Vulcan-Hart K40DL User Manual

DIRECT STEAM
2/3 JACKETED
STATIONARY AND
TILTING KETTLES

MODELS

K20DL ML-136081
K40DL ML-136082
K60DL ML-136083
K20DLT ML-136086
K40DLT ML-136087
K60DLT ML-136088

INSTALLATION &

OPERATION MANUAL

For additional information on Vulcan-Hart or to locate an authorized parts

and service provider in your area, visit our website at www.vulcanequipment.com

VULCAN-HART
DIVISION OF ITW FOOD EQUIPMENT GROUP, LLC

WWW.VULCANEQUIPMENT.COM

K40DL

3600 NORTH POINT BLVD.

BALTIMORE, MD 21222

FORM 35459 (May 2011)

DIRECT STEAM KETTLES

IMPORTANT FOR YOUR SAFETY

THIS MANUAL HAS BEEN PREPARED FOR PERSONNEL QUALIFIED TO INSTALL
PLUMBING AND MUST BE ABLE TO PERFORM THE INITIAL FIELD START-UP AND
ADJUSTMENTS OF THE EQUIPMENT COVERED BY THIS MANUAL.

Improper installation, adjustment, alteration, service
or maintenance can cause property damage, injury or death. Read
the installation, operating and maintenance instructions thoroughly

before installing or servicing this equipment.

IN THE EVENT OF A POWER FAILURE, DO NOT ATTEMPT TO
OPERATE THIS DEVICE.

RETAIN THIS INSTRUCTION MANUAL FOR FUTURE
REFERENCE

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DIRECT STEAM KETTLES

CONTENTS

GENERAL ...........................................................................................................................................4

INSTALLATION ...................................................................................................................................5

Unpacking ......................................................................................................................................5

Installation Codes and Standards ..................................................................................................5

Location .........................................................................................................................................6

Stationary Kettle ............................................................................................................................6

Tilting Kettle ...................................................................................................................................7

Installation Procedure ....................................................................................................................8

Steam Supply Connection .............................................................................................................8

Initial Start-Up ................................................................................................................................9

OPERATION ......................................................................................................................................10

STAINLESS STEEL EQUIPMENT CARE AND CLEANING .............................................................. 11

CLEANING ........................................................................................................................................13

Compression Draw-Off Valve Cleaning Instructions ....................................................................13

Plug Valve Cleaning Instructions .................................................................................................14

MAINTENANCE ................................................................................................................................15

Service .........................................................................................................................................15

TROUBLESHOOTING ......................................................................................................................15

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DIRECT STEAM KETTLES

INSTALLATION, OPERATION AND

MAINTENANCE OF KDL AND KDLT SERIES

DIRECT STEAM KETTLES

SAVE THESE INSTRUCTIONS FOR FUTURE USE

GENERAL

Vulcan direct steam 2/3 jacketed kettles are produced with quality workmanship and material. Proper
installation, usage and maintenance will result in many years of satisfactory performance. It is suggested
that you thoroughly read this entire manual and carefully follow all of the instructions provided.

Model K40DL Model K40DLT

(SHOWN WITH OPTIONAL 2" PLUG DRAW-OFF) (SHOWN WITH OPTIONAL LID AND 2" PLUG DRAW-OFF)

MODEL CHART

Model Gallons Quarts Liters

K20DL & K20DLT 20 80 76
K40DL & K40DLT 40 160 152
K60DL & K60DLT 60 240 228

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DIRECT STEAM KETTLES

INSTALLATION

UNPACKING

This kettle was inspected before leaving the factory. The transportation company assumes full
responsibility for safe delivery upon acceptance of the shipment.

Immediately after unpacking, check for possible shipping damage. If kettle damage is found, save the
packaging material and contact the carrier within 15 days of delivery. Freight damage is not covered
under Vulcan Warranty.

INSTALLATION CODES AND STANDARDS

In the United States, Vulcan kettles must be installed in accordance with:

1. State and local codes

2. NFPA Standard NFPA-96, Vapor Removal from Cooking Equipment, latest edition, available
from the National Fire Protection Association, Batterymarch Park, Quincy, MA 02269

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