Page 1
PARTS MANUAL
FOR HEAVY DUTY GAS BROILERS
CERAMIC MODELS
Model Model
HCB040 IR1
HCB44 IR2
HMCB44 IR44
HCB1
HCB2
SUNGLOW MODELS
FORM 30907 (10-94)
MODEL GHCBO40 SHOWN
VULCAN-HART COMPANY, P.O. BOX 696, LOUISVILLE, KY 40201- 0696, TEL. (502) 778-2791
Page 2
12
13
8
5
4
2
6
3
1
7
11
15
14
PARTS - FRONT VIEW IR1
- 2 -
9-10
PL-40422-1
Page 3
PARTS - FRONT VIEW IR1
ITEM IR1
NO. DESCRIPTION PART NO. QTY.
1 Burner Knob (On-Off) 407727-5 ......................................................................... 2
2 Burner Knob Cover Plate 414269-1 ......................................................................... 1
3 Grid Arm Handle 407785-2 ......................................................................... 1
4 Grid Arm Cover Index Plate 413609-1 ......................................................................... 1
5 Right Grid Post 404549-5 ......................................................................... 1
6 Left Grid Post 404549-6 ......................................................................... 1
7 Grid Handle 404647-1 ......................................................................... 1
8 Burner Shield Cover (Top) 411144-G2 ....................................................................... 1
9 Legs 413383-G1 ....................................................................... 4
10 Legs (SST) 411383-G2 ....................................................................... 4
11 Grease Collector Front 408161-1 ......................................................................... 1
12 Vulcan Nameplate 417700-1 ......................................................................... 1
13 Deflector Assy 410834-G2 ....................................................................... 1
14 Lock Panel 417858-2 ......................................................................... 1
15 Blower Cover Assembly 409030-G4 ....................................................................... 1
Drip Tray Assembly 411040-G1 ....................................................................... 1
Grease Collector 407673-G1.......................................................................1
I.D. TAB “R” 414639-1 ......................................................................... 1
I.D. TAB “L” 414639-2 ......................................................................... 1
- 3 -
Page 4
10
12
8
6
11
1
3
5
7
13
4
2
9
15
14
PL-40423-1
PARTS - FRONT VIEW IR2
- 4 -
Page 5
PARTS - FRONT VIEW IR2
ITEM IR2
NO. DESCRIPTION PART NO. QTY.
1 Burner Knob (On-Off) 407727-5 ......................................................................... 4
2 Burner Knob Cover Plate 414269-1 ......................................................................... 2
3 Grid Arm Handle 407785-2 ......................................................................... 1
4 Grid Arm Cover Index Plate 413609-1 ......................................................................... 2
5 Right Grid Post 404549-5 ......................................................................... 1
6 Left Grid Post 404549-6 ......................................................................... 1
7 Grease Collector Front 408161-1 ......................................................................... 1
8 Burner Shield Cover (Top) 411144-G2 ....................................................................... 1
9 Legs (SST) 409840-6 ......................................................................... 4
10 Deflector Assembly 410834-G2.......................................................................1
11 Grid Handle 404647-1 ......................................................................... 1
12 Vulcan Nameplate 417700-1 ......................................................................... 1
13 Burner Shield Cover (Bottom) 411144-G4 ....................................................................... 1
14 Lock Panel 417858-2 ......................................................................... 1
15 Blower Cover Assembly 409030-G4 ....................................................................... 1
Drip Tray Assembly 411040-G1 ....................................................................... 1
Grease Collector Assembly 407673-G1 ....................................................................... 1
I.D. Knob Tab “R” (New style not shown) 414639-1 ......................................................................... 2
I.D. Knob Tab “L” (New style not shown) 414639-2 ......................................................................... 2
- 5 -
Page 6
12
11
14
8
10
13
4
22-23
17
15
6
5
3
7
2
24
16
1
20
18
19
21
9
PARTS - FRONT VIEW HCBO40
- 6 -
PL-40424-1
Page 7
PARTS - FRONT VIEW HCBO40
ITEM HCBO40
NO. DESCRIPTION PART NO. QTY.
1 Burner Valve Knob 420560-1 ......................................................................... 2
2 Grid Handle 404647-1 ......................................................................... 1
3 Grid Arm Handle (Old style shown) 407785-2 ......................................................................... 1
4 Grid Arm Cover/Index Plate (SS) 413609-2 ......................................................................... 1
5 Right Grid Post 404549-5 ......................................................................... 1
6 Left Grid Post 404549-6 ......................................................................... 1
7 Manifold Cover Assembly (SS) 409776-G2 ....................................................................... 1
8 Augratin Oven Door Assembly 405488-G1 ....................................................................... 1
9 (Adj.) Legs (SS) 409840-6 ......................................................................... 4
10 Right Oven Door Post 409790-3 ......................................................................... 1
11 Left Oven Door Post 409790-4 ......................................................................... 1
12 Vulcan Nameplate 417700-1 ......................................................................... 2
13 Oven Door Handle 401847-1 ......................................................................... 1
14 Lower Burner Cover (SS) 405499-2 ......................................................................... 1
15 Oven Handle (Lower) 409793-1 ......................................................................... 1
16 Right Door Post 409790-1 ......................................................................... 1
17 Left Door Post 409790-2 ......................................................................... 1
18 Control Panel-GHCB40 420774-1 ......................................................................... 1
19 Control Panel-GHCB40C 420784-1 ......................................................................... 1
20 Valve Handle (Red) 402957-2 .........................................................................1
21 Lower Front Panel 420775-G1 ....................................................................... 1
22 Oven Door Assembly 409791-G1 ....................................................................... 1
23 Oven Door Assembly (SS) 409791-G3.......................................................................1
24 Grease Collector Front 409873-1 ......................................................................... 1
(SS) Stainless Steel
Photo shows old style grid handle assembly.
- 7 -
Page 8
12
2
14
16
18
11
15
17
4
5
3
6
13
1
20
19
7
21
8
FRONT VIEW IR44
PARTS - FRONT VIEW IR44
- 8 -
9-10
PL-40425-1
Page 9
PARTS - FRONT VIEW IR44
ITEM IR44
NO. DESCRIPTION PART NO. QTY.
1 Burner Valve Knob Hi-Med-Lo 407727-4 ......................................................................... 2
2 Flue Riser 414878-G1 ....................................................................... 1
3 Grid Arm Handle 407785-2 ......................................................................... 1
4 Grid Arm Cover/Index Plate (SS) 413609-2 ......................................................................... 1
5 Right Grid Post 404549-5 ......................................................................... 1
6 Left Grid Post 404549-6 ......................................................................... 1
7 Left Hand Door Panel Assembly (SS) 412945-G3 ....................................................................... 1
8 Rt. Hd. Door Panel Assembly (SS) 412945-G4 ....................................................................... 1
9 Adjustable Leg 409840-5 ......................................................................... 4
10 Adjustable Leg (SS) 409840-6 ......................................................................... 4
11 Manifold Cover Assembly (SS) 409653-6 ......................................................................... 1
12 Vulcan Nameplate 417700-1 ......................................................................... 1
13 Grid Handle 404647-1 ......................................................................... 1
14 Augratin Oven Door Assembly 405488-G1 ....................................................................... 1
15 Right Oven Door Post 409790-3 ......................................................................... 1
16 Left Oven Door Post 409790-4 ......................................................................... 1
17 Door Handle 401847-1 ......................................................................... 1
18 Burner Box Cover 405499-3 ......................................................................... 1
19 Pilot Light 411496-E4 ....................................................................... 1
20 Toggle Switch 417812-1 ......................................................................... 1
21 Cabinet Door Handle 408615-21 ....................................................................... 2
Drip Tray Assembly 411040-G1 ....................................................................... 1
Lt. Door Panel Lining 412942-1 ......................................................................... 1
Rt. Door Panel Lining 412942-2 ......................................................................... 1
I.D. Tab “R” 414639-1 ......................................................................... 1
I.D. TAB “L” 414639-2 ......................................................................... 1
(SS) Stainless Steel
- 9 -
Page 10
15
14
12
13
16
5
11
2
4
6
3
1
7
8
9-10
17
PL-40426-1
PARTS - FRONT VIEW HCB44
- 10 -
Page 11
PARTS - FRONT VIEW HCB44
ITEM HCB44
NO. DESCRIPTION PART NO. QTY.
1 Burner Valve Knob 402957-2 ......................................................................... 2
2 Grid Handle 404647-1 ......................................................................... 1
3 Grid Arm Handle (Old style shown) 407785-2 ......................................................................... 1
4 Grid Arm Cover/Index Plate (SS) 413609-2 ......................................................................... 1
5 Right Grid Post 404549-5 ......................................................................... 1
6 Left Grid Post 404549-6 ......................................................................... 1
7 Door Panel Assembly, Left 412945-G1 ....................................................................... 1
8 Door Panel Assembly, Right 412945-G2 ....................................................................... 1
9 Adj. Leg 409840-5 ......................................................................... 4
10 Adj. Leg (SS) 409840-6 ......................................................................... 4
11 Manifold Cover Assembly (SS) 409776-G2 ....................................................................... 1
12 Augratin Oven Door Assembly 405488-G1 ....................................................................... 1
13 Right Oven Door Post 409790-3 ......................................................................... 1
14 Left Oven Door Post 409790-4 ......................................................................... 1
15 Oven Door Handle 401847-1 ......................................................................... 1
16 Lower Burner Cover (SS) 405499-2 ......................................................................... 1
17 Door Handle 408615-21 ....................................................................... 2
(SS) Stainless Steel
Photo shows old style grid handle assembly.
Left Door Liner 412942-1 ......................................................................... 1
Left Door Liner (SS) 412942-3 ......................................................................... 1
Right Door Liner 412942-2 ......................................................................... 1
Right Door Liner (SS) 412942-4 ......................................................................... 1
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Page 12
12
16
8
6
3
14
15
1
5
17
2
4
7
13
11
CB - 2L
FRONT VIEW HCB2
PARTS - FRONT VIEW HCB2
- 12 -
9-10
PL-40427-1
Page 13
PARTS - FRONT VIEW HCB2
ITEM HCB1 HCB2
NO. DESCRIPTION PART NO. QTY. PART NO. QTY.
1 Burner Knob (On-Off) 407727-5 ...................... 2 407727-5 .......................4
2 Burner Knob Cover Plate 414269-1 ...................... 1 414269-1 .......................2
3 Grid Handle 404647-1 ...................... 1 404647-1 .......................2
4 Grid Arm Cover Index Plate 413609-1 ...................... 1 413609-1 .......................2
5 Right Grid Handle Post 404549-5 ...................... 1 404549-5 .......................2
6 Left Grid Handle Post 404549-6 ...................... 1 404549-6 .......................2
7 Grease Collector Front 408161-1 ...................... 1 408161-1 .......................2
8 Burner Shield Cover (Top) 408132-G6 .................... 1 408132-G6 .................... 1
9 Adj. Legs 413383-G1 .................... 4 409840-5 ....................... 4
10 Adj. Legs (SS) 413383-G2 .................... 4 409840-6 ....................... 4
11 Drip Tray Assembly 411040-G1 .................... 1 411040-G1 .................... 1
12 Vulcan Nameplate 417700-1 ...................... 1 417700-1 .......................1
13 Burner Shield Cover (Bottom) ....................................... 408132-G4 .................... 1
14 I.D. Knob Tab “L” (Old style shown) 414639-2 ...................... 1 414639-2 .......................2
15 I.D. Knob Tab “R” (Old style shown) 414639-1 ...................... 1 414639-1 .......................2
16 Deflector Assy. 410834-G2 .................... 1 410834-G2 .................... 1
17 Grid Arm Handle 407785-2 ...................... 1 407785-2 .......................1
(SS) Stainless Steel
Front View HCB1 Not Shown.
Grease Collector Assembly 407673-G1 .................... 1 407673-G1 .................... 1
- 13 -
Page 14
1
2
2
4
4
3
1
3
PL-40428-1
5
3
PARTS - REAR VIEW IR1, IR2, IR44
ITEM IR1 IR2 IR44 HCB1 HCB2
NO. DESCRIPTION PART NO. QTY. PART NO. QTY. PART NO. QTY. PART NO. QTY PART NO. QTY
1 Body Back (Cabinet) 408987-G1 .... 1 408987-G1 .... 1 ........................ 408987-G3 .... 1 408214-G1 ......1
2 Inlet Pipe 413500-F280 . 1 413500-F280 . 1 ........................ 413500-F268 . 1 413500-F268 .. 1
3 Elec. Supply Cord 405016-1 ....... 1 405016-1 ....... 1 405016-1 ....... 1 ....................... .........................
4 Elec. Cover Plate 408647-1 ....... 1 408647-1 ....... 1 408647-1 ....... 1 ....................... .........................
5 Body Back ....................... ....................... 409896-1 ....... 1 ....................... .........................
Body Back (Upper) ....................... 408210-3 ....... 1 405407-3 ....... 1 ....................... 408210-3 .........1
Body Back (Lower) 408210-1 ....... 1 408210-1 ....... 1 409158-1 ....... 1 408210-1 ....... 1 408210-1 ......... 1
- 14 -
Page 15
20
2 3 4
7 thru 10
6
1
5
11
12
13
14
15-16
17
19 18
PL-40429-1
PARTS - FRONT VIEW FRAME REMOVED IR1 & IR2
ITEM IR1 IR2
NO. DESCRIPTION PART NO. QTY. PART NO. QTY.
1 Front Burner Shield Assembly 415095-G1 .................... 1 415095-G1 .................... 2
2 Fitting 1⁄2 CC to 1⁄2 MPT FP-75-1 ......................... 2 FP-75-1 ......................... 4
3 Burner Sub-Manifold 414861-1 ...................... 2 414861-1 .......................4
4 Right Hand Burner Tube 415133-1 ...................... 1 415133-1 .......................2
5 Left Hand Burner Tube 415134-1 ...................... 1 415134-1 ....................... 2
6 Close Nipple 1⁄8" 413500-A6 .................... 4 413500-A6 .................... 8
7 Pilot Elbow Burner 405643-F ...................... 4 405643-F ....................... 8
8 Orifice Spud (NAT.) 10901-44 ...................... 4 10901-44 .......................8
9 Orifice Spud (PROPANE) 10901-55 ...................... 4 10901-55 .......................8
10 Orifice Spud (BUTANE) 10901-56 ...................... 4 10901-56 .......................8
11 Air Transition Box 415089-1 ...................... 1 415089-1 ....................... 1
12 Pressure Switch Tubing 409759-2 ...................... 1 409759-2 ....................... 1
13 Blower Motor 413552-4 ...................... 1 413552-4 ....................... 1
14 Solenoid 411497-F3 .................... 1 411497-F3 .....................1
15 Regulator (NAT.) 408279-20 .................... 1 408279-20 .....................1
16 Regulator (PROPANE & BUTANE) 408279-21 .................... 1 408279-21 .....................1
17 Lock Panel 417858-2 ...................... 1 417858-2 ....................... 1
18 Toggle Switch 417812-1 ...................... 1 417812-1 .......................1
19 Signal Light 411496-E4 .................... 1 411496-E4 .................... 1
20 Air Transition Box 415300-G1 .................... 1 415299-G1 .................... 2
Pilot Shield 415807-1 ...................... 4 415807-1 .......................8
- 15 -
Page 16
11
20
10
18
17
13
23
21
24
12
19
22
14
4
1-2-3
8
6
5
7
16
15
9
PL-40430-1
PARTS - FRONT VIEW FRAME REMOVED HCB2
ITEM HCB1 HCB2
NO. DESCRIPTION PART NO. QTY. PART NO. QTY.
1 Pilot Burner Nozzle (NAT.) 405643-A42 .................. 4 405643-A42 .................. 8
2 Pilot Burner Nozzle (PROPANE) 405643-F53 .................. 2 405643-F53 ...................4
3 Elbow Nozzle 405643-F .................... AR 405643-F ..................... AR
4 Pilot Manifold Assembly 411463-G1 .................... 1 411463-G1 .................... 2
5 Grid Arm Lifting Assembly 413607-G1 .................... 1 413607-G1 .................... 2
6 Upper Lever Arm Assembly 408770-G1 .................... 1 408770-G1 .................... 2
7 Lower Lever Arm Assembly 408774-G1 .................... 1 408774-G1 .................... 2
8 Grid Carriage Assembly 411038-G1 .................... 1 411038-G1 .................... 2
9 Roller Bearing With Shaft 405655-3 ...................... 2 405655-3 .......................4
10 Rt. Hd. Burner Tubing 408078-1 ...................... 1 408078-1 .......................2
11 Rt. Burner Tubing Valve to Double CC Fitting 408328-1 ...................... 1 408328-1 .......................1
12 Lt. Burner Tubing Fitting to Valve 408329-1 ...................... 1 408329-1 .......................1
13 Burner Valve 407789-1 ...................... 2 407789-1 .......................4
14 Sub - Manifold Assembly 408076-G1 .................... 1 408076-G1 .................... 2
15 Spring Lifting Arm (Inner) 407724-1 ...................... 2 407724-1 ....................... 4
16 Spring Lifting Arm (Outer) 401992-2 ...................... 2 401992-2 ....................... 4
17 Fitting 3⁄8" to 1⁄2" CC FP-12-1 ......................... 2 FP-12-1 ......................... 4
18 Elbow Street 1⁄2" x 3⁄8" FP-16-2 ......................... 2 FP-16-2 .........................4
19 Fitting Straight 1⁄2" x 1⁄2" CC FP-12-49 ....................... 2 FP-12-49 .......................4
20 Fitting Straight Double 1⁄2" CC FP-77-36....................... 2 FP-77-36 .......................4
21 Elbow 1⁄8" NPS x 1⁄4" CC FP-12-21 ....................... 1 FP-12-21 ....................... 2
22 Pilot Tube Valve to CC Elbow 415229-1 ...................... 1 415229-1 .......................2
23 1" Manifold Pipe 408199-G1 .................... 1 408199-G1 ....................2
24 Elbow Reducing 1" x 3⁄4" FP-79-97 ....................... 2 FP-79-97 ....................... 4
Roller Bearing Without Shaft 405655-1 ...................... 2 405655-1 .......................4
- 16 -
Page 17
3
4
6
2
5
1
PL-40431-1
PARTS - GRID ASSEMBLY HCB2
ITEM HCB1 HCB2 HCBO40 HCB44
NO. DESCRIPTION PART NO. QTY. PART NO. QTY. PART NO. QTY. PART NO. QTY.
1 Grid Final Assembly 417074-G1 ........... 1 417074-G1 ......... 2 417074-G1 .......... 1 417074-G1 ...........1
2 Burner Assembly 411551-G1 ........... 4 411551-G1 ......... 8 411551-G1 .......... 4 411551-G1 ...........4
3 Burner Side Ceramics 404146-1 .............. 8 404146-1 ...........16 404146-1 ............. 8 404146-1 ............. 16
4 Burner Center Ceramics 404145-1 ............. 12 404145-1 ........... 24 404145-1 ............ 12 404145-1 ............. 12
5 Grid Stop Bolt Hex SC-36-8 ................ 3 SC-36-8 ............. 6 SC-36-8 ............... 3 SC-36-8 ................ 3
Head 1⁄4" x 1 1⁄4"
6 Grid Carriage 411038-G1 ........... 1 411038-G1 ......... 2 411038-G1 .......... 1 411038-G1 ...........1
Drip Shield Rod 408111-2 .............. 1 408111-2............ 2 408111-2 ............. 1 408111-2 ..............1
Lifting Arm Assembly 413607-G1 ........... 1 413607-G1 ......... 2 413612-G1 .......... 1 413612-G1 ...........1
- 17 -
Page 18
7
3
1
6
5
4
2
PL-40432-1
PARTS - UPPER MANIFOLD ASSEMBLY HCBO40
ITEM HCBO40
NO. DESCRIPTION PART NO. QTY.
1 Pilot Valve 404738-3 ......................................................................... 4
2 Grease Collector Front Panel (SS) 409873-1 ......................................................................... 1
3 Grease Collector Assembly 409899-G1 ....................................................................... 1
4 Burner Valve 408379-3 .........................................................................2
5 Burner Valve Tube, Rt. 408079-1 ......................................................................... 1
6 Burner Valve Tube, Lt. 408079-2 ......................................................................... 1
7 Pilot Supply Tube 411696-1 ......................................................................... 1
(SS) Stainless Steel
Pilot Orifice Spud Nat. 409125-1 ......................................................................... 4
Pilot Orifice Spud Mixed 409125-2 ......................................................................... 4
Pilot Orifice Spud Propane 409125-3 ......................................................................... 4
Orifice Spud Nat. Gas 10901-32 ......................................................................... 4
Orifice Spud Propane Gas 10901-53 ......................................................................... 4
Orifice Spud Butane Gas 10901-54 ......................................................................... 4
Elbow Nozzle 405643-F ......................................................................... 4
- 18 -
Page 19
1
2
3-4
5
PL-40433-1
PARTS - IR44 WITH MANIFOLD COVER DROPPED
ITEM IR44
NO. DESCRIPTION PART NO. QTY.
1 Drop Pipe 3⁄4" x 12 1⁄4" 413500-E98 ..................................................................... 1
2 Sub-Manifold 408422-G1 .......................................................................1
3 Valve HI-MED-LO (PROPANE & BUTANE) 408119-1L ....................................................................... 2
4 Valve HI-MED-LO (NAT.) 408119-1N .......................................................................2
5 Elbow 3⁄4" 90° FP-13-22 .......................................................................... 1
- 19 -
Page 20
2
1
2
3
3
4
5
PL-40434-1
PARTS - BURNER TUBING ASSEMBLY LT. & RT. IR44
ITEM IR44
NO. DESCRIPTION PART NO. QTY.
1 Grid Handle 407785-2 ......................................................................... 1
2 Burner Tubing 414863-1 ......................................................................... 2
3 Fitting 1⁄2 x 1⁄2 CC FP-77-36..........................................................................2
4 Lt. Hd. Burner Tubing 414749-1 ......................................................................... 1
5 Rt. Hd. Burner Tubing 414866-1 ......................................................................... 1
- 20 -
Page 21
9
1 thru 4
7
5
6
8
PL-40435-1
PARTS - PILOT MANIFOLD ASSEMBLY IR44
ITEM IR44
NO. DESCRIPTION PART NO. QTY.
1 Elbow Pilot Nozzle 405643-F ......................................................................... 4
2 Orifice Spud (NAT.) 10901-44 .........................................................................4
3 Orifice Spud (PROPANE) 10901-55 .........................................................................4
4 Orifice Spud (BUTANE) 10901-56 .........................................................................4
5 Pilot Manifold Assembly 414860-1 .........................................................................1
6 Pilot Tube - Adj. Valve to 1⁄4" CC 414776-1 ......................................................................... 1
7 Burner Sub Assembly 414861-1 ......................................................................... 2
8 Front Burner Shield Assembly 414753-G1 .......................................................................1
9 Air Closure 414870-3 ......................................................................... 1
Pilot Shield 415807-1 ......................................................................... 4
- 21 -
Page 22
4
5
3
6
1
8
9
10
7
2
PL-40436-1
PARTS - AUGRATIN OVEN COMPARTMENT IR44
ITEM IR44
NO. DESCRIPTION PART NO. QTY.
1 Handle 401847-1 ......................................................................... 1
2 Burner Box Cover 405499-3 .........................................................................1
3 Augratin Oven Bottom Baffle Assembly 405522-G1.......................................................................1
4 Lt. Hd. Side Lining Assembly 405489-G2 ....................................................................... 1
5 Rt. Hd. Side Lining Assembly 405489-G1 ....................................................................... 1
6 Post, Left Hand 409790-4 .........................................................................1
7 Post, Right Hand 409790-3 .........................................................................1
8 Oven Door Assembly 405488-G1 ....................................................................... 1
9 Oven Rack (Augratin Oven) 404074-2 ......................................................................... 1
10 Oven Bottom Assembly (Augratin) 405123-G3 ....................................................................... 1
- 22 -
Page 23
1
2
3
4
PL-40437-1
PARTS - CONTROL PANEL
ITEM IR44
NO. DESCRIPTION PART NO. QTY.
1 Manifold Cover Assembly (SS) 409653-6 .........................................................................1
2 Knob HI-MED-LO 407727-4 ......................................................................... 2
3 Signal Light 411496-E4 .......................................................................1
4 Toggle Switch 417812-1 .........................................................................1
- 23 -
Page 24
3
PARTS - GRID ASSEMBLY HCBO40 & HCB44
4
1
2
PL-40438-1
ITEM HCBO40 HCB44
NO. DESCRIPTION PART NO. QTY. PART NO. QTY.
1 Grid Final Assembly 417074-G1 ...................... 1 417074-G1 .................... 1
2 Grid Drip Shield 411040-G1 ...................... 1 411040-G1 ....................1
3 Drip Shield Rod 411280-1 ........................ 1 411280-1 .......................1
4 Lifting Arm Assembly 413612-G1 ...................... 1 413612-G1 .................... 1
- 24 -
Page 25
4
2
3
5
6
1
PL-40439-1
PARTS - AUGRATIN OVEN SECTION HCBO40 & HCB44
PARTS - AUGRATIN OVEN BAFFLE IR44, HCB44 & HCBO40
ITEM IR44 HCBO40 HCB44
NO. DESCRIPTION PART NO. QTY. PART NO. QTY. PART NO. QTY.
1 Oven Bottom 405522-G1 ............... 1 405522-G1 .............. 1 405522-G1 ............... 1
2 Oven Side 405489-G2 ............... 1 405489-G2 .............. 1 405489-G2 ............... 1
3 Oven Side Lining 405489-G1 ............... 1 405489-G1 .............. 1 405489-G1 ............... 1
4 Augratin Oven 405488-G1 ............... 1 405488-G1.............. 1 405488-G1 ............... 1
5 Oven Rack 404074-2 .................. 1 404074-2 ................ 2 404074-2 .................. 1
6 Oven Bottom 405123-G3 ............... 1 405123-G3 .............. 1 405123-G3 ............... 1
Baffle Assembly
Lining Assembly, Lt. Hd.
Assem., Rt. Hd.
Door Assembly
Assembly
- 25 -
Page 26
1
2
13
7
8
15
11-12
9
6
4
3
5
16
14
10
PL-40440-1
PARTS - OVEN MANIFOLD & CONTROLS HCBO40
ITEM HCBO40
NO. DESCRIPTION PART NO. QTY.
1 Pilot Valve 404193-1 ......................................................................... 1
2 Burner Valve 408379-3 .........................................................................1
3 J Hook 413091-1 ......................................................................... 2
4 Bell Crank 403956-1 ......................................................................... 2
5 Oven Door Spring 412014-1 ......................................................................... 1
6 Bell Crank Pin 403971-1 ......................................................................... 2
7 Pilot Outage Protection Valve 407798-4 ......................................................................... 1
8 Thermostat 407522-1 ......................................................................... 1
9 Filter (Not Available, Order Item 12) ......................................................................................... 1
10 Pilot Tubing Shut Off to Filter .........................................................................................1
11 Pilot Tubing Filter to Tubing ......................................................................................... 1
12 Pilot Tubing Shut Off to Pilot (Not Shown) 413348-1 ......................................................................... 1
13 Pilot Tubing Pilot Valve to Shut Off 407846-1 ......................................................................... 1
14 Oven Door Hook, Right 405618-2 ......................................................................... 1
15 Oven Door Hook, Left 405618-1 ......................................................................... 1
16 Oven Burner Tubing 409824-1 ......................................................................... 1
(Not Available, Order Item 12)
(Not Available, Order Item 12)
Oven Burner Elbow 405643-F .........................................................................1
Oven Orifice Spud Propane 10901-49 ......................................................................... 1
Oven Orifice Spud Butane 10901-50 ......................................................................... 1
- 26 -
Page 27
1
3
2
PL-40441-1
PARTS - OVEN BAFFLE ASSEMBLY
ITEM HCBO40
NO. DESCRIPTION PART NO. QTY.
1 Oven Bottom Baffle 405124-5 ......................................................................... 1
2 Foil Face Insulation 405928-4 ......................................................................... 1
3 Oven Bottom Insulation Pan 409787-1 ......................................................................... 1
- 27 -
Page 28
3
1
2
4
7
6
8
5
PL-40442-1
PARTS - OVEN SECTION HCBO40
ITEM HCBO40
NO. DESCRIPTION PART NO. QTY.
1 Burner Assembly (Oven) 409819-G2 ....................................................................... 1
2 Upper Rt. Aeration Pan 409677-1 ......................................................................... 1
3 Upper Lt. Aeration Pan 409677-3 ......................................................................... 1
4 Lighting Hole Cover 411928-1 ......................................................................... 2
5 Oven Bottom Assembly 405123-G3 .......................................................................1
6 Oven Rack 404074-2 ......................................................................... 2
7 Oven Side Lining Assem., Lt. Hd. 409778-G2 .......................................................................1
8 Oven Side Lining Assem., Rt. Hd. 409778-G1 ....................................................................... 1
- 28 -
Page 29
9
7-8
5-6
1
3
4
2
PL-40443-1
PARTS - PILOT ASSEMBLY IR1, IR2, IR44
ITEM IR1 IR2 IR44
NO. DESCRIPTION PART NO. QTY. PART NO. QTY. PART NO. QTY.
1 Pilot Adj. Valve 404738-3 .................. 1 404738-3 ................ 2 404738-3 ..................1
2 Pilot - Sub Manifold 414860-1 .................. 1 414860-1 ................ 2 414860-1 ..................1
3 Pilot Tube 414748-1 .................. 4 414748-1 ................ 8 414748-1 ..................4
4 Fitting 1⁄8" MPT x 1⁄4" CC FP-12-16 .................. 4 FP-12-16 ................. 8 FP-12-16 .................. 4
5 Pilot Orifice (NAT.) 408485-79 ................ 4 408485-79 .............. 8 408485-79 ................4
6 Pilot Orifice (PROPANE) 408485-87 ................ 4 408485-87 .............. 8 408485-87 ................4
7 Pilot Burner 414795-1 .................. 4 414795-1 ................ 8 414795-1 ..................4
8 Pilot Burner 414795-2 .................. 4 414795-2 ................ 8 414795-2 ..................4
9 Pilot Support Housing 414862-1 .................. 4 414862-1 ................ 8 414862-1 ..................4
Nozzle (NAT.)
Nozzle (PROPANE)
- 29 -
Page 30
2-3
5
1
6
16
9
10
4
15
7
11
12
13
14
10
8
PL-40444-1
PARTS - MANIFOLD ASSEMBLY (TOP) IR2
ITEM IR2
NO. DESCRIPTION PART NO. QTY.
1 Fitting 3⁄8" x 1⁄2" CC FP-12-1 ............................................................................ 2
2 HI-LO Valve (NAT.) 410610-8 ......................................................................... 2
3 HI-LOW Valve (PROPANE & BUTANE) 410610-9 ......................................................................... 2
4 Elbow - Reducing 3⁄4" 1" LG. FP-79-97 .......................................................................... 1
5 Elbow - Reducing 1⁄4" x 3⁄8" FP-16-2 ............................................................................ 2
6 Close Nipple 1⁄4" 413500-B7 ....................................................................... 2
7 Nipple 3⁄4" x 6 1⁄4" LG. 413500-E50 ..................................................................... 1
8 Nipple Closed 3⁄4" 413500-E11 ..................................................................... 1
9 Union - Male Female 1" FP-85-61 ..........................................................................1
10 Elbow - Reducing 1⁄2" x 3⁄4" FP-78-89 .......................................................................... 2
11 Nipple 1⁄2" x 2 1⁄2" LG. 413500-D20 .....................................................................1
12 Union 1⁄2" FP-22-11 .......................................................................... 1
13 Elbow 1⁄2" 90° FP-77-68 .......................................................................... 1
14 Fitting 1⁄2" x 5/8" CC FP-12-8 ............................................................................ 2
15 Nipple 3⁄4" x 2 1⁄4" FP-59-76 .......................................................................... 1
16 Manifold Pipe Assembly 408199-G2.......................................................................1
- 30 -
Page 31
1-2
4
17
3
5
14
6
10
9
7
11
12
13
8
15
16
PL-40445-1
PARTS - MANIFOLD ASSEMBLY (BOTTOM) IR1 & IR2
ITEM IR1 IR2
NO. DESCRIPTION PART NO. ......... QTY. PART NO. ..........QTY.
1 HI-LOW Valve (PROPANE & BUTANE) 410610-9 ...................... 2 410610-9 .......................2
2 HI-LOW Valve (NAT.) 410610-8 ...................... 2 410610-8 ....................... 2
3 Manifold Assembly 408199-G2 .................... 1 408199-G2 .................... 1
4 Union 1" Male - Female FP-85-61 ....................... 2 FP-85-61 ....................... 2
5 Tee Reducing 1" x 1" x 3⁄4" FP-19-42 ....................... 1 FP-19-42 ....................... 1
6 Pipe Plug 3⁄4" FP-28-18....................... 1 FP-28-18 .......................1
7 Nipple 1" x 12" LG. 413500-F96 .................. 1 413500-F96 ................... 1
8 Elbow Reducing 3⁄4" x 1" FP-79-97 ....................... 2 FP-79-97 ....................... 2
9 “B” Valve 404949-1 ...................... 1 404949-1 ....................... 1
10 Pilot Tube 415156-1 ...................... 1 415156-1 .......................1
11 Solenoid 411497-F3 .................... 1 F11497-F3 .................... 1
12 Regulator (PROPANE OR BUTANE) 408279-21 .................... 1 408279-21 .....................1
13 Regulator (NAT.) 408279-20 .................... 1 408279-20 .....................1
14 Pipe 1" x 35" LG. 413500-F280 ................ 1 413500-F280 ................. 1
15 Nipple 3⁄4" x 1" LG. 413500-E8 .................... 3 413500-E8 .................... 3
16 Elbow Fitting 1⁄8" x 1⁄4" CC FP-12-21 ....................... 1 FP-12-21 .......................1
17 Fitting 3⁄8" x 1⁄2" CC FP-12-1 ......................... 2 FP-12-1 ......................... 2
[Select For Proper Gas]
NOTE: Photo shows street El Manifold Construction.
Proper construction uses (2) 3⁄4" x 1" reducing elbows FP-79-97 with (2) nipples 3⁄4" x 1" 413500-E8.
- 31 -
Page 32
1
8
9
2
3-4
6
10
7
5
PL-40446-1
PARTS - BLOWER MOTOR IR1 & IR2
ITEM IR1 IR2
NO. DESCRIPTION PART NO. QTY. PART NO. QTY.
1 Blower & Motor 413552-4 ...................... 1 413552-4 .......................1
2 Solenoid 411497-F3 .................... 1 411497-F3 .....................1
3 Regulator (NAT.) 408279-20 .................... 1 408279-20 .....................1
4 Regulator (PROPANE OR BUTANE) 408279-21 .................... 1 408279-21 .....................1
5 Lock Panel 417858-2 ...................... 1 417858-2 ....................... 1
6 Toggle Switch 417812-1 ...................... 1 417812-1 .......................1
7 Signal Light 411496-E4 .................... 1 411496-E4 ....................1
8 Tomic Connector 3⁄8" FE-2-3 ........................... 4 FE-2-3 ........................... 4
9 Conduit 10" Long 414540-B10 .................. 1 414540-B10 .................. 1
10 Pressure Switch 409254-1 ...................... 1 409254-1 .......................1
- 32 -
Page 33
20
12
16
8
12
17
18
19
11
1
3
2
4
5
9
6
15
10
13 -14
PL-40447-1
PARTS - MANIFOLD CONTROLS IR44
ITEM IR44
NO. DESCRIPTION PART NO. QTY.
1 Blower & Motor 413552-4 ......................................................................... 1
2 Solenoid 411497-F3 ....................................................................... 1
3 Regulator (NAT.) 3⁄4 408279-22 ....................................................................... 1
4 Regulator (PROPANE) 3⁄4 408279-21 ....................................................................... 1
5 Regulator (NAT.)1 1⁄4" 408279-12 ....................................................................... 1
6 Regulator (PROPANE) 1 1⁄4" 408279-13 ....................................................................... 1
7 Elbow 3⁄4" 90 Degree FP-13-22 .......................................................................... 1
8 Pressure Switch 414755-1 ......................................................................... 1
9 Air Disc 409696-G1 ....................................................................... 1
10 Disc Support 413551-1 ......................................................................... 1
11 Street El 3⁄4" FP-18-11 .......................................................................... 1
12 Union 3⁄4" Male - Female FP-85-60..........................................................................2
13 Support Angles, Left 413550-1 ......................................................................... 1
14 Support Angles Right 413550-2 .........................................................................1
15 Bracket 413556-1 ......................................................................... 1
16 Riser Pipe 3⁄4" x 8 3⁄4" 413500-E70 ..................................................................... 1
17 Pipe 3⁄4" x 13 3⁄16" 413500-E103 ...................................................................1
18 Grease Pan 400994-G1 ....................................................................... 1
19 Air Duct Cover 414757-3 ......................................................................... 1
20 Drop Pipe 3⁄4" x 12 1⁄4" 413500-E98 ..................................................................... 1
[Select for Proper Gas]
Air Tube 414867-1 ......................................................................... 1
Nipple - Closed 3⁄4" 413500-E11 ..................................................................... 1
Air Duct 414756-1 .........................................................................1
7
- 33 -
Page 34
PL-40448-1
1
PARTS - BURNER ASSEMBLY IR1 & IR2
ITEM IR1 IR2
NO. DESCRIPTION PART NO. QTY. PART NO. QTY.
1 Infrared Burner Assembly 414754-3 ...................... 4 414754-3 .......................8
- 34 -
Page 35
3
2
1
PL-40449-1
PARTS - BURNER ASSEMBLY & CERAMICS HCB1 & HCB2
ITEM HCB1 HCB2
NO. DESCRIPTION PART NO. QTY. PART NO. QTY.
1 Burner Assembly 411551-G1 .................... 4 411551-G1 ................... 8
2 Burner Ceramic - Sides 404146-1 ...................... 8 404146-1 ..................... 16
3 Burner Ceramic - Center 404145-1 ..................... 12 404145-1 ..................... 24
- 35 -
Page 36
FORM 30907 OCTOBER 1994 PRINTED IN U.S.A.
- 36 -
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