Vulcan-Hart K60EL, K40EL, K60ETL User Manual

ELECTRIC STATIONARY AND TILTING KETTLES
MODEL MIL
K20EL 136073
INSTALLATION &
OPERATION MANUAL
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K40EL 136074
K60EL 136075
K20ETL 136077
K40ELT 136078
K60ELT 136079
and service provider in your area, visit our website at www.vulcanhart.com
VULCAN-HART DIVISION OF ITW FOOD EQUIPMENT GROUP, LLC
WWW.VULCANHART.COM
K40EL
3600 NORTH POINT BLVD.
BALTIMORE, MD 21222
FORM 35457 (10-09)
ELECTRIC STATIONARY KETTLES
IMPORTANT FOR YOUR SAFETY
THIS MANUAL HAS BEEN PREPARED FOR PERSONNEL QUALIFIED TO INSTALL ELECTRICAL EQUIPMENT, WHO SHOULD PERFORM THE INITIAL FIELD START-UP AND ADJUSTMENTS OF THE EQUIPMENT COVERED BY THIS MANUAL.
:
Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the INSTALLATION, OPERATION and MAINTENANCE instructions thoroughly before installing or servicing this equipment.
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ELECTRIC STATIONARY KETTLES
CONTENTS
IMPORTANT FOR YOUR SAFETY ................................................................................................2
INSTALLATION, OPERATION AND MAINTENANCE OF
K20EL/ELT, K40EL/ELT AND K60EL/ELT ELECTRIC KETTLES .........................................4
GENERAL ...................................................................................................................................4
MODEL CHART .........................................................................................................................4
DATA PLATE LOCATION .......................................................................................................... 4
INSTALLATION................................................................................................................................. 5
UNPACKING ............................................................................................................................... 5
INSTALLATION CODES AND STANDARDS ...........................................................................5
LOCATION .................................................................................................................................. 5
Stationary Kettle ................................................................................................................... 5
Tilting Kettle .......................................................................................................................... 5
MINIMUM CLEARANCE REQUIREMENTS and
RECOMMENDED FLOOR DRAIN LOCATIONS ..................................................................... 6
INSTALLATION PROCEDURE .................................................................................................6
Electrical Connection ........................................................................................................... 6
Electrical Specifications ......................................................................................................6
OPERATION ....................................................................................................................................8
VENTING ..................................................................................................................................... 8
RESERVOIR JACKET WATER LEVEL CHECK .....................................................................8
DAILY OPERATION ................................................................................................................... 8
TILTING KETTLES .....................................................................................................................8
CONTROLS AND INDICATORS............................................................................................... 8
CLEANING ........................................................................................................................................ 9
2" & 3" COMPRESSION VALVE CLEANING INSTRUCTIONS ............................................... 9
PLUG VALVE CLEAINING INSTRUCTIONS ........................................................................... 10
STAINLESS STEEL EQUIPMENT CARE AND CLEANING ...................................................11
MAINTENANCE ............................................................................................................................. 13
VENTING .................................................................................................................................. 13
FILLING THE RESERVOIR JACKET ..................................................................................... 13
TROUBLESHOOTING .................................................................................................................. 14
SERVICE AND PARTS INFORMATION ...................................................................................... 15
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ELECTRIC STATIONARY KETTLES
INSTALLATION, OPERATION AND MAINTENANCE
OF K20EL/ELT, K40EL/ELT AND K60EL/ELT
ELECTRIC KETTLES
SAVE THESE INSTRUCTIONS
FOR FUTURE USE
GENERAL
Vulcan Steam Jacketed Kettles are produced with quality workmanship and material. Proper installation, usage and maintenance will result in many years of satisfactory performance. It is suggested that you thoroughly read this entire manual and carefully follow all of the instructions provided.
MODEL CHART
Model Gallons Quarts Liters
K20EL, K20ELT 20 80 76
K40EL, K40ELT 40 160 152
K60EL, K60ELT 60 240 227
DATA PLATE LOCATION
The data plate stating the model number, serial number and the electrical characteristics is located on the back of Control Panel. The National Board Data Plate is located on the lower skirt.
Fig. 1 Typical Stationary Kettle
Fig. 2 Data Plate Location
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INSTALLATION
ELECTRIC STATIONARY KETTLES
UNPACKING
This kettle was inspected before leaving the factory. The transportation company assumes full responsibility for safe delivery upon acceptance of the shipment.
Immediately after unpacking, check for possible shipping damage. If kettle damage is found, save the packaging material and contract the carrier within 15 days of delivery.
INSTALLATION CODES
AND STANDARDS
In the United States, Vulcan kettles must be installed in accordance with:
1. State and local codes
2. NFPA Standard NFPA-96, Vapor Removal from Cooking Equipment, latest edition, available from the National Fire Protection Association, Batterymarch Park, Quincy, MA 02269
LOCATION
Stationary Kettle
Position the kettle in its final location. Check that there are sufficient clearances for operating and servicing the kettle, and proper clearance of the cover when raised. The kettle draw-off valve should be located near a floor drain.
Tilting Kettle
Position the kettle in its final installed location to provide drainage directly below pour path, with sufficient rear clearance from the wall to allow the kettle to tilt completely without obstruction.
3. National Electrical Code (ANSI/NFPA No.70, latest edition) available from the National Fire Protection Association (NFPA), Batterymarch Park, Quincy, MA 02269
In Canada, Vulcan kettles must be installed in accordance with:
1. Local codes
2. Canadian Electrical Code (CSA C22.2 No.3, latest edition) available from the Canadian Standards Association, 5060 Spectrum Way, Mississauga, Ontario, Canada L4W 5N6
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