Vulcan Hart K20DL Part Manual

DIRECT STEAM
2/3 JACKETED
STATIONARY AND
TILTING KETTLES

MODELS

CATALOG OF

REPLACEMENT PARTS

K20DL ML-136081

K20DLT

K40DL ML-136082

K40DLT

K60DL ML-136083

K60DLT ML-136088

For additional information on Vulcan-Hart or to locate an authorized parts and

service provider in your area, visit our website at www.vulcanequipment.com.

ML-136086

ML-136087

VULCAN-HART
DIVISION OF ITW FOOD EQUIPMENT GROUP, LLC

WWW.VULCANEQUIPMENT.COM

3600 NORTH POINT BLVD.

BALTIMORE, MD 21222

Form F-35460 (3-11)

DIRECT STEAM 2/3 JACKETED STATIONARY AND TILTING KETTLES

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DIRECT STEAM 2/3 JACKETED STATIONARY AND TILTING KETTLES

TABLE OF CONTENTS

K20DL, K40DL, AND K60DL COMPLETE ASSEMBLY – EXPLODED VIEW .....................................4

K20DL, K40DL, AND K60DL COMPLETE ASSEMBLY PARTS LIST .................................................5

K20DLT, K40DLT, AND K60DLT – EXPLODED VIEW ........................................................................6

K20DLT, K40DTL, AND K60DLT COMPLETE ASSEMBLY PARTS LIST............................................ 7

OPTIONAL SPRING ASSIST COVER FOR TILTING KETTLES – EXPLODED VIEW .......................8

OPTIONAL SPRING ASSIST COVER PARTS LIST ...........................................................................9

2" DRAW-OFF VALVE ....................................................................................................................... 10

3" COMPRESSION VALVE ............................................................................................................... 11

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DIRECT STEAM 2/3 JACKETED STATIONARY AND TILTING KETTLES

K20DL, K40DL, AND K60DL COMPLETE ASSEMBLY – EXPLODED VIEW

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Figure 1

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DIRECT STEAM 2/3 JACKETED STATIONARY AND TILTING KETTLES

K20DL, K40DL, AND K60DL COMPLETE ASSEMBLY PARTS LIST

Fig. 1

Item No. Part No. Description Amt

1 FP-015-17 Elbow, Pipe 1/2 X 90 Degree Street 1
2 00-855968-00001 Valve, Relief 1
3 00-855954-00001 Gauge, Pressure 1
4 FP-015-17 Elbow, Pipe 1/2 X 90 Degree Street 1
5 FP-069-06 Tee, Pipe, 1/2 X 1/2 X 1/4 1
6 FP-040-42 Pipe, 1/2 X 1.125 1

7 00-881984-00001 Valve, Steam Inlet 1
8* 00-856213-00002 Valve Body 1
9* 00-856213-00003 Disc and Stem Assembly 1

10* 00-856213-00007 O-ring 1
11* 00-856213-00006 Retainer 1
12* 00-856213-00004 Hex Nut 1
13* 00-856213-00005 Handle 1
14* 00-856213-00009 Lock Washer 1
15* 00-856213-00008 Acorn Nut 1

16 00-856977-00001 Leg and Flange Foot 3
17 FP-015-24 Elbow, Pipe 3/4 X 90 Degree Street 1
18 FP-042-50 Pipe, 1/2 X 2.000 1
19 00-909459 Strainer, 3/4 Cast Bronze 1
20 FP-027-22 Bushing, Pipe 3/4 X 1/2 1
21 00-856329-00001 Trap, Thermostatic 125 PSI 1
22 00-856490-00002 Assembly, Lid 20 Gal Without Condensate Ring 1

23 00-853285-1 Knob, Press On 1
24 00-856486-00001 Handle and Rocker Housing Assembly K20DL 1

25 RP-004-31 Pin, Roll .250 X 1.000 1
26 WL-006-17 Washer, Lock, Helical 1/4 4
27 SC-110-98 Screw, Cap 1/4-20 X 3/4 SST 4
28 00-853286-1 Plate, Front 1
29 00-853284-1 Pin, Lock 1
30 00-853292-1 Disc, Tension, Adjustment 1
31 00-853289-00001 Spring, Torsion 1
32 00-853293-00001 Disc, Rotary Stop 1
33 00-855220-00002 Plate, Rear 1

NS 00-833652-00001 Petro-Gel (Tube) 1

00-856495-00002 Assembly, Lid 40 Gal Without Condensate Ring 1
00-856500-00002 Assembly, Lid 60 Gal Without Condensate Ring 1

00-856491-00001 Handle and Rocker Housing Assembly K40DL 1
00-856496-00001 Handle and Rocker Housing Assembly K60DL 1

* Items 8 through 15 comprise the 3" Compression Valve. See page 8.

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DIRECT STEAM 2/3 JACKETED STATIONARY AND TILTING KETTLES

K20DLT, K40DLT, AND K60DLT – EXPLODED VIEW

451 32

45

44

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36

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Figure 2

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DIRECT STEAM 2/3 JACKETED STATIONARY AND TILTING KETTLES

K20DLT, K40DTL, AND K60DLT COMPLETE ASSEMBLY PARTS LIST

Fig. 2

Item No. Part No. Description Amt

1 00-855954-00001 Gauge, Pressure ......................................................................................................... 1

2 FP-015-17 Elbow, Pipe 1/2 X 90 Degree Street ......................................................................... 2

3 00-855968-00001 Valve, Relief ................................................................................................................. 1

4 FP-040-42 Pipe, 1/2 X 1.125 ......................................................................................................... 1

5 FP-069-06 Tee, Pipe 1/2 X 1/2 X 1/4 ............................................................................................ 1

6 00-855902-00001 Plate, Faucet Mounting ................................................................................................ 1

7 SC-041-50 Screw, Cap1/4-20 X 1/2 Hex..................................................................................... 4

8 00-854766-00001 Speed Nut, J Type-1024 ............................................................................................. 8

9 00-856347-00001 Assembly, Control Box ............................................................................................... 1

10 00-856586-00001 Overlay, KxxDLT ......................................................................................................... 1

11 00-856315-00001 Bushing, Bronze Sleeve ............................................................................................. 1

12 00-856379-00001 Shaft, Pivot ................................................................................................................... 1

13 00-856184-00002 Gear Reducer, 80:1 .................................................................................................... 1

14 SC-041-50 Screw, Cap 1/4-20 ...................................................................................................... 4

15 RP-003-36 Pin, Roll .312 X 1.500 .................................................................................................. 2

16 00-856644-00002 Extension, Reducer Shaft .......................................................................................... 1

17 00-854650-00001 Assembly, Crank Handle ............................................................................................ 1

18 00-856011-00001 Assembly, Control Box Lid with Seals ..................................................................... 1

19 SC-066-06 Screw, Machine 10-24 X 1/2 Truss Cross .............................................................. 6

20 FP-015-23 Elbow, Pipe 3/4 X 90 Degree ..................................................................................... 2

21 FP-091-12 Pipe, 3/4 X 14.250 ....................................................................................................... 1

22 00-881984-00001 Valve, Steam................................................................................................................ 1

23 FP-023-25 Coupling, Pipe ............................................................................................................... 1

24 FP-043-77 Pipe, 3/4 X 4.00 ........................................................................................................... 2

25 00-856318-00001 Weldment, Inlet Housing.............................................................................................. 1

26 00-856587-00001 Bracket, Plumbing Support ......................................................................................... 1

27 00-856218-00001 Flap, Tilt Handle Opening ............................................................................................ 1

28 00-856584-00001 Seal, Shaft .................................................................................................................... 1

29 00-856334-00001 Seal, Parker #4207-12501500-250B ......................................................................... 4

30 00-856316-00001 Bushing, Steel Sleeve................................................................................................. 1

31 00-856306-00001 Assembly, Stand, K20DLT ......................................................................................... 1

32 NS-015-20 Nut, Hex 1/2 -13 SST .................................................................................................. 4

33 SC-082-45 Bolt, Square Neck, 1/2-20 UNF X 1.750 L ................................................................ 4

34 FP-027-16 Bushing, Pipe 3/4 X 3/8............................................................................................... 1

35 00-856325-00001 Valve, Drain ................................................................................................................. 1

36 00-856213-00008 Nut, Acorn .................................................................................................................... 1

37 00-856213-00009 Washer, Lock, 2" ......................................................................................................... 1

38 00-856213-00005 Handle, 2" ..................................................................................................................... 1

39 00-856213-00004 Nut, Hex, 2" .................................................................................................................. 1

40 00-856213-00006 Retainer, 2" .................................................................................................................. 1

41 00-856213-00007 O-Ring, 2" ..................................................................................................................... 1

42 00-856213-00003 Assembly, Disc and Stem, 2" .................................................................................... 1

43 00-856213-00002 Body, Valve, 2" ........................................................................................................... 1

44 FP-040-50 Pipe, 1/2 X 2.000 ......................................................................................................... 1

45 FP-027-22 Bushing, Pipe 3/4 X 1/2............................................................................................... 2

46 00-909459 Strainer ......................................................................................................................... 1

47 00-856329-00001 Trap, Thermostatic 125 PSI ........................................................................................ 1

48 00-856178-00002 Casting, Pivot ............................................................................................................... 1

49 00-856563-00001 Plug, Lid Holder ............................................................................................................ 1

50 00-856349-00001 Bushing, Bronze .......................................................................................................... 1

51 SC-041-11 Screw, Cap 5/16-18 X 3/4 Hex ................................................................................. 1

52 SC-047-13 Screw, Set 3/8-16 X 1/2 ............................................................................................ 4

53 00-856182-00001 Washer, Retainer ........................................................................................................ 1

54 FP-46-76 Pipe, 3/4 X 12.750 ....................................................................................................... 1

55 SC-066-6 Screw, Mach. 10-24 X 1/2 ......................................................................................... 1

56 NS-011-18 Nut, Mach. Hex 10-24 SST ......................................................................................... 1

57 00-856192-1 Strainer, Perforated, 20-gallon .................................................................................. 1

NS 00-833652-00001 Petro-Gel (Tube) .......................................................................................................... 1

NS 00-856089-00001 Seal, Lid ........................................................................................................................ 2

NS 00-856090-00001 Seal, Lid ........................................................................................................................ 2

00-856245-00001 Assembly, Stand, K40DLT ......................................................................................... 1

00-856172-00001 Assembly, Stand, K60DLT ......................................................................................... 1

00-856186-1 Strainer, Perforated, 40-gallon .................................................................................. 1

00-856195-1 Strainer, Perforated, 60-gallon .................................................................................. 1

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DIRECT STEAM 2/3 JACKETED STATIONARY AND TILTING KETTLES

OPTIONAL SPRING ASSIST COVER FOR TILTING KETTLES – EXPLODED VIEW

4

10

7

6

12

3

2

8

9

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1

Figure 3

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DIRECT STEAM 2/3 JACKETED STATIONARY AND TILTING KETTLES

OPTIONAL SPRING ASSIST COVER PARTS LIST

Fig. 3

Item No. Part No. Description Amt

1 00-856490-00005 Assembly, Lid, 20 Gal (with Condensate Ring) ...................................................... 1

00-856495-00004 Assembly, Lid, 40 Gal (with Condensate Ring) ...................................................... 1

00-856500-00002 Assembly, Lid, 60 Gal (with Condensate Ring) ...................................................... 1

2 00-853292-1 Disc, Tension Adjustment .......................................................................................... 1

3 00-853289-1 Torsion Spring .............................................................................................................. 1

4 00-853293-00001 Disc, Rotary Stop ........................................................................................................ 1

5 00-853285-1 Knob, Press-On ........................................................................................................... 1

6 00-856511-00001 Weldment, Handle, 40 Gal, Tilt ................................................................................... 1

7 RP-004-31 Pin, Roll .250 X 1.0000 ................................................................................................ 1

8 00-853284-1 Pin, Lock ....................................................................................................................... 1

9 00-853286-1 Plate, Front ................................................................................................................... 1

10 00-855220-00002 Plate, Rear Weldment .................................................................................................. 1

11 00-856311-00001 Mast, Support Lid, 5.201" long, K20DLT-1 ............................................................... 1

12 SC-047-12 Screw, Set, 1/4-20 x 3/8 ........................................................................................... 4

13 SC-110-98 Screw, Cap, 1/4-20 x 3/4 SST .................................................................................. 4

14 WL-006-07 Washer, Lock, Helical 10 ........................................................................................... 4

00-856514-00001 Weldment, Handle, 60 Gal, Tilt ................................................................................... 1

00-856311-00004 Mast, Support Lid, 8.625" long, K40DLT ................................................................... 1

00-856311-00005 Mast, Support Lid, 13.250" long, K60DLT ................................................................ 1

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DIRECT STEAM 2/3 JACKETED STATIONARY AND TILTING KETTLES

2" DRAW-OFF VALVE

7

5

1

2

3

4

8

6

Figure 4

Fig. 4

Item No. Part No. Description Amt

1 00-857547-00006 Athermic Handle .......................................................................................................... 1

2 00-857547-00002 Draw-Off Valve Body ................................................................................................. 1

3 00-857547-00003 Draw-Off Valve Coupling ........................................................................................... 1

4 00-817170 Draw-Off Valve Coupling Gasket ............................................................................. 1

5 00-857547-00004 Draw-Off Valve Plug .................................................................................................. 1

6 00-857547-00008 Metal Ring ..................................................................................................................... 1

7 00-857547-00007 Set, Pin Retaining ........................................................................................................ 1

8 00-857547-00005 Washer ......................................................................................................................... 1

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DIRECT STEAM 2/3 JACKETED STATIONARY AND TILTING KETTLES

3" COMPRESSION VALVE

3457

2 1

6

Figure 5

Fig. 5

Item No. Part No. Description Amt

1 00-359996-00001 Valve Body, 3" ............................................................................................................. 1

2 00-359996-00002 Disc and Stem Assembly ........................................................................................... 1

3 00-359996-00003 Retainer ........................................................................................................................ 1

4 00-359996-00004 Hex Nut ......................................................................................................................... 1

5 00-359996-00005 Handle ........................................................................................................................... 1

6 00-359996-00006 O-ring ............................................................................................................................ 1

7 00-359996-00007 Nut ................................................................................................................................. 1

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DIRECT STEAM 2/3 JACKETED STATIONARY AND TILTING KETTLES

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