Vulcan-Hart CEM10U ML-138077, CEM20U, CEM6U ML-138076, CEM6U, ML-138076 Installation & Operation Manual

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ELECTRIC COMBINATION OVEN
MODELS
CEM6U ML-138076
CEM10U ML-138077
INSTALLATION &
OPERATION MANUAL
CEM20U ML-138078
For additional information on Vulcan-Hart or to locate an authorized parts
VULCAN-HART DIVISION OF ITW FOOD EQUIPMENT GROUP, LLC
WWW.VULCANEQUIPMENT.COM
3600 NORTH POINT BLVD.
BALTIMORE, MD 21222
FORM 37466 (09-10)
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ELECTRIC COMBI OVEN
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ELECTRIC COMBI OVEN
TABLE OF CONTENTS
INSTALLATION, OPERATION AND CARE OF ELECTRIC COMBI OVEN ..................................5
GENERAL...................................................................................................................................5
UNPACKING ...............................................................................................................................5
INSTALLATION ...........................................................................................................................5
INSTALLATION CODES AND STANDARDS ...........................................................................5
COMBINATION OVEN STAND ASSEMBLY INSTRUCTIONS ................................................ 6
Unpacking ............................................................................................................................. 6
Assembly ..............................................................................................................................6
LOCATION ..................................................................................................................................7
LEVELING ................................................................................................................................... 7
ELECTRICAL SPECIFICATIONS ..............................................................................................7
Power Supply .......................................................................................................................8
Grounding .............................................................................................................................8
WATER REQUIREMENTS ........................................................................................................8
Water Treatment .................................................................................................................. 8
Water Supply Connection....................................................................................................9
Filter System ........................................................................................................................9
Drain Connection .............................................................................................................. 10
VENT HOOD ........................................................................................................................... 10
BEFORE FIRST USE ............................................................................................................. 10
OPERATION ................................................................................................................................. 11
OPERATING CONTROLS LOCATION.................................................................................. 11
Optional Internal Product Probe ....................................................................................... 11
Oven Vent Valve ................................................................................................................ 12
Oven Convection Fan ....................................................................................................... 12
Cooking Selector Knob ..................................................................................................... 12
Warming - Rethermalization Mode .................................................................................. 13
Combined Cooking............................................................................................................ 13
Convection Cooking .......................................................................................................... 13
Steam Cooking .................................................................................................................. 14
Thermostat Controlled Steam Cooking ........................................................................... 14
Oven Temperature Display .............................................................................................. 14
Oven Temperature Button ................................................................................................ 15
Oven Temperature Selector Knob ................................................................................... 15
Oven Timer Button............................................................................................................ 15
Oven Timer Knob .............................................................................................................. 15
Humidity Control ................................................................................................................ 16
Oven Light Button ............................................................................................................. 16
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ELECTRIC COMBI OVEN
TABLE OF CONTENTS (CONTINUED)
Fan Speed Selector .......................................................................................................... 16
Product Probe Temperature Selector Knob .................................................................... 17
Internal Product Temperature Probe Button ................................................................... 17
COOKING ................................................................................................................................18
Cooking with The Internal Product Probe ........................................................................ 18
Cook and Hold ................................................................................................................... 19
Displaying and Modifying Cooking Settings ..................................................................... 19
Cooking Settings ............................................................................................................... 19
CHANGE COOKING SETTINGS ............................................................................................ 20
Manually Lowering The Oven Temperature..................................................................... 20
Automatically Lowering Oven Temperature .................................................................. 20
DAILY SHUTDOWN ................................................................................................................ 20
EXTENDED SHUTDOWN ...................................................................................................... 20
CLEANING ..................................................................................................................................... 22
OVEN DRAINS ........................................................................................................................ 22
OVEN COMPARTMENT ......................................................................................................... 22
Daily ................................................................................................................................... 22
Weekly ............................................................................................................................... 22
DOOR GASKET ...................................................................................................................... 22
STAINLESS STEEL EQUIPMENT CARE AND CLEANING .................................................. 23
Recommended cleaners for specific situations ............................................................. 24
Review ............................................................................................................................... 24
MAINTENANCE ............................................................................................................................. 25
WATER TREATMENT SYSTEM ............................................................................................ 25
DOOR GASKET REPLACEMENT ......................................................................................... 25
OVEN LIGHT REPLACEMENT............................................................................................... 25
REMOVAL OF LIME SCALE DEPOSITS .............................................................................. 25
MESSAGES AND ALARMS .......................................................................................................... 26
MESSAGES ............................................................................................................................. 26
ALARMS................................................................................................................................... 26
TROUBLESHOOTING .................................................................................................................. 27
SERVICE AND PARTS INFORMATION ...................................................................................... 28
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ELECTRIC COMBI OVEN
INSTALLATION, OPERATION AND CARE OF
ELECTRIC COMBI OVEN
SAVE THESE INSTRUCTIONS FOR
FUTURE USE
GENERAL
Vulcan electric combination ovens are produced with quality workmanship and material. Proper installation, usage and maintenance will result in many years of satisfactory performance. It is suggested that you thoroughly read this entire manual and carefully follow all of the instructions provided.
It is a convection oven and a pressureless steam oven combined into one. The steam is generated inside the oven and circulated by a fan. With the combined oven/steamer, three cooking processes are available: Steam, hot air, and combination. The combined oven may be used to perform these types of cooking:
Steam Cooking
Baking
Stewing
Browning
INSTALLATION
Before installing, verify that the electrical supply agrees with the specifications on the data plate located on the lower front corner of the right side panel. If the supply and equipment requirements do not agree, do not proceed with the installation. Contact your dealer or Vulcan-Hart immediately.
This oven is shipped pre-wired with one of the following voltages: 208/60/3, 240/60/3 or 480/60/3 VAC.
INSTALLATION CODES AND
STANDARDS
In the United States of America, the oven must be installed in accordance with:
1. State and local codes.
2. National Electrical Code, ANSI/NFPA-70 (latest edition). Copies may be obtained from The National Fire Protection Association, Batterymarch Park, Quincy, MA 02269.
Grilling
Braising
Pre-Cooking
Reheating
Defrosting
Unpacking
Each oven is inspected before leaving the factory. The transportation company assumes full responsibility for safe delivery upon acceptance of the shipment.
Immediately after delivery, unpack and check for shipping damage. If the oven is damaged, save the packing material and contact the carrier immediately. There is a fifteen-day limitation on filing freight damage claims with the freight company. Freight damage is not covered under warranty.
3. Vapor Removal from Cooking Equipment, (NFPA-96, latest edition) available from NFPA.
In Canada, Vulcan-Hart ovens must be installed in accordance with:
1. Local Codes
2. Canadian Electrical Code (CSA C22.2 No. 3, latest edition) available from the Canadian Standards Association, 5060 Spectrum Way, Mississauga, Ontario, Canada L4W 5N6
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ELECTRIC COMBI OVEN
COMBINATION OVEN STAND
ASSEMBLY INSTRUCTIONS
Unpacking
Each Combination Oven Stand is inspected before leaving the factory. The transportation company assumes full responsibility for safe delivery upon acceptance of the shipment.
Immediately after delivery unpack and check for shipping damage. If the stand is damaged, save the packing material and contact the carrier immediately. There is a fifteen-day limitation on filing freight damage claims with the freight company. Freight damage is not covered under warranty.
Assembly
NOTE: Discard washers from kit.
Follow these procedures to properly assemble the Adjustable Combination Oven Stand.
1. Remove the adjustable feet from the bottom of the stand.
Allen Cap Screw
Figure 2: Allen Cap Screw Location
3. Push the leg onto the leg support and turn the leg until the threaded holes are visible. Insert the bolts and tighten them. Repeat this step on each leg.
4. Once the legs are installed each leg must be rotated so that the threaded holes, for the tray support, face each other (front and rear). These holes are used to mount a tray support once the oven is installed on the stand. The tray support will be installed after the oven is installed on the stand. If tray support is not used, insert the plastic plugs into the four holes in the base.
Remove
adjustable
feet
Figure 1: Stand Foot Removal
2. Using the 10 mm Allen wrench, loosen but do not remove the cap screw securing the leg support to the stand base.
Align holes
Make sure
holes are
facing
each other
FRONT
Figure 3: Leg with Threaded Holes
in Proper Position
5. Tighten the Allen Cap screws in the base of each leg.
6. Reattach the adjustable feet. The stand is now ready for oven installation.
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ELECTRIC COMBI OVEN
7. Install tray support (if supplied) after oven is installed onto stand. Use the four knurled screws to secure the support to the legs.
FRONT
Figure 4: Assembled
Combination Oven Stand
LOCATION
Allow space for operating the oven. Do not obstruct the ventilation port above the oven. To provide ventilation access, allow 1" of
1
clearance on the left side of the oven and 2
/2" clearance on the rear side of the oven. A minimum of 18" must be provided on the right side of the oven for operation, cleaning and service. An optional heat shield assembly is required if the clearance is less than 18" on the right side of the oven.
LEVELING
Position the oven in its final installed location. Place a level on the horizontal area of the cabinet. Adjust the feet to level the oven in both the left-to-right and front-to-rear directions.
ELECTRICAL SPECIFICATIONS
The data plate is located on the front lower right side of the oven.
Electrical Specifications Chart
Model Voltage Amperage Kilowatts Phase
CEM6U 208 26 9.4 3
CEM6U 240 25 10.3 3
CEM6U 480 11 9.4 3
CEM10U 208 43 15.5 3
CEM10U 240 40 16.8 3
CEM10U 480 19 15.5 3
CEM20U 208 54 19.5 3
CEM20U 240 48 24.0 3
CEM20U 480 27 22.1 3
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ELECTRIC COMBI OVEN
POWER SUPPLY
Connect the power supply as follows:
Electrical and grounding connections must comply with applicable portions of the National Electrical Code and/or other local electrical codes.
Disconnect the electrical power to the machine and follow Lockout/ Tagout procedures.
1. Remove the right side panel from the oven. The panel is held on by two screws on the bottom and one screw on the top near the back edge.
2. Wire to be sized per the National Electric Code. Use copper wire rated for 125°C max.
3. Route the power supply cable through the cable strain relief.
4. Connect the power supply cable to the terminal block as shown on the label below the terminal block.
5. Fasten the cable clamp firmly.
6. Reinstall the right side panel.
Plumbing connections must comply with applicable sanitary, safety and plumbing codes.
WATER REQUIREMENTS
Proper water quality can improve the taste of the food prepared in the oven, reduce liming in the oven cavity and extend equipment life. Local water conditions vary from one location to another. Ask your municipal water supplier for details about your local water supply prior to installation.
Presence of sediment, silica, excess chlorides or other dissolved solids may lead to a recommendation for alternate form(s) of water treatment. Test the water with a TDS meter or the test strip included with the oven. Other factors affecting steam generation are iron content, amount of chlorination and dissolved gasses.
Water Treatment
A local water treatment specialist should be consulted before installing steam generating equipment. It is recommended that you have your water tested.
Supply Pressure 20-60 psig
L1 L2 L3
Power
Cord
L1 L2 L3
1234567
¥L1¥L2¥
PE
PE
89
L3
Terminal Block
10
Wiring Label
Figure 5: Power Supply Cable Connection
Grounding
The oven must be properly grounded. Connect the ground conductor to the terminal block in the position indicated on the terminal block label.
Hardness* Less than 3 grains
Silica Less than 13 ppm
Total Chlorine/ 0 ppm Chloramine**
Chlorides*** Less than 30 ppm
PH Range 7 – 8
Undissolved Solids Less than 5 microns
* 17.1 ppm = 1 grain of hardness
** Total Chlorine of 4.0 ppm is the max limit for the building water supply. A carbon block filter must still be used to remove all Chlorine and Chloramines from the water. Failure to do so will result in corrosion and rust in the cooking cavity which is not covered under warranty.
*** If the Chlorides exceed 30 ppm and the oven is used more than 8 hours during the day in steam or combination mode the cavity will require rinsing every 8 hours. Failure to do so will result in corrosion and rusting of the oven cavity and interior parts. RO water treatment system can be installed to eliminate chlorides from the water and reduce the hardness.
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ELECTRIC COMBI OVEN
If the water supply fails to meet these standards, it will be necessary to install a water treatment system.
The use of strainers or filters will not remove minerals from the water
Water Supply Connection
Connect the treated cold water supply line,
3
min of
/8" ID, to the 3/4" garden hose inlet on
the underside of the Combi Oven. Connect
3
the untreated cold water supply line to the
/4" garden hose, also on the underside of the Combi Oven. Refer to Figures 6 and 7.
Unfiltered
water
supply
9
10
Filtered
water
supply
A water filter system is required for the water supply line going to the treated water inlet of your Combi Oven. Follow the recommendations for use and installation instructions shipped with the water filter. If a water filter is not installed, the Combi Oven warranty is limited.
NOTE: Failure to properly connect the water
lines will result in equipment failure that is not covered under warranty.
A manual shutoff valve must be provided in a convenient location near the Combi Oven.
Filter System
In addition to filtration for the control of solids, you must have a carbon block filter installed and maintained. Carbon block filters remove the chlorine and chloramines disinfectants from the water. Chlorine/ chloramines will erode the oven cavity, rack guides, racks, and internal components, which is not covered under warranty. Check with your local water treatment specialist for proper sizing and replacment intervals for the carbon block cartridge.
Figure 6: Water Supply Connection
for CEM6U and CEM10U
L1 L2 L3
PE
Unfiltered Water
Connection
PE
L1 L2 L3
1234567
Filtered Water
Connection
¥L1¥L2¥
89
10
L3
Figure 7: Water Supply Connections
for CEM20U
Water feed lines to the oven must be flushed before final connection. Particles in the water could clog tubing and components that supply water for steam production and drain cooling. If the water supply is not free of sediment or cloudy after several minutes of flushing, a sediment filter must be installed before use.
If you have purchased a water filter system from Vulcan-Hart, please follow the instructions provided with the filter system. At the time of installation you must register your Combi Oven at www.vulcanhart.com/filterreg or use the reply card supplied with your unit. You will need to register your Combi Oven at each filter change to insure your standard and extended warranty is maintained.
Filter purchase invoices and maintenance records must be provided with warranty claims.
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ELECTRIC COMBI OVEN
DRAIN CONNECTION
In order to avoid any backpressure in the oven, do not make a solid connection to any drain. Failure to do so can damage the oven and will void the warranty.
OR
12" (305 mm)
min.
Figure 8: Drain Connection
The 1¼" NPT threaded fitting on the drain outlet must be extended a minimum of 12" (305 mm) – maximum of 72" (1829 mm) away from the Comb Oven base, to an open air gap type drain. Do not reduce the 1¼" NPT drain piping throughout its length.
Not supplied
VENT HOOD
Local codes may require the oven to be located under an exhaust hood. Information on the construction and installation of ventilating hoods may be obtained from Vapor Removal from Cooking Equipment, NFPA Standard No. 96 (latest edition).
BEFORE FIRST USE
Before using the oven for the first time, it must be “burned in” to release any odors that might result from heating the new surfaces in the oven. Remove the racks and rack guides and thoroughly clean in sink with soap and water. Thoroughly clean with soap and water the interior of the oven. Refer to cleaning instructions in this manual. Operate the oven at maximum thermostat setting for 45 minutes in Convection Mode.
Make sure the hinged back of the oven cavity is completely closed and the thumb screws are secured properly.
Install the rack guides and racks.
Provide a suitable floor sink with a minimum depth of 12" (305 mm). The floor sink is NOT to be directly under the oven and should be at a distance so that steam vapors will not enter the Combi Oven from underneath. The drain should slope down away from the oven ¼" for every foot of drain pipe length. The drain pipe should be either iron or copper. DO NOT use PVC pipe; PVC pipe may lose its rigidity or glue may fail.
In order to avoid any back pressure in the oven, do not connect solidly to any drain connection.
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6
7
8
9
12
15
17
18
21
2
3
4
5
10
11
13
14
19
20
1
16
OPERATION
The oven and its parts are hot. Use care when operating, cleaning or servicing the oven. The cooking compartment contains live steam. Stay clear while opening the door.
OPERATING CONTROLS LOCATION
The Control Panel consists of the following controls, which are explained in the OPERATING CONTROLS FUNCTION section of this manual:
1. Oven Vent Valve
2. Oven Convection fan
3. Cooking Selector Knob
4. Warming - Rethermalization
5. Combination Cooking
6. Off
7. Convection Cooking
8. Steam Cooking
9. Thermostat Controlled Steam Cooking
10. Oven Temperature Display (LED)
11. Oven Temperature Adjustment Knob
12. Oven Temperature Button
13. Oven Time Display (LED)
14. Oven Time Adjustment Knob
15. Oven Timer Button
16. Humidity Control (Spritzer), (Humidity
Injector)
17. Oven Light Button
18. Fan Speed Selector Button (Full & Half
Speed)
ELECTRIC COMBI OVEN
Optional Internal Product Probe
19. Internal Product Probe Temperature
Display (LED)
20. Internal Product Probe Temperature
Adjustment Knob
21. Internal Product Probe Button Control
panel.
Figure 9: Operating Control Location
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ELECTRIC COMBI OVEN
Oven Vent Valve
The Oven Vent Valve opens or closes the Vent to adjust the amount of steam venting from the oven. Pull the Oven Vent Valve out to open it. Push it in to close it.
Figure 10: Oven Vent Valve
Oven Convection Fan
Cooking Selector Knob
The Cooking Selector Knob has seven selectable positions corresponding to the different cooking modes of the oven, or the off position as shown. When a cooking mode is selected, the respective LED light will flash and after a few seconds, the control panel will illuminate, indicating that the oven is prepared for cooking.
NOTE: Select the desired cooking mode at
least ten minutes prior to cooking to allow the oven to pre-heat and be ready for cooking.
When the Oven Convection Fan is on, the LED will be illuminated. The Oven Convection Fan can be used to rapidly lower the oven temperature. The Oven Timer Adjustment Knob must be set to continuous, or a specific time must be set, and the door must be closed in order for the Oven Convection Fan to operate.
For quicker cool down, press the Humidity Control button twice. This injects approximately 5 gal/h of water into the oven, cooling it faster.
Figure 12: Cooking Selector Knob
Figure 11: Oven Convection Fan
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ELECTRIC COMBI OVEN
Warming - Rethermalization Mode
Use the rethermalization mode to warm-up (rethermalize) refrigerated foods. Warming is accomplished in the combined mode at a temperature range of 210°F (100°C) to 518°F (270°C) on low speed.
Cold food shall not be added to the unit for rethermalization while hot food is being held.
The Oven Timer Adjustment Knob must be set to continuous, or a specific time must be set, and the door must be closed in order for the Oven Convection Fan to operate.
NOTE: It is recommended that the Vent Valve
remain open while warming food.
Foods cook quickly and brown evenly while keeping the product moist and flavorful.
The Oven Timer Adjustment Knob must be set to continuous, or a specific time must be set, and the door must be closed in order for the Oven Convection Fan to operate.
Figure 14: Combined Cooking
Convection Cooking
Figure 13: Warming - Rethermalization
Combined Cooking
The temperature range for combined cooking is from 212°F (100°C) to 518°F (270°C). The default value is 302°F (150°C). This cooking method combines the benefits of steam and convection. With combined cooking, cooking time can be reduced from 5% to 50% even for foods such as potatoes, carrots, etc. With combined cooking it is possible to steam foods and then glaze them to make them crispy. Foods such as roasts, hams, etc., minimize their loss of weight and moisture.
For cooking temperatures ranging from 68°F (20°C) to 518°F (270°C), hot air is evenly distributed in the oven by a convection fan. The default value is 302°F (150°C). This method of cooking is ideal for baking, roasting, toasting and grilling.
The Oven Timer Adjustment Knob must be set to continuous, or a specific time must be set, and the door must be closed in order for the Oven Convection Fan to operate.
Figure 15: Convection Cooking
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ELECTRIC COMBI OVEN
Steam Cooking
The main advantage of steaming is the nutritional values are maintained. It is the most efficient means of cooking and the food does not lose its moisture. Steaming is conducted at 212°F (100°C). In the steam mode the convection fan does not start until the oven reaches 176°F (80°C).
The Oven Timer Adjustment Knob must be set to continuous, or a specific time must be set, and the door must be closed in order for the Oven Convection Fan to operate.
Adjustment Knob must be set to continuous, or a specific time must be set, and the door must be closed in order for the Oven Convection fan to operate.
Figure 17: Thermostat Controlled
Steam Cooking
Oven Temperature Display
Figure 16: Steam Cooking
Thermostat Controlled Steam Cooking
The temperature range for thermostatically controlled steam cooking is from 68°F (20°C) to 210°F (99°C). This method of cooking is ideal for foods that have already been processed, portioned and vacuum packaged. The main advantages of this method of cooking are the ability to cook in batches, food is preserved longer, there is minimal weight loss and the nutritional values are maintained.
After selecting the desired cooking method, the Oven Temperature Display will display the default temperature. The default temperature is 302°F (150°C) During cooking, the display will indicate the set temperature of the oven.
Figure 18: Oven Temperature Display
Temperature Ranges
Mode °F °C
Steam 212°F 100°C
Rethermalization 210–518°F 100–270°C
Combined 212–518°F 100–270°C
Convection 68–518°F 20–270°C
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ELECTRIC COMBI OVEN
Oven Temperature Button
During a cooking cycle, press the Oven Temperature Button to display current oven temperature.
Figure 19: Oven Temperature Button
Oven Temperature Selector Knob
The Oven Temperature Selector Knob is used to change the desired oven cooking temperature. Press the Oven Temperature Button, then turn the Oven Temperature Selector Knob clockwise to increase or counter clockwise to decrease setting. The Oven Temperature Button must be pressed to change the temperature during operation.
Oven Timer Button
The Oven Timer button is used to change the timer display and to silence the audible end of the cook cycle alarm. During cooking, the timer displays the remaining time. Pushing the Oven Timer button toggles the display to the oven set time.
Figure 21: Oven Timer Button
Oven Timer Adjustment Knob
The Oven Timer Adjustment Knob is used to change the desired oven cooking time. To adjust the time, turn the timer knob clockwise to increase the time or counterclockwise to decrease the time. The oven can also be placed in continuous cooking mode by turning the Oven Timer Adjustment Knob counterclockwise until “Cont” displays.
Figure 20: Oven Temperature
Selector Knob
Figure 22: Oven Timer Adjustment Knob
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ELECTRIC COMBI OVEN
Humidity Control
The Humidity Control button controls the level of moisture in the oven. This is essential for cooking products with low moisture content such as bread, biscuits, cakes and soft items. The Humidity Control button is also used to prevent roasts from burning or losing their moisture. The Humidity Control button has two positions. Pressing the button once (the left LED will illuminate) injects approximately 1 Gal/h (4 l/h) of water into the oven while cooking. Pressing the button again (the right LED will illuminate) injects approximately 5 Gal/h (18 l/h) of water into the oven while cooking. To turn the Humidity Control off, press the button again (both LED lights will extinguish).
NOTE: The humidity control button only works
in Convection Cooking and Oven Convection Fan modes.
LED
Figure 23: Humidity Control
Oven Light Button
The Oven Light button turns the oven light on or off when the oven is on.
LED
Figure 24: Oven Light
Fan Speed Selector
The Fan Speed Selector controls the speed of the Oven Convection Fan. This makes it possible to reduce the amount of air in the oven for cooking delicate items that require less airflow. The button has two positions; Low speed and High speed. High is used for fast cooking while Low is used for cooking delicate items or for steaming. The LED lights in the corner of the button correspond to the fan speed selected. Pressing the button once will select the Low Speed setting and the left LED will be illuminated. Pressing the button again will select the High Speed setting and the right LED will be illuminated.
LED
Figure 25: Fan Speed Selector
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ELECTRIC COMBI OVEN
Internal Product Probe Temperature Selector Knob
The optional Internal Product Probe that can be attached to maintain specific internal cooking temperatures. The temperature range is from 68°F (20°C) to 210°F (99°C). For such items as roast-beef, pâté, etc., the internal cooking temperature is important to maintain. By using the Internal Product Probe, the oven will switch off when the desired internal cooking temperature is reached. Setting the temperature for the Internal Product Probe disables the cook time timer. The Internal Product Probe can be used with all the optional cooking methods: steaming, convection cooking, combined cooking. The internal temperature guide for cooking with the Internal Product Probe can be found on page 21.
The Internal Product Probe Temperature Selector Knob controls the desired internal cooking temperature sensed by the Internal Product Probe. To adjust the desired internal temperature, turn the selector knob clockwise to increase the internal temperature or counterclockwise to decrease the internal temperature.
Internal Product Temperature Probe Button
Press the Internal Product Temperature Probe Button to display the current internal temperature of the product being cooked.
Figure 27: Internal Product Temperature
Probe Button (if Installed)
Figure 26: Internal Product Probe
Temperature Selector Knob (if Installed)
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ELECTRIC COMBI OVEN
COOKING
Make sure the hinged back of the oven cavity is completely closed and the thumb screws are secured properly.
To start up oven:
1. Select the desired cooking mode.
2. Select the desired cooking time by turning the selector knob clockwise to the desired time. The Oven Timer Adjustment Knob must be set to continuous, or a specific time must be set, and the door must be closed in order for the Oven Convection Fan to operate.
Turning the timer knob counterclockwise until “Cont” displays will place the oven in continuous cooking mode.
When the desired time is reached the oven will stop, an audible alarm will sound for one (1) minute and the display will change to “End”.
2. Place the product with probe in place, in or near the center of the oven.
3. Remove the protective cap and insert the probe electrical connector into the probe connection on the oven as shown below (Figure 28).
Internal Product
Temperature
Probe
Probe
Electrical
Connector
3. To cancel the audible alarm, press the Timer Display button.
In order to set a new cooking time, the Timer Display button must first be pressed.
4. To cancel continuous cooking, place the Oven Timer Knob to zero or turn the Cooking Selector Knob to 0.
In the 212°F (100°C) steam mode, the convection fan will not come on until the oven temperature reaches 176°F (80°C). This allows the product to be cooked when the fan is not on.
The oven is equipped with a cooling fan for the internal components. It will start when the oven is on and stop approximately ten (10) minutes after the oven is turned off.
Cooking with the Internal Product Temperature Probe
To cook using the Internal Product Temperature Probe:
1. Insert the probe into the product to be cooked. Place the tip of the probe in or near the center of the product.
Figure 28: Cooking with the
Internal Product Temperature Probe
4. Close the oven door.
5. Select the desired cooking method.
6. Push the Internal Product Temperature Probe LED button. The button LED will illuminate. The display will show a pre-set temperature and the minute counter display will be deactivated.
7. Select the desired internal cooking temperature. After a few seconds, the oven will begin cooking and the product internal temperature will be displayed.
8. During the cooking cycle, the minute counter will display the amount of elapsed time.
9. Cooking will stop when the product internal temperature reaches the desired set temperature.
If the probe exceeds 212°F (100°C) “Ovl” (Overtemp) will show in the display.
The oven will automatically enter the Cook and Hold Mode when the desired product internal temperature is reached.
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ELECTRIC COMBI OVEN
If the Internal Product Temperature Probe is hot at the start of the cooking cycle due to oven pre-heating, the display will flash until the actual temperature of the food is displayed and then cooking will commence.
Cook and Hold
Cook and Hold is only available when using the Internal Product Temperature Probe. At the end of the cooking cycle, the product is kept warm without its temperature falling below 158°F (70°C). The oven will maintain 158°F (70°C) as long as the product is in the hold mode. The display will flash “Hold” for ten (10) minutes. If the oven is not switched off or the product removed after ten (10) minutes, the display will change to a steady “Hold”. The Timer Display button can be pressed to see how long the product has been in Hold mode. To exit the Cook and Hold mode, turn the Selector Knob to 0.
DISPLAYING AND MODIFYING
COOKING SETTINGS
NOTE: If probe is removed without changing
the cooking mode alarm PGno will display. When changing from probe to time cooking, you must switch the mode to time or PGnu will display.
Figure 29: Cooking Settings
Cooking Settings
The setting can be changed at any time by pressing one of the buttons displayed in Figure
29. When selected, the appropriate LED will illuminate. The display will show either the oven temperature, the set time or the Internal Product Temperature Probe temperature. After a few seconds, the LED will extinguish and the display will change back to the previous display.
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ELECTRIC COMBI OVEN
Change Cooking Settings
To change either the set temperature, timer or internal temperature while cooking:
1. Press the relevant button and the LED will illuminate.
2. Turn the knob.
After a few seconds, the new parameter will be accepted and the LED will extinguish.
Manually Lowering The Oven Temperature
To manually lower the oven temperature:
1. Close the oven door.
2. Turn selector knob to Oven Convection Fan position and open vent.
3. Select the desired temperature.
4. The oven temperature will lower to the desired temperature set.
DAILY SHUTDOWN
1. Place the Selector Knob to 0 (OFF).
2. Clean the oven interior.
3. Leave door open.
EXTENDED SHUTDOWN
1. Perform DAILY SHUTDOWN procedure.
2. Turn off the circuit breakers.
3. Turn off the water supply.
4. Thoroughly clean the oven interior, door seals, etc.
5. Leave door open.
Automatically Lowering Oven Temperature
If steaming or thermostatic steaming is selected while the oven is still hot, water is injected into the oven. This is so that the oven temperature can be lowered quickly and prevents food from being cooked at too high of a temperature.
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ELECTRIC COMBI OVEN
Safe Cooking Temperatures
After desired cooking temperature is reached, remove meat from heat source and let stand 10 to 15 minutes before carving. The amount of time required for resting varies with the size of the cut of your meat. During this resting time, the meat continues to cook (meat temperature will rise 5 to 20 degrees after it is removed from the heat source) and the juices redistribute.
NOTE: For additional information on safe cooking temperatures, refer to USDA Safe Food Handling.
Beef and Lamb
Roasts, Steaks & Chops
Rare 120 to 125°F (49 to 52°C) Center is bright red, pinkish toward the exterior portion.
Medium Rare 130 to 135°F (55 to 57°C) Center is very pink, slightly brown toward the exterior portion.
Medium 140 to 145°F (60 to 63°C) Center is light pink, outer portion is brown.
Medium Well 150 to 155°F (66 to 68°C) Not pink.
Well Done 160°F (71°C) and above Steak is uniformly brown throughout.
Ground Meat 160 to 165°F (71 to 74°C) No longer pink but uniformly brown throughout.
Beef Brisket 160°F (71°C) and above
Casseroles and Left overs 165°F (74°C)
Poultry
Poultry (Chicken & Duck) 165°F (74°C) Cook until juices run clear.
Turkey 165°F (74°C) Juices run clear – leg moves easily.
Stuffing (cooked alone or in turkey) 165°F (74°C)
Pork
Roasts, Steaks & Chops
Medium 140 to 145°F (60 to 63°C) Pale pink center.
Well Done 160°F (71°C) and above Steak is uniformly brown throughout.
Pork ribs, pork shoulders, and pork loin 160°F (71°C) and above Medium to well done.
Sausage (raw) 160°F (71°C) No longer pink.
Ham
Raw 160°F (71°C)
Pre cooked 140°F (60°C)
Seafood
Fish (steaks, filleted or whole) 140°F (60°C) Flesh is opaque, flakes easily.
Tuna, Swordfish, & Marlin 125°F (52°C) Cook until medium rare.
Shrimp
Medium size, boiling 3 to 4 minutes Cook until medium rare.
Large size, boiling 5 to 7 minues Cook until medium rare.
Jumbo size, boiling 7 to 8 minutes Cook until medium rare.
Lobster
Boiled, whole 1 lb. 12 to 15 minutes Meat turns red and opaque in center when cut.
Broiled, whole 1 1/2 lbs. 3 to 4 minutes Meat turns red and opaque in center when cut.
Steamed, whole 1 1/2 lbs. 15 to 20 minutes Meat turns red and opaque in center when cut.
Baked, tails each 15 minutes Meat turns red and opaque in center when cut.
Broiled, tails each 9 to 10 minutes Meat turns red and opaque in center when cut.
Scallops
Bake 12 to 15 minutes Milky white or opaque, and firm.
Broil Milky white or opaque, and firm.
Clams, Mussels & Oysters Point at which their shells open – throw away any that do not open.
(Do not overcook or the meat will become dry and lose its flavor.)
(Do not overcook or the meat will become dry and lose its flavor.)
(Do not overcook or the meat will become dry and lose its flavor.)
(Do not overcook or the meat will become dry and lose its flavor.)
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ELECTRIC COMBI OVEN
CLEANING
NOTE: Do not use any cleaners (soaps,
detergents, disinfectants) that contain chlorine or chlorides.
OVEN DRAINS
To keep the oven drain free of blockage:
1. Inspect the oven drain daily for any blockage.
2. Remove any particles or debris from the perforated strainer daily (more often if needed).
After cooking greasy foods or seafood:
1. Make a solution of warm water and detergent and pour ½ gallon (1.9 liters) of it down into the compartment drain.
2. Rinse by pouring ½ gallon (1.9 liters) of hot water down the drain.
Weekly
1. Thoroughly clean the exposed surfaces (sides, front, door and top) with a damp cloth.
2. Polish with a clean cloth.
3. To remove discolorations, use a nonabrasive cleaner.
Door Gasket
1. Clean the gasket-sealing surface of the oven doors to remove food acids for maximum gasket life. Do not use any solvents or sharp instruments.
2. Wash with a cloth moistened in a solution of mild detergent and warm water.
3. Rinse with a fresh cloth moistened with warm water to remove all traces of detergent.
OVEN COMPARTMENT
Daily
1. Remove the oven racks and rack guides.
2. Wash the inside of the oven compartment with a solution of warm water and detergent.
3. Rinse with warm water.
4. Remove the drain hole cover and wash with a solution of warm water and non­chloride detergent.
5. Rinse with warm water.
4. Wipe dry with a clean cloth.
Never apply food oils or petroleum lubricants directly to the door gasket. Petroleum-based solvents and lubricants will reduce the gasket life.
Leave Oven Door Open
Leave the oven door slightly open when the oven is not in use. When the oven is idle, never latch the door and apply pressure to the door gasket. Leaving the gasket under pressure can cause permanent deformation and reduce the gasket life.
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ELECTRIC COMBI OVEN
STAINLESS STEEL EQUIPMENT
CARE AND CLEANING
Contrary to popular belief, stainless steels ARE susceptible to rusting.
Corrosion on metals is everywhere. It is recognized quickly on iron and steel as unsightly yellow/orange rust. Such metals are called “active” because they actively corrode in a natural environment when their atoms combine with oxygen to form rust.
Stainless steels are passive metals because they contain other metals, like chromium, nickel and manganese that stabilize the atoms. 400 series stainless steels are called ferritic, contain chromium, and are magnetic; 300 series stainless steels are called austenitic, contain chromium and nickel; and 200 series stainless, also austenitic, contains manganese, nitrogen and carbon. Austenitic types of stainless are not magnetic, and generally provide greater resistance to corrosion than ferritic types.
With 12-30 percent chromium, an invisible passive film covers the steel’s surface acting as a shield against corrosion. As long as the film is intact and not broken or contaminated, the metal is passive and stainless. If the passive film of stainless steel has been broken, equipment starts to corrode. At its end, it rusts.
steel. Other deposits from food preparation and service must be properly removed.
Chlorides are found nearly everywhere. They are in water, food and table salt. One of the worst chloride perpetrators can come from household and industrial cleaners.
So what does all this mean? Don’t Despair!
Here are a few steps that can help prevent stainless steel rust.
1. Use the proper tools.
When cleaning stainless steel products, use non-abrasive tools. Soft cloths and plastic scouring pads will not harm steel’s passive layer. Stainless steel pads also can be used, but the scrubbing motion must be in the direction of the manufacturer’s polishing marks.
2. Clean with the polish lines
Some stainless steel comes with visible polishing lines or “grain.” When visible lines are present, always scrub in a motion parallel to the lines. When the grain cannot be seen, play it safe and use a soft cloth or plastic scouring pad.
3. Use alkaline, alkaline chlorinated or non-chloride-containing cleaners.
Enemies of Stainless Steel
There are three basic things which can break down stainless steel’s passivity layer and allow corrosion to occur.
1. Mechanical abrasion
2. Deposits and water
3. Chlorides
Mechanical abrasion means those things that will scratch a steel surface. Steel pads, wire brushes and scrapers are prime examples.
Water comes out of the faucet in varying degrees of hardness. Depending on what part of the country you live in, you may have hard or soft water. Hard water may leave spots, and when heated leave deposits behind that if left to sit, will break down the passive layer and rust stainless
While many traditional cleaners are loaded with chlorides, the industry is providing an ever-increasing choice of non-chloride cleaners. If you are not sure of chloride content in the cleaner used, contact your cleaner supplier. If your present cleaner contains chlorides, ask your supplier if they have an alternative. Avoid cleaners containing quaternary salts; it also can attack stainless steel and cause pitting and rusting.
4. Treat your water.
Though this is not always practical, softening hard water can do much to reduce deposits. There are certain filters that can be installed to remove distasteful and corrosive elements. To insure proper water treatment, call a treatment specialist.
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ELECTRIC COMBI OVEN
5. Keep your food equipment clean.
Use alkaline, alkaline chlorinated or non­chloride cleaners at recommended strength. Clean frequently to avoid build-up of hard, stubborn stains. If you boil water in stainless steel equipment, remember the single most likely cause of damage is chlorides in the water. Heating cleaners that contain chlorides has a similar effect.
6. Rinse, rinse, rinse.
immediately. The sooner you wipe off standing water, especially when it contains cleaning agents, the better. After wiping equipment down, allow it to air dry; oxygen helps maintain the stainless steel’s passivity film.
7. Never use hydrochloric acid (muriatic acid) on stainless steel.
8. Regularly restore/passivate stainless steel.
If chlorinated cleaners are used, rinse and wipe equipment and supplies, and dry
Recommended cleaners for specific situations
JOB CLEANING AGENT COMMENTS
Routine cleaning Soap, ammonia, Apply with cloth or sponge
detergent, Medallion
Fingerprints & smears Arcal 20, Lac-O-Nu Ecoshine Provides barrier film
Stubborn stains & Cameo, Talc, Zud, Rub in direction of polish lines discoloration First Impression
Grease & fatty acids, Easy-off, De-Grease It Oven Aid Excellent removal on all blood, burnt-on-foods finishes
Grease & oil Any good commercial detergent Apply with sponge or cloth
Restoration/Passivation Benefit, Super Sheen
Review
1. Stainless steels rust when passivity (film­shield) breaks down as a result of scrapes, scratches, deposits and chlorides.
2 Stainless steel rust starts with pits and
cracks.
3. Use the proper tools. Do not use steel pads, wire brushes or scrapers to clean stainless steel.
5. Soften your water. Use filters and softeners whenever possible.
6. Wipe off cleaning agent(s) and standing water as soon as possible. Prolonged contact causes eventual problems.
To learn more about chloride-stress corrosion and how to prevent it, contact the equipment manufacturer or cleaning materials supplier.
4. Use non-chlorinated cleaners at recommended concentrations. Use only chloride- free cleaners.
Developed by Packer Engineering, Naperville, Ill., an independent testing laboratory.
Provided courtesy of NAFEM.
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MAINTENANCE
Light Lens
Lens Gasket
Light Bulb
ELECTRIC COMBI OVEN
The oven and its parts are hot. Use care when operating, cleaning or servicing the oven. The cooking compartment contains live steam. Stay clear while opening the door.
Water Treatment System
A water treatment system is recommended for the combination oven. Refer to the supplier’s manual for normal maintenance procedures for proper scale-free operation.
Removal of Lime Scale Deposits
The oven cavity should be delimed when symptoms occur (see Troubleshooting Chart). This is in accordance with the minimum preventive maintenance schedule required by warranty.
Items required (not provided):
Deliming material (Recommended product
Scale Release™)
Door Gasket Replacement
Call your local service agent to replace the gasket.
Oven Light Replacement
Do not touch new bulb glass with
bare hand.
1. Remove the oven rack and rack guides to gain access to the light/s.
2. Remove the screws securing the light lens to the cabinet.
3. Carefully remove the lens avoid damaging the lens gasket.
4. Remove and replace the defective light bulb.
5. If the gasket has come loose, secure it.
6. Reinstall the lens cover making sure the gasket is properly seated.
Plastic or rubber gloves
Safety goggles or face shield
Measuring cup
1-gallon container for mixing the deliming solution
Deliming solution may cause the surface
of aluminum measuring tools to tarnish or etch.
Figure 30: Oven Light
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ELECTRIC COMBI OVEN
MESSAGES AND ALARMS
Messages
When applicable, the Oven Timer LED will display the following messages:
LCD DISPLAY MESSAGE DESCRIPTION
door The oven door is open, or the door drip tray is not in place or is missing.
Cont The Selector Knob has been rotated counterclockwise and
the oven has been placed in continuous operation mode.
HoLd (Flashing) Cook cycle is complete and oven is entering the Cook and
Hold mode.
HoLd (Steady) The oven is in Cook and Hold mode.
End Cooking has ended.
Alarms
When applicable, the Control Panel LED will display the following alarms:
LCD ALARM DISPLAY DESCRIPTION
P1NO Oven temperature sensor broken or disconnected.
P6NO Internal Product Probe is broken and/or disconnected (it is still
possible to operate the oven without the Internal Product Probe).
P7NO Oven internal electrical compartment temperature has
exceeded 158°F (70°C).
NOT Convection Fan Motor failure
*OUL Internal Product Probe temperature has exceeded 210°F (99°C).
*VOLT The power supplied to the oven is either too high or too low
for proper operation.
*EEP Invalid parameter entry.
OVF The internal product probe temperature has exceeded
212°F (use symbol)/ 100°C.
* IMPORTANT: If any of the last three alarms are displayed, it is recommended that an Authorized Vulcan-Hart service provider be called to examine and/or repair the oven.
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ELECTRIC COMBI OVEN
TROUBLESHOOTING
Problem Possible Cause / Suggested Corrective Action
Oven not heating/steaming No main power source / Check power source or circuit breaker.
Cooking Selector Knob in 0 position / Turn Selector Knob to the desired cooking operation.
Door is open / Close the door.
Oven door leaks Damaged door gasket / Check door gasket for damage. If
adjustment or replacement is needed, contact your Authorized Vulcan-Hart service provider.
Damage to gasket sealing surface / Contact your Authorized Vulcan-Hart service provider.
Oven does not cook evenly Products may be too close together / Check to make sure
there is good air circulation between the products.
Product is dry Product humidity too high / Set Humidity Control to proper
setting.
Oven temperature too high / Set oven to correct temperature to product being cooked.
Water accumulates in the oven Plugged drain or screen / Remove the cover from the oven drain compartment and check for any obstructions.
Oven not leveled properly / See leveling instructions in the INSTALLATION section of this manual.
Water not being supplied to the oven Water Manual Shutoff Valve is off / Turn the Manual Shutoff
Valve on.
Water pressure too low / Check water supply pressure.
Water filter is plugged / Refer to water filter manual. If symptom persists, contact your Authorized Vulcan-Hart service provider.
Valve inlet screen is clogged / Contact your Authorized Vulcan-Hart service provider.
Unit shuts down while operating Hi Limit trip / Contact your Authorized Vulcan-Hart service
provider.
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ELECTRIC COMBI OVEN
SERVICE AND PARTS INFORMATION
To obtain service and parts information, contact the Vulcan-Hart Service Agency in your area or refer to our website www.vulcanequipment.com for a complete listing of authorized service and parts providers.
When calling for service the following information must be available:
Model Number
Serial Number
Manufacture Date (MD)
Voltage
(09-10)
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PRINTED IN U.S.A.
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