REPLACEMENT PARTS
ELECTRIC 2/3 JACKETED
STATIONARY AND
TILTING KETTLES
MODELS
CATALOG OF
K20EL ML-136073
K20ELT ML-136077
K40EL ML-136074
K40ELT ML-136078
K60EL ML-136075
K60ELT ML-136079
For additional information on Vulcan-Hart or to locate an authorized parts and
service provider in your area, visit our website at www.vulcanequipment.com.
VULCAN-HART
DIVISION OF ITW FOOD EQUIPMENT GROUP, LLC
WWW.VULCANEQUIPMENT.COM
3600 NORTH POINT BLVD.
BALTIMORE, MD 21222
Form 35458 (3-11)
ELECTRIC 2/3 JACKETED STATIONARY AND TILTING KETTLES
- 2 -
ELECTRIC 2/3 JACKETED STATIONARY AND TILTING KETTLES
TABLE OF CONTENTS
K20EL, K40EL, AND K60EL COMPLETE ASSEMBLY – EXPLODED VIEW ......................................4
K20EL, K40EL AND K60EL COMPLETE ASSEMBLY PARTS LIST ...................................................5
K20EL, K40EL, AND K60EL CONTROL PANEL – EXPLODED VIEW ...............................................6
K20EL, K40EL, AND K60EL CONTROL PANEL PARTS LIST............................................................7
K20ELT, K40ELT, AND K60ELT – EXPLODED VIEW .........................................................................8
K20ELT, K40ELT, AND K60ELT – PARTS LIST .................................................................................. 9
K20ELT, K40ELT, AND K60ELT CONTROL PANEL – EXPLODED VIEW ........................................10
K20ELT, K40ELT, AND K60ELT CONTROL PANEL PARTS LIST .................................................... 11
2" DRAW-OFF VALVE ....................................................................................................................... 12
3" COMPRESSION VALVE ............................................................................................................... 12
- 3 -
ELECTRIC 2/3 JACKETED STATIONARY AND TILTING KETTLES
K20EL, K40EL, AND K60EL COMPLETE ASSEMBLY – EXPLODED VIEW
10
4
7
6
5
3
2
8
9
1
35
36
39
12
37
40
28
38
13
41
29
42
30
11
34
33
31
32
17 18 14 16 15 19
20
21
22
23
24
26
25
27
26
25
Figure 1
- 4 -
ELECTRIC 2/3 JACKETED STATIONARY AND TILTING KETTLES
K20EL, K40EL AND K60EL COMPLETE ASSEMBLY PARTS LIST
Fig. 1
Item No. Part No. Description Amt
1 00-856490-00002 Assembly, Lid, 20 Gal – K20EL ................................................................................. 1
00-856495-00002 Assembly, Lid, 40 Gal – K40EL ................................................................................. 1
2 00-853292-1 Disc, Tension Adjustment .......................................................................................... 1
3 00-853289-1 Torsion Spring .............................................................................................................. 1
4 00-853293-00001 Disc, Rotary Stop ........................................................................................................ 1
5 00-853285-1 Knob, Press-On ........................................................................................................... 1
6 00-856485-00001 Weldment, Handle, 20 Gal – K20EL ........................................................................... 1
7 RP-004-31 Pin, Roll .250 X 1.0000 ................................................................................................ 1
8 00-853284-1 Pin, Lock ....................................................................................................................... 1
9 00-853286-1 Plate, Front ................................................................................................................... 1
10 00-855220-00002 Plate, Rear, Angle ....................................................................................................... 1
12 FP-054-08 Pipe, 1/2" X 1.125 ........................................................................................................ 2
13 00-833648-2 Valve, Swing Check ................................................................................................... 1
14 00-855954-00001 Gauge, Pressure ......................................................................................................... 1
15 FP-015-24 Elbow, Pipe, 3/4 X 90 Deg Street .............................................................................. 1
16 00-855968-00001 Valve, Relief ................................................................................................................. 1
17 FP-041-50 Pipe, 3/4 X 1.125 ......................................................................................................... 1
18 FP-019-32 Tee, Pipe, 3/4 X 3/4 X 1/2 ........................................................................................... 1
19 FP-015-24 Elbow, Pipe, 3/4 X 90 Deg Street .............................................................................. 1
20 00-856566-00001 Grommet ....................................................................................................................... 1
21 00-857105-00001 Conduit, Liquid Tight .................................................................................................... 1
22 00-857104-00001 Connector, Liquid Tight Conduit ................................................................................. 1
23 857131-00001 Gasket, Heating Element ............................................................................................. 1
24 856185-1 Kit, 208V 18kW Heating Element K40-K60 EL/ELT (includes Gasket 857131-1) ...... 1
25 SC-041-14 Screw, Cap 5/16-18 X 1-1/8 Hex (factory supplied) ............................................. 8
26 NS-015-11 Nut, Hex, 5/16-18 SST ................................................................................................ 8
27 00-856432-00001 Control Box – HTG Flange Seal ................................................................................. 1
28 00-856977-00001 Leg & Flange Foot ....................................................................................................... 3
29 SC-066-06 Screw, Mach 10-24 X 1/2 (Truss Cross) ................................................................. 3
30 00-856449-00001 Bottom Ring Cover Plate Assembly – K20EL ........................................................... 1
31 00-856042-00001 Sensor, Temperature .................................................................................................. 1
32 00-855856-00001 Probe, Water Level ..................................................................................................... 1
33 00-856045-00001 Switch, Pressure ........................................................................................................ 1
34 FP-090-36 Coupling, Anchor 1/83 ................................................................................................ 1
00-856500-00002 Assembly, Lid, 60 Gal – K60EL ................................................................................. 1
00-856491-00001 Weldment, Handle, 40 Gal – K40EL ........................................................................... 1
00-856496-00001 Weldment, Handle, 60 Gal – K60EL ........................................................................... 1
856185-2 Kit, 240V 18kW Heating Element K40-K60 EL/ELT (includes Gasket 857131-1) ...... 1
856185-3 Kit, 480V 18kW Heating Element K40-K60 EL/ELT (includes Gasket 857131-1) ...... 1
856573-1 Kit, 208/240V 12kW Heating Element K20EL/ELT (includes Gasket 857131-1) ....... 1
856573-2 Kit, 480V 12kW Heating Element K20EL/ELT (includes Gasket 857131-1) ............... 1
856185-4 Kit, 208V 24kW Heating Element K40-K60 EL/ELT (includes Gasket 857131-1) ...... 1
856185-5 Kit, 240V 24kW Heating Element K40-K60 EL/ELT (includes Gasket 857131-1) ...... 1
856185-5 Kit, 480V 24kW Heating Element K40-K60 EL/ELT (includes Gasket 857131-1) ...... 1
00-856434-00001 Bottom Ring Cover Plate Assembly – K40EL ........................................................... 1
00-856460-00001 Bottom Ring Cover Plate Assembly – K60EL ........................................................... 1
For the 2" Compression Draw-Off Valve:
35 00-856213-00008 Acorn Nut, 10 ............................................................................................................... 1
36 00-856213-00005 Lock Washer, 10 ......................................................................................................... 1
37 00-856213-00005 Valve Handle ................................................................................................................ 1
38 00-856213-00006 Retainer ........................................................................................................................ 1
39 00-856213-00007 O-ring ............................................................................................................................ 1
40 00-856213-00003 Disc & Stem Assembly ................................................................................................ 1
41 00-856213-00004 Hex Nut ......................................................................................................................... 1
42 00-856213-00002 Valve Body ................................................................................................................... 1
- 5 -
ELECTRIC 2/3 JACKETED STATIONARY AND TILTING KETTLES
K20EL, K40EL, AND K60EL CONTROL PANEL – EXPLODED VIEW
48
44
45
46
47
53
55
63
57
52
51
50
59
49
58
56
54
62
60
61
Figure 2
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ELECTRIC 2/3 JACKETED STATIONARY AND TILTING KETTLES
K20EL, K40EL, AND K60EL CONTROL PANEL PARTS LIST
Fig. 2
Item No. Part No. Description Amt
44 00-854647-00001 Knob .............................................................................................................................. 1
45 00-854693-00001 Rotary Shaft Seal ........................................................................................................ 1
46 00-856476-00001 Overlay, Control Panel ................................................................................................ 1
47 00-857389-00001 Potentiometer, 24MM ................................................................................................... 1
48 00-855797-5 Switch Assembly ........................................................................................................ 1
49 NS-048-63 Nut, Stop, SP 1/4-20 (RGLR LIGHT) .......................................................................... 4
50 00-857135-00001 Panel, Electrical ........................................................................................................... 1
51 SC-120-23 Screw, Mach 10-24 X 3/8 Hex Ground .................................................................... 1
52 00-118544-00002 Lug, Ground ................................................................................................................. 1
53 00-410472-00008 Terminal Block .............................................................................................................. 1
54 00-294500-00033 Transformer ................................................................................................................. 1
55 SD-019-29 Screw, Drive Type B 6-20 X 1/2 ............................................................................. 10
56 SC-066-06 Screw, Mach 10-24 X 1/2 (Truss Cross) .............................................................. 10
57 00-854766-00001 Speed Nut, J Type-1024 ........................................................................................... 10
58 00-856166-00001 Assembly, Power Box Lid .......................................................................................... 1
59 00-855028-00001 Fuse Block .................................................................................................................... 1
60 00-840115 Contactor Block ........................................................................................................... 2
61 00-857112-00001 Controller, Temperature .............................................................................................. 1
62 00-844070-1 Aux. Water Level Controller ...................................................................................... 1
63 00-328479-00002 Nutsert (.515 X .400 Monel) ....................................................................................... 1
- 7 -
ELECTRIC 2/3 JACKETED STATIONARY AND TILTING KETTLES
K20ELT, K40ELT, AND K60ELT – EXPLODED VIEW
451 2 6 3
48
47
46
45
49
50
22
21
17
16
8
9
10
7
11
12
13
14
37
38
41
39
42
40
43
44
32
33
34
35
36
25
23
24
26
27
18
28
19
20
15
29
30
31
Figure 3
- 8 -
ELECTRIC 2/3 JACKETED STATIONARY AND TILTING KETTLES
K20ELT, K40ELT, AND K60ELT – PARTS LIST
Fig. 3
Item No. Part No. Description Amt
1 00-855954-00001 Pressure Gauge .......................................................................................................... 1
2 00-855968-00001 Relief Valve.................................................................................................................. 1
3 FP-015-24 Elbow, Pipe, 3/4 X 90 Deg Street .............................................................................. 1
4 FP-041-50 Pipe, 3/4 X 1.125 ......................................................................................................... 1
5 FP-019-32 Tee, Pipe, 3/4 X 3/4 X 1/2 ........................................................................................... 1
6 FP-015-24 Elbow, Pipe, 3/4 X 90 Deg Street .............................................................................. 1
7 00-856854-00001 Positive Stop Plate....................................................................................................... 1
8 SC-041-30 Screw, Cap 3/8-16 X 1 (Hex) .................................................................................... 4
9 SC-130-09 Screw, Shoulder 3/8D X 2L ....................................................................................... 1
10 00-856855-00001 Positive Stop Traveler ................................................................................................. 1
11 NS-041-09 Nut, Jam 1/2-20 UNF ................................................................................................... 2
12 00-856856-00001 Positive Stop Shaft ...................................................................................................... 1
13 KW-003-007 Key, Woodruff ............................................................................................................. 1
14 00-857295-00001 Bearing, Bronze 1/23 .................................................................................................. 1
15 00-856184-00002 Gear Reducer, 80:1 .................................................................................................... 1
16 RP-003-36 Roll Pin, .312 X 1.500 .................................................................................................. 2
17 00-854644-00001 Extension, Reducer Shaft .......................................................................................... 1
18 RP-002-46 Roll Pin .......................................................................................................................... 2
19 NS-011-18 Nut, Machine Hex 10-24 SST ..................................................................................... 1
20 00-854649-1 Ball, Detent ................................................................................................................... 1
21 00-854652-1 Shaft, Crank Handle .................................................................................................... 1
22 00-854651-1 Crank Handle, ............................................................................................................... 1
23 NS-015-20 Nut, Hex 1/2-13 SST ................................................................................................... 4
24 SC-082-45 Bolt, Sq. Neck 1/2-20 UNF X 1.750 L ........................................................................ 4
25 00-856306-00001 Weldment, frame – K20ELT ........................................................................................ 1
26 857131-00001 Gasket, Heating Element ............................................................................................. 1
27 856185-1 Kit, 208V 18kW Heating Element K40-K60 EL/ELT (includes Gasket 857131-1) ...... 1
28 SC-041-11 Screw, Cap 5/16-18 X 3/4 Hex ................................................................................. 4
29 00-857130-00001 Gasket, Heater Cover ................................................................................................. 1
30 00-857129-00001 Cover, Heater Access ................................................................................................ 1
31 SC-066-06 Screw, Machine 10-24 X 1/2 (Truss Cross) ........................................................... 4
32 00-855957-00001 Bottom Ring Cover Plate Assembly – K20ELT ......................................................... 1
33 FP-090-36 Coupling, Anchor 1/8 .................................................................................................. 1
34 00-856045-00001 Switch, Pressure ........................................................................................................ 1
35 00-856042-00001 Sensor, Temperature .................................................................................................. 1
36 00-855856-00001 Probe, Water Level ..................................................................................................... 1
37 00-856213-00008 Acorn Nut ..................................................................................................................... 1
38 00-856213-00009 Lock Washer ................................................................................................................ 1
39 00-856213-00005 Handle ........................................................................................................................... 1
40 00-856213-00004 Hex Nut ......................................................................................................................... 1
41 00-856213-00006 Retainer ........................................................................................................................ 1
42 00-856213-00007 O-ring, ........................................................................................................................... 1
43 00-856213-00003 Disc & Stem Assembly ................................................................................................ 1
44 00-856213-00002 Valve Body ................................................................................................................... 1
45 00-856178-00001 Casting, Pivot ............................................................................................................... 1
46 00-856563-00001 Bushing, Bronze .......................................................................................................... 1
47 FP-054-08 Pipe, 1/2 X 1.125 ......................................................................................................... 2
48 00-833648-2 Valve, Swing Check ................................................................................................... 1
49 00-833501 Valve, 1/2" Angle ........................................................................................................ 1
50 00-856192-00001 Strainer, Perforated, 20-gallon .................................................................................. 1
00-856245-00001 Weldment, frame – K40ELT....................................................................................... 1
00-856172-00001 Weldment, frame – K60ELT....................................................................................... 1
856185-2 Kit, 240V 18kW Heating Element K40-K60 EL/ELT (includes Gasket 857131-1) ...... 1
856185-3 Kit, 480V 18kW Heating Element K40-K60 EL/ELT (includes Gasket 857131-1) ...... 1
856573-1 Kit, 208/240V 12kW Heating Element K20EL/ELT (includes Gasket 857131-1) ....... 1
856573-2 Kit, 480V 12kW Heating Element K20EL/ELT (includes Gasket 857131-1) ............... 1
856185-4 Kit, 208V 24kW Heating Element K40-K60 EL/ELT (includes Gasket 857131-1) ...... 1
856185-5
856185-5 Kit, 480V 24kW Heating Element K40-K60 EL/ELT (includes Gasket 857131-1) ...... 1
00-856237-00001 Bottom Ring Cover Plate Assembly – K40ELT ......................................................... 1
00-856155-00001 Bottom Ring Cover Plate Assembly – K60ELT ......................................................... 1
00-856186-00001 Strainer, Perforated, 40-gallon .................................................................................. 1
00-856195-00001 Strainer, Perforated, 60-gallon .................................................................................. 1
Kit, 240V 24kW Heating Element K40-K60 EL/ELT (includes Gasket 857131-1) ...... 1
- 9 -
ELECTRIC 2/3 JACKETED STATIONARY AND TILTING KETTLES
K20ELT, K40ELT, AND K60ELT CONTROL PANEL – EXPLODED VIEW
59
58
54
75
67
68
60
61
72
73
56
57
55
74
62
69
70
Figure 4
63
64
66
65
71
- 10 -
ELECTRIC 2/3 JACKETED STATIONARY AND TILTING KETTLES
K20ELT, K40ELT, AND K60ELT CONTROL PANEL PARTS LIST
Fig. 4
Item No. Part No. Description Amt
54 00-854647-1 Knob .............................................................................................................................. 1
55 00-855797-00005 Switch Assembly ........................................................................................................ 1
56 SC-066-06 Screw, Machine 10-24 X 1/2 Truss Cross .............................................................. 1
57 00-856218-00001 Flap, Tilt Handle Opening ............................................................................................ 1
58 00-856519-00001 Overlay, KxxELT ......................................................................................................... 1
59 00-857389-00001 Potentiometer, 24MM ................................................................................................... 1
60 00-857141-00001 Panel, Electrical ........................................................................................................... 1
61 NS-015-01 Nut, Hex 1/4-20 SST ................................................................................................... 2
62 00-294500-00033 Transformer ................................................................................................................. 1
63 00-855028-00001 Fuse Block .................................................................................................................... 1
64 00-840115 Contactor Block ........................................................................................................... 2
65 SC-120-23 Screw, Machine 10-24 X 3/8 Hex, Ground .............................................................. 1
66 00-118544-00002 Lug, Ground ................................................................................................................. 1
67 00-855902-00001 Plate, Faucet Mounting ................................................................................................ 1
68 SC-041-50 Screw, Cap 1/4-20 X 1/2 Hex ................................................................................... 1
69 00-844070-1 Aux. Water Level Control ........................................................................................... 1
70 00-857112-00001 Controller, Temperature .............................................................................................. 1
71 00-410472-00008 Terminal Block .............................................................................................................. 1
72 00-857143-00001 Assembly, Power Box Lid .......................................................................................... 1
73 SD-019-29 Screw, Drive, Type B 6-20 X 1/2 ............................................................................ 11
74 00-856380-00001 Seal, Shaft .................................................................................................................... 1
75 00-854766-00001 Speed Nut, J Type-1024 ........................................................................................... 11
- 11 -
ELECTRIC 2/3 JACKETED STATIONARY AND TILTING KETTLES
OPTIONAL SPRING ASSIST COVER FOR TILTING KETTLES – EXPLODED VIEW
4
10
7
6
12
3
2
8
9
5
14
13
11
1
Figure 5
- 12 -
ELECTRIC 2/3 JACKETED STATIONARY AND TILTING KETTLES
OPTIONAL SPRING ASSIST COVER PARTS LIST
Fig. 5
Item No. Part No. Description Amt
1 00-856490-00005 Assembly, Lid, 20 Gal (with Condensate Ring) ...................................................... 1
00-856495-00004 Assembly, Lid, 40 Gal (with Condensate Ring) ...................................................... 1
00-856500-00002 Assembly, Lid, 60 Gal (with Condensate Ring) ...................................................... 1
2 00-853292-1 Disc, Tension Adjustment .......................................................................................... 1
3 00-853289-1 Torsion Spring .............................................................................................................. 1
4 00-853293-00001 Disc, Rotary Stop ........................................................................................................ 1
5 00-853285-1 Knob, Press-On ........................................................................................................... 1
6 00-856511-00001 Weldment, Handle, 40 Gal, Tilt ................................................................................... 1
7 RP-004-31 Pin, Roll .250 X 1.0000 ................................................................................................ 1
8 00-853284-1 Pin, Lock ....................................................................................................................... 1
9 00-853286-1 Plate, Front ................................................................................................................... 1
10 00-855220-00002 Plate, Rear Weldment .................................................................................................. 1
11 00-856311-00002 Mast, Support Lid, 8.125" long, K20ELT ................................................................... 1
12 SC-047-12 Screw, Set, 1/4-20 x 3/8 ........................................................................................... 4
13 SC-110-98 Screw, Cap, 1/4-20 x 3/4 SST .................................................................................. 4
14 WL-006-07 Washer, Lock, Helical 10 ........................................................................................... 4
00-856514-00001 Weldment, Handle, 60 Gal, Tilt ................................................................................... 1
00-856311-00003 Mast, Support Lid, 10.750" long, K40ELT................................................................. 1
00-856311-00006 Mast, Support Lid, 12.625" long, K60ELT................................................................. 1
- 13 -
ELECTRIC 2/3 JACKETED STATIONARY AND TILTING KETTLES
NOTES
- 14 -
NOTES
ELECTRIC 2/3 JACKETED STATIONARY AND TILTING KETTLES
- 15 -
ELECTRIC 2/3 JACKETED STATIONARY AND TILTING KETTLES
2" DRAW-OFF VALVE
7
5
1
2
3
4
8
6
Figure 5
Fig. 5
Item No. Part No. Description Amt
1 00-857547-00006 Athermic Handle .......................................................................................................... 1
2 00-857547-00002 Draw-Off Valve Body................................................................................................. 1
3 00-857547-00003 Draw-Off Valve Coupling ........................................................................................... 1
4 00-817170 Draw-Off Valve Coupling Gasket ............................................................................. 1
5 00-857547-00004 Draw-Off Valve Plug .................................................................................................. 1
6 00-857547-00008 Metal Ring ..................................................................................................................... 1
7 00-857547-00007 Set, Pin Retaining ........................................................................................................ 1
8 00-857547-00005 Washer ......................................................................................................................... 1
3" COMPRESSION VALVE
3457
2 1
6
Figure 6
Fig. 6
Item No. Part No. Description Amt
1 00-359996-00001 Valve Body, 3" ............................................................................................................. 1
2 00-359996-00002 Disc and Stem Assembly ........................................................................................... 1
3 00-359996-00003 Retainer ........................................................................................................................ 1
4 00-359996-00004 Hex Nut ......................................................................................................................... 1
5 00-359996-00005 Handle ........................................................................................................................... 1
6 00-359996-00006 O-ring ............................................................................................................................ 1
7 00-359996-00007 Nut ................................................................................................................................. 1
- 16 -
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