Vulcan-Hart SCALEBLOCKER SMF600, SCALEBLOCKER SMF620 Installation & Operation Manual
OPERATION MANUAL
SCALEBLOCKER™
WATER FILTER SYSTEM
MODELS
SMF600
SMF620
INSTALLATION &
For additional information on Vulcan-Hart or to locate an authorized parts
and service provider in your area, visit our website at www.vulcanequipment.com
VULCAN-HART
DIVISION OF ITW FOOD EQUIPMENT GROUP, LLC
WWW.VULCANEQUIPMENT.COM TECHNICAL SUPPORT (800) 814-2028
SMF600
3600 NORTH POINT BLVD.
BALTIMORE, MD 21222
FORM 37510 (August 2016)
IMPORTANT FOR YOUR SAFETY
THIS MANUAL HAS BEEN PREPARED FOR PERSONNEL QUALIFIED TO INSTALL
THIS EQUIPMENT, WHO SHOULD PERFORM THE INITIAL FIELD START-UP AND
ADJUSTMENTS OF THE EQUIPMENT COVERED BY THIS MANUAL.
IMPROPER INSTALLATION, ADJUSTMENT,
ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE
PROPERTY DAMAGE, INJURY OR DEATH. READ
THE INSTALLATION, OPERATING AND MAINTENANCE
INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR
SERVICING THIS EQUIPMENT.
RETAIN THIS INSTRUCTION MANUAL FOR FUTURE
REFERENCE
© VULCAN, 2016
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TABLE OF CONTENTS
GENERAL ...........................................................................................................................................4
Water Quality Statement ................................................................................................................4
Models ...........................................................................................................................................4
Standard Features .........................................................................................................................5
INSTALLATION ...................................................................................................................................6
Unpacking ......................................................................................................................................6
Test the Water ................................................................................................................................6
Installation Instructions ..................................................................................................................6
Mounting ........................................................................................................................................6
Water Connections ........................................................................................................................7
Reversing the Inlet and Outlet .................................................................................................8
OPERATION ........................................................................................................................................8
Initializing Water Filter ...................................................................................................................8
CLEANING ..........................................................................................................................................9
Routine Deliming ...........................................................................................................................9
MAINTENANCE ..................................................................................................................................9
Cartridge Change/Replacement Schedule ....................................................................................9
Replacement Cartridge Filter Kits ................................................................................................10
Equipment Dealer Orders ......................................................................................................10
Service Parts Orders .............................................................................................................10
Cartridge Changing Instructions ..................................................................................................10
Leaks ...........................................................................................................................................11
Leaks at Threaded Connection Points ...................................................................................11
Leaks at Junction of Fittings to Filter Head ............................................................................11
Leaks Between Cartridge and Filter Head ............................................................................. 11
Warranty Registration ..................................................................................................................12
Vulcan ....................................................................................................................................12
Hobart ....................................................................................................................................12
Service .........................................................................................................................................12
Technical Support ..................................................................................................................12
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INSTALLATION, OPERATION AND CARE OF
SCALEBLOCKER™ WATER FILTER SYSTEM
SAVE THESE INSTRUCTIONS FOR FUTURE USE
GENERAL
Vulcan water lters are produced with quality workmanship and material. Proper installation, usage
and maintenance of your water lter will result in many years of satisfactory performance.
It is suggested that you thoroughly read this entire manual and carefully follow all of the instructions
provided.
The water lter system conforms to ANSI/NSF Standard 53 and ANSI/NSF Standard 42 for the specic
performance claims as veried and substantiated by test data.
WATER QUALITY STATEMENT
The fact that a water supply is potable is no guarantee that it is suitable for steam generation. Systems
are not to be used where water is microbiologically unsafe or with water of unknown quality without
adequate disinfections before and after use. Other factors affecting steam generation include iron
content, amount and type of chlorination (Chlorine & Chloramines), and dissolved gases. Water supplies
vary from state to state and from locations within a state.
As with all steam related products, water ltration and regular lter replacements coupled
with routine Deliming are required.
MODELS
SMF600 SMF620
Rated Capacity (Gallons) 7,500 Rated Capacity 12,000
Flow Rate (GPM) 2 Flow Rate 4
Supplied Water Pressure* 40-125 PSI Supplied Water Pressure* 40-125 PSI
Supplied Water Temperature 45-100°F Supplied Water Temperature 45-100°F
*For cold water use only.
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STANDARD FEATURES
• Single cartridge scale reduction hollow carbon lter system
• Mounting bracket
3
/4" Male GHT/ 3/4" NPTF inlet, outlet and cold water condensate connections.
•
• Main shutoff valve
• Test port with valve
• Pressure gauge
• Class 5 recyclable cartridge
• Reduce Scale, Chloramines, Chlorine, Sediment, Bad Tastes and Odors, Total Organic
Compounds, Tannins and Trihalomethanes
NOTE: This appliance is manufactured for commercial installation only and not intended for home
use.
SMF620-SYSTEM TYPICAL SIDE VIEW SMF600-SYSTEM
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INSTALLATION
UNPACKING
This lter system was inspected before leaving the factory. The carrier assumes full responsibility for
the safe delivery upon acceptance of the shipment. Check for possible shipping damage immediately
after receipt.
If the lter system is found to be damaged, complete the following steps:
1. Carrier must be notied within 5 business days of receipt.
2. Carrier’s local terminal must be notied immediately upon discovery (note time, date, and who
was spoken to), and follow up and conrm with written or electronic communication.
3. All original packing materials must be kept for inspection purposes.
4. The lter system cannot have been moved, installed, or modied.
5. Notify Vulcan Customer Service immediately at 800-814-2028.
TEST THE WATER
Before installing your lter system test the water with a test strip provide with the lter system. If the
water TOTAL HARDNESS test is 17.5 grains (300 PPM) or below continue with installation. If the TOTAL
HARDNESS tests results are higher than 17.5 grains (300 PPM), call your dealer or technical support
immediately. The technical support contact information can be found in the MAINTENANCE Section.
INSTALLATION INSTRUCTIONS
Read all instructions and labels for lter system
before beginning. Position the lter upright on a
horizontal surface without obstructions. Locate
a position that is close to the equipment it will be
supplying water to, where it is out of the way of
possible damage from day-to-day operations,
and where it is accessible for cartridge change
out when needed. There should be a 6” minimum
bottom clearance.
MOUNTING
Measure back plate(Fig.1, Item 1) of lter system
and mark hole mounting locations on wall.
Ensure marks are level, and then drill holes for
anchors (if needed). Anchors must be properly
matched, to allow for wet weight of lter system
and water lines. Secure water lter system to
wall at all four mounting locations.
Fig. 1
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WATER CONNECTIONS
3
1. Use appropriate
/4" ttings, plumbing, or hoses to allow for a ow rate of lter. Do not over
tighten ttings into plastic parts! Backhold the ttings with a wrench or slip joint pliers! Warranty
will be voided if parts are cracked and/or broken due to misuse and/or over-tightening! Use only
approved ttings.
2. Connect water lter inlet to cold water supply to inlet tting (Fig. 1, Item 6). If hard plumbed do
not solder within 12" of plastic parts.
1
3. From ltered outlet and the condensate outlet of water lter use no less than
/2" ID tubing to the
steamer.
4. Connect ltered /treated water outlet (Fig. 1, connection with pressure gauge and Item 3 front)
to the ltered/treated water inlet on the rear of the steamer.
5. Connect unltered/untreated water outlet (Fig. 1, elbow rear Item 3 front) to the unltered/untreated
water inlet on the rear of the steamer.
6. There should not be any plumbing connections made to the test port below the pressure gauge.
This is for ltered water sampling only (Fig. 1, Item 4).
7. Verify adequate “DYNAMIC” ow rate and pressure is supplied to equipment during peak demand
and meets the specs for the lter. The pressure gauge should never drop below 20 PSI during
operation and not exceed 60 PSI.
8. If during equipment operation the supply plumbing is moving during or the steamer water ll
valve is excessively noisy, water hammer exists. A water hammer arrestor must be installed or
premature solenoid valve failure will occur or water leaks will develop.
9. This system is for single point connection only. It must not be connected to any other equipment.
10. Installation of backow preventers, vacuum breakers, water hammer arrestors, and other specic
code requirements is the responsibility of the owner and installer in compliance with local codes.
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Reversing the Inlet and Outlet
NOTE: When reversing the water connections on
the ltration system you must keep all parts on the
original line on the lter head.
NOTE: Once the blue retaining ring has been removed
pull the section straight out to remove it.
1. Using a at screwdriver remove both blue
retaining rings.
2. The photo in Figure 2 shows the lter in the
as received condition with the blue retaining
clips removed. Remove all sections from the
lter head by sliding them straight out. Due to
interference the pressure relief valve will have
to be removed last.
3. The photo in Figure 3 shows the lter with the
inlet and outlet components reversed. Due to
interference the pressure relief valve will need
to be reinstalled rst.
NOTE: The pressure gauge will need to be rotated
180 degrees counterclockwise so it can be viewed from
the front of the water ltration system. Tightening it
clockwise will crack the plastic tee. Use Teon tape
to seal any leaks.
Fig. 2
Fig. 3
4. Reinstall the blue retaining clips.
5. Move the inlet and outlet stickers to the opposite side of the lter head.
OPERATION
INITIALIZING WATER FILTER
1. Check to be sure that the cartridge is properly installed. Do this by turning the cartridge
counterclockwise when looking at the bottom of the cartridge, and then back clockwise until the
positive stop is felt (Fig. 4).
2. Turn inlet ball valve to the “On” position (handle horizontal) slowly allowing water to ll lter
system (Fig. 1, Item 5).
3. Purge the cartridge so that there is no air remaining by depressing the red button until a steady
stream of water comes out (Fig. 1, Item 6).
4. Purge all air from the water lines by activating equipment for water use.
5. System is now operational. Go back and check connections for possible leaks and reseal where
needed.
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