Vulcan-Hart ML-136497, ML-136499, 1ER50D, 1ER85C, 1ER50C User Manual

INSTALLATION &

OPERATION MANUAL

1ERD/1ERC SERIES ELECTRIC FRYERS

1ER50D ML-136496
1ER85D ML-136497

1ER50C ML-136498
1ER85C ML-136499

For additional information on Vulcan-Hart or to locate an authorized parts

and service provider in your area, visit our website at www.vulcanhart.com

VULCAN-HART
DIVISION OF ITW FOOD EQUIPMENT GROUP, LLC

WWW.VULCANHART.COM

3600 NORTH POINT BLVD.

BALTIMORE, MD 21222

FORM 32903 (11-05)

Installation, Operation and Care of

MODEL 1ER SERIES ELECTRIC FRYERS

PLEASE KEEP THIS MANUAL FOR FUTURE USE

GENERAL

Vulcan 1ER Series Electric Fryers are produced with quality workmanship and material. Proper
installation, usage and maintenance of your fryer will result in many years of satisfactory performance.

It is suggested that you thoroughly read this entire manual and carefully follow all of the instructions
provided.

Vulcan 1ER Series Electric Fryers are available in various sizes, with an array of features and options
for a range of commercial fryer applications.

The 1ERD models have solid state controls, melt cycles and two timers. The 1ERC Fryers have
microprocessor computer controls, melt cycles and multiple timers.

Width Fry Compound

Model KW Inches / cm Voltage Lb / kg

1ER50D/1ER50C 17 151/2 (394 mm) 208/240 3 Ph 45-50 (20-23 kg)

1ER85D/1ER85C 24 21 (533 mm) 208/240 3 Ph 85-100 (39-41 kg)

FIELD-INSTALLED ACCESSORIES

• Casters

• Flanged Feet

• Single Baskets

• Twin Baskets

• Tri-Baskets

• Tank Cover

• Removable Splash Guard

• GRO15 Frymate

INSTALLATION

Before installing the fryer, verify that the electrical service agrees with the specifications on the fryer
data plate which is located on the inside of the door panel. If the supply and equipment requirements
do not agree, do not proceed with the installation. Contact your dealer or Vulcan-Hart Company
immediately.

UNPACKING

This fryer was carefully inspected before leaving the factory. The transportation company assumes full
responsibility for safe delivery upon acceptance of the shipment.

Immediately after unpacking the fryer, check for the following items:

• Manual and warranty (packaged in clear plastic bag) • Clean Out Rod

• Drain Extension • Legs

• Tank Brush • Crumb Rack

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In addition, check for possible shipping damage. If the fryer is damaged, save the packaging material
and contact the carrier within 15 days of delivery.

Do not use the door or its handle to lift the fryer.

LOCATION

The equipment area must be kept free and clear of combustible substances. Minimum clearance from
combustible construction is 6" (152 mm) from the sides and 6" (152 mm) from the back of the fryer.
Minimum clearance from noncombustible construction is 0" from the sides and 0" from the back.

At least 16" (406 mm) clearance must be between the fryer and any open-top flame units. Adequate
clearances for servicing and proper operation must be allowed. The fryer may be installed on
combustible floors.

In the United States of America:

1. State and local codes.

2. National Fuel Gas Code, ANSI/Z223.1 (latest edition). Copies may be obtained from The American
Gas Association, Inc., 1515 Wilson Blvd., Arlington, VA 22209.

3. NFPA Standard #96.

4. National Electrical Code, ANSI/NFPA-70 (latest edition). Copies may be obtained from The
National Fire Protection Association, Batterymarch Park, Quincy, MA 02269.

In Canada:

1. Local codes.

2. CSA C22.2 Canadian Electrical Code.

The above are available from the Canadian Standard Association, 5060 Spectrum Way, Suite 100,
Mississauga, Ontario, Canada L4W 5N6.

ASSEMBLY

When installed, the fryer must be restrained to prevent tipping to avoid the splashing of hot liquid. The
means of restraint may be the manner of installation, such as connection to a battery of appliances or
installing the fryer in an alcove, or by separate means, such as adequate ties.

Legs

Position fryer in an open space near the final installation area. Tilt fryer on its side, being careful to avoid
scratching the finish. Thread legs into mounting holes provided on bottom of fryer by screwing in a
clockwise rotation until tight.

Carefully raise fryer to its normal position and place it in the installing location.

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Casters (Accessory)

If it is necessary to disconnect the restraint, unplug electrical
supply before disconnection. Reconnect the restraint before
plugging the electrical supply in and returning the fryer to its
installation position.

Instructions for installing casters to the fryer are included with
the casters.

LEVELING

Place a carpenter's level on top of the fryer and level the fryer
front-to-back and side-to-side by turning the adjustable legs or
casters.

Fig. 1

ELECTRICAL CONNECTIONS

WARNING: ELECTRICAL AND GROUNDING CONNECTIONS MUST COMPLY WITH THE NATIONAL

ELECTRICAL CODE AND/OR OTHER LOCAL CODES.

WARNING: DISCONNECT THE ELECTRICAL POWER SUPPLY TO THE MACHINE AND FOLLOW
LOCKOUT/TAGOUT PROCEDURES.

WARNING: APPLIANCES EQUIPPED WITH A 120V FLEXIBLE ELECTRIC SUPPLY CORD ARE
PROVIDED WITH A THREE-PRONG GROUNDING PLUG. IT IS IMPERATIVE THAT THIS PLUG BE
CONNECTED INTO A PROPERLY GROUNDED THREE-PRONG RECEPTACLE. IF THE
RECEPTACLE IS NOT THE PROPER GROUNDING TYPE, CONTACT AN ELECTRICIAN. DO NOT
REMOVE THE GROUNDING PRONG FROM THIS PLUG.

Place fryer as near to its final position as possible. Connect 3 phase line to X, Y and Z of terminal block.
To reach terminal block, remove electric cover plate from fryer.

For each 15

1

/2" (394 mm) and 21" (533 mm) section, a 3 phase supply line capable of handling the
required KW at the fryer's rated voltage (208, 480) is needed. Refer to the fryer data plate for this
electrical information.

If a fan interlock is needed, it should be connected to 1 and 2 on the four pole barrier strip. 1 and 2 go
to a set of dry contacts on the power switch.

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OPERATION

WARNING: HOT OIL AND PARTS CAN CAUSE BURNS. USE CARE WHEN OPERATING,

CLEANING AND SERVICING THE FRYER.

WARNING: SPILLING HOT FRYING COMPOUND CAN CAUSE SEVERE BURNS. DO NOT MOVE
FRYER WITHOUT DRAINING ALL FRYING COMPOUND FROM THE TANK.

BEFORE FIRST USE

• Clean the protective metal oils from all surface parts and the tank interior using a noncorrosive,
grease-dissolving commercial cleaner. Follow the cleaner manufacturer's directions.

• Rinse thoroughly and drain (open the front door to access the drain valve).

• Wipe tank completely dry with a soft, clean cloth.

• Clean all fryer accessories.

• Rinse all accessories thoroughly after cleaning and wipe dry.

FILLING FRY TANK WITH SHORTENING

Liquid shortening may be used in all 1ER Series Fryers.
Solid shortening can only be used in fryers equipped with
a melt cycle. Melting solid shortening without using a melt
cycle will damage the fry tank, heating elements and
scorch the shortening. See Melt Options in this manual
under your particular model for more information.

1. Fill the fryer tank.

2. Shortening level should be between the MIN and
MAX lines in fry tank (Fig. 2). Shortening will
expand when heated; do not fill the fry tank past
the MAX line.

3. Add fresh shortening as needed.

After draining shortening, allow the tank to cool down before adding all new shortening to avoid
scorching new shortening.

DAILY SHORTENING ADDITION

Add approximately 15% new shortening daily. Keep level of shortening at fill level line in fry tank. Add
fresh shortening as needed.

HIGH LIMIT CONTROL

If the shortening becomes overheated, one of the temperature shutoff devices will shut the fryer off. DO
NOT turn fryer on until the shortening temperature is below 300°F (149°C).

If the high limit device has shut the fryer system off, push the red reset button on the back of the element
head(s) before turning the fryer back on.

If this situation persists, shut fryer down and contact a Vulcan-Hart authorized service agency.

Fig. 2

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CONTROLS —

1ERD SERIES

Control Guide

— Power switch; for turning the fryer on or off. (Power switch is located behind the door panel.)

— For cleaning purposes when the fryer is filled with water. Temperature is maintained at

approximately 192°F (89°C).**

— For entering and exiting the program mode. For scrolling through program parameters.

— Starts and stops the timer; Silences the alarm after the timer times out; For entering

temperature and time values in the program mode.

— Starts and stops the timer; Silences the alarm after the timer times out; For entering

temperature and time values in the program mode.

— For viewing actual shortening temperature and set temperature.

**NOTE: The boil button is used during cleaning for the boil out. Depressing this button will set the
thermostat to a simmer point of 198°F. Note that there is a special feature in the controller that will sense
water verses oil and automatically send the controller into the boil out mode when water is placed into the
vat.

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