Vulcan Materials G36C User Manual

INSTALLATION &

OPERATION MANUAL

ENDURANCE SERIES GAS RESTAURANT RANGES

MODEL

G36 *G36C G60 *G60C G260 *G260C

*Availability to be announced.

For additional information on Vulcan-Hart or to locate an authorized parts

and service provider in your area, visit our website at www.vulcanhart.com

G36

VULCAN-HART DIVISION OF ITW FOOD EQUIPMENT GROUP, LLC

WWW.VULCANHART.COM

P.O. BOX 696, LOUISVILLE, KY 40201-0696

TEL. (502) 778-2791

FORM 35633 Rev. A (06-05)

IMPORTANT FOR YOUR SAFETY

THIS MANUAL HAS BEEN PREPARED FOR PERSONNEL QUALIFIED TO INSTALL GAS EQUIPMENT, WHO SHOULD PERFORM THE INITIAL FIELD START-UP AND ADJUSTMENTS OF THE EQUIPMENT COVERED BY THIS MANUAL.

POST IN A PROMINENT LOCATION THE INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE SMELL OF GAS IS DETECTED. THIS INFORMATION CAN BE OBTAINED FROM THE LOCAL GAS SUPPLIER.

IMPORTANT

IN THE EVENT A GAS ODOR IS DETECTED, SHUT DOWN UNITS AT MAIN SHUTOFF VALVE AND CONTACT THE LOCAL GAS COMPANY OR GAS SUPPLIER FOR SERVICE.

FOR YOUR SAFETY

DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.

WARNING

IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.

IN THE EVENT OF A POWER FAILURE, DO NOT ATTEMPT TO OPERATE THIS DEVICE.

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INSTALLATION, OPERATION AND CARE OF

ENDURANCE SERIES GAS RESTAURANT RANGES

PLEASE KEEP THIS MANUAL FOR FUTURE USE

GENERAL

Vulcan ranges and ovens are produced with quality workmanship and material. These ranges are designed with efficiency in cooking performance, sanitation and ease of cleaning ability in mind. Proper installation, usage and maintenance of your range will result in many years of satisfactory performance.

The manufacturer suggests that you thoroughly read this entire manual and carefully follow all of the instructions provided.

OPTIONAL FIELD INSTALLABLE ACCESSORIES

DESCRIPTION ACCESSORIES

Flue Devices 23" (584 mm) high stainless steel backsplash with plate shelf

23" (584 mm) high stainless steel backsplash with broiler mounting brackets Stainless steel 11" (279 mm) high riser

Flex Hose and Quick 1" (25 mm) flex hose / disconnect, 4' (1219 mm) long. Disconnect

Oven Racks 1 extra rack with standard and convection ovens.

Casters Set of four 6" (152 mm) casters.

INSTALLATION

UNPACKING

This range was inspected before leaving the factory. The transportation company assumes full responsibility for safe delivery upon acceptance of the shipment. Immediately after unpacking, check for possible shipping damage. If the range is found to be damaged, save the packaging material and contact the carrier within 15 days of delivery.

Carefully unpack range(s) and place in the approximate installation position, whether as a battery or single stand-alone range.

Remove parts (packed in a cardboard box) from oven cavity, or cabinet body, or on top of modular range(s).

If burner has been shipped using any package strapping devices, remove these before installing the range.

Before installing, check the electrical service (Convection Oven Models only) and type of gas supply (natural or propane) to make sure they agree with the specifications on the rating plate located on the inside of the burner box lower panel. The rating plate will show the voltage, phase, cycle, full load ampere, BTU, as well as the type of gas. If the supply and equipment requirements do not agree, do not proceed with the installation. Contact your dealer or Vulcan-Hart immediately.

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LOCATION

The equipment area must be kept free and clear of combustible substances.

Installation clearances (32,000 and 35,000 BTU/hr.):

COMBUSTIBLE NONCOMBUSTIBLE

CONSTRUCTION CONSTRUCTION

Back: 6" (152 mm) 0"

Right Side: 10" (254 mm) 0"

Left Side: 10" (254 mm) 0"

The installation location must allow adequate clearances for servicing and proper operation. A minimum front clearance of 35" (889 mm) is required.

The ranges are suitable for installation on combustible floors when 6" (152 mm) adjustable legs or casters are used. When legs or casters are removed, use only on noncombustible floors, curb, or platform, with front appliance projecting 3" (76 mm) beyond curb or platform.

Ranges with convection ovens should be installed on 6" (152 mm) legs or casters, allowing 6" (152 mm) clearance from the rear of the range.

All modular ranges are to be installed only on non-combustible floors.

The range(s) must be installed so that the flow of combustion and ventilation air will not be obstructed. Adequate clearance for air openings into the combustion chamber(s) must be provided. Make sure there is an adequate supply of air in the room to allow for combustion of the gas at the burners.

INSTALLATION CODES AND STANDARDS

Your Vulcan Range must be installed in accordance with:

In the United States of America:

1. State and local codes.

2. National Fuel Gas Code, ANSI-Z223.1 (latest edition). Copies may be obtained from The American Gas Association, Inc., 1515 Wilson Blvd., Arlington, VA 22209.

3. National Electrical Code, ANSI/NFPA-70 (latest edition). Copies may be obtained from The National Fire Protection Association, Batterymarch Park, Quincy, MA 02269.

In Canada:

1. Local codes.

2. CSA B149.1 Natural Gas and Propane Installation Code.

3. CSA C22.1 Canadian Electrical Code.

The above are available from the Canadian Standard Association, 5060 Spectrum Way, Suite 100, Mississauga, Ontario, Canada L4W 5N6.

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ASSEMBLY

The range is shipped as a complete unit and does not require field assembly.

Bumper Bars (Convection Oven only)

Bumper bars equipped with this unit must be installed. Failure to install bars may result in motor damage and will void the equipment warranty.

Legs

The range is supplied on 6"(152 mm) adjustable stainless steel legs. (For additional leg information see Leveling section of this manual).

Casters

Ranges mounted on casters must use a flexible connector (not supplied by Vulcan) that complies with the Standard for Connectors for Movable Gas Appliances, ANSI Z21.69 • CSA 6.16 and a quick-disconnect device that complies with the Standard for Quick-Disconnect Devices for Use With Gas Fuel, ANSI-Z21.41 • CSA 6.9. In addition, adequate means must be provided to limit movement of the appliance without depending on the connector and the quick-

CONNECT GAS LINE STRAIN RELIEF HERE

disconnect device or its associated piping to limit appliance movement. Attach the restraining device at the rear of the range as shown in Fig. 1.

PL-51219

Fig. 1

If disconnection of the restraint is necessary, turn off the gas supply before disconnection. Reconnect this restraint prior to turning the gas supply on and returning the range to its installation position.

Separate instructions for installing casters to the range are included with the casters.

Note: If the range is installed on casters and is moved for any reason, it is recommended that the range be releveled front to back and side to side for even baking.

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RANGE TOP SECTIONS

1. Remove top grate.

2. Remove burner/venturi/pilot assembly and discard all packing materials in the drip pan basin,

3. Make sure the burner/venturi assembly is in the proper position (Fig. 13, 14 & 15 in this manual).

4. Install all knobs.

GRIDDLE

The range is shipped with the griddle in place for cooking. No farther griddle installation is required, except for models G260 and G260C with a broiler/griddle.

BROILER GRIDDLE BRICKS

1. Remove six 5

/4" x 2 1/4" (133 x 57 mm) and six 5 1/4" x 5 1/16 (133 x 129 mm) bricks from the

shipping box packaged in the oven cavity.

2. Install the 5

/4" x 2 1/4" (133 x 57 mm) bricks to the left and right hand sides of the broiler by inserting the bricks individually through the front opening in the broiler. Angle the brick sideways for easy fit between the burner edges. Set the bricks flat in place resting on the broiler side and burner edges. Push each brick as far to the rear of the broiler as possible to ensure easy fit of last brick.

3. Install the remaining six 5

/4" x 5 1/16 (133 x 129 mm) bricks to the center section as described

in step 2. Place the bricks on the center burner edges only.

LEVELING

To level the range, place a carpenter's level on the range top and check leveling of the unit side to side and front to rear. Achieve leveling by turning each foot section of the unit's leg as needed. Turning the foot in a counter clockwise direction will increase height and clockwise will decrease

BACKSPLASH/ SHELF

This range is supplied with a standard 23" (584 mm) high backsplasher with a 22" (559 mm) high mounted plate shelf. To install the backsplasher and plate shelf, follow steps 1 through 9 below.

1. Remove the crating material for the backsplasher/plate shelf. The backsplasher/ plate shelf is crated resting against the rear of the range.

2. Remove the entire back row of burner grates from the range top (Fig. 2).

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Fig. 2

3. Lift backsplash up above the range and slide the channels evenly into the spaces provided at

the rear of the range (Fig. 3). Do not force the backsplasher channels down. Guide the backsplasher evenly into place until it stops.

Fig. 3

Fig. 4

4. When the backsplasher comes to a stopping point, from the rear of the unit, reach down and

carefully pull the splasher back panel out away from the range (Fig. 4).

5. Resume sliding the backsplasher channels evenly down until it stops again. Do not force

backsplasher channels down.

6. At the second stopping point, move to the front of the range and carefully pull the bottom of the

backsplasher front panel forward. Continue to slide the backsplasher down onto the range until it is resting squarely over the rear top support channel (Fig. 5 & 6).

Fig. 5 Fig. 6

7. Place the entire row of rear burner grates back in place on the range top.

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8. Lift the plate shelf and hang this onto the top of the backsplasher (Fig. 7).

9. From the rear of the range, secure the plate shelf to the backsplasher by placing four

/16 (6 x 509 x 59 mm) bolts provided into the existing bolt holes and tighten (Fig. 8).

/4 x 20 x

Fig. 7

Fig. 8

NOTE: For broiler mounting, assemble the backsplasher/plate shelf as described in steps 1 through 9, then follow instructions provided by the broiler manufacturer for mounting the broiler to the plate shelf.

GAS PRESSURE REGULATOR

A gas regulator is shipped packaged separately with this unit in the oven cavity area.

This regulator must be installed by an authorized service person before the unit is placed into operation. See unit data plate, riveted inside the lower front kick panel, for pressure regulator setting information.

1. Locate either a

/4" or 1" (19 or 25 mm) NPT gas connection pipe protruding through the back

of the unit.

2. Cover the pipe threads with pipe joint compound resistant to propane gases.

3. Screw the regulator onto the pipe hand tight with flow direction arrow pointing towards the back of the unit and the regulator adjustment in the up right position.

4. Using a pipe wrench, tighten the regulator securely in the upright position.

Note: The regulator is preset and should not require any additional adjustments.

The pressure regulator must be mounted horizontally to ensure the proper preset outlet pressure. If mounted in any other direction, the outlet pressure must be rechecked and possibly reset.

A leak limiter is supplied with every regulator to allow excess gas pressure to escape. Do not obstruct the limiter or the gas regulator, as obstruction may cause the regulator to malfunction.

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