer Display Board
1750679
1750679
Transformer, Speed Control
8350508
8350508
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Page 23
VWR 1585/1585R Shaking Incubator Operational Manual
SSppeecciiffiiccaattiioonnss
1585
1585R
Temperature
Unit Range
8C + Ambient to 60 C
Ambient -20C to 60C
Uniformity
+0.8 C at 37 C
+0.8 C at 37 C
Accuracy
+0.1 C
+0.1 C
Alarms
Visual Safety Lamps
Visual Safety Lamps
Capacity
Volume
156 m3 (5.5 cu. ft.)
156 m3 (5.5 cu. ft.)
Shelves Supplied
2 stainless steel
2 stainless steel
Shelf Dimensions
47 × 47 cm (18.5 × 18.5 in.)
47 × 47 cm (18.5 × 18.5 in.)
Total Shelf Capacity
10 kg (22 lbs)
10 kg (22 lbs)
Dimensions
Interior (Width × Depth × Height)
48.3 × 48.9 × 59.7 cm
(19 × 19.25 × 23.5 in.)
48.3 × 48.9 × 59.7 cm
(19 × 19.25 × 23.5 in.)
Exterior (Width × Depth × Height)
72.4 × 73.6 × 106.7 cm (28.5 × 29 × 42 in.)
72.4 × 73.6 × 106.7 cm (28.5 × 29 × 42 in.)
Shaking Mechanism
Motor
Brushless DC
Brushless DC
Speed, Sample
30 to 400 rpm, +4 rpm
(1 rpm increments)
30 to 400 rpm, +4 rpm
(1 rpm increments)
Controller
Microprocessor/Digital LED
Microprocessor/Digital LED
Stroke Length
1.3, 1.9, 2.54 cm
(0.5, 0.75, 1.0 in.)
1.3, 1.9, 2.54 cm
(0.5, 0.75, 1.0 in.)
Orbit Diameter
12 mm, 19 mm or 25 mm
12 mm, 19 mm or 25 mm
Shaking Capacity (stroke-limited)
10 kg (22 lbs.)
10 kg (22 lbs.)
Door Switch
Yes
Yes
Platform Dimensions
44 × 44 x 1.9 cm
(17.25 × 17.25 x .75 in.)
44 × 44 x 1.9 cm
(17.25 × 17.25 x .75 in.)
Refrigeration
Compressor Type
NA
1/6 HP
Refrigerant
NA
R-134A (6.5 oz.)
Electrical
Watts / Amps 110 – 120V~
850 watts / 8.5A
1100 watts / 11.5A
Watts / Amps 208 – 240V~
850 watts / 5.5A
1100 watts / 6.5A
Cycle / Phase
50/60 Hz / Single Phase
50/60 Hz / Single Phase
Certifications
CE (220V only)
CE (220V only)
Weight
Net Weight
90 kg (198 lbs.)
114 kg (250 lbs.)
Shipping Weight
118 kg (260 lbs.)
136 kg (300 lbs.)
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VWR 1585/1585R Shaking Incubator Operational Manual
I
O
POD
TEMP/SPEED
BUSS
0-1V
TEMP
TACH
BUSS
ENCODER
HALLS
PHA PHB PHC
GND
HEAT HOT
NEUT
HOT
H V
120V/ 75VA
120V/ 75VA
90V/
150VA
Black / Violet
Black / White
Black
Black / Yellow
Yellow
Yellow
230
120
120
N O
N C
C
37.0 100
Bodine
Motor
4880514
ORNBRN
RED
DOOR SW
OSC SW
ON/OFF 7850532
1750791
TEMP DISP
1750788
RPM DISP
ELEMENT 9570893 - 120V 9570894 - 230V
OTP
CONTROL
10000J
CH
FAN
REFRIGERATION
UNIT
9990748 - 120V 9990749 - 230V
N O
N C
C
H
N
G
POWER ON/OFF 7850532
EMI FILTER
2800502
1100505 CIRCUIT BREAKER
OR
3300501 FUSE HOLDER
SOME MODELS MAY USE FUSE HOLDERS HOLDER: 3300501 1/120V, 2/230V.
16A: 3300513 1/120V, 2/230V REFRIG. 16A: 3300513 1/120V REFRIG.
6.3A: 3300515 2/230V.
8350509
X1000022
1750786
0860503
PART OF
REFRIGERATION
UNIT
10000J
Chamber fan 4880569 120V 4880570 240V
‘CE’ Models
15A
15A
230V
Models
9850998
1750679
TIMER DISP
999
I
O
1750681 (SI6) 1757680 (SI4)
ALARM BOARD
TIMER SW
ON/OFF 7850532
I
O
BALLAST 4660501 120V 4660506 240V
F15-T8
4650528
FLUORESCENT LIGHT IS NOT AVAILABLE ON THE SI4
REFRIGERATION
UNIT IS NOT
AVAILABLE ON
THE SI4
I
O
7850532
B
INTERIOR
OUTLET
120V 4200518
220V 101483
220V EURO X1000779
WIRE DIAGRAM
24
Page 25
VWR 1585/1585R Shaking Incubator Operational Manual
SHELDON MANUFACTURING, INC.
LIMITED WARRANTY
Sheldon Manufacturing, Inc., (“Manufacturer”) warrants for the original user of this
product in the U.S.A. only that this product (parts only if outside of the U.S.A.) will be free from defects in material and workmanship for a period of two years from the date of
delivery of this product to the original user (the “Warranty Period”). During the
Warranty Period, Manufacturer, at its election and expense, will repair or replace the
product or parts that are proven to Manufacturer’s satisfaction to be defective, or, at Manufacturer’s option, refund the price or credit (against the price of future purchases of
the product) the price of any products that are proven to Manufacturer’s satisfaction to be defective. This warranty does not include any labor charges if outside of the U.S.A. This warranty does not cover any damage due to accident, misuse, negligence, or abnormal
use. Use of Manufacturer’s product in a system that includes components not
manufactured by Manufacturer is not covered by this warranty. This warranty is void in the event that repairs are made by anyone other than Manufacturer without prior authorization from Manufacturer. Any alteration or removal of the serial number on
Manufacturer’s products will void this warranty. Under no circumstances will Manufacturer be liable for indirect, incidental, consequential, or special damages.
The terms of this warranty are governed by the laws of the state of Oregon without regards to the principles of conflicts of laws thereof. If any provision of this limited warranty is held to be unenforceable by any court of competent jurisdiction, the remainder of this limited warranty will remain in full force and effect.
This warranty is in lieu of and excludes all other warranties or obligations, either express or implied. Manufacturer expressly disclaims all implied warranties, including without limitation, the warranties of merchantability and fitness for a particular purpose.
For fast and efficient support, please have the following information available anytime you request service:
Model __________
Serial No. __________
Part No. __________
25
Page 26
VWR 1585/1585R Shaking Incubator Operational Manual
Sales & Inventory Locations:
Pacific Northwest Area
Anchorage, AK Salt Lake City, UT San Francisco, CA Seattle, WA
Tualatin, OR
Midwest Area
Chicago, IL Detroit, MI Indianapolis, IN Minneapolis, MN St. Louis, MO
Northeast Area
Boston, MA Cincinnati, OH Cleveland, OH Pittsburgh, PA Rochester, NY
Southeast Area
Atlanta, GA Oak Ridge, TN
Southwest Area
Albuquerque, NM Denver, CO Phoenix, AZ San Diego, CA San Dimas, CA
Gulf Area
Austin, TX Dallas, TX Houston, TX Lake Charles, LA
Mid-Atlantic Area
Baltimore, MD Branford, CT Bridgeport, NJ S. Plainfield, NJ
VWR Canlab Offices
Mississauga, Ontario Ville Mont-Royal, Québec Edmonton, Alberta
Or Call Direct for Specialized Service Locations:
VWR International
Switzerland
Ruchligstrasse # 20 P.O. Box 464 Dietikon, Switzerland CH-8953 011-41-1-745-1155 fax: 011-41-1-745-1150
VWR Direct
911 Commerce Ct. Buffalo Grove, IL 60089 (800) 444-0880
VWR Furniture Division
P.O. Box 3405 Irving, TX 75015 (972) 714-0336
VWR National Accounts
1310 Goshen Pkwy W. Chester, PA 19380 (610) 431-1700
3000 Hadley Rd S. Plainfield, NJ 07080 (908) 757-4045 fax: (908) 757-0313
Puerto Rico
Carr. #869 Km. 1.5 M4 Royal Industrial Park Catano, PR 00962 (787) 788-3222 fax: (787) 78804320
Visit Our Web Site at
Order From VWR
Call 800-932-5000
from anywhere in the U.S. and Canada
http://www.vwrsp.com
26
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