Vulcan-Hart ML-103837, ML-103836, 1036, ML-103839 User Manual
INSTALLATION &
OPERATION MANUAL
1024,1036,1048 CHEESEMELTER
MODELS
1024C ML-103833
1024W ML-103834
1024P ML-103835
1036C ML-103836
1036W ML-103837
1036P ML-103838
1048C ML-103839
Canadian ML-126600
1048W ML-103840
Canadian ML-126602
1048P ML-103841
Canadian ML-126601
Model 1024
In U.S.A.:
VULCAN-HART COMPANY
P.O. BOX 696
LOUISVILLE, KY
40201-0696
TEL.: 502-778-2791
F33225B (599) PRINTED IN U.S.A.
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HOBART FOOD EQUIPMENT GROUP CANADA
NORTH YORK, ONTARIO
In Canada:
190 RAILSIDE ROAD
M3A 1B1
TEL.: 1-800-444-4764
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TABLE OF CONTENTS
GENERAL ............................................................................................................................................. 4
Specifications ........................................................................................................................... 4
INSTALLATION.................................................................................................................................... 5
Unpacking................................................................................................................................. 5
Location .................................................................................................................................... 5
Installation Codes and Standards ........................................................................................... 6
Wall Mounting........................................................................................................................... 6
Heater Installation .................................................................................................................... 8
Rack Installation....................................................................................................................... 8
Electrical Connections ............................................................................................................. 9
OPERATION ...................................................................................................................................... 10
Cleaning..................................................................................................................................10
TROUBLESHOOTING....................................................................................................................... 11
© VULCAN-HART COMPANY, 1998
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OPERATION & INSTALLATION
MODELS 1024,1036,1048
CHEESEMELTERS
PLEASE KEEP THIS MANUAL FOR FUTURE USE
GENERAL
Vulcan-Hart Cheesemelters are produced with quality workmanship and material. Proper installation,
usage, and maintenance of your cheesemelter will result in many years of satisfactory performance.
Thoroughly read this entire manual and carefully follow all of the instructions provided.
The cheesemelter is designed for either countertop or wall mounted operation, and is also available
in a pass through (backless) version for countertop use only. It can also be used for finishing, glazing,
or to keep food warm.
SPECIFICATIONS
MODELS 1024C 1024W 1024P 1036C 1036W 1036P 1048C 1048W 1048P
DIMENSIONS
Width Inches 27 27 27 361⁄2 361⁄2 361⁄2 50 50 50
(mm) (686) (686) (686) (927) (927) (927) (1270) (1270) (1270)
Depth Inches 171⁄4 171⁄4 16 171⁄4 171⁄4 16 171⁄4 171⁄4 16
(mm) (438) (438) (406) (438) (438) (406) (438) (438) (406)
Height Inches 191⁄4 151⁄4 191⁄4 191⁄4 151⁄4 191⁄4 191⁄4 151⁄4 191⁄4
(mm) (489) (387) (489) (489) (387) (489) (489) (387) (489)
INPUT POWER ALL: 208 or 240 Volts, 50-60 Hz., Single Phase
REQUIREMENTS 2.4 KW 2.4 KW 2.4 KW 3.6 KW 3.6 KW 3.6 KW 4.2 KW 4.2 KW 4.2 KW
(Canadian) (4.0 KW) (4.0 KW) (4.0 KW)
HEATING 222222444
ELEMENTS 1200 W 1200 W 1200 W 1800 W 1800 W 1800 W 1050 W 1050 W 1050 W
(Canadian) (1000 W)(1000 W) (1000 W)
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INSTALLATION
UNPACKING
This cheesemelter was inspected before leaving the factory. The transportation company assumes full
responsibility for safe delivery upon acceptance of the shipment. Immediately after unpacking, check
for possible shipping damage. If the cheesemelter is found to be damaged, save the packaging
material and contact the carrier within 7 days of delivery.
1. Unpack cheesemelter and remove all packaging materials.
• Heater and legs on countertop and pass through models, and heaters on wall mounted
models, will be found wrapped and fastened to the floor inside the cheesemelter.
2. Screw in the four legs provided.
3. Place cheesemelter on a flat horizontal surface at the desired location.
4. Level the cheesemelter (if needed) by turning the adjustable bottom part of the legs. See sketch
below.
LOCATION
Do not install pass through cheesemelters on a wall. Pass through cheesemelters must be installed
with adequate clearances for servicing and proper operation.
Do not operate countertop and pass through cheesemelters without the legs in place. Damage to the
countertop may result.
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INSTALLATION CODES AND STANDARDS
The cheesemelter must be installed in accordance with:
In the United States of America:
1. State and local codes.
2. National Electrical Code, ANSI/NFPA-70 (latest edition). Copies may be obtained from The
National Fire Protection Association, Batterymarch Park, Quincy, MA 02269.
In Canada:
1. Local codes.
2. Canadian Electric Code, CSA C22.1 (latest edition). Copies may be obtained from The Canadian
Standard Association, 178 Rexdale Blvd., Etobicoke, Ontario, Canada M9W 1R3.
WALL MOUNTING (MODELS 1024, 1036 & 1048W ONLY)
1. Remove the two back retaining bolts on the bottom of the cheesemelter along the rear.
2. Pry out the back from the bottom of the cheesemelter.
3. Remove the back by pulling out and down.
4. Remove (but DO NOT discard) the insulation.
5. Use the back as a template to locate holes for wall attaching lag bolts.
6. Fasten the back to the wall with lag bolts or with anchor fasteners (not provided). Make sure that
the back is level and securely fastened.
7. Replace the insulation.
8. Hang the cheesemelter onto the wall mounted back.
9. Replace the two back retaining bolts in the bottom of the cheesemelter.
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HEATER INSTALLATION
1. Push one end of the heater into one socket as far as it will go.
2. Swing the other end of heater up until it lines up with the opposite socket.
3. Release heater and it will snap into place.
4. Grasp the heater and move it back and forth to ensure that it is centered correctly.
5. Rotate the heater clockwise, then counterclockwise, to ensure that it is seated correctly.
RACK INSTALLATION
1. Insert the rack by placing the left pivot point just behind the switch slide.
2. Line up the rack evenly and push it straight back until the pivot points can be inserted into the
rack pivots.
3. The rack should tilt smoothly and readily.
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