Vulcan-Hart ML-136655, 1G6BD, ML-136648, ML-136656, ML-136650 User Manual

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INSTALLATION & OPERATIONAL MANUAL

1GRBD & GRBDF SERIES GAS FRYERS

With KleenScreen PLUS® Filtration Systems

MODELS:

1G4BD ML-136647

1G6BD ML-136648 1G8BD ML-136649 2G4BDF ML-136650 3G4BDF ML-136653 4G4BDF ML-136656 2G6BDF ML-136651 3G6BDF ML-136654

4G6BDF ML-136657 2G8BDF ML-136652 3G8BDF ML-136655 4G8BDF ML-136681 2XG4BDF ML-136658

1G4BD Shown Secured Behind the Door 2XG8BDF ML-136660

For additional information on Vulcan-Hart or to locate an authorized parts and service provider in your area, visit out website at www.vulcanhart.com

VULCAN-HART 3600 NORTH POINT BLVD. DIVISION OF ITW FOOD EQUIPMENT GROUP, LLC BALTIMORE, MD 21222

WWW.VULCANHART.COM

Solid State Control 2XG6BDF ML-136659

F-32934 REV. B (June 2008)

GBD_GBDF SERIES GAS FRYERS

IMPORTANT FOR YOUR SAFETY

THIS MANUAL HAS BEEN PREPARED FOR PERSONNEL QUALIFIED TO INSTALL GAS EQUIPMENT, WHO SHOULD PERFORM THE INITIAL FIELD START-UP AND ADJUSTMENTS OF THE EQUIPMENT COVERED BY THIS MANUAL.

POST IN A PROMINENT LOCATION THE INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE SMELL OF GAS IS DETECTED. THIS INFORMATION CAN BE OBTAINED FROM THE LOCAL GAS SUPPLIER.

IN THE EVENT A GAS ODOR IS DETECTED, SHUT DOWN UNITS AT THE MAIN SHUTOFF VALVE AND CONTACT THE LOCAL GAS COMPANY OR GAS SUPPLIER FOR SERVICE.

IMPORTANT

FOR YOUR SAFETY

DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.

Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment.

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GBD_GBDF SERIES GAS FRYERS

IMPORTANT FOR YOUR SAFETY………………………………………. 2 INTRODUCTION…………………………………………………………… 4 GENERAL…………………………………………………………… 4 ORDERING PARTS………………………………………………… 4 FRYER CAPACITIES………………………………………………. 4 UNPACKING………………………………………………………… 4 INSTALLATION…………………………………………………………...…… 5 Clearances…………………………………………………... 6 Location ………………..……………………………….…. 6

CODES AND STANDARDS……………………………………….. 6 ASSEMBLY …………..…………………………………………… 7 FLUE CONNECTION………………………………………………. 7 GAS CONNECTION…………………………………………………. 8 Quick-Disconnect for Units on Casters…………………… 8

GAS PRESSURE......................................................................... 8

TEST GAS SUPPLY…………………………………………….…… 8 FRYERS WITH CASTERS…………………………………….…… 8 ELECTRICAL CONNECTIONS…………………………………… 9

LEVELING THE FRYER………………………………………..…… 10 OPERATION………………………………………………………………… 10 OVER-TEMPERATURE SHUTDOWN……………………………. 10 BEFORE FIRST USE………………………………………………... 10

Cleaning…………………………………………………….... 10

FILLING TANK WITH SHORTENING…………………………… 11

BASIC FRYING INSTRUCTIONS………………………………….. 11

Fry Basket Guidelines………………………………………. 12

EXTENDED SHORTENING LIFE………………………………… 12

TURNING ON THE FRYER …………………………………… .. 13

TURNING OFF THE FRYER ………………………………….. 13

EXTENDED SHUTDOWN ………………………………….. 14

FILTERING THE OIL……………………………………………. 14

DRAINING THE TANK……………………………….…… 15

BOIL OUT PROCEDURE……………………………………………….... 15

CLEANING…………………………………………………………. 16

Daily…………………………………………………………. 16 KLEENSCREEN PLUS® INSTALLATION & OPERATION…………… 17 GAS MODELS…………………………………………………..….. 17 FILTERING INSTRUCITONS FOR KLEENSCREEN PLUS® ……. 18 GENERAL………………………………………………….….. 18 ASSEMBLY…………………………………………………… 18 INSTRUCTIONS TO REMOVE & REPLACE FILTER ENVELOPE 20 OPERATION ……………………………………………………………….. 21 FILTER PROCEDURE ……………………………………………… 21 FILTERING SOLID STATE KNOB CONTROLS …………………. 22 FILTERING TIPS …………………………………………………… 23 REMOVING EXCESS DEBRIS FROM THE FILTER ………….. 23 FLUSH AND DISCARD …………………………………………….. 23 BOIL OUT PROCEDURE …………………………………………. 24 THERMAL OVERLOAD PROTECTION RESET BUTTON …….. 24 MAINTENANCE………………………………………………………….. 25

FLUE VENT INSPECTION……………………………………….. 25

Service in the US and Canada…………………………………... 25

In Australia…………………………………………………………. 25

Alarms and Error Messages…………………………………….. 25 TROUBLESHOOTING…………………………………………………….. 25 Troubleshooting Chart………………………………………………. 25

TABLE OF CONTENTS

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GBD_GBDF SERIES GAS FRYERS

INTRODUCTION

GENERAL

Vulcan Fryers are produced with quality workmanship and material. Proper installation, usage and maintenance will result in years of satisfactory performance.

Before installing the fryer, thoroughly read this manual and carefully follow all instruction.

This manual is applicable to model listed on the cover page. Procedures in this manual will apply to all models unless specified. Pictures and illustrations can be of any model unless the picture or illustration needs to be model specific.

ORDERING PARTS

Customers may order parts directly from their local authorized service center. If not known, call Vulcan Customer Service at 800-814-7028.

To speed up your order, provide the model number, serial number, gas type, part needed, item part number (if known) and quantity needed.

FRYER CAPACITY

MODEL -

GMO

1G4BD 4 120,000 15.5" (39) 45-50 (21-23) 1G6BD 5 150,000 21.0" (53) 65-70 (29-32) 1G8BD 5 150,000 21.0" (53) 85-90 (39-41) 2G4BDF 4 120,000 31.0" (79) 45-50 (21-23) 3G4BDF 4 120,000 46.5" (118) 45-50 (21-23) 4G4BDF 4 120,000 62.0" (158) 45-50 (21-23) 2G6BDF 5 150,000 42.0" (107) 65-70 (29-32) 3G6BDF 5 150,000 63.0" (160) 65-70 (29-32) 4G6BDF 5 150,000 84.0" (214) 65-70 (29-32) 2G8BDF 5 150,000 42.0" (107) 85-90 (39-41) 3G8BDF 5 150,000 63.0" (160) 85-90 (39-41) 4G8BDF 5 150,000 84.0" (214) 85-90 (39-41) 2XG4BDF 4 120,000 31.0" (79) 45-50 (21-23) 2XG6BDF 5 150,000 42.0" (107) 65-70 (29-32) 2XG8BDF 5 150,000 42.0" (107) 85-90 (39-41)

# of Heat Tubes

Each Fr

Tank

BTU / Hour

Each Fry Tank

Width Inch (cm)

Total System

Shortening lbs. (kg)

Each Fry Tank

UNPACKING

This fryer was carefully inspected before leaving the factory. Upon acceptance of the shipment, the transportation company assumes full responsibility for safe delivery.

Immediately after unpacking the fryer, check for possible shipping damage. If the fryer is damaged, save the packaging material and contact the carrier within 15 days of delivery.

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GBD_GBDF SERIES GAS FRYERS

Check that the following have been included:

 Crumb Rack(s)  Basket Hanger(s)  Tank Brush  Adjustable Casters (4) two locking, two non-locking for freestanding fryers. Fryer

Batteries with the KleenScreen from the factory.

 Drain Pipe Extension for freestanding fryers only.  Twin Fry Baskets (2) per fry tank  Cleanout Rod  Crumb Scoop  Fryer Batteries with the KleenScreen PLUS® Filtration System

• Filter Pan

• Suction Tube

• Screen Assembly

• Complimentary Pack of Micro-Filtration Envelopes

• Crumb Basket

• 6’ high temperature discard hose

 Manual and Warranty

Do not use the door or its handle to lift the fryer.

Before installing the fryer, verify that the type of gas (natural or propane) agrees with the specifications on the fryer data plate, which is located on the inside of the door panel. Make sure the fryer is configured for the proper elevation.

Record your fryer model, device, and serial numbers for future reference in the space provided below. This information can be found on the fryer data plate.

Fryer Model No: ___________________________

Device: ___________________________________

Serial No: ________________________________

PLUS® Filtration System have casters installed

INSTALLATION

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GBD_GBDF SERIES GAS FRYERS

Clearances:

 Minimum clearance from combustible construction:

6” (15 cm) from the sides of the fryer 6” (15 cm) from the back of the fryer The fryer may be installed on combustible floors.

 Minimum clearance from noncombustible construction:

0” from the sides of the fryer 0” from the back of the fryer

 Between the fryer and any open-top flame units:

16” (41 cm)

 Allow space for servicing and operation.

Location:

 Install fryer in an area with sufficient air supply for gas combustion at fryer

burners.

 Do not obstruct the flow of combustion and ventilation air.  Provide adequate clearance for air openings into the combustion chamber.  Do not permit fans to blow directly onto fryer.  Avoid wall-type fans, which create cross-currents within a room. Avoid

open windows next to sides or back.

CODES AND STANDARDS

The fryer must be installed in accordance with:

In the United States:

 State and local codes, or in the absence of local codes, with:  National Fuel Gas Code, ANSI-Z223.1/NFPA #54 (latest edition). Copies may

be obtained from The American Gas Association Accredited Standards Committee Z223, @ 400 N. Capital St. NW, Washington, DC 20001 or the Secretary Standards Council, NFPA, 1 Batterymarch Park Quincy, MA 02169-

7471.

 NFPA Standard #96 Vapor Removal from Cooking Equipment, latest edition,

available from the National Fire Protection Association, Batterymarch Park, Quincy, MA. 02169-7471.

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GBD_GBDF SERIES GAS FRYERS

 National Electrical Code, ANSI/NFPA-70 (latest edition). Copies may be obtained

from The National Fire Protection Association, Batterymarch Park, Quincy,

MA. 02169-7471.

 In the commonwealth of Massachusetts all gas appliances vented through a

ventilation hood or exhaust system with a damper or with a power means of exhaust shall comply with 248 CMR.

In Canada:

 Local codes  CAN/CSA-B149.1 Natural Gas Installation (latest edition).  CAN/CSA-B149.2 Propane Installation Code (latest edition), available from the

Canadian Gas Association 178 Rexdale Blvd., Etobicoke, Ontario Canada M9W 1R3.

 CSA C22.1 Canadian Electric Code L4W 5N6.

The fryer must be restrained to prevent tipping and the splashing of hot liquid. The means of restraint may be the manner of installation, such as connection to a battery of appliances, installing the fryer in an alcove, or by separate means such as adequate ties.

Make the flue connection as follows:

 Comply with Vapor Removal from Cooking Equipment, ANSI-NFPA

Standard #96 (latest edition), available from the National Fire Protection Association, Batterymarch Park, Quincy, MA 02269.

 Locate the fryer under a hood with adequate connection to an exhaust

duct. The hood must extend 6” (15 cm) beyond fryer on both sides.

 Clearance above the fryer should be adequate for combustion byproducts

to be removed efficiently.

 An 18” (46 cm) minimum clearance should be maintained between the flue

vent and the filters of the hood venting system.

 Never make flue connections directly to the fryer.  Do not obstruct the flow of the gases from the appliance. Proper air

balance should be maintained in the room.

ASSEMBLY

FLUE CONNECTION

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GBD_GBDF SERIES GAS FRYERS

All gas supply connections and any pipe joint compound must be resistant to the action of propane gases.

The gas inlet is located on the lower rear of the fryer. Codes require that a gas shutoff valve be installed in the gas line ahead of the fryer.

The gas supply line must be at least the equivalent of ½” (12.7 mm) iron pipe for single units and 1-1/4” (31.75 mm) for batteries. If using the optional quick-disconnect flex hose, ¾” (19 mm) iron pipe for single units and 1-1/4” (31.75 cm) iron pipe for batteries. Make sure the pipes are clean and free of obstructions, dirt, and piping compound. A battery requires one or two connections of appropriate size for the gas requirement.

Prior to lighting, check all joints in the gas supply line for leaks. Use soap and water solution. Do not use an open flame.

After piping has been checked for leaks, fully purge gas pipes to remove air.

GAS PRESSURES (ALL MODELS):

The gas pressure should be set at 4” W.C. (Water Column) (0.8 kPa) for natural gas and 10” W.C. (2.75 kPa) for propane gas. If incoming pressure exceeds ½ PSI (3.45 kPa), an additional pressure regulator must be installed.

TESTING THE GAS SUPPLY PIPING SYSTEM:

When test pressures exceed ½ PSI (3.45 kPa), the fryer and its individual shutoff valve must be disconnected from the gas supply piping system.

When test pressures are ½ PSI (3.45 kPa) or less, the fryer must be isolated from the gas supply piping system by closing its individual shutoff valve.

Fryers with Casters:

Separate instructions for installing casters are included with the casters:

 The installation shall be made with a connector that complies with the

Standard for Connectors for Movable Gas Appliances, ANSI Z21.69 or Connectors for Moveable Gas Appliances, CAN/CGA-6.16, and a quick-disconnect device that complies with the Standard for Quick-Disconnect Devices for Use with Gas Fuel, ANSI z21.41 or Quick-Disconnect Devices for Use with Gas Fuel, CANI-6.9.

GAS CONNECTION

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