Vulcan-Hart C24GA6, ML-136021, ML-136022, C24GA10 User Manual

C24GA SERIES GAS CONVECTION STEAMERS
MODELS
C24GA6 ML-136021 C24GA10 ML-136022
INSTALLATION &
OPERATION MANUAL
For additional information on Vulcan-Hart or to locate an authorized parts
and service provider in your area, visit our website at www.vulcanhart.com
VULCAN-HART DIVISION OF ITW FOOD EQUIPMENT GROUP, LLC
WWW.VULCANHART.COM
3600 NORTH POINT BLVD.
BALTIMORE, MD 21222
F-35423 Rev A. (08-06)
C24GA SERIES GAS CONVECTION STEAMERS
IMPORTANT FOR YOUR SAFETY
THIS MANUAL HAS BEEN PREPARED FOR PERSONNEL QUALIFIED TO INSTALL GAS EQUIPMENT, WHO SHOULD PERFORM THE INITIAL FIELD START-UP AND ADJUSTMENTS OF THE EQUIPMENT COVERED BY THIS MANUAL.
POST IN A PROMINENT LOCATION THE INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE SMELL OF GAS IS DETECTED. THIS INFORMATION CAN BE OBTAINED FROM THE LOCAL GAS SUPPLIER. IN THE EVENT OF A POWER FAILURE, DO NOT ATTEMPT TO OPERATE THIS DEVICE.
IMPORTANT
IN THE EVENT A GAS ODOR IS DETECTED, SHUT DOWN UNITS AT MAIN SHUTOFF VALVE AND CONTACT THE LOCAL GAS COMPANY OR GAS SUPPLIER FOR SERVICE.
FOR YOUR SAFETY
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.
WARNING
IMPROPER INSTALLATION, ADJUSTMENT, ALTER­ATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTE­NANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.
© VULCAN-HART, 2006
IN THE EVENT OF A POWER FAILURE, DO NOT ATTEMPT TO OPERATE THIS DEVICE.
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C24GA SERIES GAS CONVECTION STEAMERS
TABLE OF CONTENTS
IMPORTANT FOR YOUR SAFETY ............................................................................................................ 2
INTRODUCTION ........................................................................................................................................4
GENERAL ............................................................................................................................................ 4
UNPACKING ........................................................................................................................................ 4
INSTALLATION .................................................................................................................................... 4
INSTALLATION CODES AND STANDARDS....................................................................................... 4
LOCATION - GAS STEAMERS ........................................................................................................... 5
LEVELING AND ANCHORING ............................................................................................................ 5
PLUMBING CONNECTIONS ............................................................................................................... 6
Water Requirements ......................................................................................................................6
Water Treatment ............................................................................................................................. 6
Water Supply Connection .............................................................................................................. 6
Filter System .................................................................................................................................. 6
Drain Connection ........................................................................................................................... 7
GAS SUPPLY CONNECTION.............................................................................................................. 7
Gas Connection Data ..................................................................................................................... 9
Testing The Gas Supply System .................................................................................................. 10
FLUE GAS EXHAUST........................................................................................................................ 10
ELECTRICAL CONNECTION ............................................................................................................ 11
ELECTRICAL DATA ........................................................................................................................... 11
START UP .......................................................................................................................................... 11
OPERATION ............................................................................................................................................. 12
LIGHTING AND SHUTDOWN INSTRUCTIONS ............................................................................... 12
Lighting ......................................................................................................................................... 12
Shutdown...................................................................................................................................... 12
COMPARTMENT CONTROLS ..........................................................................................................12
STARTUP PROCEDURE ................................................................................................................... 13
PREHEATING .................................................................................................................................... 13
OPERATING ....................................................................................................................................... 13
STEAMING ......................................................................................................................................... 13
EXTENDED SHUTDOWN ................................................................................................................. 13
CLEANING ......................................................................................................................................... 14
Cooking Compartment Drains......................................................................................................14
Draining Generator ....................................................................................................................... 14
Compartments .............................................................................................................................. 14
Door Gaskets ...............................................................................................................................14
LEAVE COMPARTMENT DOORS OPEN ......................................................................................... 15
GUIDELINES FOR MAINTAINING STAINLESS STEEL SURFACES ..............................................15
MAINTENANCE .......................................................................................................................................16
Water Treatment System ............................................................................................................. 16
Scale Related Maintenance ......................................................................................................... 16
Draining Generator ....................................................................................................................... 16
Generator Pressure Relief Valve .................................................................................................16
Door Gaskets ...............................................................................................................................16
Flue ............................................................................................................................................... 16
COOKING CHART ...................................................................................................................................17
PRODUCTS TO BE COOKED IN SOLID PANS ............................................................................... 17
PRODUCTS TO BE COOKED IN PERFORATED PANS.................................................................. 18
COOKING HINTS ............................................................................................................................... 19
TROUBLESHOOTING .............................................................................................................................20
SERVICE AND PARTS INFORMATION ............................................................................................ 20
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C24GA SERIES GAS CONVECTION STEAMERS
INTRODUCTION
GENERAL
Vulcan convection steamers are produced with quality workmanship and material. Proper installation, usage and maintenance will result in many years of satisfactory performance.
It is suggested that you thoroughly read this entire manual and carefully follow all of the instructions provided.
Model C24GA6 can accommodate three
1
/2 " deep (64 mm) steam pans per
2 compartment. Model C24GA10 can
1
accommodate five 2
/2" deep (64 mm) steam
pans per compartment.
The C24GA6 and C24GA10 gas-fired convection steamers are designed for cooking vegetables, eggs, and other foods, in commercial kitchens. Each compartment has a 0 to 60 minute timer. (The buzzer requires manual shutoff.) The steamers are equipped with a cabinet base for floor installation.
C24GA6 C24GA10
Compartments 2 2 Total Number of
1
/2" (64 mm) 6 10
2 Deep Pans
Gas Rating 125,000 125,000
BTU/hr. BTU/hr.
UNPACKING
This steamer was inspected and tested before leaving the factory. The transportation company assumes full responsibility for safe delivery upon acceptance of the shipment.
Immediately after unpacking, check for possible shipping damage. If steamer damage is found, save the packaging material and contact the carrier within 15 days of delivery.
INSTALLATION
INSTALLER: A manometer (digital or incline tube) capable of reading pressure in 0.01" W.C. is required to install this steamer. Failure to set blower air and gas pressure correctly will result in burner and lighting failure.
Before installing, verify that the type of gas (natural or propane) and the electrical supply required agree with the specifications on the data plate located on the left edge of the tabletop. If the supply and equipment requirements do not agree, do not proceed with the installation. Contact your dealer or Vulcan-Hart immediately.
INSTALLATION CODES AND
STANDARDS
In the United States, the Vulcan steamer must be installed in accordance with:
1. State and local codes.
2. National Fuel Gas Code, ANSI-Z223.1/ NFPA #54 (latest edition). This shall include but not be limited to: NFPA #54 Section
10.3.5.2 for Venting.
Copies may be obtained from The American Gas Association Accredited Standards Committee Z 223, @ 400 N. Capital St. NW, Washington, DC 20001 or the Secretary Standards Council, NFPA, 1 Batterymarch Park Quincy, MA 02169-7471.
3. National Electrical Code, ANSI/NFPA No. 70 (latest edition) available from the National Fire Protection Association, Batterymarch Park, Quincy, MA 02269.
Vapor Removal from Cooking Equipment,
4. NFPA-96 (latest edition) available from NFPA.
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C24GA SERIES GAS CONVECTION STEAMERS
In Canada, the steamer must be installed in accordance with:
1. Local codes.
2. National Fuel Gas Code, CAN/CSA-B149.1 (latest edition) available from the Canadian Standards Association, 5060 Spectrum Way, Mississauga, Ontario, Canada L4W 5N6.
3. Canadian Electrical Code, CSA C22.2 (latest edition) available from the Canadian Standards Association, 5060 Spectrum Way, Mississauga, Ontario, Canada L4W 5N6.
LOCATION - GAS STEAMERS
The equipment area must be kept free and clear of combustible substances.
The recommended clearance for proper operation is 36" (914 mm) at the front. The required clearance from combustible or non­combustible construction is 0" at the sides and back. The recommended clearance for service access is 18" (457 mm) at the sides and 6" (152 mm) from the back.
ventilating system. If you have any questions, contact the ventilation system installer.
An exhaust system should be located directly above the steamer to exhaust steam, flue exhaust and heat generated by the steamer.
Do not locate the steamer directly over a drain.
LEVELING AND ANCHORING
Position the steamer in its final installed location. Place a level on the horizontal area of the cabinet. Adjust the feet to level the steamer in both the left-to-right and front-to­rear directions.
Steamers should be elevated in the front just enough, about proper draining. Do this by rotating the adjustable feet in the proper direction 1 to 1 turns after leveling. Check drainage in the steamer compartments by pouring a small amount of water in the compartment. All the water should drain.
1
/16" to 1/8" (2 to 3mm) to give
1
/2
Make sure there is an adequate supply of air in the room to replace air taken out by the
The rear feet have holes in the flanges for anchor bolts.
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C24GA SERIES GAS CONVECTION STEAMERS
PLUMBING CONNECTIONS
WARNING: PLUMBING CONNECTIONS
MUST COMPLY WITH APPLI­CABLE SANITARY, SAFETY AND PLUMBING CODES.
Water Requirements
Proper water quality can improve the taste of the food prepared in the steamer, reduce liming in the steam generator and extend equipment life. Local water conditions vary from one location to another. Ask your municipal water supplier for details about your local water supply prior to installation.
Presence of sediment, silica, excess chlorides or other dissolved solids may lead to a recommendation for alternate form(s) of water treatment. Test the water with a TDS meter or the test strip included with the steamer. Other factors affecting steam generation are iron content, amount of chloridation and dissolved gases.
Water Treatment
A local water treatment specialist should be consulted before installation of steam generating equipment.
Supply Pressure 20 - 60 psig Hardness* less than 3 grains Silica less than 13 ppm Total Chlorine less than 4.0 ppm PH range 7 - 8 Undissolved Solids less than 5
microns
*17.1 ppm = 1 grain of hardness
If the water supply fails to meet these standards, it will be necessary to install a water conditioner on the generator water feed.
The use of strainers or filters will not remove minerals from the water.
Water Supply Connection
Connect the treated cold water supply line to
3
/8" NPT inlet at the rear of the steamer.
the Connect the untreated cold water supply line
1
to the
/8" NPT, also at the rear of the steamer.
NOTE: Models manufactured after June 2006
3
may have
/4" hose connections.
A water filter system is recommended for the water supply line going to the treated water inlet of your steamer. Follow the recommendations for use and installation instructions shipped with the water filter. If a water filter is not installed, the steamer or steam generator warranty will be limited.
Filter System
If you decide to not install a scale reducing filter system designed for steam equipment or use another manufacturer’s system other than recommended by Vulcan Hart, please use these guide lines.
If you are going to delime the unit with a deliming agent recommended for a pressure steam boiler and stainless steel generators and you are on city or treated well water, you still must have a carbon block filter installed and maintained. Carbon block filters remove the chlorine and chloramines disinfectants from the water. Chlorine and chloramines will erode the boiler or steam generator and will result in a vessel failure which is not covered under warranty.
Water feed lines to the steamer must be flushed before final connection. Particles in the water could build up in the water and steam valves or clog tubing and components that maintain the water level and pressure in the boiler or steam generator. If the water supply is not free of sediment or cloudy after several minutes of flushing, a sediment filter must be installed before use.
— 6 —
If you have purchased water filter system from Vulcan Hart, please follow the
C24GA SERIES GAS CONVECTION STEAMERS
instructions provided with the filter system. At the time of installation you must register your steamer at
www.vulcanhart.com/ filterreg or use the reply card supplied with your unit. You will need to register your steamer at each filter change to insure your standard and extended warranty is maintained.
Drain Connection
1
The 1
/2" NPT threaded fitting on the condenser box must be extended a minimum of 12" (305 mm) - maximum of 72" (1829 mm) away from steamer base, to an open air gap type drain.
1
Do not reduce the 1
/2" NPT drain piping throughout its length. Provide a suitable floor sink with a minimum depth of 12" (305 mm). The floor sink is NOT to be directly under the steamer and should be at a distance so that steam vapors will not enter the steamer from underneath. The drain should slope down
1
away from the steamer
/4" for every foot of drain pipe length. The drain pipe should be either iron or copper. DO NOT use PVC pipe; PVC pipe may lose its rigidity or glue may fail.
GAS SUPPLY CONNECTION
All gas supply connections and any pipe joint compound used must be resistant to the action of propane gas. A diameter gas supply line is required. If quick disconnect devices are used, make sure it is sized properly for data plate BTU/hr. rating. Refer to quick connect supplier’s data sheet.
Codes require that a manual gas shutoff valve be installed in the gas line ahead of the steamer.
The gas line must be capable of delivering gas to the generator without excessive pressure drop at the minimum rate specified on the rating plate.
Check blower air pressure at gas manifold pressure tap by shutting off the gas valve. Air pressure at cold start-up should be 0.35" W.C. (0.09 kPa) (cold condition). After 15 minutes, air pressure should be between 0.40" W.C. (0.1 kPa) and 0.50" W.C. (0.13 kPa) (hot condition). Turn the air pressure adjust screw clockwise to increase pressure and counterclockwise to reduce pressure.
3
/4" NPT minimum inside
In order to avoid any back pressure in the steamer, do not connect solidly to any drain connection.
Temperatures in the generator can briefly reach as high as 212°F (l00°C). Local codes may require that the temperature of drain water be no greater than 140°F (60°C). At the end of the day, when purging the generators, some provision for lowering the water temperature must be provided by the user or installer to meet this code requirement.
3
Gas Input:
/4" NPT
Natural: 5" _ 10.5" W.C.
Propane: 11" _ 13" W.C.
Inadequate gas supply could result in burner noise and poor burner performance.
Refer to the instruction manual supplied with the machine for INSTALLATION CODES AND STANDARDS and GAS CONNECTION information.
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C24GA SERIES GAS CONVECTION STEAMERS
Air˚Pressure˚ Adjust˚Screw On˚Side˚of˚ Drip˚Cover
flexible gas connector is used, do not twist, kink or excessively flex the connector beyond a U shape. Flexing the gas connector as described will restrict gas flow or may damage the connector.
Changing a flexible gas connector may raise the BTU/hr. flow capacity enough to allow the machine to operate within its design specifications. (i.e. Removing the quick disconnect fitting, installing a shorter gas connector or installing a larger diameter gas connector.)
An alternative may be to move the equipment to a different gas supply location in the kitchen. (i.e. Closer to the main supply into the kitchen or away from other equipment with high BTU/hr. input requirements.)
Figure 1
The proper sizing and installation of the gas connection is important for the machine to operate within its design specifications. In some installations, the gas supply may not be sufficient enough to allow all the gas equipment to operate properly at peak loads; or when other equipment with a high BTU/hr. input requirement is operating. The connection to the machine becomes even more important in this type of location.
Flexible gas connectors with quick disconnect or swivel fittings (when used) and gas connectors beyond the length necessary will reduce the BTU/hr. flow capacity to the machine.
NOTE: Do not use corrugated stainless steel
tubing for commercial gas equipment supply connections.
NOTE: A straight gas connection is the ideal
condition for the rated BTU/hr. flow capacity of the connector. If a straight connection is not possible and a
Figure 3
— 8 —
Gas Connection Data
C24GA SERIES GAS CONVECTION STEAMERS
FLEXIBLE GAS CONNECTORS BTU/hr. FLOW CAPACITY
LENGTH
3
LENGTH
1, 2
3
End Fittings - (1) Quick Disconnect End Fittings - Both Threaded
& (1) Threaded
ID 36" 48" 60" 72" 36" 48" 60" 72"
1
/2" 77,000 68,000 60,000 55,000 120,000 106,000 93,000 86,000
3
/4" 218,000 180,000 158,000 139,000 256,000 225,000 198,000 175,000
1" 379,000 334,000 294,000 279,000 512,000 451,000 397,000 350,000
11/4" 615,000 541,000 476,000 419,000 946,000 833,000 733,000 645,000
1. Flow rating BTU/hr. 0.64 SP. GR @ 0.5 inch W.C. pressure drop.
2. BTU/hr. flow capacities are based on Dormont Mfg. Co. Supr-Safe gas line connectors and are provided for reference. Additional quick disconnect fittings, swivels, or manual shut off valves will reduce the BTU/hr. flow capacities listed in this table. If other flexible gas connectors are used, check the manufacturer’s specifications for BTU/hr. flow capacities. Supr-Safe is a registered trademark of the Dormont Manufacturing Company.
3. The maximum length for a flexible gas connector is 72" per National Fuel Code standards.
BLACK IRON PIPE BTU/hr. FLOW CAPACITY
1, 2, 3
Natural Gas Nominal Inside Diameter of Pipe Pipe Length
1
/2"
3
/4"1"1
1
/4"1
1
/2"2"
15' 76,000 172,000 345,000 750,000 1,220,000 2,480,000 30' 52,000 120,000 241,000 535,000 850,000 1,780,000 45' 43,000 99,000 199,000 435,000 700,000 1,475,000 60' 38,000 86,000 173,000 380,000 610,000 1,290,000 75' 77,000 155,000 345,000 545,000 1,120,000 90' 70,000 141,000 310,000 490,000 1,000,000
1. Flow rating BTU/hr. 0.64 SP. GR @ 0.3 inch W.C. pressure drop.
2. BTU/hr. flow capacities are based on Schedule 40 pipe, include a tolerance for pressure losses in gas piping systems are provided for reference.
3. Count each 90° elbow as 3' of gas pipe for the purpose of calculating total pipe length.
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C24GA SERIES GAS CONVECTION STEAMERS
The generator is equipped with a factory­preset pressure regulator. Natural gas pressure regulators are preset for 2.5" W.C. (0.62 kPa). Propane gas pressure regulators are preset for 10" W.C. (2.46 kPa). No further adjustment should be required. Check gas pressures with a manometer at time of installation to verify that they agree with the pressures specified.
WARNING: PRIOR TO LIGHTING, CHECK
ALL JOINTS IN THE GAS SUPPLY LINE FOR LEAKS. USE SOAP AND WATER SOLUTION. DO NOT USE AN OPEN FLAME.
After piping has been checked for leaks, all piping receiving gas should be fully purged to remove air.
Testing the Gas Supply System
FLUE GAS EXHAUST
DO NOT obstruct the flow of flue gases from the flue located on the rear of the steamer.
It is recommended that the flue gases be vented to the outside of the building through a ventilation system installed by qualified personnel.
Information on the construction and installation of ventilating hoods may be obtained from
Vapor Removal from Cooking Equipment,
NFPA-96 (latest edition) available from the National Fire Protection Association, Batterymarch Park, Quincy, MA 02269.
When the gas supply pressure exceeds
1
/2 psig (3.45 kPa), the steamer and its individual manual gas shutoff valve must be disconnected from the gas supply piping system.
1
When the gas supply pressure is
/2 psig (3.45 kPa) or less, the steamer should be isolated from the gas supply system by closing its individual manual gas shutoff valve.
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C24GA SERIES GAS CONVECTION STEAMERS
ELECTRICAL CONNECTION
WARNING: THE STEAMER IS EQUIPPED
WITH A THREE-PRONG GROUNDING PLUG. THE OUTLET TO WHICH THIS PLUG IS CONNECTED MUST BE PROPERLY GROUNDED. IF THE RECEPTACLE IS NOT THE PROPER GROUNDING TYPE, CONTACT AN ELECTRI­CIAN. DO NOT REMOVE THE GROUNDING PRONG FROM THE PLUG.
WARNING: ELECTRICAL AND GROUNDING
CONNECTIONS MUST COMPLY WITH THE APPLICABLE PORTIONS OF THE NATIONAL ELECTRICAL CODE AND/OR OTHER LOCAL ELECTRICAL CODES.
START UP
WARNING: THE STEAMER AND ITS
PARTS ARE HOT. USE CARE WHEN OPERATING, CLEAN­ING OR SERVICING THE STEAMER. THE COOKING COMPARTMENT CONTAINS LIVE STEAM. STAY CLEAR WHILE OPENING THE DOOR.
Once the steamer is installed and all mechanical connections have been made, thoroughly test the steamer before operation.
1. Check that proper water, drain, electrical and gas connections have been made.
2. Turn on manual gas valve.
3. Press power switch to the on position. After approximately 20 minutes the ready light should come on, indicating that generator has reached operating pressure.
Refer to the data plate located on the left edge of the tabletop and the electrical diagram located behind the front panel on the base.
ELECTRICAL DATA
Volts 120 Hertz (Hz) 60 Phase 1 Machine Amps 3 Minimum Circuit 15
Ampacity, Maximum Protective Device AMPS
4. With the door closed the ready light comes on. Set the timer to the 5-minute position. Open the door and observe that no steam is entering the compartment and the ready and cooking lights are off.
5. Close the compartment door. The cooking light should now be lit and steam should be heard entering the compartment.
6. Check the drain line to be sure that water from the cold water condenser is flowing through the drain line.
7. Open the compartment door and observe that steam supply to the compartment stops, and that the ready light and cooking light turn off.
8. Close the compartment door and let the cooking cycle finish. When the timer returns to the 0 position, a buzzer will sound, signaling the end of the cooking cycle and the cooking light goes off. To silence the buzzer, turn the dial timer to the OFF position.
9. Complete the above steps for each cooking compartment.
— 11 —
10. To shutdown the steamer, press the power switch to the off position and close the manual gas shutoff valve. Leave the compartment doors slightly open to allow the inside to dry out.
C24GA SERIES GAS CONVECTION STEAMERS
OPERATION
WARNING:
WARNING:
THE STEAMER AND ITS PARTS ARE HOT. USE CARE WHEN OPERATING, CLEANING OR SERVICING THE STEAMER.
THE COOKING COMPARTMENTS CONTAIN LIVE STEAM. STAY CLEAR WHILE OPENING EACH DOOR.
LIGHTING AND SHUTDOWN
INSTRUCTIONS
Lighting
1. Turn manual gas shutoff valve to on position.
2. Press power switch on. Steam will generate in 20 minutes.
3. Ready light will light when compartment is ready for cooking.
WARNING:THE STEAMER AND ITS
PARTS ARE HOT. USE CARE WHEN OPERATING, CLEANING OR SERVICING THE STEAMER.
Compartment Controls and Indicators
ITEM
Ready Light (Green)
Cooking Light (Red)
Timer
Indicates the steamer is ready for the cooking cycle
Indicates the steamer is in the cooking phase
Set the desired cooking time. Timer range is 0-60 minutes or constant. Turn to the OFF position to silence buzzer.
FUNCTION
4. Load food and set timer to proper cook time. Door must be closed.
Shutdown
1. Press power switch off.
2. Wait 5 minutes before relighting the appliance (if required).
3. Turn manual gas shutoff valve to off position.
4. Do not unplug or turn off power supply for at least 20 minutes after power switch is turned off.
5. Leave compartment door sightly open.
COMPARTMENT CONTROLS
The upper section of the steamer consists of two cooking compartments. Each compartment functions independently with its own controls (See Figure 4) and is a separate, sealed steam chamber during the cooking operation.
Figure 4. Cabinet Controls
— 12 —
C24GA SERIES GAS CONVECTION STEAMERS
Refer to Steam Cooking with Vulcan Kettles and Steamers for suggested cooking times.
Also refer to the Suggested Cooking Guideline in this manual. Size, weight, pan loading and product quality will affect cooking times and should be adjusted to your own requirements.
STARTUP PROCEDURE
1. Open manual gas shutoff valve and ensure
the steamer doors are closed.
2. Press power switch to the on position.
3. If Ready light fails to turn on in 20 minutes,
press power switch off and back on to reset ignition system.
PREHEATING
Preheat the cooking cavity when the steamer is first used for the day or whenever the compartment is cold. Keep the door closed during the preheat cycle.
When the green ready light comes on,
set the timer to 10 minutes to preheat the compartment.
The red cooking light is lit.
When the buzzer sounds, turn the timer
to the OFF position. The steamer is ready to cook.
3. The buzzer will sound when the cooking cycle ends and steam has stopped entering the cooking compartment(s).
Turn the timer(s) to the OFF position
to silence the buzzer(s); remove the cooked food.
The red cooking light will go off and
the green ready light will come on to indicate the steamer is ready for the next cooking cycle.
STEAMING
Each steaming compartment has its own controls.
With the Ready light lit, the steamer is ready for use.
Place pans of food to be cooked into the compartment and shut the door.
Set the timer to the desired cooking time. Steaming begins.
The cooking cycle may be interrupted at any time by opening the compartment door. Resume cooking by closing the door.
When the buzzer sounds, the timed steaming cycle has finished. Steaming stops, the cooking light goes off. To silence the buzzer, turn the timer OFF.
OPERATING
1. With the compartment(s) preheated and the green ready light on, place pans of food into the cooking compartment(s) and shut the door(s).
2. Turn the timer(s) to the desired cooking time.
The cooking cycle will begin.
The cooking cycle and time may be
interrupted at any time by opening the door. Close the door to resume cooking.
EXTENDED SHUTDOWN
To shut down for an extended period:
1. Press power switch off.
2. Turn manual gas shutoff valve to off.
3. Clean the compartment(s).
4. After 20 minutes unplug steamer.
— 13 —
C24GA SERIES GAS CONVECTION STEAMERS
CLEANING
WARNING:
Cooking Compartment Drains
Keep compartment drains running freely. Inspect compartment drains daily for blockage. Remove any particles or debris from the perforated strainer daily (or more often if needed).
After cooking greasy foods or seafood, close the doors and operate each compartment for 25 to 30 minutes to flush any residual grease and oils down the compartment drain. Make a solution of warm water and non-chloride detergent and pour down each compartment drain. Rinse by pouring each compartment drain.
Draining Generator
DISCONNECT ELECTRICAL POWER TO THE MACHINE AND FOLLOW LOCKOUT / TAGOUT PROCEDURES BEFORE CLEANING.
1
/2 gallon (1.9 liters) of it
1
/2 gallon (1.9 liters) of hot water down
Compartments
Wash the inside of the compartment with a solution of warm water and non-chloride detergent. Rinse with warm water.
Once a week, thoroughly clean the exposed surfaces (sides, front, door and top) with a damp cloth and polish with a clean cloth. To remove discolorations, use a nonabrasive cleaner.
Door Gaskets
Clean the gasket sealing surface of the compartment doors to remove food acids for maximum gasket life. Do not use any solvents or sharp instruments. Wash with a cloth moistened in a solution of mild detergent and warm water. Rinse with a fresh cloth moistened with warm water to remove all traces of detergent.
Wipe dry with a clean cloth. Never apply food oils or petroleum lubricants directly to the door gasket. Petroleum-based solvents and lubricants will reduce gasket life.
To prevent malfunction of controls and clogging, it is essential to drain the generator every day. This will flush out any accumulated minerals from the feed water. It will also aid in preventing internal scale buildup which would interfere with proper generator operation. Failure to drain the generator every day will void the steamer warranty. The presence of minerals in suspension is indicated by a murky or milky condition in the first portion of the water drained.
WARNING: THE WATER BEING DRAINED
IS HOT AND UNDER PRES­SURE. USE CARE WHEN CLEANING OR SERVICING THE GENERATOR.
After the generator has been in operation, turn the unit off with the power switch located on bottom cooking cavity to drain the generator. The generator will drain for approximately 15 minutes, removing sediment, scale and lime buildup in the generator.
— 14 —
LEAVE COMPARTMENT DOORS OPEN
Leave the compartment doors slightly open when the steamer is not in use. When the compartment is idle, never latch the door and apply pressure to the door gasket. Leaving the gasket under pressure can cause permanent deformation and reduce gasket life.
GUIDELINES FOR MAINTAINING
STAINLESS STEEL SURFACES
There are four things that will break down stainless steel and allow corrosion to develop:
1) abrasion, 2) deposits, 3) water and 4)
chlorides.
Avoid rubbing with steel pads, wire brushes or scrapers that can leave iron deposits on stainless steel. Instead, use plastic scouring pads or soft cloths. For stubborn stains, use products such as Cameo, Talc or Zud First Impression. Always rub parallel to the polish lines or with the grain.
C24GA SERIES GAS CONVECTION STEAMERS
Hard water will leave deposits that promote rust on stainless steel. Treated water from softeners or certain filters can eliminate these mineral deposits. Other deposits from food or lubrication must be properly removed by cleaning. Use mild detergent and non-chloride cleaners. Rinse thoroughly. Wipe dry. Where appropriate, apply a polish recommended for stainless steel (such as Benefit or Super Sheen) for extra protection and luster.
— 15 —
C24GA SERIES GAS CONVECTION STEAMERS
MAINTENANCE
WARNING:
Water Treatment System
A water treatment system is recommended for steamers. Refer to your supplier’s manual for normal maintenance procedures for proper scale-free operation recommendations.
Scale Related Maintenance
Periodic maintenance is necessary to keep your generator clean and efficient. Initially, after three months of steamer usage, it is recommended that you have your Vulcan-Hart authorized servicer inspect the generator. Local water conditions and steamer usage will determine the frequency that this service must be repeated; however, a minimum recommendation is once a year. This maintenance is not covered by warranty.
THE STEAMER AND ITS PARTS ARE HOT. USE CARE WHEN OPERATING, OR SERVICING THE STEAMER.
Draining Generator
At least once daily, turn the unit off with the power switch located on bottom cooking cavity, to drain the generator.
NOTE: DO NOT remove the electric supply
or the unit will not drain.
Door Gaskets
If the door gasket is leaking due to a nick or cut, it must be replaced. Damage to the gasket sealing surface will cause steam leakage.
Flue
Annually (at minimum), when the steamer is cool, check the flue and clear any obstructions.
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C24GA SERIES GAS CONVECTION STEAMERS
COOKING CHART
The following table lists suggested cooking times and weights. These times, which will vary depending on initial product temperature, size, shape, etc., are approximate and should be adjusted to suit your operation.
PRODUCTS TO BE COOKED IN SOLID PANS
PRODUCT
Eggs, Scrambled Rice, Long Grain (Cover with 4 cups water/lb.) Pasta (Place perforated pan inside solid pan, cover
pasta with cold water Spaghetti – Regular/Vermicelli Macaroni - Shells/Elbows
1
Noodles -
/2" Wide
Lasagna Noodles Frozen Casseroles, Lasagna Meat Loaf, 3-5 Lb. Each Beef
Ground Chuck Sliced as Purchased
Shrimp, Frozen, 10 Shrimp per Lb. Beans
Baked Refried
Canned Vegetables Prunes, Dried
TIMER SETTING
IN MINUTES
12 25
12-15 15-18 12-15 15-18
35 40
20-25 35-40
5
9 9
6
15
WEIGHT
PER PAN
8 Dozen
2 lbs.
4 lbs. 4 lbs. 4 lbs. 4 lbs.
Full Pan
15 lbs.
10 lbs. 10 lbs.
4 lbs.
10 lb. Can 10 lb. Can
10 lb. Can
— 17 —
C24GA SERIES GAS CONVECTION STEAMERS
PRODUCTS TO BE COOKED IN PERFORATED PANS
PRODUCT
Clams Frozen Fresh
King Crab Frozen Claws Legs
Lobster Tail Frozen Lobster, Live, 10" – 12" Salmon Fillets, Frozen, 8 Oz. Ea Scallops, Fresh Scrod Fillets, Fresh Eggs
Hard Cooked Soft Cooked Soft Yoke for Caesar Salad
Chicken Breasts, Legs, Thighs Turkey
Frozen Breasts (2) Cut Lengthwise
Corned Beef Hot Dogs or Wieners Asparagus Spears
Frozen Fresh
Beans Green, 2" Cut, Frozen/Fresh Lima, Frozen Baby Lima, Frozen
Broccoli Spears, Frozen Spears, Fresh Flowerettes, Frozen
Brussel Sprouts, Frozen Cabbage, Fresh, 1/6 Cut
TIMER SETTING
IN MINUTES
10-12 10-12
4
4-6
6 5 5 4
3.5
15
9-10
6-8
20
90 95
40-75
3
10-12
5
6 8 5
8 6 6
6 8
WEIGHT
PER PAN
3 Dozen 3 Dozen
2-1/2 Lbs.
1
/2 Lbs.
2-
10 lbs.
4 per pan
7-1/2 lbs.
3 lbs. 4 lbs.
4 Dozen 4 Dozen 4 Dozen
15 lbs.
6-7 lbs. ea.
20-25 lbs. ea.
6-8 lbs.
80-100 Count
3 Dozen
5 lbs.
5 lbs. 5 lbs. 5 lbs.
4 lbs. 5 lbs. 5 lbs.
5 lbs. 5 lbs.
— 18 —
C24GA SERIES GAS CONVECTION STEAMERS
PRODUCTS TO BE COOKED IN PERFORATED PANS
PRODUCT
Carrots Baby Whole, Frozen Crinkle Cut, Frozen Sliced, Fresh
Cauliflower, Flowerettes Frozen Fresh
Celery, 1" Diagonal Cut Corn
Yellow Whole Kernel, Frozen Cobbettes, Frozen Corn On Cob, Fresh
Peas, Green Potatoes, “Whole Russet” Spinach
Chopped, Frozen Defrosted Fresh Cut
Squash, Acorn, Halves Zucchini, Slices Frozen Mixed Vegetables Fruit, Blanch for Peeling
Grapefruit Oranges
Pineapple, Whole for Cutting
TIMER SETTING
IN MINUTES
8
7-8
11
6
7-8
7
5
8 16-18 10-12 16-18
6
55
17
5
3
25
8
6-7
3
3
4
WEIGHT
PER PAN
7 lbs. 4 lbs. 9 lbs.
4 lbs. 5 lbs.
5 lbs.
5 lbs. 27 Ears 80 Ears 18 Ears 54 Ears
5 lbs.
10 lbs.
6 lbs.
6 lbs.
2 lbs.
10 Halves
10 lbs.
5 lbs.
COOKING HINTS
Where possible, spread food out evenly in pans. Do not allow food to protrude above pans, since this will interfere with steam circulation between pans in the compartment.
Always preheat compartments for satisfactory results.
When time does not allow for defrosting of frozen vegetables, such as loose-pack peas, corn, diced carrots, etc., they may be cooked at once provided just half of the suggested portions in the cooking chart are used.
— 19 —
C24GA SERIES GAS CONVECTION STEAMERS
TROUBLESHOOTING
SYMPTOMS
Unit not steaming
Door leaks
Water accumulates in compartment
Water not being supplied to generator
POSSIBLE CAUSES
Gas supply is off
Power cord is unplugged
Power switch is off
Water supply is off
Burner control goes into 100% lockout
Damaged door gasket
Plugged drain or screen
Drain clogged
Not leveled properly
Water supply valve is off
Water pressure low
REMEDY
Turn on gas supply.
Plug in power cord.
Press power switch on.
Turn on water supply.
Shut off the power, wait 5 minutes, then turn power back on to restart ignition.
If symptom persists, contact your Authorized Vulcan-Hart Servicer.
Check door gasket for damage. If adjustment is needed, contact your Authorized Vulcan-Hart Servicer.
Clear compartment cavity screen. If symptom persists, contact your Authorized Vulcan-Hart Servicer.
Unclog drain.
Level per instructions in this manual.
Turn valve on.
Check water supply pressure.
Water filter is plugged
Refer to water filter manual. If symptom persists, contact your Authorized Vulcan-Hart Servicer.
Steam is exiting from under unit
Generator pressure is too high
Contact your Authorized Vulcan­Hart Servicer.
SERVICE AND PARTS INFORMATION
To obtain service and parts information concerning this model, contact the Vulcan-Hart Service Agency in your area (refer to our website, www.vulcanhart.com for a complete listing of Authorized Service and Parts depots).
When calling for service, the following information must be available: model number, serial number, manufacture date (MD) and voltage.
F-35423 Rev A. (08-06)
— 20 —
PRINTED IN U.S.A.
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