The material in this Self Study
Program (SSP) may contain
technical information or reference
vehicle systems and configurations
which are not available in the
Canadian market.
Please ensure you reference ElsaPro
for the most current technical
information and repair procedures.
Page 3
The new Golf
The Golf 2013 is the first vehicle to be launched by
the Volkswagen brand which is based on a new
concept used for all platforms, the “Modular
Transverse Matrix” (MQB). Many of the mechanical
units, subassemblies and systems have been
completely re-developed within the scope of the
MQB.
This makes the seventh generation of the Golf a
completely new release, and one which is
accompanied by many innovations. The Golf 2013
sets new standards in its vehicle class when it comes
to convenience, quality and safety features, as well as
the assistance systems available for the vehicle.
This Self-study Programme will provide an overview
of the design and function of the new Golf and help
explain many of the technical innovations it boasts.
The individual chapters contain references to further
Self-study Programmes which provide more detailed
information on the way the individual vehicle
components are designed and constructed.
The self-study programme presents the
design and function of
new developments!
The content will not be updated.
Current testing, setting and repair instructions can
be found in the provided service literature.
The modular transverse matrix, or MQB for short, is the new modular strategy introduced by the Volkswagen
Group. Under the direction of the Volkswagen brand, this modular transverse matrix will be launched for the
Volkswagen, Audi, SKODA and SEAT brands. The models Polo, Beetle, Scirocco, Jetta, Tiguan, Touran, Sharan,
Passat, Volkswagen CC and, as the first vehicle model of them all, the Golf 2013 are being assembled using the
MQB as a basis.
Vehicle architecture
The integral feature of the modular transverse matrix
is a flexible vehicle architecture. This has been
divided into five principle vehicle sections. The central
dimension is the area between the pedal cluster and
wheel centre.
This dimension is uniform in all vehicles and is based
on a standard engine installation position which is
transverse to the direction of travel. Other dimensions
which characterise the concept, such as wheelbases,
track widths, wheel sizes and seat positions, have
been standardised across the Group while remaining
variable.
Variable
VariableVariableVariableUniform
s513_003
Module families
The modular strategy characterising the MQB is based on the following standardised module families:
•Electrics/electronics
•Drive
•Running gear
•Vehicle design (vehicle body, air conditioning system, seat system, airbags)
Since the early 1990s, a number of
different models have been produced on
a shared platform.
This strategy involves dividing the vehicle
into the body-in-white and the platform.
The technical features of the platform
components are virtually identical.
Bodywork shape
s513_076
Module
s513_072
Synergies partly shared among vehicle
classes
asses
e c
ic
Ve
In the year 2000, this strategy was
supplemented with the launch of the
module strategy. Modules with basic
technical functions and designs which
are identical were introduced to a
variety of vehicles.
Bodywork shape
s513_078
Module
s513_074
Synergies shared among all vehicle
classes
asses
e c
ic
Ve
Since 2007, the use of modules has been
extended to the entire vehicle, and has
been introduced across all vehicle
classes as well. From 2012 on, the same
modules will be used across the entire
Group within the modular strategy.
Bodywork shape
s513_080
Standardisation across all brands
Some of the advantages provided by standardisation across all brands include:
•VW production will become faster, simpler, more cost-effective and more flexible through standardisation
across the brands. It will simplify development, creating synergies right across all brands and vehicle series.
•The modular matrix strategy will allow the number of versions, and their complexity, to be reduced significantly.
•Standardised production processes are made possible by employing uniform joining sequences in body
construction, a uniform assembly sequence and uniform installation concepts.
•It is now possible to produce models based on the MQB architecture, even when they are made by different
brands, together on one and the same production line.
5
Page 7
Introduction
The production sites
The Golf 2013 will be produced in the Volkswagen factory in Wolfsburg, as well as in the Volkswagen factory in
Zwickau.
The Wolfsburg production site
The production plant in Wolfsburg, which was built in
1938/1939, is now headquarters of the Volkswagen
Group and the largest continuous automobile factory
in the world.
The factory grounds, which are located next to the
Mittelland Canal, encompass an area covering more
than six square kilometres.
Over 51,000 staff are currently employed there. They
are not only involved in the production of the Golf,
but also the Volkswagen models Golf Plus, Touran
and Tiguan. In 2011, a total of 805,000 vehicles left
this factory's production halls. Altogether, around 40
million vehicles have been produced at the
Wolfsburg plant to date.
s513_009
The Zwickau production site
The Volkswagen plant in Zwickau is an automobile
factory located in Saxony, founded in 1990 in what is
now the Mosel district of Zwickau, and which forms
Volkswagen-Sachsen GmbH, with headquarters in
Zwickau, together with the engine factory in
Chemnitz. The factory grounds cover an area
approximately 1.8 square kilometres in size. The Golf
and Passat models as well as bodies for Bentley and
Phaeton are produced at the production plant.
A combined number of around 8,100 employees
work in Zwickau and Chemnitz.
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6
Page 8
The Golf innovations
The main contribution made by all vehicle subassemblies is the weight saved, this being up to 100 kg compared to
the previous models. This also saves a significant amount of fuel for all engine and gearbox combinations, at the
same time as reducing the CO
This focus on innovations allowed numerous new technologies to be implemented in this vehicle class,
such as:
emissions by the same proportion.
2
•A new series of engines
•Modular Infotainment System (MIB)
•Active Cylinder Management (ACT)
•ergoActive seat design
•Multicollision brake
•Electromechanical parking brake with AutoHold
•Panorama sliding/tilting sunroof
•Xenon headlight versions
•Proactive occupant protection
•Driving mode selection
s513_015
For the first time, many new systems and numerous driver assist systems are being utilised in the Golf 2013, all of
which were otherwise only available for higher-level vehicle classes, such as:
•Traffic sign recognition (TSR)
•Driver Alert System
•Dynamic Light Assist (DLA)
•Main beam assist (FLA)
•Lane departure warning system “Lane Assist”
•Speed limiter
•Adaptive Cruise Control (ACC)
•FrontAssist with City Emergency Brake and
distance warning
•Optical parking system (OPS)
•Park Assist Steering 2.0 (PLA)
7
Page 9
Introduction
Technical data
Exterior dimensions and weights
Exterior dimensions
Length4199mm4255mm
Width1786mm1799mm
Height1480mm1452mm
Wheelbase2578mm2637mm
Track width at front1541mm1549mm
Track width at rear1514mm1520mm
855mm763mm
1549mm
1799mm
2637mm
4255mm
1452mm
1520mm
2027mm
Weights/further data
Golf 2009Golf 2013
Gross vehicle
weight rating
Kerb weight1154kg*1130kg*
Max. roof load75kg75kg
Turning circle10.9m10.9m
Tank capacity55 litres50 litres
Drag coefficient0.312 c
Golf 2009Golf 2013
1780kg*1720kg*
s513_017
w
0.287 cw*
*This data refers to the two vehicles, without driver, when equipped with a 1.2 l 63 kW TSI engine,
5-speed manual gearbox MQ200 and 195/65 R15 tyres, as well as BMT (BlueMotion technology) for the
Golf 2013 and without BMT for the Golf 2009.
8
Page 10
Interior dimensions and volumes
665 mm643 mm
1750mm
2006 mm
m
m
8
1
0
1
m
m
7
6
9
Interior dimensions and volumes
Golf 2009Golf 2013
Length of vehicle interior1736mm1750mm
Luggage compartment
volume
Luggage compartment
volume with rear seat
backrest folded down
Height of luggage
compartment aperture
Width of luggage
compartment aperture
350 litres380 litres
1305 litres1270 litres
659mm643mm
976mm1023mm
1023mm
s513_019
Golf 2009Golf 2013
Through-load width between
wheel housings
Max. front headroom1033mm1018 mm
Rear headroom979mm967mm
Knee room – 2nd seat row29mm44mm
1006mm1003 mm
9
Page 11
Body
Body structure
The key focus during development of the body structure was combining high crash safety with a low body weight.
This is why a high proportion of ultra-high tensile (thermoformed) sheet metal parts have been used for the Golf
2013. Furthermore, innovative production technologies, such as the “tailored rolled blank technique”, and new
joining technologies, such as the “wobble seams” in the side area, have been used.This has allowed the stability of
the passenger compartment to be increased.
Wobble seams
For the first time, wobble seams (the name refers to
their shape) have been used in the Golf 2013. This
joining technology produces a longer laser weld join
over the same area. It can be subjected to a load 3 to
4 times greater than individual spot welds.
Wobble seam
s513_023
S
s513_000
Strengths of steel sheets
<160MPa
<220MPa
10
<420MPa
<1000MPa
ultra-high tensile (thermoformed) >1000 MPa
Page 12
Tailor rolled blank technology
The B-pillar has been, produced by employing “tailor
rolled blank technology”. This involves only shaping
those areas of a component where the loads exerted
require a larger wall thickness. A so-called tailor
rolled blank plate is produced. Tailored blank
(meaning custom-made blank).
Manufacturing process
You can find further information on the
body in the Self-study Programme
no. 520 “The Golf 2013 – Body and
Occupant Protection”.
s513_025
s513_027
Blanks
11
Page 13
Occupant safety
Safety equipment
The Golf 2013 features the following safety equipment:
•Single-stage driver airbag
•Single-stage, disengagable front passenger's
airbag
•Side airbags at front
•Side airbags at rear as an option
•Head-protection airbags
•Knee airbag on driver's side
•Three-point automatic seat belt with tensioner at
front
•Three-point automatic seat belt at rear
•Reversible belt tensioner at front as an option
•Belt force limiter at front
•Top tether
Seat belt reminder
As an option, the 4-door Golf can be equipped with
side airbags at the rear in combination with a seat
belt reminder. The seat belt reminder informs the
driver of whether the passengers in the rear
compartment have fastened their seatbelts, indicating
this in the multifunction display in the dash panel
insert.
Crash sensors
The following crash sensors are installed:
•Crash sensor for front airbag
•Crash sensors in the doors for side crash detection
(pressure sensors)
•Crash sensors in the C-pillars for side crash
detection (acceleration sensors)
12
Page 14
Proactive
occupant protection system
For the very first time in this vehicle class, the Golf
features the option of being equipped with the
proactive occupant protection system.
This system takes action if one of the following criteria
is met:
•Emergency braking (very fast brake pedal
actuation)
•Hazard braking (fast increase in the brake pedal
pressure when braking)
•Unstable vehicle conditions, such as e.g. excessive
vehicle under or oversteering
If a potential accident situation is identified, then the
occupants and vehicle are prepared for a possible
accident. Tensioning of the seat belts by means of
electric motors keeps the driver and front passenger
securely in their seats, allowing the airbag and the
seat belt system to provide the highest possible level
of protection.
You can find further information on the
body in Self-study Programme
no. 520 “The Golf 2013 – Body and
Occupant Protection”.
s513_029
In the event of excessive vehicle under or
oversteering, the panoramic sliding roof and the side
windows are also closed until only a residual gap
remains.
Once the driver has regained control of the vehicle
and it has been returned to a stable dynamic
handling condition, the seat belts are relaxed again.
With the launch of the modular transverse matrix, the installation position of the dual clutch gearbox
has been changed, along with the communication between the mechatronic unit and the data bus
system. This has lead to a change in the designations used for the dual clutch gearboxes. The dual
clutch gearbox 0AM has become the 0CW, and the 02E has become the 0D9.
15
Page 17
Power units
k
1.2l 63/77 kW TSI engine with turbocharger
The 1.2 l TSI engine in the new EA211 series of petrol engines is available in two different power versions.
The two different power versions are realised by the software.
Technical features
•Cylinder head with integrated exhaust manifold
•Toothed belt drive
•Coolant distributor housing forms a unit with the
coolant pump
•Coolant pump driven by a toothed belt from the
exhaust camshaft
•Exhaust gas turbocharger with electric charge
pressure controller
•Inlet camshaft adjustment
•Crankshaft oil pump
Technical data
Engine codeCJZB/CJZA
Design4-cylinder inline engine
Displacement1197cm
Bore71mm
Stroke75.6mm
Valves per cylinder4
Compression ratio10.5:1
Max. output63kW at 4300 - 5300 rpm
Max. torque160 Nm at 1400 - 3500 rpm
Engine managementBosch Motronic MED 17.5.21
FuelSuper unleaded RON 95
Exhaust gas
aftertreatment
3
77kW at 4500 - 5500 rpm
175 Nm at 1400 - 4000 rpm
Three-way catalytic converter
with one upstream broadband
Lambda probe and one
step-type Lambda probe
downstream of the catalytic
converter
Torque and performance diagram
[Nm]
220
200
180
160
140
120
100
80
s513_084
CJZB, 63kW
CJZA, 77kW
200040006000
s513_011
W]
[
80
70
60
50
40
30
20
10
[rpm]
16
Emissions standardEU5
Page 18
1.4 l 90 kW TSI engine with turbocharger
The 1.4 l 90 kW TSI engine is another engine from the new EA211 series of petrol engines.
Technical features
•Cylinder head with integrated exhaust manifold
•Toothed belt drive
•Coolant distributor housing forms a unit with the
coolant pump
•Coolant pump driven by a toothed belt from the
exhaust camshaft
•Exhaust gas turbocharger with electric charge
pressure controller
•Inlet camshaft adjustment
•External gear wheel oil pump with two-stage oil
pressure regulation
s513_066
Technical data
Engine codeCMBA
Design4-cylinder inline engine
Displacement1395cm
Bore74.5mm
Stroke80mm
Valves per cylinder4
Compression ratio10.0:1
Max. output90kW at 5000 - 6000 rpm
Max. torque200Nm at 1400 - 4000 rpm
Engine managementBosch Motronic MED 17.5.20
FuelSuper unleaded RON 95
Exhaust gas
aftertreatment
Three-way catalytic converter
with one upstream broadband
Lambda probe and one
step-type Lambda probe
downstream of the catalytic
converter
3
Torque and performance diagram
[Nm]
240
220
200
180
160
140
120
100
80
s513_082
200040006000
[rpm]
[kW]
90
80
70
60
50
40
30
20
10
Emissions standardEU5
17
Page 19
Power units
1.4 l 103 kW TSI engine with turbocharger
The 1.4 l 103 kW TSI engine is the basic engine in the new EA211 series of petrol engines.
Technical features
•Cylinder head with integrated exhaust manifold
•Toothed belt drive
•Coolant distributor housing forms a unit with the
coolant pump
•Coolant pump driven by a toothed belt from the
exhaust camshaft
•Exhaust gas turbocharger with electric charge
pressure controller
•Inlet and exhaust camshaft adjustment
•External gear wheel oil pump with two-stage oil
pressure regulation
s513_011
Technical data
Engine codeCHPA
Design type4-cylinder inline engine
Displacement1395cm
Bore74.5mm
Stroke80mm
Valves per cylinder4
Compression ratio10.0:1
Max. output103kW at 4500 - 6000 rpm
Max. torque250Nm at 1500 - 3500 rpm
Engine managementBosch Motronic MED 17/05/
FuelSuper unleaded RON 95
Exhaust gas
aftertreatment
3
2021
Three-way catalytic converter
with one upstream broadband
Lambda probe and one
step-type Lambda probe
downstream of the catalytic
converter
Torque and performance diagram
[Nm]
280
260
240
220
200
180
160
140
120
100
80
s513_054
200040006000
[rpm]
[kW]
110
100
90
80
70
60
50
40
30
20
10
18
Emissions standardEU5
Page 20
1.4 l 103 kW TSI engine with Active Cylinder Management
k
(ACT)
The main difference between this engine and the 1.4 l 103 kW TSI engine is the Active Cylinder Management
(ACT).
Technical features
•Active Cylinder Management (ACT)
•For further technical features, read about the 1.4 l
103 kW TSI engine with turbocharger.
More information on active cylinder
management can be found in Self-study
Programme no. 510 “Active Cylinder
Management (ACT) in the 1.4 l 103 kW
TSI engine”.
s513_122
Technical data
Engine codeCPTA
Design4-cylinder inline engine
Displacement1395cm
Bore74.5mm
Stroke80 mm
Valves per cylinder4
Compression ratio10.0:1
Max. output103kW at 4500 - 6000 rpm
Max. torque250Nm at 1500 - 3500 rpm
Engine managementBosch Motronic MED 17/05/
2021
FuelSuper unleaded RON 95
Exhaust gas aftertreatment
Emissions standardEU6
Three-way catalytic converter
with one upstream broadband
Lambda probe and one steptype Lambda probe downstream
of the catalytic converter
3
Torque and performance diagram
[Nm]
280
260
240
220
200
180
160
140
120
100
80
s513_054
200040006000
You can find further information on the
petrol engines in Self-study Programme
no. 511 “The New EA211 Petrol Engine
Series”.
[rpm]
[
110
100
90
80
70
60
50
40
30
20
10
W]
19
Page 21
Power units
The 1.6 l 77 kW TDI engine
The 1.6 l 77 kW TDI engine is the basic engine in the new EA288 series of diesel engines.
Technical features
•Camshaft bearings in camshaft housing (modular
design)
•Oil pump and vacuum pump in one housing with
a shared drive shaft
•Thermomanagement with switchable coolant
pump
•Intake manifold with water-cooled charge air
cooler
•Exhaust purification module with integrated
oxidizing catalytic converter and diesel particulate
filter
•Low pressure exhaust gas recirculation
s513_056
Technical data
Engine codeCLHA
Design4-cylinder inline engine
Displacement1598 cm
Bore79.5mm
Stroke80.5 mm
Valves per cylinder4
Compression ratio16.2:1
Max. output77kW at 3000 - 4000 rpm
Max. torque250Nm at 1500 - 2750 rpm
Engine managementBosch EDC 17
FuelDiesel as per EN 590
Exhaust gas
aftertreatment
Emissions standardEU5
3
Exhaust gas recirculation,
oxidising catalytic converter,
diesel particulate filter
Torque and performance diagram
[Nm]
300
260
220
180
140
100
60
20
s513_058
1000
2000
3000
[kW]
80
70
60
50
40
30
20
10
[rpm]4000
20
Page 22
The 2.0l 110 kW TDI engine
The 2.0l 110 kW TDI engine is the more powerful version in the new EA288 series of diesel engines.
Technical features
•Camshaft bearings in camshaft housing (modular
design)
•Oil pump and vacuum pump in one housing with
a shared drive shaft
•Thermomanagement with switchable coolant
pump
•Intake manifold with water-cooled charge air
cooler
•Exhaust purification module with integrated
oxidizing catalytic converter and diesel particulate
filter
•Low pressure exhaust gas recirculation
•Balancer shaft integrated in the cylinder block
You can find further information on the
TDI engines in Self-study Programme no.
514 “The New EA288 Diesel Engine
Series”.
s513_056
Technical data
Engine codeCRBC
Design4-cylinder inline engine
Displacement1968cm
Bore81.0mm
Stroke95.5mm
Valves per cylinder4
Compression ratio16.2:1
Max. output110kW at 3500 - 4000 rpm
Max. torque320Nm at 1750 - 3000 rpm
Engine managementBosch EDC 17
FuelDiesel as per EN 590
Exhaust gas
aftertreatment
Emissions standardEU5
Exhaust gas recirculation,
oxidising catalytic converter,
diesel particulate filter
3
Torque and performance diagram
[Nm]
380
340
300
260
220
180
140
100
60
s513_060
10002000 3000[rpm]4000
[kW]
110
100
90
80
70
60
50
40
30
21
Page 23
Power units
The misfuelling prevention device for vehicles with a diesel
engine
On vehicles with a diesel engine, there is an insert
with a mechanically locking flap on the filler neck for
the fuel tank. The flap prevents the incorrect fuel
nozzle from being inserted, allowing the diesel vehicle
to be protected from being filled with the wrong type
of fuel.
Filler neck
Misfuelling prevention
device
Design
View from front
Flap with spring
Tabs
Plastic ring with annular
spring
s513_092
View from rear
Flap with spring
Tabs
s513_120
Plastic ring with
annular spring
Locking lugs
s513_094
22
Page 24
Flap
Tabs
Locking lugs
Diesel fuel nozzle
Plastic ring
s513_116
Function
If a diesel fuel nozzle is inserted into the filler neck of
the fuel tank, the fuel nozzle pushes all the tabs in the
misfuelling prevention device to the side. The plastic
ring is splayed and the locking lugs are forced apart.
The force of the fuel nozzle during insertion opens the
flap. The diesel fuel nozzle can now be fully inserted
into the filler neck and the vehicle can be refilled with
diesel fuel.
When the diesel fuel nozzle is pulled out of the
misfuelling prevention device, the flap is closed by the
force of the springs, with the force of the annular
springs contracting the plastic ring and the flap being
locked by the locking lugs.
The diameter of a petrol fuel nozzle is too small to
force all the tabs in the plastic ring apart.
The plastic ring is not splayed and the locking lugs
cannot release the flap. The prevents the insertion of
the incorrect fuel nozzle.
Space between the tabs and
the flap
Filling with reserve canister
If the fuel tank needs to be filled using a reserve
canister and filler neck, the flap does not open. In this
case, it is only possible to fill the tank using the gap
left between the tabs and flap. The diesel fuel should
then be filled in very small amounts and very slowly.
s513_118
23
Page 25
Power transmission
The engine-gearbox connection
With the introduction of the modular transverse
matrix, the connection between the engine and the
gearbox has been changed, and a new engine bolt
point has been added.
s513_096
Additional engine bolt point
The selector lever
The selector lever features a new option for changing
from selector position “D” to “S” and vice-versa.
The change is made by tapping it backwards once.
The selector lever then springs back into the D/S
position.
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24
Page 26
Four-wheel drive clutch
With the Golf 2013, the 5th generation of four-wheel drive clutch is being launched. The control logic for the
various driving situations has been adopted from the 4th generation four-wheel drive clutch. The pressure control
in the 5th generation is now generated by a piston pump with an integrated centrifugal governor (Haldex coupling
pump for 4WD V181).
The regulated pressure acts on the working piston and compresses the clutch pack within the clutch cage, allowing
the required torque to be transferred to the rear axle.
Rear axle
differential
Four-wheel drive
Drive pinion for rear
final drive
control unit J492
Clutch cage with clutch pack
Haldex coupling pump for
You will find more information on the 5th Generation four-wheel drive clutch in Self-study Programme
no. 515 “The Golf 2013 – Running Gear and Four-wheel Drive Concept”.
Drive shaft
4WD V181
s513_068
25
Page 27
Running gear
Overview of the running gear and the driver assist systems
This overview presents the most important series-standard and optional running gear equipment and driver assist
systems available for the Golf 2013. The Golf can be equipped with a standard running gear, a sports running
gear, a heavy-duty running gear or an adaptive chassis control (DCC).
Running gear:
•McPherson strut front suspension
•Four-link rear axle or a torsion-beam rear axle
(depending on the engine).
•Electromechanical parking brake (EPB) with
AutoHold
•Electromechanical power steering
•ABS/ESP Continental MK 100
•4MOTION drive
26
Page 28
Driver assist systems:
•Automatic distance control system (ACC) with city
emergency braking function (CNB)
•Area monitoring system (Front Assist)
•Distance warning
•Multicollision brake
•Front camera
•Lane departure warning (Lane Assist)
•Park Assist Steering 2.0 (PLA)
•Tyre pressure monitoring (TMD)
•Driver Alert System (MKE)
•Cruise control system (CCS)
•Speed limiter
•Park distance control (PDC)
s513_031
You will find further information on the running gear and the driver assist systems in Self-study
Programme no. 515 “The 2013 Golf Running Gear and Four-wheel Drive Concept” and
no. 516 “The Golf 2013 Driver Assist Systems”.
27
Page 29
Heating and air conditioning
The different climate control versions
There are three different versions of the climate
control system available for the Golf 2013:
•The heating and ventilation system
•The manual electric air conditioning system
•2-zone Climatronic
Each version has a self-contained operating unit.
As an option, all three versions can be equipped with
a button for controlling the seat heating. Furthermore,
the two air conditioning systems may also feature an
optional button for controlling the auxiliary heating.
The heating and ventilation system
The seat heating features three levels. The heating
level chosen is indicated by an LED in the respective
button. The auxiliary heater can be switched on and
off using the immediate heat button in the respective
operating unit.
All three versions of the climate control are
diagnostically-compatible and can be accessed using
the address word 08.
Rotary knob for
temperature selection
The operating and control unit for the heating and
ventilation system is a completely new development.
It is a manual electric system, meaning the
temperature flap and the air flaps can be adjusted
with the aid of control motors.
Button for
seat heating
Rotary knob for fresh air
blower
The fresh air blower now features 6 different speeds.
The various fresh air blower speeds are now
controlled by the fresh air blower control unit J126.
s513_042
Rotary knob for air
distribution
28
Page 30
Heating and ventilation network plan
Powertrain CAN bus
(e.g. supplementary
heater request)
Running gear CAN bus
Convenience CAN bus
s513_203
LIN
Legend
EX21 Heater/air conditioner operating unit
G92Potentiometer for temperature flap control motor
G645 Potentiometer for air distribution
J65Heater control unit
J126 Fresh air blower control unit
J519 On-board power supply control unit
J533 Data bus diagnostic interface
V2Fresh air blower
V68Control motor for temperature flap
V113 Control motor for air recirculation flap
V428 Control motor for front air distribution flap
Powertrain CAN bus
Running gear CAN bus
Convenience CAN bus
CAN data bus line
LIN data bus line
Sensor line
Actuator line
29
Page 31
Heating and air conditioning
The manual electric air conditioning system
Button for
seat heating
Rotary knob for
temperature selection
The operating and control unit for the manual electric
air conditioning system is also a completely new
development. The system operates on an electrical/
manual basis. In this case, the temperature flap and
the air flaps are also adjusted using control motors.
AC button with
indicator LED
Rotary knob for fresh air
blower
Immediate heat button for the
auxiliary heater
s513_044
Rotary knob for air
distribution
Just like the heating and ventilation system, the fresh
air blower is now a 6-speed one. The various fresh air
blower speeds are also controlled by the fresh air
blower control unit J126.
There is no automatic regulation. All settings must be
activated and adjusted manually, when required.
30
Page 32
The manual electric air conditioning system network plan
Powertrain CAN bus
(e.g. supplementary
heater request)
Convenience CAN
data bus
s513_204
Legend
EX21 Heater/air conditioner operating unit
G92Potentiometer for temperature flap control motor
G308 Evaporator temperature sender
G645 Potentiometer for air distribution
G805 Pressure sender for refrigerant circuit
J126 Fresh air blower control unit
J301 Air conditioning system control unit
J519 On-board power supply control unit
J533 Data bus diagnostic interface
N280 Air conditioner compressor regulating valve
V2Fresh air blower
V68Control motor for temperature flap
V113 Control motor for air recirculation flap
V428 Control motor for front air distribution flap
Running gear CAN bus
LIN
Powertrain CAN bus
Running gear CAN bus
Convenience CAN data bus
CAN data bus line
LIN data bus line
Sensor line
Actuator line
31
Page 33
Heating and air conditioning
The 2-zone Climatronic
Immediate heat button for the
Rotary knob for the left-hand
climate zone temperature setting
The operating and control unit for the 2-zone
Climatronic is also a completely new development.
Temperature settings ranging from 16°C to 29.5 °C
can be set individually for the driver's side and the
passenger side.
The illustration shows the control and operating unit
for Climatronic J255 for the highest equipment level.
auxiliary heater
Rotary knob for the blower
strength setting
It is operated using the following buttons:
•SETUP: Opens the climate menu in the operating
and display unit for the Infotainment system,
allowing the climate profile, AUTO air
recirculation and auxiliary heating programming
to be set.
•AUTO: Automatic regulation of blowers,
temperature and air distribution in accordance
with the intensity of the sun, outside and inside
temperature and humidity.
•MAX Defrost: Maximum blower power, air
distribution is guided towards the windows.
•SYNC: Synchronises the climate zones with the
driver's value.
•MAX A/C: Temperature setting to “LO”,
maximum blower power, air distribution to the
occupant vents.
Button for
seat heating
s513_046
Rotary knob for the right-hand climate
zone temperature setting
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2-zone Climatronic network plan
Convenience CAN
s513_205
LIN
data bus
Powertrain CAN bus
(e.g. supplementary
heater request)
LIN
Running gear CAN bus
Legend
EX21 Heater/air conditioner operating unit
G17Exterior temperature sensor
G107 Sunlight penetration photosensor
G135 Potentiometer control motor for defroster flap
G150 Left vent temperature sender
G151 Right vent temperature sender
G192 Footwell vent temperature sender
G220 Potentiometer for left temperature flap control
motor
G221 Potentiometer for right temperature flap control
motor
G238 Air quality sensor
G260 Humidity sender for air conditioning system
G308 Evaporator temperature sensor
G642 Potentiometer for air distribution
G644 Potentiometer for fresh air/air recirculation air flow
flap
G805 Pressure sender for refrigerant circuit
J126 Fresh air blower control unit
J255 Climatronic control unit
J519 On-board power supply control unit
J533 Data bus diagnostic interface
J623 Engine control unit
N280 Air conditioner compressor regulating valve
V2Fresh air blower
V107 Defroster flap control motor
V158 Control motor for left temperature flap
V159 Control motor for right temperature flap
V425 Control motor for fresh air and air recirculation flap
and air flow flap
V426 Control motor for air distribution
Powertrain CAN bus
Running gear CAN bus
Convenience CAN data bus
CAN data bus line
LIN data bus line
Sensor line
Actuator line
33
Page 35
Heating and air conditioning
Climate profiles
The climate profile is set using the operating and
display unit for the Infotainment system. The following
three climate profiles are available for selection:
•Gentle
•Average
•Intensive
A characteristic map has been stored for each
individual climate profile in the Climatronic control
unit. Depending on the climate profile selected, the
airflow is regulated using the fresh air blower speed.
The time needed to respond to disturbances varies
between the climate profiles. For example, the climate
profile intensive gives the information an even
stronger weighting when processing it. Furthermore,
this profile also factors in the signals from the sunlight
sensor.
Climate profile: intensive
s513_022
Air conditioning system sensors
Ambient temperature sensor G17
Installation location
The ambient temperature sensor G17 is installed
behind the front bumper.
Function
The temperature is measured by
NTC thermistors.
Effects of failure
The air conditioning system control unit J255 will
assume a defined temperature value of 0°C in this
case. The air conditioning system will continue to
operate using this value.
Signal analysis
The signal is transmitted to the onboard supply control
unit J519. This transmits it to the air conditioning
system control unit J255 via the convenience CAN
bus.
Using the „Guided Functions” in the vehicle diagnostic
tester, the current outside temperature can be stored
in the air conditioning system control unit. This
function is useful when working on the air
conditioning system in the workshop when the vehicle
was exposed to temperatures of less than 0°C
beforehand and the air conditioning system control
unit needs to be renewed.
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Pressure sender for refrigerant circuit G805
Installation location
The pressure sender for the refrigerant circuit G805
replaces the high-pressure sender G65.
It is screwed into place in the high-pressure line
between the condenser and the expansion valve.
The pressure sender for the refrigerant circuit G805 is
connected directly to the air conditioning system
control unit via the LIN bus.
Signal utilisation
The actual refrigerant pressure in the refrigerant
circuit, and therefore the required engine load, is
s513_110
calculated using the signals.
Signal curve of the new sender for the refrigerant circuit
G805.
Signal curve
The display of the signal curve during diagnosis
differs considerably from the signal curve of the PWM
signal issued by the sender previously used, G65.
s513_112
Effects of failure
If the pressure signal fails, the cooling function is
deactivated.
s513_114
For comparison: PWM signal curve of the old high-pressure
sender G65
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Heating and air conditioning
Humidity sender for air conditioning system G260
Installation location
The humidity sender for the air conditioning system
G260 is only installed with the Climatronic unit. It is
installed in the base of the interior mirror together
with the rain/light sensor.
Design and functional principle
The humidity and the temperature at the windscreen
are measured using a capacitive thin-layer sensor.
The sender functions in a similar manner to a plate
capacitor; measurement of the capacity reveals the
degree of humidity.
Signal utilisation
The sender determines:
-The inside windscreen temperature
-The inside relative humidity
The signals are transmitted to the onboard supply
control unit and are forwarded to the Climatronic
control unit via the convenience CAN bus. This uses
the signals to calculate the inside dew point and the
inside dew point distance.
To reduce the fogging of the windscreen, the
Climatronic ensures that conditions in the passenger
compartment are optimal and initiates the following
measures:
-Compressor on/off
-Defroster flaps open/closed
-Air quantity regulation by changing the fresh air
blower speed
-Evaporator temperature change
-Air recirculation flap in the recirculation/fresh air
position
s513_010
s513_012
Effects of failure
Without the sensor's signal, the control unit is no
longer able to calculate the point in time from which
moisture settles on the windows. The automatic
defrost function fails.
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Climate control components
Heater and air conditioning units
Three different versions have been used in the Golf 2013:
•The 1-zone heater and air conditioning unit for the heating and ventilation system
•The 1-zone heater and air conditioning unit for the manual electric air conditioning system
•The 2-zone heater and air conditioning unit for the 2-zone Climatronic
The horizontal installation position of the dust and pollen filter in the heater and air conditioning units is a new
feature.
The dust and pollen filter is replaced through the glove compartment, which involves placing the glove
compartment cover in a “service position”.
Manufacturer versions
Heater and air conditioning units made by the Denso
company and by the Valeo company are installed in
the Golf. When installed, the heater and air
conditioning unit which a vehicle has can only be
identified by the heater pipe connections on the heat
exchanger for heater. Because the control motors for
actuating the individual air flaps are different for
Denso and Valeo, these must be ordered according
to manufacturer.
Denso heating pipe connection
Valeo heating pipe connection
s513_201
To expose the pipe connections, the front
left trim of the centre console must be
removed.
s513_202
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Heating and air conditioning
Internal heat exchanger
A new feature in the Golf is the so-called “Internal
heat exchanger” (IWT), which was used for the first
time in the Volkswagen Touareg. This is a refrigerant
line that forms a “pipe-in-pipe system”. This
refrigerant line features a low-pressure line which is
guided through a separate space in the high-pressure
line. The refrigerant flows through the outer line to the
expansion valve (high pressure), and flows back from
the expansion valve through the inner line towards
the air conditioner compressor (low pressure).
This design increases the efficiency of the system and
contributes to reducing the fuel consumption.
s513_008
The airflow limiter
On vehicles with a heater and air conditioning
system, the same fresh air blower V2 and control unit
J126 is installed as in vehicles with an air conditioning
system. However, in this case there is no evaporator
to reduce the air flow.
An air flow limiter has therefore been installed in the
heater unit in these vehicles. This guarantees that the
heater and blower power operates optimally.
High pressure
Low pressure
s513_062
38
s513_033
Air flow limiter
Page 40
“Thermo Top Evo” auxiliary coolant heating
The auxiliary coolant heating “Thermo Top Evo” is available as an optional extra for the new Golf. It is installed at
the front right, behind the bumper, as in the Golf 2009. The “Thermo Top Evo” is offered both as a petrol and
diesel version. The auxiliary heater is used as a fuel-operated auxiliary heater for petrol and diesel engines.
It is activated via the air conditioning system control unit.
Design
The heater unit is largely identical to the “Thermo Top Fleece”, which has been installed in the passenger vehicle
models with diesel engines since October 2010.
1
14
13
12
11
Legend
1Combustion air blower (fan wheel)
2Coolant inlet
3Coolant outlet
4Temperature sensor G18
5Overheating sensor G189
6Cooling jacket
7Heat exchanger with fins
2
10
8Burner with combustion chamber and combustion
tube
9Exhaust outlet
10Fuel line
11Combustion air inlet
12Control unit J364
13Metal fleece
14Glow plug with flame monitor Q8
3
4
5
6
7
8
s513_035
9
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Page 41
Heating and air conditioning
Auxiliary coolant heating network plan
Infotainment CAN bus
MIB CAN bus
LIN
Powertrain CAN bus
Convenience CAN
data bus
Legend
G6Fuel system pressurisation pump
G17Exterior temperature sensor
J104 ABS control unit
J285 Control unit in dash panel insert
J364 Supplementary heating system control unit
J519 On-board power supply control unit
J533 Data bus diagnostic interface
J623 Engine control unit
J685 Display unit for front information display and
operating unit control unit
J794 Control unit 1 for information electronics
R149 Remote control receiver for auxiliary coolant heater
V54Metering pump
V55Recirculating pump
Running gear CAN bus
s513_206
Powertrain CAN bus
Running gear CAN bus
Convenience CAN data bus
Infotainment CAN bus
CAN bus line
LIN data bus line
Sensor line
Actuator line
40
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Function
The only differences to the “Thermo Top Fleece” are found in the activation and the functions which have been
integrated into the auxiliary heater control unit J364. This means the programming for the timer is now stored in
the vehicle, for example, with the heating now switching “On” or “Off”.
The auxiliary heater and auxiliary ventilation functions, as well as supplementary heater operation, are still
available. The T91R is used as a remote control.
Auxiliary heater
Departure time:
Monday, 8 a.m.
“Auxiliary heater” menu when a Climatronic is installed
Heating
Monday, 8 a.m.
Setting
s513_024
The auxiliary heating can still be started in one of
three different ways, by:
-the immediate heat button in the heating/air
conditioner operating unit
-the remote control
-programming the “auxiliary heating” menu in the
operating and display unit of the Infotainment
system.
A new feature is that the “Auxiliary heating” menu in
the operating and display unit of the Infotainment
system can be used to set the departure time in
vehicles in which an air conditioning system is
installed. This means that the vehicle should already
be warmed up at this preset time. The control unit for
the air conditioning system determines the starting
time for the auxiliary heater automatically.
The current battery charge capacity is factored into
the calculation of the auxiliary heating run time.
The auxiliary heating function can be activated or
deactivated in the “Air conditioning system settings”
menu.
41
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Electrical system
Overview of the electrical system and driver assist systems
This overview presents the most important series-standard and optional features of the electrical system available
for the Golf 2013.
Electrical systems:
•Transmission speed of the
CAN bus systems is 500 kBit/s
•The multifunction steering wheel is available in
three different versions:
-Normal multifunction steering wheel
-Multifunction steering wheel with cruise
control system (GRA)
-Multifunction steering wheel with adaptive
cruise control (ACC)
•The dash panel insert is available in three different
versions:
-Dash panel insert with multi-function display
(MFD)
-Dash panel insert with MFD Plus
-Dash panel insert with MFD Premium
•Immobilizer V (fifth generation)
•Component protection
•Front camera for driver assist systems
•Reversing camera
•Modular Infotainment System (MIB)
42
Page 44
Driver assist systems:
•Traffic sign recognition (TSR)
•Dynamic Light Assist (DLA)
•Main beam assist (FLA)
•Optical parking system (OPS)
•Driving mode selection (FPA)
s513_013
You can find further information on the electrical system and on the driver assist systems listed above in
Self-study Programme no. 517 “The Golf 2013 Electrical System”.
43
Page 45
Electrical system
Network design
The following diagram shows the new features of the
control unit network in the Golf 2013.
All CAN bus systems in the Golf 2013 have a
transmission speed of 500 kBit/s.
For the first time, the Golf 2013 also features a
running gear CAN bus and an extended CAN bus,
along with the familiar CAN data buses.
SF
Legend
J104ABS control unit
J250Electronically controlled damping control unit
J285Control unit in dash panel insert
J362Immobilizer control unit
J412Mobile telephone operating electronics control
unit
J428Adaptive cruise control unit
J446Parking aid control unit (connected to J791)
J453Multifunction steering wheel control unit
J492Four-wheel drive control unit
J500Power steering control unit
J533Data bus diagnosis interface (Gateway)
J540Control unit for electromechanical parking brake
AFS
CSCC
LVDS
MIB-CAN
J667Output module for left headlight
J668Output module for right headlight
J685Display unit for front information display and
operating unit control unit, front information
display (connected to R and J685 on MIB CAN)
J685* Display unit for front information display and
operating unit control unit, front information
display (on MIB CAN)
J745Cornering light and headlight range control unit
J844Main beam assist control unit
J981Electronic stabilisation control unit (ESP)
J791Park Assist control unit (connected to J446)
s513_036
44
Page 46
The diagnostic interface for data bus J533 connects
the individual CAN data bus systems. It is also the
master in the energy management LIN network and
for the multifunction steering wheel control unit
(J453).
For the very first time, the control unit for the dash
panel insert J285 is connected to the convenience
CAN bus in the Golf.
The control units for the driver assist systems are
connected to the extended CAN bus. These, in turn,
feature two sub-CAN data bus systems:
•Sensor Fusion (SF) CAN bus between the adaptive
cruise control unit J428 and the front camera for
driver assist systems R424.
•Cornering light CAN bus (Advanced Frontlighting
System, AFS) between the cornering light and
headlight range control unit J745 and the output
modules for the headlights J667 and J668.
In the infotainment CAN bus, the display unit for front
information display and operating control unit J685 is
connected to the control unit for information
electronics J794 by a new, subordinate data bus
system, the MIB CAN bus and a low voltage
differential signalling (LVDS) line (depending on
equipment version).
J794Control unit for information electronics
(connected to R and series display J685 on the
infotainment CAN bus)
RRadio (connected to J794 and series display J685
on the infotainment CAN bus)
R189Reversing camera
R242Front camera for driver assist systems
(connected to J844)
T1616-pin connector
CSCC Colour video blanking sync signal;
“Colour TV line”
LVDSLow voltage differential signalling;
standard interface for high speed data
transmission
AFSCornering light CAN data bus
SFSensor fusion CAN bus
Powertrain CAN bus
Running gear CAN bus
Extended CAN bus
Convenience CAN data bus
Infotainment CAN bus
LIN data bus
CAN bus line
LIN data bus line
45
Page 47
Electrical system
Fuse boxes and relay locations in the electrical system
•The battery is located on the left in the engine
compartment.
The following batteries are available with equipment
versions without StartStop:
-Lead-acid battery 44Ah/220A (H4 format)
-Lead-acid battery 51Ah/280A (H4 format)
-Lead-acid battery 60Ah/280A (H5 format)
-Lead-acid battery 61Ah/330A (H5 format)
-Lead-acid battery 72Ah/380A (H6 format)
The following batteries are available with equipment
versions with StartStop:
-EFB 59Ah/320A (H5 format)
-EFB 69Ah/360A (H6 format)
-AGM battery 68Ah/380A (H6 format)
Battery
Acid level indicator
The AGM battery 68Ah/380A (H6 format) is always
installed in vehicles which feature auxiliary heating.
All lead-acid batteries and EFB feature an acid level
indicator.
You can find further information on the
different types of batteries in the Self-study
Programme no. 517
“The Golf 2013 Electrical System”.
•The alternator is at the right hand side of the
engine compartment.
Depending on the equipment installed, alternators
with an output of 110A, 140A and 180A are
fitted.
46
Legend
EFBEnhanced Flooded Battery
AGM Absorbent Glass Mat Battery
Generator
Page 48
Fuse box in the passenger compartment.
On-board supply control unit
•Fuse box is on the left hand side of
the passenger compartment.
The onboard supply control unit
J519 is located at the side of the
fuse carrier.
Fuse box in the engine compartment
s513_021
•Fuse box in the engine
compartment in front of the battery,
with Multifuse
Multifuse
47
Page 49
Infotainment
Modular Infotainment System (MIB)
The new Infotainment concept, the Modular
Infotainment System (MIB), is being installed in the
Golf 2013 for the very first time. The Modular
Infotainment System is a component of the modular
transverse matrix (MQB).
The central element of the MIB in its Standard and
High versions is a central computer, with the same
one being used Group-wide (control unit 1 for
information electronics, J794), with a performance
and capacity which is scalable with a constant
installation space.
The MIB is always connected to the infotainment CAN
bus.
MIB Entry
Composition Colour
The MIB features three configuration levels with the
following operating and display units:
•MIB Entry
-Composition Touch
-Composition Colour
•MIB Standard
-Composition Media
-Composition Media (DAB+)
-Discover Media (Standard navigation)
•MIB High
-Discover Pro (High navigation)
MIB Standard
Composition Media
Series display
Radio systems
Radio navigation systems
You can find further information on the Modular Infotainment System (MIB) in Self-study Programme
no. 518 “The Golf 2013 – Infotainment, Part 1”.
MIB Entry
Composition Touch
MIB Standard
Discover Media
(Standard
navigation)
MIB Standard
Composition Media
(DAB+)
Operating and display units in
the Golf 2013
MIB High
Discover Pro
(High navigation)
s513_040
48
Page 50
Driving mode selection
R
ibl
The optional driving modes allow a variety of wideranging settings to be made in the vehicle according
to the driver's preferences. The driving mode selection
provides the driver with the option of choosing
between the following driving profiles:
•Convenience (in combination with DCC)
•Normal (standard setting)
•Eco
•Sport
•Individual
Systems affected
evers
belt tensioners
Air conditioning system
The driving mode selection is activated using the
MODE button in the centre console, and the driving
profile is selected using the touchscreen in the
operating and display units. It communicates with the
driver using the display in the respective operating
and display unit.
Depending on the driving profile selected and the
vehicle equipment, different systems will be affected.
You can find further information on the
driving mode selection in Self-study
Programme no. 518 “The Golf 2013 –
Infotainment, Part 1”.
e
Dynamic cornering light
Main beam assist
MODE button
Gearbox
Engine
Display in the
dash panel insert
Driving mode selection
Damper control
DCC
Operating and
display unit
Adaptive
cruise control
ACC
StartStop
Steering
s513_038
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Page 51
Service
The service concept from model year 2013 on
The cross-brand service concept is being launched with the Golf 2013. The following information describes the
most important changes.
Core terms
The cross-brand service concept involves
standardising the terms used to describe the
individual service intervals at the Group brands.
Consequently, the following core terms are being
introduced at all brands:
•Oil change service
•Inspection
Oil change service
Interval service
Inspection service
In service, these terms will be used for communication
throughout the Group, for example:
•using the service interval display in the dash panel
insert
•in the service lists
•in APOS
•in the service schedule
•as well as in the invoice.
Oil change service
Inspection
Flexible oil change
service
LongLife service without
oil every 30,000 km
LongLife service with oil
every 30,000 km
LongLife service without
oil every 60,000km
LongLife service with oil
every 60,000km
Oil change service
LongLife service with oil
every 30,000 km
LongLife service with oil
every 60,000km
50
Service interval display
s513_050
The term “interval service” is no longer being used with the Golf 2013.
Service schedule
Service listInvoice
APOS
Page 52
QI PR numbers
Every vehicle that leaves the production site is marked with a fixed PR number referring to the oil change service.
The world map shows which oil change intervals are necessary in various regions. The following, cross-brand QI PR
numbers determine the engine oil change intervals all over the world.
s513_016
Legend
QI 1
QI 2
QI 3
QI 4
Service interval display 5,000 km or 1 year
(fixed)
Service interval display 7,500 km or 1 year
(fixed)
Service interval display 10,000 km or 1 year
(fixed)
Service interval display 15,000 km or 1 year
(fixed)
Two service channels
In the past, it was only possible to inform customers of
any service events due at the same time as the oil
change using the service interval display. All other
service events were listed on the service sticker.
The Golf 2013 has been given a second service
channel to ensure that service events which are not
linked to an oil change can be displayed.
Example illustration
QI 5
QI 6
QI 7
QI 8
For Volkswagen Commercial Vehicles only
(fixed)
Service interval display 30,000 km or 2 years
(flexible)
Service interval display 10,000 miles or 1 year
(fixed)
For Volkswagen Commercial Vehicles only
(flexible)
This guarantees a clearly displayed service due date.
This reduces the risk of exceeding any service events
which are due, as the customer's attention is drawn to
them directly by the display in the dash panel insert.
Filling in the service sticker is no longer necessary.
51
Page 53
Service
Service intervals for the Golf 2013
The following overview shows the service intervals for the Golf with fixed intervals (QI 4) and
flexible intervals (QI 6).
Mileage 15,000 km/year; fixed interval: maximum 15,000 km/year
EIEI
TTTT
OCOCOCOCOC
QI 4
fixed
QI 6
flexible
Mileage 15,000 km/year; ESI*: maximum 30,000 km/2 years
* ESI = Extended Servicing Interval
Legend
Extended Inspection scope: first inspection after 60,000 km/3 years, followed by every 60,000 km/2 years
EI
Additional tasks, e.g. brake fluid/air and fuel filter/dust and pollen filter/spark plugs*
AT
Oil change service
OC
First inspection after 30,000 km/2 years, followed by every 30,000 km/1 year
I
* The additional tasks are listed according to mileage or running time. The corresponding intervals for the
additional tasks are described in the service literature.
15,000km
12 months
IIII
30,000km
24 months
TTTT
45,000km
36 months
60,000km
48 months
OCOC
75,000km
60 months
IIII
EIEI
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52
Page 54
Service schedule
The following is new in the service schedule from model year 2013:
•Explanation of the QI PR numbers for identifying the respective type of service
The explanation of the QI PR number and the information about the servicing the vehicle requires indicates the
respective type of service (fixed/flexible) and is described in the service schedule.
•Documentation of the body inspection
The verification field is used for documenting any vehicle damage needing examination within the scope of the
inspection.
•Discontinuation of the detailed list of all service scopes
There may be technical changes during the period over which the printed service plan applies. This prevents
any information in the service schedule from contradicting the content found in ELSA.
This allows a service schedule to be used worldwide.
Service list
The order of the service items is no longer structured according to subassemblies, but rather based on events.