Vulcan-Hart VCH8 ML-126366, VRT32I ML-138024, VCH5 ML-126365, VCH88 ML-126368, VCH5 Installation & Operation Manual

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OPERATION MANUAL
VCH SERIES OVENS
MODELS:
VCH5 ML-126365 VCH8 ML-126366 VCH16 ML-126367 VCH88 ML-126368
INSTALLATION &
VRT SERIES OVENS
MODELS:
VRT32I ML-138024
For additional information on Vulcan-Hart or to locate an authorized parts
and service provider in your area, visit our website at www.vulcanhart.com
VULCAN-HART 3600 NORTH POINT BLVD. DIVISION OF ITW FOOD EQUIPMENT GROUP, LLC BALTIMORE, MD 21222
www.vulcanhart.com Vulcan ©2009 All Rights Reserved F-38055 (11-09)
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VCH & VRT SERIES OVENS F-38055 (11-09)
IMPORTANT FOR YOUR SAFETY
THIS MANUAL HAS BEEN PREPARED FOR PERSONNEL QUALIFIED TO INSTALL ELECTRICAL EQUIPMENT, WHO SHOULD PERFORM THE INITIAL FIELD ST ART­UP AND ADJUSTMENTS OF THE EQUIPMENT COVERED BY THIS MANUAL.
FOR YOUR SAFETY
DO NOT STORE OR USE GASOLINE OR OTHER
FLAMMABLE VAPORS OR LIQUIDS IN THE
VICINITYOF THIS OR ANY OTHER APPLIANCE.
WARNING
IMPROPER INSTALLATION, ADJUSTMENT,
ALTERATION, SERVICE, OR M AINTENANCE CAN
CAUSE PROPERTY DAMAGE, INJURY, OR DEATH.
READ THE INSTALLATION, OPERATING AND
MAINTENANCE INSTRUCTIONS THORO UG HLY
BEFORE INSTALLING OR SERVICING EQUIPMENT.
IN THE EVENT OF A POWER FAILURE,
DO NOT ATTEMPT TO OPERATE THIS DEVICE
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VCH & VRT SERIES OVENS F-38055 (11-09)
TABLE OF CONTENTS
IMPORTANT FOR YOUR SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
ELECTRICAL REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
BEFORE FIRST USE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
TESTING THE OVEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
SHUTDOWN INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
EXTENDED SHUTDOWN INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
CLEANING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
STAINLESS STEEL CARE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
LOCKOUT / TAGOUT PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
SERVICE & PARTS INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
WIRE DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 – 18
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VCH & VRT SERIES OVENS F-38055 (11-09)
GENERAL
INTRODUCTION
Vulcan-Hart Ovens are produced with quality workmanship and material. Proper installation, usage, and maintenance of your oven will result in many years of satisfactory performance.
This manual is provided to assist persons responsible for the operation and maintenance of the oven with a simple, but comprehensive under­standing of its proper use. We recommend that you thoroughly read this entire manual and carefully follow all of the instructions provided prior to placing the oven into operation.
As with any piece of food service equipment, this oven system requires a minimum of care and maintenance. Recommended procedures are contained in this manual and should become a regular part of the operation of the unit.
INSTALLATION
Before installing, verify that the electrical service agrees with the specifications on the rating plate located on the lower back corner of the oven. If the supply and equipment requirements do not agree, do not proceed with unpacking and installation. Contact your Vulcan­Hart Customer Service Department immediately.
UNPACKING: The oven was inspected before leaving the factory. The transportation company assumes full responsibility for safe delivery upon acceptance of the
shipment. Immediately after unpacking, check for possible shipping damage to the oven.
If the oven is found to be damaged, save the packaging material and contact the carrier within 15 days of delivery.
Carefully unpack and place in a work accessible area as near the installation position as possible.
1. Open the door and carefully remove any packaging materials and the retaining straps that hold the wire plate racks or tray slides and tray slide upright side supports.
2. Peel off vinyl protection film from oven.
CLEANING: The oven should be thoroughly cleaned prior to putting into service.
Use a mild soap and water solution to clean the interior of the oven. Never use harsh chemicals or abrasive pads to clean the oven.
LOCATION: For efficient oven operation, choose a location that will provide easy loading and unloading without interfering with the final assembly of food orders. The installation location must allow adequate clearances for servicing and proper operation.
VRT Models: If floor mounting, the unit must be Sealed to the floor w ith NSF Listed Sealant.
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VCH & VRT SERIES OVENS F-38055 (11-09)
ELECTRICAL REQUIREME NTS
ELECTRICAL CODES & STANDARDS:
The oven must be installed in accordance with:
In the United States of America:
1. State and Local Codes.
2. National Electrical Code, ANSI/ NFPA-70 (latest edition.) Copies may be obtained from: The National Fire Protection Association, 1Batterymarch Park, Quincy, MA 02269. 1-617-770-3000 www.nfpa.org
In Canada:
1. Local Codes.
2. Canadian Electrical Code, CSA C22.1 (latest edition.) Copies may be obtained from: The Canadian Standard As soci at ion.
ELECTRICAL CONNECTIONS:
The oven is factory wired for either 110/120 volt single phase or 208/240 volt three phase operation. All 110/120 volt cabinets are equipped with an 8 foot cord and NEMA 5-15 plug as standard equipment. All 208/240 volt cabinets are equipped with an 8 foot cord and NEMA 6-15 plug. Refer to wiring
www.csa.ca
diagrams and Specification Chart in the back of this manual.
The cord and plug supplied is a suitable durable cord with a proper strain relief.
WARNING: All 110/120 volt ovens are equipped with a three-prong plug. It is imperative that this plug must be connected into a properly grounded three-prong receptacle. If the receptacle is not the proper grounding type, contact an electrician. DO NOT REMOVE THE
GROUNDING PRONG FROM THIS PLUG.
CAUTION: Verify that the power
source matches the Serial Data Plate located on the lower back corner of the oven and the plug configuration before the connection is made. (Fig.1)
SERIAL DATA PLATE
(Fig. 1)
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VCH & VRT SERIES OVENS F-38055 (11-09)
OPERATION
CONTROLS
POWER HOLDING COOKING ON / OFF TEMPERATURE TEMPERATURE SWITCH & KNOB - LIGHT KNOB - LIGHT LIGHT
COOKING START THERMOMETER TIME BUTTON KNOBS
All operating controls are located on the front Control Panel(s). The oven is supplied with individual operating controls for each oven cav i ty.
Power On / Off Switch:
The power On/Off switch turns the oven on.
Power On / Off Light:
Indicates that the Power On/Off switch is ON.
Holding Temperature Knob:
Turn Holding Temperature knob to desired holding temperature. 100⁰ F (38⁰ C) to 250⁰ F (121⁰ C)
Holding Temperature Light:
Indicates oven is in Holding Temperature mode.
Cooking Temperature Knob:
Turn knob to desired roasting temperature. 100⁰ F (38⁰ C) to 350⁰ F (177⁰ C)
Cooking Temperature Light:
Indicates oven is in Cooking Temp­erature mode.
Cooking Time Knobs:
Cooking time knobs set the desired cooking time. Hours knob: 0 to 99 Minutes knob: 0 to 99 Seconds knob: 0 to 99
Start Button:
Start Button engages the cooking thermostat after Cooking Timer has been set.
Thermometer:
The thermometer indicates the interior temperature of the oven.
BEFORE FIRST USE
1. Thoroughly clean the oven before initial use. Please refer
to cleaning instructions in this manual.
2. Test the oven to verify that the oven operates normally.
TESTING THE OVEN
Before using the oven for the first time, verify that the oven operates normally.
1. Check that the oven is connected to the correct power source.
2. Set the COOKING TIME knob to 0.
3. Turn the HOLDING TEMP- ERATURE knob to 140 F.
4. Set Power ON/OFF Switch to ON position.
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VCH & VRT SERIES OVENS F-38055 (11-09)
5. Check that the Oven Circulating Fan(s) are running.
6. Check that the Holding Temperature Indicator Light is illuminated.
NOTE:
Each Oven is equipped with cooling fans. The cooling fans may not operate when the oven is first turned on. The cooling fans operate only when the thermostat, to which they are connected, requires it.
7. Set the COOKING TIME knob to 2 hours. The Holding Temperature Indicator Light will go out and the Cooking Temperature Indicator Light will illuminate.
8. Turn the COOKING TEMP­ ERATURE knob to 250⁰ F. Check the interior rear of the oven cavity to determine that the oven is heating.
9. Turn the COOKING TIME KNOB to 0 and set the HOLDING TEMPERATURE knob at 250 F.
10. Check that the Cooking Temperature Indicator Light has gone out and the Holding Temperature Indicator Light has illuminated.
11. Check the interior rear of the oven to ensure that the oven is heating. If all the functions perform satisfactorily, the oven is ready for operation.
OPERATING INSTRUCTIONS
1. Turn On/Off Switch to ON position. On/Off indicator Light
and Holding Temperature Light will illuminate.
2. Turn Holding Temperature knob to desired holding temperature.
3. Turn Cooking temperature knob to desired Cooking temperature.
4. Set Cooking timer knob(s) to desired cooking time to include
45 minute preheat time.
5. Push Start Button to activate oven settings.
After the 45 minute pre-heat period, the oven will be at the desired temperature and is ready for use. Keep the door closed during the preheating cycle.
SHUTDOWN
1. Turn Holding Temperature knob and Cooking Temperature knob counter-clockwise until they stop.
2. Open door slightly to allow ventilation and cool down period.
Note: This is to allow oven to properly cool down so electronic components are not damaged.
Wait 15 minutes before turning On/Off Switch to OFF because
the cooling fans need to operate during the cool-down period.
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VCH & VRT SERIES OVENS F-38055 (11-09)
3. Turn On/Off Switch to OFF position.
EXTENDED SHUTDOWN
Perform the following procedure to shut down the oven for an extended period of time.
1. Perform the SHUTDOWN procedure.
2. Unplug the oven.
3. Thoroughly clean the oven according to the cleaning procedures in this manual.
4. Leave the door(s) sli ghtly open to allow ventilation and preservation of the gasket(s).
CLEANING
WARNING: Always UNPLUG ELECTRICAL POWER SUPPLY before cleaning.
Avoid splashing water into upper areas of the oven to prevent damage to electrical components or connections.
Never spray the unit with a hose. Never use harsh chemicals or
abrasive pads to clean the oven.
DAILY:
1. Unplug electrical power supply.
2. Allow oven to go through cool­ down period before cleaning.
3. Remove the Interior Side Racks
4. Take the Interior Side Racks to a sink or dishwasher for a thorough cleaning. Use a mild soap and water solution to clean these items.
5. If necessary, clean the interior of the oven with a damp cloth. Wipe dry with a soft dry cloth.
6. Reassemble oven.
7. Clean the exterior of the oven with a clean damp cloth.
HEAVY-DUTY CLEANING: For heavy-duty cleaning, use warm water, a degreaser, and a plastic, stainless steel, or scotch-brite pad. Never rub in a circular motion. Always rub gently in the direction of the steel grain. Rinse thoroughly and wipe dry with a soft cloth.
STAINLESS STEEL CARE
CLEANING:
Stainless Steel contains 70 – 80% iron, which will rust if not properly maintained. Stainless Steel also contains 12 – 30% chromium, which forms an invisible passive, protective film that shields against corrosion.
If the protective film remains intact, the stainless steel will remain intact. However, if the film is damaged, the stainless steel can break down and rust.
PREVENTIVE CARE: To prevent stainless steel break­down, follow these steps:
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VCH & VRT SERIES OVENS F-38055 (11-09)
1. Never use any metal tools,
scrapers, files, wire brushes, or scouring pads (except for
stainless steel scouring pads,) which will mar the surface.
2. Never use steel wool – which will leave behind particles that will rust.
3. Never use acid-based or
chloride containing cleaning solutions – which will break
down the protective film.
4. Never rub in a circular motion. Always rub gently in the direction of the steel grain.
5. Never leave any food products or salt on the surface. Many foods are acidic. Salt contains chloride.
PRESERVING & RESTORING: Special stainless steel polishing cleaners can preserve and restore the protective film.
Preserve the life of stainless steel with a regular application of a high-quality stainless steel polishing cleaner, as a final step to daily cleaning.
If signs of breakdown appear, restore the stainless steel surface. First, thoroughly clean, rinse, and dry the surface. Then, on a daily basis, apply a high-quality stainless steel polish according to manufacturer’s instructions.
HEAT TINT: Darkened areas, called “heat tint,” may appear on stainless steel exposed to excessive heat. Excessive heat causes
the protective film to thicken. This is unsightly, but is not a sign of permanent damage.
To remove heat tint, follow the routine cleaning procedure. Stubborn heat tint will require heavy-duty cleaning. To reduce heat tint, limit the exposure of equipment to excessive heat.
MAINTENANCE
WARNING;
The Oven and its parts are HOT. Be very careful when Operating, Cleaning, or Servicing the Oven.
ALWAYS UNPLUG ELECTRICAL POWER SUPPLY BEFORE CLEANING OR SERVICING THE CABINET.
DOOR GASKET:
At least once a week, thoroughly check the door gasket for damage/wear. A damaged gasket can cause inefficient and unsatisfactory operation of the oven.
If the gasket requires cleaning:
1. Gently wash gasket using a moist cloth, a mild detergent solution, and warm water.
2. Rinse with a fresh cloth moistened in warm water to remove all traces of detergent.
3. Gently wipe dry with a clean dry cloth.
Never apply food oils, or petroleum lubricants directly to the gasket(s). Petroleum based solvents and lubricants will reduce the gasket’s life.
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VCH & VRT SERIES OVENS F-38055 (11-09)
LOCKOUT / TAGOUT PROCEDURE
WARNING Always perform the LOCKOUT / TAGOUT PROCEDURE of your facility before removing any sheet metal panels or attempting to service this equipment.
FAILURE TO COMPLY WITH THIS PROCEDURE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH.
The Lockout / Tagout Procedure is used to protect personnel working on an electrical appliance. Before performing any type of maintenance or service on an electrically operated appliance, follow these steps:
1. In electrical box, place unit’s circuit breaker into OFF position.
2. Place a lock or other device on electrical box cover to prevent someone from
placing circuit breaker ON.
3. Place a tag on electrical box cover to indicate that unit has been disconnected for
service and power should not be restored until tag is removed by maintenance personnel.
4. Disconnect unit power cord from electri cal outl et.
5. Place a tag on cord to indicate that unit has been disconnected for service and
power should not be restored until tag is removed by maintenance personnel.
SERVICE & PARTS INFORMATION
To obtain Service and Parts information concerning this model, contact Vulcan-Hart Service Department at the address listed on the front cover of this manual or refer to our website: www.vulcanhart.com for a complete listing of Authorized Service and Parts depots. Customer Service 1-800-814-2028
Technical Service 1-800-814-2028 Service Parts 1-800-814-2028
When calling for service, have the model number and serial number available.
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VCH & VRT SERIES OVENS F-38055 (11-09)
SYMPTOMS PO S SIBLE CAUS ES REMEDY
Oven not c onnect ed to power sourc e
Connect oven to power source
ON/OF F switc h not ON
Pres s P ower ON/ OF F s wi tc h to ON
Check ci rc ui t break er
Chec k G F CI
Moist ure problem Dry m oi st ure problem
Short ed el em ent
Contac t A ut hori zed S ervice Provider
Pinched/ dam aged wi re
Contac t A ut hori zed S ervice Provider
Damaged power cord
Contac t A ut hori zed S ervice Provider
Oven is bel ow 150F.
This is normal when unit is col d. If unit i s above 150F., Contac t A ut hori zed S ervice Provider.
Defecti ve: connect i on, wiring, fan, t herm ost at
Contac t A ut hori zed S ervice Provider
Oven compartment IS heating and Blower Motor IS NOT operating with Power Switch ON
Defecti ve connec t i on or wiring t o m otor
Contac t A ut hori zed S ervice Provider
Defective Cooking Temperature Thermostat
Set C ooking Thermostat to 250F., wait several minutes and check the rear of the oven for heating. Both the Pow er Switch and Cooking Temperature Indicator Lights w ill be lit. If oven cavity does not heat, Contact Authorized Service Provider
Defectiv e Holding Temperature Thermostat
Turn H olding Temperature knob to 250F. and check for heat at rear of oven cavity. Both the Power Switch and Cooking Temperature I ndicator Lights w ill be lit. I f the oven cavity does not heat, Contact Authorized Service Provider.
Defecti ve High-Limit Thermost at or Heat i ng Element.
Contac t A ut hori zed S ervice Provider
Inc orrect ov en tempera ture
Thermost at (s) require calibration
Contac t A ut hori zed S ervice Provider
Oven not operat i ng
GFCI or Ground Fault Circuit Indicator tri pped
Indi cator Lights are lit but Cooling Fan(s ) are NOT operating
Oven c ompa r tment IS NO T heating and Blower Motor IS operating with Power Swi tch ON
No power
TROUBLESHOOTING
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VCH & VRT SERIES OVENS F-38055 (11-09)
NO.
QTY.
SIZE
HEIGHT
DEPTH
WIDTH
WEIGHT
VOLTS
WATTS
AMPS
PLUG
VCH8
8 ea.
18" x 26"
44.5"
37.25"
26.25"
334 lbs.
120
2160
18.0
5-15
16 ea.
x 1 1/2"
1130mm
947mm
667mm
152 kg.
208
3800
9.6
6-30
240
5060
11.0
6-30
VCH16
x 1 1/2"
72.75"
37.25"
26.25"
480 lbs.
208
5700
28.0
6-50
18" x 26"
1848mm
947 mm
667 mm
218 kg.
240
7590
32.0
6-50
VCH5
18" x 26"
35.75"
37.25"
26.25"
237 lbs.
120
1320
11.0
5-15
x 1 1/2"
908 mm
947 mm
667 mm
108 kg.
208
1900
9.6
6-15
VCH88
x 1 1/2"
83"
37.25"
24.25"
670 lbs.
208
3800
19.0
6-30
32 ea.
18" x 26"
304 kg.
240
5060
22.0
6-30
VRT32I-
32 ea.
WireBasket
74"
36"
34"
410 lbs.
208
7600
36.5
6-50
16 ea
WireBasket
1854mm
914 mm
870 mm
186 kg.
240
7600
32.0
6-50
VRT32I-
32 ea.
WireBasket
67"
43"
34"
410 lbs.
208
7600
36.5
6-50
16 ea
WireBasket
1702mm
914 mm
870 mm
186 kg.
240
7600
32.0
6-50
SPECIFICATIONS
MODEL
S
PAN
16 ea.
32 ea.
5 ea.
10 ea.
16 ea.
PAN
12"x20"
12"x20"
12"x20"
12"x20"
13" x 26"
18” x 26”
SHIP
NEMA
R
13" x 26"
18” x 26”
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VCH & VRT SERIES OVENS F-38055 (11-09)
WIRING DIAGRAMS
VCH8 & VCH88 (208 V)
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VCH & VRT SERIES OVENS F-38055 (11-09)
VCH8 (120 V)
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VCH & VRT SERIES OVENS F-38055 (11-09)
VCH16 (208 V)
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VCH & VRT SERIES OVENS F-38055 (11-09)
VCH16 (208 V – 3 PH)
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VCH & VRT SERIES OVENS F-38055 (11-09)
VCH5 (120 V)
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VCH & VRT SERIES OVENS F-38055 (11-09)
VCH5 (208 V)
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VCH & VRT SERIES OVENS F-38055 (11-09)
VRT32I (208 V)
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