Vulcan-Hart ML-136423 User Manual
INSTALLATION &
OPERATION MANUAL
GR SERIES
GAS FRYERS
MODELS
1GR35M ML-136407
1GR45M ML-136408
1GR65M ML-136409
1GR85M ML-136410
2GR45MF ML-136417
2GR65MF ML-136418
2GR85MF ML-136419
3GR45MF ML-136420
3GR65MF ML-136421
3GR85MF ML-136422
4GR45MF ML-136423
For additional information on Vulcan-Hart or to locate an authorized parts
and service provider in your area, visit our website at www.vulcanhart.com
VULCAN-HART
DIVISION OF ITW FOOD EQUIPMENT GROUP, LLC
WWW.VULCANHART.COM
3600 NORTH POINT BLVD.
BALTIMORE, MD 21222
F-31233 Rev. B (May 2006)
GR SERIES GAS FRYERS
IMPORTANT FOR YOUR SAFETY
THIS MANUAL HAS BEEN PREPARED FOR PERSONNEL QUALIFIED TO INSTALL
GAS EQUIPMENT, WHO SHOULD PERFORM THE INITIAL FIELD START-UP AND
ADJUSTMENTS OF THE EQUIPMENT COVERED BY THIS MANUAL.
POST IN A PROMINENT LOCATION THE INSTRUCTIONS TO BE FOLLOWED IN
THE EVENT THE SMELL OF GAS IS DETECTED. THIS INFORMATION CAN BE
OBTAINED FROM THE LOCAL GAS SUPPLIER.
IMPORTANT
IN THE EVENT A GAS ODOR IS DETECTED, SHUT DOWN UNITS AT MAIN SHUTOFF
VALVE AND CONTACT THE LOCAL GAS COMPANY OR GAS SUPPLIER FOR SERVICE.
FOR YOUR SAFETY
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS
IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.
WARNING
IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION,
SERVICE OR MAINTENANCE CAN CAUSE PROPERTY
DAMAGE, INJURY OR DEATH. READ THE INSTALLATION,
OPERATING AND MAINTENANCE INSTRUCTIONS
THOROUGHLY BEFORE INSTALLING OR SERVICING
THIS EQUIPMENT.
IN THE EVENT OF A POWER FAILURE, DO NOT ATTEMPT
TO OPERATE THIS DEVICE.
© VULCAN-HART, 2006
— 2 —
GR SERIES GAS FRYERS
TABLE OF CONTENTS
IMPORTANT FOR YOUR SAFETY.................................................................................................2
INTRODUCTION ..............................................................................................................................5
GENERAL ................................................................................................................................... 5
IN CASE SERVICE IS NEEDED ...............................................................................................5
ORDERING PARTS ................................................................................................................... 5
FRYER CAPACITIES ................................................................................................................. 5
RECEIVING AND UNPACKING ................................................................................................. 6
ASSEMBLY .................................................................................................................................6
INSTALLATION.................................................................................................................................7
TOOLS NEEDED FOR INSTALLATION...................................................................................7
REQUIREMENTS FOR INSTALLATION ...................................................................................7
Electrical ...............................................................................................................................7
Gas Supply Pressure ........................................................................................................... 7
Checking the Gas Supply Pressure....................................................................................7
Clearances ...........................................................................................................................7
Air Supply and Ventilation .................................................................................................... 8
CODES AND STANDARDS ...................................................................................................... 8
SECURING THE FRYER ........................................................................................................... 8
FLUE CONNECTION .................................................................................................................9
GAS CONNECTION ................................................................................................................... 9
Quick-Disconnect for Units on Casters ............................................................................ 10
ELECTRICAL CONNECTION .................................................................................................10
LEVELING THE FRYER .......................................................................................................... 10
OPERATION ..................................................................................................................................11
OVER-TEMPERATURE SHUTDOWN ...................................................................................11
BEFORE FIRST USE .............................................................................................................. 11
Cleaning ..............................................................................................................................11
FILLING TANK WITH SHORTENING ......................................................................................11
LIGHTING THE FRYER (FREE-STANDING MODELS) .........................................................12
TURNING ON THE FRYER (FREE-STANDING MODELS)...................................................12
TURNING OFF THE FRYER (FREE-STANDING MODELS) ................................................ 13
LIGHTING THE FRYER (KLEENSCREEN™ MODELS) ....................................................... 13
TURNING ON THE FRYER (KLEENSCREEN™ MODELS) .................................................13
TURNING OFF THE FRYER (KLEENSCREEN™ MODELS) ............................................... 13
EXTENDED SHUTDOWN ....................................................................................................... 13
BASIC FRYING INSTRUCTIONS ............................................................................................14
Fry Basket Guidelines ........................................................................................................ 14
— 3 —
GR SERIES GAS FRYERS
EXTENDING SHORTENING LIFE ........................................................................................... 14
DRAINING THE TANK ..............................................................................................................14
DAILY FILTERING – ALL MODELS ......................................................................................... 15
CLEANING ................................................................................................................................15
Daily .................................................................................................................................... 15
Weekly or As Required ...................................................................................................... 16
MAINTENANCE .............................................................................................................................. 17
FLUE VENT INSPECTION ...................................................................................................... 17
REGULAR PREVENTIVE MAINTENANCE .............................................................................17
Service in the US and Canada .......................................................................................... 17
In Australia .......................................................................................................................... 17
TROUBLESHOOTING ................................................................................................................... 18
Troubleshooting Chart .............................................................................................................18
— 4 —
INTRODUCTION
GR SERIES GAS FRYERS
GENERAL
Vulcan Fryers are produced with quality
workmanship and material. Proper installation,
usage and maintenance will result in many
years of satisfactory performance.
Before installing the fryer, thoroughly read this
manual and carefully follow all instructions in
the order given.
This manual is applicable to models listed on
the cover page. Procedures in this manual will
apply to all models unless specified. Pictures
and illustrations can be of any model unless the
picture or illustration needs to be model-specific.
Note: For units equipped with KleenScreen™,
refer to the KleenScreen™ Interplumbed
Filtration System User’s Guide and the
supplemental KleenScreen™ instructions
supplied with the fryer battery.
IN CASE SERVICE IS NEEDED
In case service is needed, have the following
information filled in by the Vulcan Authorized
Service Technician who installed this
equipment. Also, you may wish to note this
information on the front cover so it would be
more easily noticed.
Authorized Service Technician
Phone
To locate the closest authorized service
agency, go to www.hobartservice.com and
click on locations. Enter your zip code for
service center information.
You may also call 1-888-4HOBART.
ORDERING PARTS
Customers may order parts directly from their
local authorized service center. If not known,
call Vulcan Customer Service at 800-814-7028.
To speed up your order, provide the model number,
serial number, gas type, part needed, item part
number (if known), and quantity needed.
FRYER CAPACITIES
# of Width Shortening,
Model Heat Tubes BTU/hr Total MJ inch (cm) lbs (kg)
35 3 90K 95.00 15.5 (39) 35-40 (16-18
45 4 120K 126.60 15.5 (39) 45-50 (20-23)
65 5 150K 158.25 21 (53) 65-75 (29-34)
85 5 150K 158.25 21 (53) 85-95 (39-43)
— 5 —
GR SERIES GAS FRYERS
RECEIVING AND UNPACKING
This fryer was carefully inspected before leaving
the factory. Upon acceptance of the shipment,
the transportation company assumes full
responsibility for safe delivery.
Immediately after unpacking the fryer, check for
possible shipping damage. If the fryer is damaged,
save the packaging material and contact the
carrier within 15 days of delivery.
Check that the following standard items, found
in the fryer tank, have been included:
• Crumb Rack
• Basket Hanger
• Adjustable Casters (4)
• Drain Pipe Extension
• Twin Fry Baskets (2)
• Crumb Scoop
• Tank Brush
ASSEMBLY
With the exception of the standard items listed
above, the fryer is shipped fully assembled. The
standard items (except casters) require no
special installation instructions.
Separate instructions for installing the casters
are included with the casters.
• Cleanout Rod
• Manual and Warranty
— 6 —
Loading...