Vulcan-Hart BVD34FP50F, BVP42FP32F, BVD36FP52F, BVD36FP32F, BVP42FP52F User Manual
...
INSTALLATION INSTRUCTIONS
GAS-FIRED
AND
OWNER’S MANUAL
The Keystone "B" Vent Zero Clearance Gas
Fireplace
B-VENT
GAS FIREPLACE
MODEL SERIES
MILLIVOLT
BVD34FP30(F,L)N-1
BVD36FP32(F,L)N-1
BVP42FP32(F,L)N-1
DIRECT IGNITION
BVD34FP50(F,L)N-1
BVD36FP52(F,L)N-1
BVP42FP52(F,L)N-1
EFFECTIVE DATE
APRIL 2006
UL FILE NO. MH45034
Installer: Leave these instructions with the consumer.
Consumer: Retain these instructions for future use.
WARNING: If the information in this manual is not
followed exactly, a fire or explosion may result causing
property damage, personal injury or loss of life.
-
-
● Do not try to light any appliance.
● Do not touch any electrical switch; do not use any
● Immediately call your gas supplier from a neighbors
● If you cannot reach your gas supplier, call the fire
-
Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any
other appliance.
WHAT TO DO IF YOU SMELL GAS
phone in your building.
phone. Follow the gas supplier's instructions.
department.
Installation and service must be performed by
a qualified installer, service agency, or the gas
supplier.
NOT INTENDED FOR USE AS A PRIMARY HEAT
SOURCE. This appliance is tested and approved as
either supplemental room heat or as a decorative
appliance. It should not be factored as primary heat
in residential heating calculations.
This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is not
convertible for use with other gases, unless a certified
kit is used.
WARNING: If not installed, operated and maintained
in accordance with the manufacturer’s instructions,
this product could expose you to substances in fuel or
from fuel combustion which can cause death or serious illness.
Page 119400-3-0406
TABLE OF CONTENTS
Section
Important Safety Information ....................................................................................................3
Safety Information for Users of LP Gas ....................................................................................4
Introduction ..............................................................................................................................5
Specifications ............................................................................................................................6
Fireplace Dimensions ................................................................................................................6
Clearances .� 7
Locating Fireplace .....................................................................................................................7
Gas Supply .............................................................................................................................8-9
Installation .........................................................................................................................10-11
Venting ...............................................................................................................................12-13
Log Placement (BVD34 and BVD36) (5 Log Set) .................................................................14
Log Placement (BVP42) (3 Log Set) ......................................................................................15
Operating Instructions ........................................................................................................16-17
Standing Pilot Wiring Diagram ...............................................................................................18
Standing Pilot Lighting Instructions .......................................................................................19
Standing Pilot Troubleshooting ............................................................................................... 20
Standing Pilot Propane/LP Gas Conversion .......................................................................21-22
Direct Ignition Wiring Diagram ..............................................................................................23
Optional Remote Control (120V Direct Ignition) ...................................................................23
Direct Ignition Lighting Instructions .......................................................................................24
Direct Ignition Troubleshooting ..............................................................................................25
Direct Ignition Propane/LP Gas Conversion ......................................................................25-26
Maintenance and Service .........................................................................................................27
BVD34 and BVD36 Parts List ................................................................................................28
BVD34 and BVD36 Parts View ..............................................................................................29
BVP42 Parts List ..................................................................................................................... 30
BVP42 Parts View ...................................................................................................................31
FBB4 Optional Variable Speed Blower Installation Instructions .......................................32-33
Junction Box Wiring Installation Instructions .........................................................................34
Optional Accessories ...............................................................................................................35
Decorative Accessories ............................................................................................................36
How To Order Repair Parts ..................................................................................................... 37
Service Notes ......................................................................................................................37-39
Page 2 19400-3-0406
IMPORTANT SAFETY INFORMATION
Before enclosing the vent pipe assembly, operate the appliance to ensure it is venting properly.
• If this appliance is installed directly on carpeting,
tile or other combustible material other than wood
flooring the appliance shall be installed on a metal or
wood panel extending the full width and depth of the
appliance.
The base referred to above does not mean the fireproof
base as used on wood stoves. The protection is for rugs
that are extremely thick and light colored tile.
• Children and adults should be alerted to the hazards
of high surface temperatures and should stay away
to avoid burns or clothing ignition.
• Young children should be carefully supervised when
they are in the same room as the appliance.
• Due to high temperatures the appliance should be
located out of traffic and away from furniture and
draperies.
• Any part removed for servicing the appliance must
be replaced prior to operating the appliance. Work
should be done by a qualified service person.
• Keep burner and control compartment clean.
• Clothing or other flammable material should not be
placed on or near the appliance.
• Adequate accessibility clearances for servicing and
proper operation.
• This appliance must not share or be connected to a
flue serving a separate solid-fuel burning appliance.
• Keep the area around your appliance clear of
combustible materials, gasoline and other flammable
vapor and liquids.
• Under no circumstances should any solid fuels
(wood, coal, paper or cardboard etc.) be used in this
appliance.
• The flow of combustion and ventilation air must not
be obstructed in any way.
• DO keep the appliance area clear and free from
combustible material, gasoline and other flammable
vapors and liquids.
• DO examine venting system periodically and
replace damaged parts.
• DO make a periodic visual check of pilot and
burners. Clean and replace damaged parts.
• Vent cap is hot while fireplace is in operation.
• Installation and repair should be done by a
QUALIFIED SERVICE PERSON. The appliance
should be inspected before use and at least annually
by a qualified service person. More frequent
cleaning may be required due to excessive lint from
carpeting, bedding materials, etc. It is imperative
that control compartments, burners and circulating
air passageways of the appliance be kept clean.
• DO NOT put anything around the fireplace that
will obstruct the flow of ventilation air.
• Clearance in accordance with local installation
codes and the requirements of the gas supplier.
• DO NOT use this fireplace if any part has been
under water. Immediately call a qualified service
technician to inspect the heater and to replace
any part of the control system and any gas control
which has been under water.
• Any safety screen or guard removed for servicing
an appliance must be replaced prior to operating
the appliance.
Page 319400-3-0406
SAFETY INFORMATION FOR USERS OF LP GAS
Propane (LP-Gas) is a flammable gas which can cause fires
and explosions. In its natural state, propane is odorless
and colorless. You may not know all the following safety
precautions which can protect both you and your family
from an accident. Read them carefully now, then review
LP-GAS WARNING ODOR
If a gas leak happens, you should be able to smell the gas because of the odorant put in the LP-Gas.
That’s your signal to go into immediate action!
• Do not operate electric switches, light matches, use your
phone. Do not do anything that could ignite the gas.
• Get everyone out of the building, vehicle, trailer, or area.
Do that IMMEDIATELY.
• Close all gas tank or cylinder supply valves.
• LP-Gas is heavier than air and may settle in low areas such
as basements. When you have reason to suspect a gas leak,
keep out of basements and other low areas. Stay out until
firefighters declare them to be safe.
NO ODOR DETECTED - ODOR FADE
Some people cannot smell well. Some people cannot smell the
odor of the chemical put into the gas. You must find out if
you can smell the odorant in propane. Smoking can decrease
your ability to smell. Being around an odor for a time can affect
your sensitivity or ability to detect that odor. Sometimes other
odors in the area mask the gas odor. People may not smell the
gas odor or their minds are on something else. Thinking about
smelling a gas odor can make it easier to smell.
The odorant in LP-Gas is colorless, and it can fade under
some circumstances. For example, if there is an underground
leak, the movement of the gas through soil can filter the odorant.
Odorants in LP-Gas also are subject to oxidation. This fading
them point by point with the members of your household.
Someday when there may not be a minute to lose, everyone’s
safety will depend on knowing exactly what to do. If, after
reading the following information, you feel you still need
more information, please contact your gas supplier.
• Use your neighbor’s phone and call a trained LP-Gas service
person and the fire department. Even though you may not
continue to smell gas, do not turn on the gas again. Do not
re-enter the building, vehicle, trailer, or area.
• Finally, let the service man and firefighters check for escaped
gas. Have them air out the area before you return. Properly
trained LP-Gas service people should repair the leak, then
check and relight the gas appliance for you.
can occur if there is rust inside the storage tank or in iron gas
pipes.
The odorant in escaped gas can adsorb or absorb onto or into
walls, masonry and other materials and fabrics in a room. That
will take some of the odorant out of the gas, reducing its odor
intensity.
LP-Gas may stratify in a closed area, and the odor intensity
could vary at different levels. Since it is heavier than air, there
may be more odor at lower levels. Always be sensitive to the
slightest gas odor. If you detect any odor, treat it as a serious
leak. Immediately go into action as instructed earlier.
SOME POINTS TO REMEMBER
• Learn to recognize the odor of LP-Gas. Your local LP-Gas
Dealer can give you a “Scratch and Sniff” pamphlet. Use it
to find out what the propane odor smells like. If you suspect
that your LP-Gas has a weak or abnormal odor, call your
LP-Gas Dealer.
• If you are not qualified, do not light pilot lights, perform
service, or make adjustments to appliances on the LP-Gas
system. If you are qualified, consciously think about the
odor of LP-Gas prior to and while lighting pilot lights or
performing service or making adjustments.
• Sometimes a basement or a closed-up house has a musty
smell that can cover up the LP-Gas odor. Do not try to light
pilot lights, perform service, or make adjustments in an area
where the conditions are such that you may not detect the
odor if there has been a leak of LP-Gas.
• Odor fade, due to oxidation by rust or adsorption on walls
of new cylinders and tanks, is possible. Therefore, people
should be particularly alert and careful when new tanks or
cylinders are placed in service. Odor fade can occur in new
tanks, or reinstalled old tanks, if they are filled and allowed
Page 4 19400-3-0406
to set too long before refilling. Cylinders and tanks which
have been out of service for a time may develop internal rust
which will cause odor fade. If such conditions are suspected
to exist, a periodic sniff test of the gas is advisable. If you
have any question about the gas odor, call your LP-Gas
dealer. A periodic sniff test of the LP-Gas is a good safety
measure under any condition.
• If, at any time, you do not smell the LP-Gas odorant and you
think you should, assume you have a leak. Then take the same
immediate action recommended above for the occasion when
you do detect the odorized LP-Gas.
• If you experience a complete “gas out,” (the container is
under no vapor pressure), turn the tank valve off immediately.
If the container valve is left on, the container may draw in
some air through openings such as pilot light orifices. If this
occurs, some new internal rusting could occur. If the valve is
left open, then treat the container as a new tank. Always be
sure your container is under vapor pressure by turning it off
at the container before it goes completely empty or having
it refilled before it is completely empty.
INTRODUCTION
Instructions to Installer
1. Installer must leave instruction manual with owner after
installation.
2. Installer must have owner fill out and mail warranty card
supplied with the fireplace.
3. Installer should show owner how to start and operate the
fireplace.
This is a B-Vent gas appliance and must be installed with a listed
B-Vent vent system. The information contained in this manual
pertains to all models and gas control systems unless otherwise
noted.
Warning: This unit is not for use with solid fuels.
Appliance Certification
This fireplace is design certified in accordance with American
National Standard/CSA Standard ANSI Z.21-50/CSA 2.22 and by
Underwriters Laboratories as a Vented Gas Appliance and shall be
installed according to these instructions.
Consult your local building code agency, prior to installation,
to ensure compliance with local codes-including permits and
inspections.
The fireplace, when installed, must be electrically grounded in
accordance with local codes or, in absence of local codes, with
the National Electric Code ANSI/NFPA 70 if an external electrical
source is utilized.
These models may be installed in a bedroom or bed-sitting room
in the U.S.A.
Qualified Installing Agency
Installation and replacement of gas piping, gas utilization equipment
or accessories and repair and servicing of equipment shall be
performed only by a qualified agency. The term “qualified agency”
means any individual, firm, corporation or company which either in
person or through a representative is engaged in and is responsible
for (a) the installation or replacement of gas piping or (b) the
connection, installation, repair or servicing of equipment, who is
experienced in such work, familiar with all precautions required
and has complied with all the requirements of the authority having
jurisdiction.
State of Massachusetts: The installation must be made
by a licensed plumber or gas fitter in the Commonwealth
of Massachusetts. The state of Massachusetts requires that
a flexible appliance connector cannot exceed three feet in
length.
The installation must conform with local codes or, in the absence of
local codes, with the National Fuel Gas Code ANSI Z223.1/NFPA
54* Natural Gas and Propane Installation Code, or CSA B149.1
in Canada. *Available from the American National Standards Institute, Inc. 11
West 42nd St., New York, N.Y. 10036.
Warning: ANY CHANGE TO THIS FIREPLACE OR ITS
CONTROLS CAN BE DANGEROUS.
Improper installation or use of the fireplace can cause serious
injury or death from fire, burns, explosions, or carbon monoxide
poisoning.
Any alteration of the original design, installed other than
as shown in these instructions or use with a type of gas not
shown on the rating plate is the responsibility of the person
and company making the change.
Important
All correspondence should refer to complete Model Number,
Serial Number and type of gas.
High Altitude
When installing this unit at an elevation above 2000 feet (in the
United States) it may be necessary to decrease the input rating by
changing the existing burner orifice to a smaller size. Generally,
input should be reduced 4 percent for each 1000 feet above sea
level. However, if the heating value of the gas has been reduced,
this general rule may not apply. Check with local gas utility for
proper orifice size identification.
Canadian High Altitude
Altitude: 0-4500 feet (0-1370 m)
When installing this unit at an elevation above 4500 feet (in
Canada), check with local authorities.
Consult your local gas utility for assistance in determining the
proper orifice for location.
Preparation
This gas fireplace and its components are tested and safe when
installed in accordance with this Installation Manual. Report to
your dealer any parts damaged in shipment, specifically check
glass condition. Do not install unit with damaged, incomplete, or
substitute parts. Read all instructions before starting installation
and follow these instructions carefully during installation to insure
maximum benefit and safety. Failure to follow them will void your
warranty and may present a fire hazard.
The warranty will be voided by, and the warrantor disclaims any
responsibility for the following actions:
• Installation of any damaged fireplace or vent system
component.
• Modification of the fireplace or vent system.
• Installation other than as instructed by Empire Comfort Systems,
Inc.
• Improper positioning of the logs, glass door, optional accessories
or decorative rock.
• Installation and/or use of any component part not manufactured
or approved by manufacturer.
Glass Specifications
Optional glass door kits manufactured with tempered glass
may be installed in hazardous locations such as bathtub
enclosures as defined by the Consumer Product Safety Commission
(CPSC). The tempered glass has been tested and certified to the
requirements of ANSI Z97.1 and CPSC 16 CFR 1202
(Safety Glazing Certification Council SGCC# 1595 and 1597.
Architectural Testing, Inc. Reports 02-31919.01 and
02-31917.01).
This statement is in compliance with CPSC 16 CFR Section
1201.5 "Certification and labeling requirements" which refers
to 15 U.S. Code (USC) 2063 stating "...Such certificate shall
accompany the product or shall otherwise be furnished to any
Page 519400-3-0406
RIGHT SIDE VIEW
J
H
GAS CONTROLS BEHIND LOWER
LOUVER OR UNDER SLIDING
HEAR
TH ACCESS DOOR
K
K
L
M
M
G
O
N
P
G
SPECIFICATIONS
BVD34FP BVD36FP BVP42FP
Input Btu/hr Maximum 21,000 25,000 30,000
KWH (Maximum) 6.2 7.3 8.8
B-Vent Size 4" Diameter 6" Diameter 6" Diameter
NAT. (Standard)
Orifice
Air Shutter Opening 1/8" (3.2mm) 1/8"(3.2mm) 1/8" (3.2mm)
*LP (Conversion Kit Required)
Orifice
Air Shutter Opening 5/16" (7.9mm) 5/16" (7.9mm) Full Open
Height without standoff 32 3/4"(832mm) 34 3/4"(883mm) 34 3/4"(883mm)
Width 37" (940mm) 39" (990mm) 43" (1,092mm)
Depth 14 7/8" (378mm) 18 3/8" (467mm) 18 3/8" (467mm)
Gas Inlet Shutoff Valve (Pipe) 1/2 NPT 1/2 NPT 1/2NPT
*NOTE: LP Conversion kits are included on the 120v. direct ignition model fireplaces. For millivolt models, use kit
#19160 for BVD34FP Series, kit #19161 for BVD36FP Series, and kit #19162 for BVP42FP Series.
#44 (.086)
P-252
1.35mm
P-289
#42 (.0935)
P-286
1.45 mm
P-208
#37 (.104)
P-213
1.65mm
P-250
NO T E: A i r s hu t te r
sett i n gs ar e f acto r y
minimum settings. Some
venting configurations
may require minor air
shutter adjustments for
optimum performance.
Remote Control Options &
Accessories
FRBC MILLIVOLT BATTERY REMOTE ON/OFF
FREC DIRECT IGNITION/MILLIVOLT 120V ON/OFF REMOTE
FWS-1 DIRECT IGNITION/MILLIVOLT WALL SWITCH
Description
FIREPLACE DIMENSIONS
Dim BVD34 BVD36 BVP42
37"
A
940mm
34"
Figure 1
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
864 mm
22 7/8"
581mm
35 5/8"
905 mm
32 3/4"
832mm
14 7/8"
378mm
6 3/8"
162mm
5 7/8"
149mm
24 1/2"
622mm
12 1/4"
311mm
1 1/4"
32mm
31 3/4"
807mm
32 11/16"
830mm
2 1/16"
53mm
5 5/8"
143mm
4 7/8"
124mm
Page 6 19400-3-0406
39"
990mm
36"
914mm
24 7/8"
632mm
37 5/8"
956 mm
34 3/4"
883 mm
18 3/8
467mm
6 3/8"
162mm
8 3/8"
213mm
22 1/2"
572mm
11 1/4"
286mm
1 1/4"
32mm
33 3/4"
857mm
34 11/16"
881mm
2 1/16"
53mm
5 5/8"
143mm
4 7/8"
124mm
43"
1092mm
40"
1,016mm
24 7/8"
632mm
37 5/8"
956 mm
34 3/4"
883 mm
18 3/8"
467mm
6 3/8"
162mm
6 3/8"
162mm
26 1/2"
673mm
13 1/4"
337mm
1 1/4"
32mm
33 3/4"
857mm
34 11/16"
881mm
2 1/16"
53mm
5 5/8"
143mm
4 7/8"
124mm
Clearance to Combustibles
12”
TO
P EDGE OF FIREPLACE
12” (305mm)
10” (254mm)
MANTEL
COMBUSTIBLE TRIM
AND MANTELS
ALLOWED
IN SHADED AREA
1/4”
(6.35mm)
3”
4”
5”
6”
8”
10 3 /4”
3/4”
1 ½
”
2 1
/4”
3”
3 3
/4”
4 ½
”
6”
8”
1”
2”
SEE MANTLE CHART
FOR
MAXIMUM MANTLE DEPTH
NAILING
FLANGES
GLASS
FRONT
(OPTIONAL)
TO
P FRAMING
LEDGE
FINISHED
WALL
(COMBUSTIBLE)
SEE
MANTLE CHAR
T
FOR MINIMUM HEIGHT
OF
MANTLE ABOVE
UNI
T
2" x 4
" HEADER
STAND
OFF
3" (76 mm) HEIGHT
ABOVE TOP O
F
FIREPLACE
Back 0" (0 mm)
Side 0" (0 mm)
Floor 0" (0 mm)
Top Stand-off 0" (0 mm)
Top Framing Edge 1" (25mm)
CLEARANCES
Mantel Chart (Figure 3)
Figure 3
Clearances (Figure 4)
Clearance from top front edge of fireplace to ceiling is 36"
Clearance from side of fireplace to adjacent sidewall is 6".
Combustible Material
No greeting cards, stockings or ornamentation of any type should
be placed on or attached to the fireplace. The flow of heat can
ignite combustibles.
Note: When you install your
Firepl a c e o n w a l l c o r n er
positions, a minimum of 6 inches
clearance must be maintained
from the perpendicular side wall
and the screened opening of the
appliance.
Figure 2
LOCATING FIREPLACE
Figure 4
Figure 5
Page 719400-3-0406
GAS SUPPLY
The gas pipeline can be brought in through the right or left side of
the appliance. Consult the current National Fuel Gas Code, ANSI
Z223.1 CAN/CGA-B149 (.1 or .2) installation code.
Recommended Gas Pipe Diameter
Pipe Length
(Feet)
0-10 1/2"
11-40 1/2"
41-100 1/2"
101-150 3/4"
Schedule 40 Pipe
Inside Diameter
Nat. L.P. Nat. L.P.
3/8"
12.7mm
12.7mm
12.7mm
19mm
9.5mm
1/2"
12.7mm
1/2"
12.7mm
1/2"
12.7mm
Tubing, Type L
Outside Diameter
1/2"
12.7mm
5/8"
15.9mm
3/4"
19mm
7/8"
22.2mm
3/8"
9.5mm
1/2"
12.7mm
1/2"
12.7mm
3/4"
1.9 mm
Note: Never use plastic pipe. Check to confirm whether your local
codes allow copper tubing or galvanized.
Note: Since some municipalities have additional local codes, it is
always best to consult your local authority and installation code.
The use of the following gas connectors is recommended:
— ANS Z21.24 Appliance Connectors of Corrugated Metal
Tubing and Fittings.
— ANS Z21.45 Assembled Flexible Appliance Connectors of
Other Than All-Metal Construction
The above connectors may be used if acceptable by the authority
having jurisdiction. The state of Massachusetts requires that a
flexible appliance connector cannot exceed three feet in length.
Installing a New Main Gas Cock
Each appliance should have its own manual gas cock.
A manual main gas cock should be located in the vicinity of
the unit. Where none exists, or where its size or location is not
adequate, contact your local authorized installer for installation
or relocation.
Compounds used on threaded joints of gas piping shall be resistant
to the action of liquefied petroleum gases. The gas lines must be
checked for leaks by the installer. This should be done with a soap
solution watching for bubbles on all exposed connections, and if
unexposed, a pressure test should be made.
Never use an exposed flame to check for leaks. Appliance must
be disconnected from piping at inlet of control valve and pipe
capped or plugged for pressure test. Never pressure test with
appliance connected; control valve will sustain damage!
NOTE: The millivolt gas controls are equipped with a captured
screw type pressure test point, therefore it is not necessary to provide
a 1/8" test point up stream of the control.
On direct ignition valves, hex plugs may be replaced with hose fittings
for pressure checks, then reinstalled before operating fireplace.
When using copper or flex connector use only approved fittings.
The appliance and it’s individual shut off valve must be disconnected
from supply piping system during any pressure testing of that system
at test pressures in excess of 1/2 psig (3.5kPa).
The appliance must be isolated from the gas supply piping system
by closing its individual manual shut off valve during any pressure
testing of the gas supply piping system at test pressures equal to or
less than 1/2 psig (3.5kPa).
Attention! If one of the procedures results in pressures in excess
of 1/2 psig (14" w.c.) (3.5 kPa) on the fireplace gas valve, it will
result in a hazardous condition.
Figure 6
Gas Supply Pressure (inches w.c.)
Minimum Normal Maximum
Natural Gas 4.5" 7.0" 14.0"
LP (Propane) 10.8" 11.0" 14.0"
Manifold Pressure (inches w.c.)
Normal (HI)
Natural Gas 3.5"
LP (Propane) 10.0"
Page 8 19400-3-0406
FROM FRONT OF
APPLIANCE TO
GAS LINE HOLE
3 ½”
GAS LINE HOLE
BVD34 SERIES - 10”
BVD,P (36,42) - 13 ½”
BURNER ASSEMBLY
REAR TA
B (BURNER BASE)
LOCATIONS
FLEXIBLE GAS CONNECTOR
GAS SUPPL
Y LINE
FIREBOX BOTTOM
CUTOUT ACCESS
SLIDING
VALV
E ACCESS
COVER
PIEZO
IGNITER
GAS SUPPLY (CONT)
Checking Manifold Pressures
Both Propane and Natural gas valves have a built-in pressure
regulator in the gas valve. Natural gas models will have a manifold
pressure of approximately 3.5" w.c. (.871kPa) at the valve outlet
with the inlet pressure to the valve from a minimum of 4.5" w.c.
(1.120kPa) for the purpose of input adjustment to a maximum of
14.0" w.c. (3.484kPa). Propane gas models will have a manifold
pressure approximately 10.0" w.c. (2.49kPa) at the valve outlet
with the inlet pressure to the valve from a minimum of 10.8" w.c.
(2.68kPa) for the purpose of input adjustment to a maximum of
14.0" w.c. (3.484kPa).
Figure 7
Figure 8
Page 919400-3-0406
B-
TO
COMBUSTIBLES
NAIL OR OTHER SUITABLE FASTENER
MOUNTING
BRACKETS
INSTALLATION
Framing and Finishing
1. Choose unit location.
2. Frame in fireplace with a header across the top. It is important
to allow for the finished face thickness when setting the depth
of the frame. See Figures 9 & 11.
3. Attach fireplace to framing using (4) adjustable nailing flanges.
Preset depth to suit facing material (adjustable to 1/2", 5/8" or
3/4" depths).
4. Use (8) 1/2" hex-head screws supplied in hardware package
to screw through slotted holes in nailing flanges, then screw
into pre-drilled holes on fireplace side. Measure from face
of fireplace to face of the nailing flanges to determine final
depth.
Install the Fresh Air Kit - BVA1
A fresh air kit is available as an optional feature with this appliance.
The fresh air kit helps to decrease the amount of room air taken by
utilizing outside air for combustion. It is strongly recommended
that it be installed. Installation of the fresh air kit should be
performed at the framing stage of the fireplace installation.
The fresh air kit installs on the left side of the fireplace.
To install the BVA1 fresh air kit, refer to the installation
instructions provided with the kit.
Note: The outside air kit can terminate at any level with
the exception that it must terminate at least 1 ft below the
vent termination cap. The fresh air kit inlet hood should be
positioned at least 2 ft above the ground level, in a manner that
will not allow snow, leaves, etc. to block the inlet.
WARNING: Exhaust products of gasoline engines are
hazardous. The outside air must not be taken from a
garage space, attic spaces, basements, or above the roofing
where other heating appliance, fans, or chimneys exhaust
or utilize the air.
Framing (Figure 11)
Fireplace framing can be built before or after the fireplace is set in
place. Framing should be positioned to accommodate wall covering
and fireplace facing material. The fireplace framing should be
constructed of 2 x 4 lumber or heavier. The framing headers may
rest on the fireplace standoffs. Refer to Figure 11 for minimum
framing dimensions.
CAUTION: MEASURE FIREPLACE DIMENSIONS AND
VERIFY FRAMING METHODS, AND WALL COVERING
DETAIL S B E F O RE F R AMING CON S T R UCTION
BEGINS.
Figure 9
Vent Pipe Clearance
Note: Maintain one inch (1") of clearance around vertical vent pipe.
Framing dimension "A" includes a three inch clearance
for standoffs on firebox.
Follow the B-Vent system instructions for installation requirements
and clearances. Failure to follow the B-Vent manufacturer's
instructions may cause improper draft and possible fire hazard.
Figure 10
Page 10 19400-3-0406
FINISHED WALL
JOINT BETWEEN FINISHED
WALL AND
UNIT SEALED WITH
300° F 149
MATERIAL (SEALANT IS OPTIONAL)
° C
SEALANT
COMBUSTIBLE SURROUND
MANTELSHELF
2 X 4
HEADER
STAND OFF
FRONT TRIM OR NON-COMBUSTIBLE
MATERIAL MA
Y OVERLAP BLACK PAINTED
FACE (INSTALLATION IS OPTIONAL)
INSTALLATION (CONT)
Minimum Framing Dimensions
BVD34 BVD36 BVP42
"A" 35 3/4"
(908mm)
"B" 37 3/8"
(949mm)
"C" 14 3/8"
(378mm)
Note: Dimension "C" is the minimum with the fireplace face extending 1/2" in
front of the framing to allow for finishing materials.
37 3/4"
(959mm)
39 3/8"
(1,000mm)
17 7/8"
(454mm)
Figure 11
37 3/4"
(959mm)
43 3/8"
(1,102mm)
17 7/8"
(454mm)
Combustible Surround Installation
Figure 12
Attention: Add 3-3/4" to “A” dimensions when using a flush
mantel base.
Attention: If a base or mantel is not used and the appliance is
installed directly on carpeting, tile or other combustible material
other than wood flooring, it shall be installed on a metal or wood
panel extending the full width and depth of the appliance. The
vertical dimension in Figure 11 must be adjusted when a metal or
wood panel is placed beneath the appliance.
Finishing (Figure 12)
Finish the walls with the material of your choice. Only noncombustible materials may be used to cover the black fireplace
front.
Warning: When finishing the fireplace never obstruct
or modify the air inlet/outlet louvers in any manner.
Provide adequate clearances around air openings into the
combustion chamber.
Caution: If the joints between the finished wall and the fireplace
surround (top and sides) are sealed, a 300°F minimum sealant
material must be used. These joints are not required to be sealed.
Only non-combustible material (using 300°F minimum adhesive
if needed), can be applied as facing to the fireplace surround.
Attention: Cold climate installation recommendation:
When installing this unit against a non-insulated exterior
wall, it is recommended that the outer walls be insulated
to conform to applicable insulation codes.
Page 1119400-3-0406
VENT CAP
GAS VENT
H
LOWEST
DISCHARGE
OPENING
H (Min.) - Minimum height from
roof
to lowest discharge opening
ROOF PITCH
IS X/12
VENTING
Vent Runs
In planning the installation for the fireplace, it is necessary to install
certain components before the appliance is completely positioned
and installed. These include the vent system, gas piping for the
appliance, Fresh Air Kit, and the electrical wiring. (The fan option
is available for louvered models only. Electric ignition models will
require electrical service to junction box).
The appliance can be mounted on any of the following surfaces:
1. A flat, hard combustible (burnable) surface.
2. A raised wooden platform.
3. Four (4) corner supports. (Example: Four (4) concrete masonry
blocks.) These supports must be positioned so they contact all
four (4) perimeter edges on the bottom of the unit.
Locate and mark the center point of the vent pipe using a nail on
the underside of the roof. Drive the nail through the center point.
Mark the outline of the roof hole around this center point.
NOTE: Size of the roof hole dimensions depend on the pitch of
the roof. There must be a 1 inch clearance (25mm) to the
vertical pipe sections. This clearance is to all combustible
material.
Cover the opening of the vent pipe and cut and frame the roof hole.
Use framing lumber the same size as the roof rafters and install the
frame securely. Flashing anchored to frame must withstand high
winds. The storm collar is placed over this joint to make a watertight seal. Non-hardening sealant should be used to completely
seal this flashing installation.
Determining Minimum Vent Height Above the Roof.
WARNING: Major U.S. building codes specify minimum
chimney and/or vent height above the roof top. These
minimum heights are necessary in the interest of safety. These
specifications are summarized in Figures 14 and 15.
ROOF PITCH H (Min.)
Flat to 6/12 12" (305 mm)
6/12 to 7/12 15" (381 mm)
Over 7/12 to 8/12 18" (457 mm)
Over 8/12 to 16/12 24" (610 mm)
Over 16/12 to 21/12 36" (914 mm)
Note that for steep roof pitches, the vent height must be increased.
In high wind conditions, nearby trees, adjoining roof lines, steep
pitched roofs, and other similar factors can result in poor draft,
or down-drafting. In these cases, increasing the vent height may
solve this problem.
General Maintenance
Conduct an inspection of the venting system semi-annually.
Recommended areas to inspect are as follows:
1. Check areas of the venting system which are exposed to the
elements for corrosion. These will appear as rust spots or
streaks and, in extreme cases, holes. These components should
immediately be replaced.
2. Remove the cap and shine a flashlight down the vent. Remove
any bird nests or other foreign material.
3. Check for evidence of excessive condensate, such as water
droplets forming in the inner liner and subsequently dripping
out at joints. Condensate can cause corrosion of caps, pipe and
fittings. It may be caused by having excessive lateral runs, too
many elbows and exterior portions of the system being exposed
to cold weather.
4. Inspect joints to verify that no pipe sections or fittings have been
disturbed and, consequently, loosened. Also, check mechanical
supports, such as wall straps or plumbers’ tape for rigidity.
A removable panel or other means must be provided in the enclosure
for visual inspection of the flue connection.
NOTE: This also pertains to vertical vent systems installed on the
outside of the building.
Installing the Vent System in a Chase
A chase is a vertical box-like structure built to enclose the gas
appliance and/or it’s vent system. Vertical vent runs on the outside
of a building may be, but are not required to be installed inside
a chase.
CAUTION: Treatment of firestop spacers and construction of
the chase may vary with the type of building. These instructions
are not substitutes for the requirements of local building
codes. Therefore, your local building codes must be checked
to determine the requirements for these steps.
NOTE: When installing this vent system in a chase, it is always
good building practice to insulate the chase as you would the
outside walls of your home. This is especially important for cold
climate installations. Upon completion of building your chase
framing, install the vent system by following the instructions in
this manual. Remember to build the chase large enough so that
minimum clearance of combustible materials (including insulation)
to the vent system are maintained.
WARNING! This appliance must not be connected to a
chimney flue servicing a separate solid fuel or gas fuel
burning appliance.
Figure 13
Page 12 19400-3-0406
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