Vulcan-Hart ML 136048, ML 136038, ML 136046, ML 136045, ML 136037 User Manual

...
MODELS
C24EA3
ML – 136037 208/240V 8.5KW PRO ML – 136043 208/240V 8.5KW BASIC ML – 136044 480V 9.25KW PRO ML – 136045 480V 9.25KW BASIC
INSTALLATION &
OPERA TION MANUAL
C24EA5
ML – 136038 208/240V 15.75KW PRO ML – 136046 208/240V 15KW BASIC ML – 136047 480V 15.75KW PRO ML – 136048 480V 15KW BASIC
For additional information on Vulcan-Hart or to locate an authorized parts
and service provider in your area, visit our website at www .vulcanhart.com
VULCAN-HART DIVISION OF ITW FOOD EQUIPMENT GROUP, LLC
WWW.VULCANHART.COM
3600 NORTH POINT BLVD.
BALTIMORE, MD 21222
F-35428 (2-06)
C24EA SERIES ELECTRIC COUNTER CONVECTION STEAMERS
IMPORTANT FOR YOUR SAFETY
THIS MANUAL HAS BEEN PREPARED FOR PERSONNEL QUALIFIED TO INSTALL THIS EQUIPMENT, WHO SHOULD PERFORM THE INITIAL FIELD START-UP AND ADJUSTMENTS OF THE EQUIPMENT COVERED BY THIS MANUAL.
WARNING
IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLA TION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHL Y BEFORE INST ALLING OR SERVICING THIS EQUIPMENT .
© VULCAN-HART, 2006
IN THE EVENT OF A POWER FAILURE, DO NOT A TTEMPT TO OPERA TE THIS DEVICE.
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C24EA SERIES ELECTRIC COUNTER CONVECTION STEAMERS
TABLE OF CONTENTS
IMPORTANT FOR YOUR SAFETY....................................................................................................... 2
INTRODUCTION.................................................................................................................................... 5
GENERAL......................................................................................................................................... 5
INSTALLATION................................................................................................................................. 5
UNPACKING..................................................................................................................................... 5
INSTALLATION CODES AND STANDARDS ................................................................................. 5
LOCATION........................................................................................................................................ 6
LEVELING FEET .............................................................................................................................. 6
LEVELING......................................................................................................................................... 6
ANCHORING STEAMER ................................................................................................................. 6
STACKING STAND .......................................................................................................................... 6
ELECTRICAL CONNECTION ......................................................................................................... 7
PLUMBING CONNECTIONS ........................................................................................................... 8
Water Requirements ................................................................................................................. 8
Water Treatment ........................................................................................................................ 8
Water Supply Connection .......................................................................................................... 8
DRAIN CONNECTIONS .................................................................................................................. 8
VENT HOOD .................................................................................................................................... 9
OPERATION .........................................................................................................................................10
CONTROLS ....................................................................................................................................10
Drain Handle (Basic model) .....................................................................................................10
Main Power Switch Light (Professional model) ......................................................................10
Ready Light (Professional model)............................................................................................10
Cooking Light (Professional model).........................................................................................10
Timer..........................................................................................................................................10
START UP (BASIC MODEL) ..........................................................................................................10
OPERATION .............................................................................................................................11
Drain Handle ........................................................................................................................11
Timer ....................................................................................................................................11
PREHEATING............................................................................................................................11
STEAMING .................................................................................................................................11
SHUTDOWN .............................................................................................................................11
EXTENDED SHUTDOWN ........................................................................................................11
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C24EA SERIES ELECTRIC COUNTER CONVECTION STEAMERS
TABLE OF CONTENTS (CONTINUED)
START UP (PROFESSIONAL MODEL)........................................................................................11
OPERATION .............................................................................................................................12
Main Power Switch Light (Professional model).................................................................12
Timer ....................................................................................................................................12
Ready Light ..........................................................................................................................12
Cooking Light .......................................................................................................................12
PREHEATING............................................................................................................................12
STEAMING .................................................................................................................................12
SHUTDOWN .............................................................................................................................12
EXTENDED SHUTDOWN ........................................................................................................12
CLEANING .............................................................................................................................................13
COOKING COMPARTMENT DRAIN..............................................................................................13
DRAINING GENERATOR ...............................................................................................................13
COMPARTMENT.............................................................................................................................13
DOOR GASKET ..............................................................................................................................13
LEAVE COMPARTMENT DOOR OPEN .......................................................................................13
GUIDELINES FOR MAINTAINING STAINLESS STEEL SURFACES...........................................13
MAINTENANCE .....................................................................................................................................15
WATER TREATMENT SYSTEM ....................................................................................................15
REMOVAL OF LIME SCALE DEPOSITS ......................................................................................15
Professional model ...................................................................................................................15
Basic model ...............................................................................................................................16
DOOR GASKET ..............................................................................................................................17
DRAINING THE BOILER.................................................................................................................17
COOKING HINTS..................................................................................................................................18
PREPARATION...............................................................................................................................18
Frozen Food Items....................................................................................................................18
Acceptable Pan Sizes ..............................................................................................................18
COOKING GUIDELINES.................................................................................................................18
PRODUCTS TO BE COOKED IN SOLID PANS..........................................................................19
PRODUCTS TO BE COOKED IN PERFORATED PANS ...........................................................20
TROUBLESHOOTING..........................................................................................................................22
SERVICE AND PARTS INFORMATION ..............................................................................................23
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C24EA SERIES ELECTRIC COUNTER CONVECTION STEAMERS
INTRODUCTION
GENERAL
Vulcan convection steamers are produced with quality workmanship and material. Proper installation, usage and maintenance will result in many years of satisfactory performance. It is suggested that you thoroughly read this entire manual and carefully follow all of the instructions provided.
The C24EA3 and C24EA5 convection steamers are single compartment, electric, pressureless steam cookers with an internal electric steam generator that maintains water temperature at approximately 195°F. The C24EA3 is rated 8.5 KW (Basic model), and 9.25 KW (Professional model). The C24EA5 is rated 15 KW (Basic) and 15.75 KW (Professional).
Model C24EA3 can accommodate three 2 1/2" deep (6.4 cm) steam pans. Model C24EA5 can accommodate five 2 1/2"deep (6.4 cm) steam pans. The C24EA3 and C24EA5 electric convection steamers are designed for cooking vegetables, eggs, and other foods, in commercial kitchens. The steamer has a 0 to 60 minute timer. The steamers are designed for countertop installation.
UNPACKING
This steamer was inspected before leaving the factory. The transportation company assumes full responsibility for safe delivery upon acceptance of the shipment. Immediately after unpacking, check for possible shipping damage. If steamer damage is found, save the packaging material and contact the carrier within 15 days of delivery.
INSTALLATION CODES AND
STANDARDS
In the United States, the Vulcan steamer must be installed in accordance with:
1. State and local codes.
2. National Electrical Code (ANSI/NFPA No.70, latest edition) available from the National Fire Protection Association, Batterymarch Park, Quincy, MA 02269.
3. Vapor Removal from Cooking Equipment, (NFPA-96, latest edition) available from NFPA.
In Canada, the Vulcan steamer must be installed in accordance with:
INSTALLATION
Before installing, verify that the electrical supply agrees with the specifications on the data plate located on the back panel. If the supply and equipment requirements do not agree, do not proceed with the installation. Contact your dealer or Vulcan-Hart immediately
This unit is shipped pre wired for 208/60/3. 240v & single phase operation require changes to the heater connection 240/60/3, 240/60/1 and 208/60/1. This unit will operate at 60Hz or 50Hz.
1. Local codes.
2. Canadian Electrical Code (CSA C22.2 No.3, latest edition) available from the Canadian Standards Association, 5060 Spectrum Way, Mississauga, Ontario, Canada L4W 5N6.
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C24EA SERIES ELECTRIC COUNTER CONVECTION STEAMERS
LOCATION
Allow space for plumbing and electrical connections. Minimum clearance is 6" (15.2 cm) on the back for proper air circulation. Allow adequate access for operating and servicing the steamer (36" at the front of the steamer, 15" (38 cm) above the steamer and 18" (45.7 cm) on right side of steamer).
LEVELING FEET
This steamer is shipped with four 2" leveling feet. Optional 4" leveling feet are available. The 2" feet can be removed and the optional 4" feet can be threaded into holes on the bottom of the unit.
LEVELING
Using a spirit level or pan of water in the bottom of the steamer, adjust the leveling feet or the feet on the adjustable legs to level the steamer side to side with a slight tilt front to back to allow for proper cavity draining. After the drain is connected, check for level by pouring water onto the floor of the compartment. All water should drain through the opening at the back of the compartment cavity.
ANCHORING STEAMER
1. Place steamer in the desired location on the countertop and mark four corners. Remove the steamer and drill 1/2" holes as indicated in Figure 1.
2. Apply a bead of RTV or other NSF approved sealant around the bottom edge of the steamer. If anchoring the steamer, this bottom seal is necessary to meet NSF requirements.
3. Set steamer on countertop and bolt down securely with 3/8 -16 bolts (not supplied).
Note: Steamer must be installed level side to
side with a slight tilt front to back to allow for proper draining.
Figure 1.
STACKING STAND
Instruction to install convection steamers on stacking stand are included with the stacking stand.
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ELECTRICAL CONNECTION
C24EA SERIES ELECTRIC COUNTER CONVECTION STEAMERS
WARNING: ELECTRICAL AND GROUNDING
CONNECTIONS MUST COMPLY WITH APPLICABLE PORTIONS
The wiring diagram is located on the right side panel as you face the steamer. This steamer is
hard wired. OF THE NATIONAL ELECTRICAL CODE AND/OR OTHER LOCAL ELECTRICAL CODES.
Total Volts Hz Ph KW Per Phase Rated Amps Circuit Fuse 90°C
KW
L1-L2 L2-L3 L3-L1 L1 L2 L3
8.5 208 50/60 1 40.87 60 60 8
8.5 240 50/60 1 35.42 50 50 8
8.5 208 50/60 3 4.25 2.12 2.12 26.54 26.54 17.70 35 35 10
8.5 240 50/60 3 2.83 2.83 2.83 20.50 20.50 20.50 30 25 10
8.5 480 50/60 3 2.83 2.83 2.83 10.30 10.30 10.30 15 15 16
9.25 208 50/60 1 43.57 60 60 6
3-Phase Amps Per Line
Single Size Size Copper Phase Amps or Min.
Circuit Wire
Breaker Size
Size*
(Amps)
9.25 240 50/60 1 38.54 50 50 8
9.25 208 50/60 3 4.25 2.69 2.12 26.54 28.88 20.04 35 35 10
9.25 240 50/60 3 2.83 3.58 2.83 20.45 23.15 23.15 30 30 10
9.25 480 50/60 3 2.83 3.58 2.83 10.21 11.57 11.57 15 15 16 15 208 50/60 1 72.12 90 9 0 4 15 240 50/60 1 62.50 75 7 5 6 15 208 50/60 3 7.50 3.75 3.75 46.84 46.84 31.23 60 60 6 15 240 50/60 3 5.00 5.00 5.00 36.08 36.08 36.08 50 50 8 15 480 50/60 3 5.00 5.00 5.00 18.04 18.04 18.04 25 25 14
15.75 208 50/60 1 74.82 90 90 4
15.75 240 50/60 1 65.63 80 80 4
15.75 208 50/60 3 7.50 4.31 3.75 46.84 49.18 33.57 60 60 6
15.75 240 50/60 3 5.00 5.75 5.00 36.08 38.79 38.79 50 50 8
15.75 480 50/60 3 5.00 5.75 5.00 18.04 19.40 19.40 25 25 14
2002 National Electric Code *Dual Element Time-Delay Fuse or Inverse Time Circuit Breaker
Circuit Size (minimum) & Fuse/Circuit Breaker Size (maximum) compiled in accordance with the National Electrical Code (ANSI/NFPA 70), 2002 Edition.
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C24EA SERIES ELECTRIC COUNTER CONVECTION STEAMERS
PLUMBING CONNECTIONS
WARNING: PLUMBING CONNECTIONS MUST
COMPLY WITH APPLICABLE SANITARY, SAFETY AND PLUMBING CODES.
Water Requirements
Proper water quality can improve the taste of the food prepared in the steamer, reduce liming in the steam generator and extend equipment life. Water conditions vary from one location to another. Ask your municipal water supplier for details about your local water supply prior to installation. Presence of sediment, silica, excess chlorides or other dissolved solids may lead to a recommendation for alternate form(s) of water treatment. Test the water with the test strip included with the steamer. Other factors affecting steam generation are iron content, amount of chloridation and dissolved gases.
If the water supply fails to meet these standards, it will be necessary to install a water conditioner on the generator water feed. The use of strainers or filters will not remove minerals from the water.
Water Supply Connection
Connect the treated cold water supply line to the 3/4" (19 mm) (male hose thread) inlet. Connect the untreated cold water supply line to the 3/4" (19 mm) (male hose thread) inlet marked UNTREATED WATER.
A water filter system is recommended for the water supply line going to the treated water inlet. Follow the recommendations for use and installation instructions shipped with the water filter. If a water filter is not installed, the steam generator warranty may be limited.
A manual shutoff valve must be provided in a convenient location near the steamer.
Water Treatment
A local water treatment specialist should be consulted before installation of steam generating equipment.
Supply Pressure 20 - 60 psig Hardness* No more than 3 grains Silica less than 13 ppm Total Chlorine less than 4.0 ppm PH range 6.5 - 8 Undissolved Solids less than 5 microns *17.1 ppm = 1 grain of hardness
DRAIN CONNECTIONS
The drain connection (Figure 2) must be 1 1/2" (38 mm) down, preferably with one elbow only, maximum length of 6' and piped to an open gap type drain.
CAUTION: In order to avoid any back
pressure in the steamer, do not make a solid connection to any drain. FAILURE TO DO SO CAN DAMAGE THE STEAMER AND VOIDS THE WARRANTY.
A vent must be installed to avoid creating a vacuum or pressure in the cooking chamber.
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Figure 2
C24EA SERIES ELECTRIC COUNTER CONVECTION STEAMERS
VENT HOOD
Local codes may require the steamer to be located under an exhaust hood. Information on the construction and installation of ventilating hoods may be obtained from Vapor Removal from Cooking Equipment, NFPA standard No. 96 (latest edition).
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C24EA SERIES ELECTRIC COUNTER CONVECTION STEAMERS
OPERATION
CONTROLS
Drain Handle (Basic model only)
Push the handle in to turn on the steamer. Pull the handle out to turn off and drain the steamer.
Note: Controls for the Basic and Professional
models are shown in Figure 3.
Cooking Light (Professional model only)
The cooking light indicates that the steamer is in the cooking cycle.
Timer
Set the cooking time (0 to 60 minutes). Steam cooking will begin when the door is closed. The cooking cycle will be interrupted if the door is open during the cooking cycle; resume cooking by closing the door.
When done, a buzzer sounds and steam stops being supplied to the cooking chamber. Turn the timer OFF to stop the buzzer.
START UP (BASIC MODEL)
WARNING:
THE STEAMER AND ITS PARTS ARE HOT. USE CARE WHEN OPERATING, CLEANING OR SERVICING THE STEAMER. THE COOKING COMPARTMENT CON­TAINS LIVE STEAM. STAY CLEAR WHILE OPENING THE DOOR.
Figure 3
Main Power Switch Light (Professional model only)
ON The boiler will automatically fill and begin
heating to the preset temperature.
OFF The boiler will drain, switch power light
will turn off.
Ready Light (Professional model only)
The ready light indicates that the steamer is ready for the cooking cycle.
Once the steamer is installed and all mechanical connections have been made, thoroughly test the steamer before operation.
1. Check that proper water, drain, and electrical connections have been made.
2. Open water valve.
3. Push handle in to turn the steamer on. Wait approximately 15-20 minutes.
4. Open the door and observe that no steam is entering the compartment.
5. Set the timer to the 5 minute position. Close the compartment door. Steam should be heard entering the compartment. Wait approximately 2-3 minutes.
6. Check drain line to ensure that water from the cold-water condensate valve is flowing through the drain line.
7. Open the compartment door and observe that steam supply to the compartment stops.
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C24EA SERIES ELECTRIC COUNTER CONVECTION STEAMERS
8. Close compartment door and let cooking cycle finish. When timer returns to 0, the buzzer will sound, signaling the end of the cooking cycle. To silence the buzzer, turn the timer dial to OFF.
To shut down the steamer, pull the handle to turn
9. off and drain. Leave the compartment doors slightly open to allow the inside to dry out.
OPERATION
Drain Handle
Push the handle in to turn the steamer on. Pull the handle out to turn off and drain the steamer.
Timer
Set to the desired cooking time. Timer range is 0-60 minutes.
When the timer reaches 0, the buzzer sounds and steam stops entering the cooking compartment. Turn the timer to the off position to stop the buzzer.
PREHEATING
SHUTDOWN
Pull drain handle until it stops. The power light will turn off before the handle stops. Leave the compartment door open to allow the inside to dry out.
EXTENDED SHUTDOWN
To shut down for an extended period:
1. Pull drain handle to the OFF/DRAIN position.
2. Turn off the water and the main power supply.
3. Clean the compartment.
4. Disconnect power.
START UP
(PROFESSIONAL MODEL)
WARNING: THE STEAMER AND ITS PARTS
ARE HOT. USE CARE WHEN OPERATING, CLEANING OR SERVICING THE STEAMER. THE COOKING COMPARTMENT CONTAINS LIVE STEAM. STAY CLEAR WHILE OPENING THE DOOR.
Preheat the cooking compartment when the steamer is first used for the day, or whenever the compartment is cold.
Set the timer to 5 minutes. When the buzzer sounds, turn the timer to the OFF position. The steamer is ready to cook.
STEAMING
When the compartment is preheated, place pans of food into the cooking compartment and close the door.
Set the timer to the desired cooking time. At this point, the cooking cycle begins. Opening the door interrupts the cooking cycle. Close the door to resume cooking.
The buzzer will sound when the cooking cycle ends. Turn the timer to the OFF position to silence the
buzzer. Open the door and remove the cooked food.
Once the steamer is installed and all mechanical connections have been made, thoroughly test the steamer before operation.
1. Check that proper water, drain, and electrical connections have been made.
2. Open water valve.
3. Press the power switch to the ON position. Wait approximately 8-10 minutes.
4. Open the door and observe that no steam is entering the compartment, and that the ready light is ON and the cooking light is OFF.
5. Set the timer to the 5 minute position. Close the compartment door. The cooking light should now be lit and steam should be heard entering the compartment. Wait approximately 2-3 minutes.
6. Check drain line to ensure that water from the cold-water condensate valve is flowing through the drain line.
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C24EA SERIES ELECTRIC COUNTER CONVECTION STEAMERS
7. Open the compartment door and observe that steam supply to the compartment stops and that the cooking light is OFF.
8. Close compartment door and let cooking cycle finish. When timer returns to 0, the buzzer will sound, signaling the end of the cooking cycle. To silence the buzzer, turn the timer dial to OFF.
9. To shut down the steamer, turn off the power switch. Leave the compartment doors slightly open to allow the inside to dry out.
OPERATION
Main Power Switch
ON The power light will illuminate, and the
generator will automatically fill and begin heating to the preset temperature.
OFF The power light will turn off, and the
generator will drain.
Timer
When the ready light is on, set the timer to 5 minutes. The cooking light will illuminate. When the buzzer sounds, turn the timer to the OFF position. The steamer is ready to cook.
STEAMING
When the compartment is preheated, place pans of food into the cooking compartment and close the door.
Set the timer to the desired cooking time. At this point, the cooking cycle begins. Opening the door interrupts the cooking cycle. Close the door to resume cooking.
The buzzer will sound when the cooking cycle ends.
Turn the timer to the OFF position to silence the buzzer. Open the door and remove the cooked food.
If the timer is set to constant steam, the steamer will steam continuously and the buzzer will not sound.
Set to the desired cooking time, or set to the constant position. Timer range is 0-60 minutes.
When the timer reaches 0, the buzzer sounds and steam stops entering the cooking compartment. Turn the timer to the off position to stop the buzzer. If constant steam is selected, the steamer will steam continuously, and the timer will not time out.
Ready Light
The ready light indicates that the steamer is ready to cook.
Cooking Light
The cooking light indicates that the steamer is cooking.
PREHEATING
Preheat the cooking compartment when the steamer is first used for the day, or whenever the compartment is cold.
SHUTDOWN
Set the main power switch to the OFF position. The boiler will automatically blow down. Leave the compartment door open to allow the inside to dry out.
Note: Power supplied to the steamer must
remain on for 15 minutes after the main power switch is set to the OFF position. This will allow the blowdown cycle to complete.
EXTENDED SHUTDOWN
To shut down for an extended period:
1. Press the power switch to the OFF position.
2. Turn off the water and the main power supply.
3. Clean the compartment.
4. Disconnect power.
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C24EA SERIES ELECTRIC COUNTER CONVECTION STEAMERS
CLEANING
WARNING: DISCONNECT THE
ELECTRICAL POWER TO THE MACHINE AND FOLLOW LOCKOUT / TAGOUT PROCEDURES BEFORE CLEANING.
COOKING COMPARTMENT DRAIN
Keep compartment drain running freely. Inspect compartment drains daily for blockage. Remove any particles or debris from the perforated strainer daily (or more often if needed).
After cooking greasy foods or seafood, close the doors and operate each compartment for 25 to 30 minutes to flush any residual grease and oils down the compartment drain. Make a solution of warm water and non-chloride detergent and pour 1/2 gallon (1.9 liters) of it down the compartment drain. Rinse by pouring 1/2 gallon (1.9 liters) of hot water down the compartment drain.
COMPARTMENT
Wash the inside of the compartment with a solution of warm water and non-chloride detergent. Rinse with warm water.
Once a week, thoroughly clean the exposed surfaces (sides, front, door and top) with a damp cloth and polish with a clean cloth. To remove discolorations, use a nonabrasive cleaner.
DOOR GASKET
Clean the gasket sealing surface of the compartment door to remove food acids for maximum gasket life. Do not use any solvents or sharp instruments. Wash with a cloth moistened in a solution of mild detergent and warm water. Rinse with a fresh cloth moistened with warm water to remove all traces of detergent.
DRAINING GENERATOR
To prevent malfunction of controls and clogging, it is essential to drain the generator every day. This will flush out any accumulated minerals from the feed water. It will also aid in preventing internal scale buildup which would interfere with proper generator operation. Failure to drain the generator every day will void the steamer warranty. The presence of minerals in suspension is indicated by a murky or milky condition in the first portion of the water drained.
WARNING:
After the generator has been in operation, turn the unit off with the power switch located on cooking compartment to drain the generator. The generator will drain for approximately 15 minutes, removing sediment, scale and lime buildup in the generator.
THE WATER BEING DRAINED IS HOT AND UNDER PRESSURE. USE CARE WHEN CLEANING OR SERVICING THE GENERATOR.
Wipe dry with a clean cloth. Never apply food oils or petroleum lubricants directly to the door gasket. Petroleum-based solvents and lubricants will reduce gasket life.
LEAVE COMPARTMENT DOOR OPEN
Leave the compartment door slightly open when the steamer is not in use. When the compartment is idle, never latch the door and apply pressure to the door gasket. Leaving the gasket under pressure can cause permanent deformation and reduce gasket life.
GUIDELINES FOR MAINTAINING
STAINLESS STEEL SURFACES
There are four things that will break down stainless steel and allow corrosion to develop:
1) Abrasion
2) Deposits
3) Water
— 13 —
4) Chlorides
C24EA SERIES ELECTRIC COUNTER CONVECTION STEAMERS
Avoid rubbing with steel pads, wire brushes or scrapers that can leave iron deposits on stainless steel. Instead, use plastic scouring pads or soft cloths. For stubborn stains, use products such as Cameo, Talc or Zud First Impression. Always rub parallel to the polish lines or with the grain.
Hard water will leave deposits that promote rust on stainless steel. Treated water from softeners or certain filters can eliminate these mineral deposits. Other deposits from food or lubrication must be properly removed by cleaning. Use mild detergent and non-chloride cleaners. Rinse thoroughly. Wipe dry. Where appropriate, apply a polish recommended for stainless steel (such as Benefit or Super Sheen) for extra protection and luster.
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C24EA SERIES ELECTRIC COUNTER CONVECTION STEAMERS
MAINTENANCE
WARNING: THE STEAMER AND ITS PARTS
ARE HOT. USE CARE WHEN OPERATING, CLEANING OR SERVICING THE STEAMER. THE COOKING COMPARTMENT CONTAINS LIVE STEAM. STAY CLEAR WHEN OPENING DOOR.
WATER TREATMENT SYSTEM
A water treatment system is recommended for the steamer. Refer to your supplier's manual for normal maintenance procedures for proper scale-free operation.
REMOVAL OF LIME SCALE DEPOSITS
The steamer should be delimed when symptoms occur (see Troubleshooting Chart). This is in accordance with the minimum preventive maintenance schedule required by the Warranty.
Items Required (not provided)
Deliming material
Funnel
Plastic or rubber gloves
Safety goggles or face shield
Measuring cup
1-gallon container for mixing deliming solution
Petrol-Gel Lubricant or equivalent food­grade grease for coating deliming port threads
Note: Deliming solution may cause the surface
of aluminum measuring tools to tarnish or etch.
Professional Unit (Automatic Drain)
Note: This procedure is not intended to take
the place of a water treatment program.
WARNING: READ AND FOLLOW THE IN-
STRUCTIONS ON THE DELIMING MATERIAL PACKAGE. AVOID CONTACT WITH SKIN AND EYES. WEAR PLASTIC OR RUBBER GLOVES AND SAFETY GOGGLES WHEN HANDLING. WASH THOROUGHLY AFTER HANDLING. IF DELIMING SOLUTION COMES IN CONTACT WITH THE SKIN OR EYES, RINSE THOROUGHLY WITH CLEAN WATER.
WARNING: THE STEAMER AND ITS PARTS
ARE HOT. USE CARE WHEN OPERATING, CLEANING OR SERVICING THE STEAMER. THE COOKING COMPARTMENT CONTAINS LIVE STEAM. STAY CLEAR WHEN OPENING DOOR.
1. Turn power switch OFF. Wait 5 minutes for steam generator to completely drain and the drain valve to close.
2. Turn cooking timers to OFF.
3. Prepare deliming solution according to the instructions on the deliming material package. Follow all manufacturer's instructions.
4. Remove delime port cap on top of unit and insert funnel into delime port (Figure 4).
— 15 —
Figure 4
C24EA SERIES ELECTRIC COUNTER CONVECTION STEAMERS
5. Pour deliming solution into the steam generator slowly to avoid spillage.
6. Remove funnel from delime port then rinse port with clean water.
7. Lightly coat delime port threads with Petrol­Gel then install delime port cap. Cap must be installed and tightened securely at all times.
8. Turn power switch ON.
9. When ready light comes on, turn cooking timer on for 3 minutes to delime the steam tubes and nozzles.
10. After 40 minutes, turn power switch OFF and allow steam generator to completely drain, 5 minutes.
11.Rinse steam generator with clean water: A . Turn power switch ON. When ready light
comes on, turn cooking timer on for 3 minutes to rinse the steam tubes and nozzles.
3. Prepare deliming solution according to the instructions on the deliming material package. Follow all manufacturer's instructions.
4. Remove delime port cap on top of unit and insert funnel into delime port.
5. Lightly coat delime port threads with Petrol­Gel.
6. Push drain lever in to close the drain valve and turn the unit on.
7. Pour deliming solution into the steam generator slowly to avoid spillage.
8. Immediately remove funnel from delime port then rinse port with clean water.
9. Immediately install delime port cap. Cap must be installed and tightened securely at all times.
Note: Steps 6, 7, 8 and 9 must be completed
within a 5-minute time period.
B. Turn power switch OFF and allow steam
generator to completely drain. C. Turn cooking timer to OFF. D. Repeat steam generator rinse one time.
12.Clean exterior and interior using a mild solution of soap and water. Rinse with clean water then dry with a soft cloth.
13.Leave compartment door open when not in use.
14.The steamer is ready for operation or shutdown.
Basic Unit (Manual Drain Lever)
Note: This procedure is not intended to take
the place of a water treatment program.
1. Pull drain lever out to open generator drain and turn unit off. Wait 5 minutes for steam generator to completely drain.
2. Turn cooking timer to OFF.
10.After 30 minutes, turn cooking timer on for 3 minutes to delime the steam tubes and nozzles.
11.After 50 minutes, pull drain lever out to turn the unit off and allow steam generator to completely drain, 5 minutes.
12.Rinse steam generator with clean water: A. Push drain lever in to close drain and
turn power on. Wait 20 minutes then turn cooking timer on for 30 seconds to rinse the steam tubes and nozzles.
B. Pull drain lever in and allow steam
generator to completely drain. C. Turn cooking timer to OFF. D. Repeat steam generator rinse one time.
13.Clean exterior and interior using a mild solution of soap and water. Rinse with clean water then dry with a soft cloth.
14.Leave compartment door open when not in use.
15.The steamer is ready for operation or shutdown.
— 16 —
DOOR GASKET
If the door gasket is leaking due to a nick or cut, it must be replaced. Damage to the gasket sealing surface will cause steam leakage.
DRAINING THE BOILER
Drain the boiler at the end of each day to flush out minerals and minimize scale build-up. The generator drains automatically for approximately 15 minutes after the power switch is turned OFF on the Professional model, or the drain handle is pulled on the Basic model.
C24EA SERIES ELECTRIC COUNTER CONVECTION STEAMERS
— 17 —
C24EA SERIES ELECTRIC COUNTER CONVECTION STEAMERS
COOKING HINTS
The steamer efficiently cooks vegetables and other foods for immediate serving. Steam cooking should be carefully time controlled. Keep hot food holding-time to a minimum to produce the most appetizing results. Prepare small batches. Cook only enough to start serving, then cook additional amounts to meet demand.
PREPARATION
Prepare vegetables, fruits, meats, seafood and poultry normally by cleaning, separating, cutting, removing stems, etc. Cook root vegetables in a perforated pan. Other vegetables may be cooked in a perforated pan unless juices are being saved. Liquids can be collected in a solid 12" x 20" pan placed under a perforated pan.
Perforated pans are used for frankfurters, wieners and similar items when juices do not need to be preserved. Solid pans are good for cooking puddings, rice, and hot breakfast cereals. Vegetables and fruits are cooked in solid pans in their own juice. Meats and poultry are cooked in solid pans to preserve their juice or retain broth.
Canned foods can be heated in their opened cans (cans placed in 12" x 20" solid pans) or the contents may be poured into solid pans. DO NOT place unopened cans in the steamer.
than 15 minutes of cooking time. When a cover is used, approximately one-third additional cooking time is necessary.
Cooking time for frozen foods depends on the amount of defrosting required. If time permits, allow frozen foods to partially thaw overnight in a refrigerator. This will reduce their cooking time.
Acceptable Pan Sizes
The steamer accommodates combinations of full, half and one-third size pans, solid or perforated.
Model Number of Pans Accommodated
Depth of Pan
1" 2 1/2" 4" 6" C24EA3 6321 C24EA5 10 5 3 2
COOKING GUIDELINES
The steamer cooks vegetables, frankfurters, eggs in their shells, and certain other meats or food items at atmospheric pressure.
Frozen Food Items
Separate frozen foods into smaller pieces to allow more efficient cooking.
Use a pan cover for precooked frozen dishes that cannot be cooked in the covered containers in which they are packed if they require more
These cooking guidelines are suggestions only. You should experiment with your food products to determine the cooking times that will give you the best results. Variables which affect cooking time include size, weight, thickness of foods, temperature, density, previous condition of the foods (fresh, pre-blanched or frozen) and degree of doneness desired.
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C24EA SERIES ELECTRIC COUNTER CONVECTION STEAMERS
PRODUCTS TO BE COOKED IN SOLID PANS
PRODUCT TIME (MINUTES) WEIGHT PER PAN
Eggs, Scrambled 9 - 12 8 Doz. Rice, Long Grain (Cover with 4 cups water/lb.) 23 - 25 2 Lb. Pasta (Place perforated pan inside solid pan,
cover with cold water) Sp aghetti – Regular/Vermicelli 10 - 15 Macaroni - Shells/Elbows 13 - 18 Noodles - 1/2" Wide 10 - 15 Lasagna Noodles 13 - 18
Frozen Casseroles, Lasagna 33 - 35 Full Pan Meat Loaf, 3-5 Lb. Each 38 - 40 15 Lb. Beef
Ground Chuck 19 - 25 10 Lb Sliced as Purchased 33 - 40 10 Lb.
Shrimp, Frozen, 10 Shrimp per Lb. 4 - 5 4 Lb. Beans
Baked 8 - 9 10 Lb. Can Refried 8 - 9 10 Lb. Can
Canned Vegetables 5 - 6 10 Lb. Can Prunes, Dried 11 - 15
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C24EA SERIES ELECTRIC COUNTER CONVECTION STEAMERS
PRODUCTS TO BE COOKED IN PERFORATED PANS
PRODUCT TIME (MINUTES) WEIGHT PER PAN SEAFOOD
Clams Frozen 9 - 12 3 Doz. Fresh, Cherrystone 4 - 6 3 Doz.
King Crab, Frozen Claws 3 - 4 2 1/2 Lb. Legs 3 - 6 4 1/2 Lb.
Lobster Tail, Frozen 5 - 6 10 Lb. Lobster, Live, 10" - 12" 4 - 5 4 Per Pan Salmon Fillets, Frozen, 8 ounce each 4 - 5 7 1/2 Lb. Scallops, Fresh 3 - 4 3 Lb. Scrod Fillets, Fresh 3 - 5 4 Lb.
EGGS
Hard Cooked 14 - 15 4 Doz. Soft Cooked 8 - 10 4 Doz. Soft Yoke for Caesar Salad 5 - 8 4 Doz.
MEATS
Chicken — Breasts, Legs, Thighs 19 - 20 15 Lb. Turkey, Frozen
Breasts (2) 86 - 90 6 to 7 Lb. Each Cut Lengthwise 53 - 55 20 to 25 Lb.
Corned Beef 40 - 75 6 to 8 Lb. Hot Dogs and Wieners 2 - 3 80 to 100 Count
VEGETABLES
Asparagus Spears Frozen 10 - 12 3 Lb. Fresh 4 - 5 5 Lb.
Beans Green 2" Cut, Frozen/Fresh 5 - 6 5 Lb. Lima, Frozen 7 - 8 5 Lb. Baby Lima, Frozen 4 - 5 5 Lb.
Brussel Sprouts, Frozen 5 - 6 5 Lb.
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C24EA SERIES ELECTRIC COUNTER CONVECTION STEAMERS
PRODUCT TIME (MINUTES) WEIGHT PER PAN VEGETABLES (Cont’d.)
Broccoli Spears, Frozen 6 - 8 4 Lb. Spears, Fresh 4 - 6 5 Lb. Flowerettes, Frozen 4 - 6 5 Lb.
Cabbage, Fresh, 1/6 Cut 6 - 8 5 Lb. Carrots
Baby Whole, Frozen 6 - 8 7 Lb. Crinkle Cut, Frozen 7 - 8 4 Lb. Sliced, Fresh 9 - 11 9 Lb.
Cauliflower , Flowerettes Frozen 4 - 6 4 Lb. Fresh 7 - 8 5 Lb.
Celery , 1" Diagonal Cut 5 - 7 5 Lb. Corn
Yellow Whole Kernel, Frozen 3 - 5 5 Lb. Cobbettes, Frozen 6 - 8 27 Ears
Corn-On-Cob, Fresh 16 - 18 80 Ears
16 - 18 54 Ears
10 - 12 18 Ears Peas, Green 4 - 6 5 Lb. Potatoes, Whole Russet 50 - 55 40 Lb. Spinach
Chopped, Frozen 15 - 17 6 Lb. Defrosted 4 - 5 6 Lb. Fresh Cut 2 - 3 2 Lb.
Squash, Acorn Halves 22 - 25 10 Halves Zucchini, Slices 6 - 8 10 Lb. Frozen Mixed V egetables 6 - 7 5 Lb.
FRUIT
Fruit, Blanch for Peeling Grapefruit, Oranges 2 - 3 Pineapple, Whole for Cutting 2 - 4
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C24EA SERIES ELECTRIC COUNTER CONVECTION STEAMERS
TROUBLESHOOTING
SYMPTOMS
Steamer not steaming
Steamer not heating/ steaming properly
Door leaks
POSSIBLE CAUSES
No main power source
Power switch in OFF position (Professional)
Handle out (OFF) position (Basic)
Water not being supplied to steamer
Excessive lime build up in the steamer
Damaged door gasket
Improper drain
Plugged drain
REMEDY
Check the power source.
Set power switch to the ON position.
Push handle in.
Refer to symptom WATER NOT BEING SUPPLIED TO STEAMER.
Descale the steamer (see REMOV AL OF LIME SCALE DEPOSITS).
Check door gasket for damage. If adjustment is needed, contact your Authorized Vulcan-Hart Servicer.
Water accumulates in compartment
Water not being supplied to steamer
Damage to gasket sealing surface
Plugged drain or screen
Unit not leveled properly
Drain clogged Water supply valve is off
Water pressure low
Water filter is plugged
Valve inlet screen clogged
Clear compartment cavity screen. If symptom persists, contact your Authorized V ulcan­Hart Servicer .
See leveling instructions in the installation section of this manual.
Unclog drain. Turn valve on.
Check water supply pressure.
Refer to water filter manual. If symptom persists, contact your Authorized Vulcan-Hart Servicer .
Contact your Authorized Vulcan­Hart Servicer .
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C24EA SERIES ELECTRIC COUNTER CONVECTION STEAMERS
SERVICE AND P ARTS INFORMATION
To obtain service and parts information concerning this steamer, contact the Vulcan-Hart Service Agency in your area (refer to listing supplied with the steamer), or contact the Vulcan-Hart Service Department at the address or phone number shown on the front cover of this manual. Parts and service are also available at www.vulcanhart.com.
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C24EA SERIES ELECTRIC COUNTER CONVECTION STEAMERS
F-35428 (2-06)
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PRINTED IN U.S.A.
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