Vulcan-Hart 019-4274 Instruction Manual

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Instruction Manual Manual de instrucciones
ITEM NO. 019-4274 ARTICULO No. OFNC1590 000-0000
v070820
15
o
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THANK YOU for your purchase of this Vulcan Air Tool. With proper care and
use you can expect your purchase to provide years of trouble free service!
SHOULD YOU HAVE A QUESTION OR A PROBLEM WITH YOUR
VULCAN TOOL, PLEASE CALL OUR CUSTOMER SERVICE
DEPARTMENT TOLL FREE AT:
1-800-482-0131
Please have the tool, model number and instruction manual at hand before calling.
ONE YEAR LIMITED CONSUMER WARRANTY
If you have a question or should you have a problem with any Vulcan Air Tool, call
the Vulcan Customer Service line at 1-800-482-0131.
This product is warranted to be free from defects to material and workmanship
for a period of ONE YEAR from date of purchase. If defective the product will be
repaired or replaced. Call the Vulcan Power Tool customer service line at 1-800-
482-0131 and a customer representative will attempt to help resolve any issue. If
directed by a representative, return the product along with proof of purchase to
your dealer. Normal wear, damage due to abuse or mishandling or unauthorized
repair is not covered. This warranty does not apply to accessories. This warranty
gives you specic legal rights that vary from state to state.
This tool is intended for consumer use and is not a commercial tool. In the event
the tool is used commercially, the warranty should be for a period of 30 days.
VULCAN AIR TOOLS ARE MADE EXCLUSIVELY FOR:
Memphis, TN 38101
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SAFETY RULES FOR ALL TOOLS
Read and understand all instructions. Failure to follow all instructions listed
below may result in serious personal injury.
SAVE THESE INSTRUCTIONS
WARNING
!
Work Area
Keep work area clean and well lit. Cluttered
benches and dark areas invite accidents.
Keep by-standers, children, and visitors away while using your tool. All children should be kept
away from the work area. Don’t let them handle machines, tools or extension cords. Visitors can
be a distraction and are difcult to protect from
injury. Distractions can cause you to lose control.
Personal Safety
Stay alert. Watch what you are doing & use common sense. Keep hands and body away from
the path of any potential red fastener. Do not
operate any tool when you are tired, under the
inuence of drugs, alcohol, or medication. A
moment of inattention while operating this tool may result in serious injury.
Dress properly. Do not wear loose clothing or jewelry; they can be caught in moving parts.
Protective, non-electrically conductive gloves and non-skid footwear are recommended when working. Wear protective hair covering to contain long hair and keep it from harm. Keep hands dry, clean and free from oil and grease.
Safety glasses To prevent eye injuries, the tool operator and all persons in the work area must wear ANSI Z87.1 approved safety glasses with permanently attached, rigid side shields.
Hearing protection. Wear ear protection to safeguard against possible hearing loss.
Guard against electric shock. Prevent body contact with grounded surfaces: pipes, radiators, ranges, and refrigerator enclosures. Before
driving fasteners into walls, oors, or wherever
“live” electrical wires may be encountered, try to ascertain whether there is a danger of shock.
Do not overreach. Keep proper footing and balance at all times. Do not reach over or across machines which are running.
Employers must enforce compliance with the safety warnings and all other instructions in this manual. Keep it available for use by
everyone assigned to use this tool. Permit only trained and experienced workers to operate pneumatic fastening tools.
Tool Use and Care
Use clamps or other practical way to secure and support the workpiece to a stable platform. Holding the work by hand or against
your body is unstable and may lead to loss of control.
Store idle equipment. Store equipment in a dry area to inhibit rust. Equipment also should be in a high location or locked up to keep out of reach of children.
Don’t force the tool. It will do the job better and more safely at the rate for which it was intended.
Use the right tool. Don’t force a small tool or attachment to do the work of a larger industrial tool. Don’t use a tool for a purpose for which it was not intended
Extension cords. Observe warnings that accompany air compressors concerning the use of correct gauge and and concerning insulation for outdoor use.
Service
Check for damaged parts. Before using this
tool, any part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mountings, and other conditions that may affect its operation. Inspect screws and tighten any ones that are loose. Any part that is damaged should be properly repaired or replaced by an authorized service center unless otherwise indicated elsewhere in the instruction manual. Have defective switches replaced by an authorized service center. Don’t use the tool if
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switch does not turn it on and off properly.
User service. Some user-serviceable components are described in the Troubleshooting section. We cannot guarantee repairs made or attempted by anyone other than authorized agencies.
Tool service must be performed only by
qualied repair personnel. Service or
maintenance performed by unqualied personnel
could result in risk of injury. For example, internal wires may be misplaced or pinched, safety guard
Guard against electric shock. Prevent body contact with grounded surfaces: pipes, radiators, ranges, and refrigerator enclosures. Before
driving fasteners into walls, oors, or wherever
“live” electrical wires may be encountered, try to ascertain whether there is a danger of shock.
Hearing protection. Wear ear protection when using the tool for extended periods. Prolonged exposure to high intensity noise can cause hearing loss.
Safety glasses To prevent eye injuries, the tool operator and all persons in the work area must wear approved safety glasses conforming to ANSI
Z87.1 specications with permanently attached,
rigid side shields.
Use clean, dry, regulated, compressed air at 70 to 120 psi.
Do not connect tool to pressure which potentially exceeds 200 psi.
Air hose. Only use hose that is rated for a
minimum working pressure of 150 psi or 150% of the maximum system pressure, whichever is greater.
Never use oxygen, carbon dioxide, combustible gases or any other bottled gas as a power source for this tool. Explosion and serious
personal injury could result.
Couplings. Connect tool to the air supply hose with 1/4” NPT couplings that remove all pressure from the tool when the coupling is disconnnected.
Be aware of air hoses and their connections.
Don’t trip over hoses. Make sure all connections are tight.
Disconnect tool from air supply hose before
return springs may be improperly mounted.
When servicing tool, use only identical replacement parts. Follow instructions in
the Maintenance section of this manual. Use of unauthorized parts or failure to follow Maintenance instructions may create a risk of injury. Certain cleaning agents such as gasoline, carbon tetrachloride, ammonia, etc. may damage plastic parts.
SAFETY RULES FOR AIR NAILERS
doing any disassembly, maintenance, loading fasteners, clearing a jammed fastener, leaving
the work area, moving the tool to another location, or handing the tool to another person.
Never use a tool that is leaking air, has missing or damaged parts, or requires repair. Before
each use, make sure all screws and caps are securely tightened.
Check for damaged parts. Never use a tool if safety, trigger, or spring are inoperable, missing or damaged. Do not alter or remove safety, trigger, or springs. Make daily inspections for the free movement of trigger and safety mechanism.
Replacement parts. When servicing, use only identical replacement parts and fasteners recommended by us.
Be sure the tool is disconnected from the air supply before loading the fasteners. Take
care on re-connection: fasteners may be red
accidentally during connection. The fastener driving mechanism may cycle when the tool is connected to the air supply.
Assume the tool contains fasteners at all times. Always keep it pointed away from yourself and others. No horseplay. Respect the tool as having lethal potential.
Do not load fasteners with trigger or safety depressed. The tool may unintentionally re a
fastener.
Do not depress the trigger unless the nosepiece is directed at the worksurface or when not driving fasteners. Never carry tool with nger on
or touching the trigger mechanism: tool may re
an unwanted fastener.
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The warnings, cautions, and instructions detailed in this manual cannot cover all possible conditions and situations that occur. It must be understood by the operator that COMMON SENSE AND CAUTION ARE FACTORS that cannot be built into this product, but MUST BE SUPPLIED BY THE OPERATOR.
Fire fasteners into work surface only and never into materials too hard to penetrate
Grip tool rmly to maintain control while allowing the tool to recoil away from the work surface as the fastener is driven. If the safety is allowed to recontact the work surface before the trigger is released, an unwanted fastener will be
red.
Do not drive fasteners on top of other fasteners, or with the tool at too steep an angle:
the fasteners can ricochet causing personal injury.
Do not drive fasteners too close to the edge of the workpiece. The workpiece is likely to
split, allowing the fasteners to y free or ricochet
causing personal injury.
WARNING
!
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Nomenclature for No. 019-4274
15o Framing Coil Nailer
KEY
A) Contact tip B) Depth adjustment knob C) 360 degree re-directable exhaust port D) Trigger mode selector E) Trigger
F) Male quick-connect tting
SPECIFICATIONS
= Operating pressure: 70 - 120 psi (max. 120 psi) = Air consumption: 0.17 cu. ft. / cycle @ 100 psi = Air Inlet: 1/4” NPT = Weight: 8.2 lbs = Pkg. weight: 15.4 lbs
G) Magazine height adjustment knob H) Magazine height indicator I) Magazine height scale J) Lower magazine K) Feed cover plate L) Cover plate latch
g.1
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OPERATION AND USE INSTRUCTIONS
WARNING
!
BE SURE THAT YOU READ, UNDERSTAND
AND FOLLOW THE SAFETY RULES THAT ACCOMPANY THIS
MANUAL. THIS WILL ALLOW FOR BEST USE AND MAXIMUM
USER SATISFACTION.
The Vulcan Model 019-4274 is a light duty, coil fed, pneumatic nailer, using compressed air as a power source. It is designed to install 2”– 3-9/16”, 11-1/2 ga. to 10-1/4 ga. spiral, ring or smooth wire-collated nails with a collation angle of 15 degrees. The tool is made with a magnesium alloy body and cylinder cap to provide light weight while maintaining high strength and rigidity.
POWER SOURCE
This tool is designed to operate on clean, dry, compressed air at regulated pressures between 70 - 120 psi (max. 120 psi). The preferred system would include
a lter, a pressure regulator, and an automatic oiler located as close to the tool as
possible. (Within 15 ft. is ideal). All compressed air contains moisture and other
contaminates that are detrimental to internal components of the tool. An airline lter will remove most of these contaminates and signicantly prolong the life of the tool.
If an in-line oiler is not available: place 5 or 6 drops of oil into the tool’s air inlet at the beginning of each workday.
Nailer
Air hose
Regulator
Oiler
Filter
Air Supply
CAUTION
!
= All line components (hoses, connectors, lters, regulators, etc.) must meet
150% of the maximum system pressure. Please try to use a hose of ID 3/8” connecting nailer with compressor.
= Do not connect this tool to a system with maximum potential pressure greater
than 180 psi.
= Disconnect your air line from your nailer using the quick connect on the air
hose. Do not unscrew the air inlet from the nailer with your air hose connected.
= Disconnect tool from air supply before loading fasteners, performing mainte-
nance, clearing a jammed fastener, leaving work area, moving tool to another location, or handing the tool to another person.
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3. Open cover plate (K, g.4)
4. Open the lower magazine (
J, g.1).
5. Place a coil of nails in the lower magazine.
6. Rotate magzine height adjustment knob (
G, g.5) to adjust the lower magazine according to the nails’ length. The highest position is used for 2” nails while the lowest position is used for 3-9/16” nails. For all nails between minimum and maximum, adjust the lower magzine accordingly.
7. Close the lower magazine.
2.
Depress cover-plate latch (L, g.3)
CAUTION
!
= Disconnect the tool from the air supply. = Keep tool pointed away from yourself and others at all times. = Be sure the tool has an empty magazine when connecting to the air supply = Do not load fasteners with trigger or safety pressed. = Always wear approved safety glasses, and hearing protection when preparing
or operating the tool.
LOADING FASTENERS
1. After reading and understanding this entire manual,
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USING THE TOOL
Complete all steps as indicated in LOADING FASTENERS before use.
This tool can be red in two different ways:
1.
Sequential Fire:
= Turn the trigger mode selector (D, g.1) so the tail of selector is up.(g.6) = Put the contact tip (A, g.1) of the tool on the working surface = Lightly push the tool toward the working surface until the safety bracket is
depressed
= Press the trigger (E, g.1) to drive the fasteners. This “trigger re” method
provides the most accurate fastener placement.
2.
Bump Fire:
= Turn the trigger mode selector (D, g.1) so the tail
of selector is down.(g.6)
= Hold the contact tip (A, g.1) off the surface = Press the trigger = Keeping the trigger pressed, push the contact tip
(A, g.1) of the safety bracket against the work­ing surface. Once the bracket is pushed back
enough, the nail will re.
= Original factory setting is single sequential re mode. = READ and UNDERSTAND this operating manual before changing trigger
mode. Improper use may result in serious injury.
= Manufacturer assumes no responsibility for any injuries and loss caused by
improper use of the tool.
8. Draw the nails out and position the second nail on to the feed hook (
M, g.4).
9. Close cover-plate and latch (
L, g.3).
10. Rotate the directional exhaust deector (
C, g.1), so that the exhaust air blast
will be directed away from the operator.
11. Re-connect the tool to the air supply, being careful to aim the nosepiece in a safe direction, and careful to avoid touching the trigger or the safety mechanism. This is to prevent harm from fasteners accidentally discharging should the fastener driving mechanism cycle when the tool is connected to the air supply.
12. The tool is ready to operate.
IMPORTANT
!
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CLEARING A JAMMED FASTENER
CAUTION
!
Disconnect the tool from the air supply.
1. Open latch
2. Rotate lower magazine
3. Remove the nails from the magzine.
4. Use a slender; soft steel rod to drive the drive blade to its uppermost position.
5. Use a pair of needle nose pliers to remove the jammed fastener.
FASTENER DEPTH
Driving depth can be adjusted by rotating the depth adjustment knob (B, g.1).
=Test re a fastener into a scrap work piece and check
depth.
=If the nail is driven too deep, rotate the knob (B, g.7)
clockwise (when tool is upside-down) to move the safety bracket downward.
=If a greater depth is desired, rotate the knob counter
clockwise to adjust the safety bracket upward.
=Test re another fastener in a scrap work piece and
check the depth.
=REPEAT AS NECESSARY UNTIL DESIRED DEPTH
IS ACHIEVED. The amount of air pressure required will vary depending on the setting.
=Determine the lowest setting that will consistently
perform the job at hand. Air pressure in excess of that required can cause premature wear and/or damage to the tool.
CAUTION
!
= Disconnect tool from air supply before loading fasteners, performing
maintenance, clearing a jammed fastener, leaving working area, moving tool to another location or handing the tool to another person.
= Clean and inspect tool daily. Carefully check for proper operation of trigger and
safety mechanism.
= Do not use the tool unless both the trigger and the safety mechanism are
functional.
= Do not use the tool if its leaking air or needs any other repair.
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MAINTENANCE
CAUTION
!
Disconnect the tool from the air supply before cleaning and
inspecting the tool. Correct all problems before operating.
CLEAN AND INSPECT DAILY
= Add pneumatic tool oil into the oiler regularly to assure that all moving.
Frequent, but not excessive lubrication is required for the best performance. Oil added through the air line connection will lubricate the inside parts. An automatic oiler is recommended, but 2 drops of oil may be added manually into the tool’s air intake at the male quick-connect tting (F, g.1) at the beginning of each workday and after about every hour of continuous use. Only a few drops at a time are necessary. More than this will pool inside the tool and be
expelled from the tool’s exhaust during ring. USE ONLY PNEUMATIC TOOL OIL. Do not use detergent oil or oil with other additives, as these can cause
accelerated wear on the seals.
= Check the lter of the compressor weekly. Open drain cock to drain all water
and contaminants out of the air tank.
= Wipe the tool clean. = Blow the tool clean using high compressed air, and then use non-ammable
cleaning solutions to wipe exterior of tool if necessary.
= Do not soak tool in cleaning solutions. Such solutions can damage internal
parts. The exposed portion of the small piston rod and feed hook must be kept clean.
= Inspect trigger and safety mechanism daily to assure system is complete and
functional.
= Keep all screws tight. Loose screws can cause personal injury or damage to
the tool. Check if there are worn and damaged parts. If any, please replace immediately.
CAUTION
!
=Keep the tool pointed away from yourself and others at all times. =Always connect the tool to air supply before loading fasteners. =Do not load fasteners with safety or trigger depressed. =Always wear approved safety glasses and hearing protection when preparing
or operating this tool.
=Never use a tool that leaks air or needs repair.
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PROBLEM CAUSE SOLUTION
Air leaking at trigger area
O-ring in trigger valve stem is worn and damaged.
Check/replace O-ring & lubricate
O-ring in trigger valve head is worn or damaged
Check/replace O-ring & lubricate
Contains foreigh matter Clean the tool & lubricate
Air leaking from the lower body and the nose
Screw is loose at connection between nose and body
Tighten screw & re-check
O-ring is damaged between body and nose
Check/replace O-ring & lubricate
Bumper is damaged Replace the bumper
Foreign matter at the contact between bumper and body
Disassemble & clean
Air leaking from the upper body and the nose
Screw is loose at connection between cylinder and body
Tighten screw & re-check
O-ring is damaged Check/replace O-ring &
lubricate
Gasket is damaged Replace the gasket
TROUBLESHOOTING
TROUBLESHOOTING
WARNING
!
Stop using the tool immediately if any of the following problems occur.
Serious personal injury may result. Any repairs or replacements must be done
by qualied personnel or by an authorized service centre only.
CAUTION
!
= Disconnect the tool from air supply before performing any service procedure. = When inserting new or re-installing O-rings, make sure they are clean and
lubricated with an O-ring lubricant.
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PROBLEM CAUSE SOLUTION
Failure to start tool Tool dry, lack of lubrication Use pneumatic tool oil
Spring in the cylinder cap is damaged
Replace spring in the cylinder cap
Valve sticks to cylinder cap Disassemble, clean &
lubricate
Blade driving fasteners too deeply
Safety bracket position is incorrect
Rotate depth adjustment know to move the safety bracket down
Air pressure is too high Decrease air pressure
Tool skips fasteners, feeds intermittently
Foreign matter between the small piston and small cylinderDamaged pusher spring
Disassemble, clean & lubricate
O-ring on the small piston is worn and damaged
Check/replace O-ring & lubricate
Tool dry, lack of lubrication Use pneumatic tool oil
Spring on the small piston is damaged
Replace small spring
Air pressure too low Increase air pressure, but
don’t exceed120 psi
Body/nose connecting screw is loose
Tighten all screws
Stop hook can’t stop fasteners Replace the taper spring on
the stop hook
Bent fasteners Use recommended fasteners
Wrong size fasteners Use recommended fasteners
Gasket is damaged Replace gasket/tighten
screw
Small piston is dry Open nail housing, place
several drops of pneumatic tool oil into the end cover hole of the small piston
TROUBLESHOOTING
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PROBLEM CAUSE SOLUTION
Small piston bumper is worn and damaged
Replace bumper and lubricate small piston
Feed hook is binding Clean feed hook and torsion
spring
Nail length does not correspond with height setting on lower magazine
Adjust magazine height adjusting knob on the lower magazine
Weld-wires in nail coil broken Discard coil
Runs slowly or has power loss
Tool dry, lack of lubrication Use pneumatic tool oil
Spring in cylinder cap damaged Replace spring in the
cylinder cap
Foreign matter between the piston assembly and cylinder
Disassemble, clean & lubricate
Cylinder is not assembled to home position
Reassemble after disassembling
O-ring on the valve is dry after disassembly
Lubricate and reassemble
Air pressure too low Increase air pressure, but
don’t exceed 120 psi
Driver is worn Replace the piston assembly
Inner diameter of hose is too small
Use larger diameter hose (3/8” minimum)
Fastener are jammed
Fasteners are wrong size Use recommended fasteners
Weld-wires in nail coil broken Discard coil
Other Contact technical support
1-800-482-0131
TROUBLESHOOTING
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PARTS LIST
Please refer to the schematic drawing on page 17
No. DESCRIPTION
1 Screw
2 Spring Washer
3 Bushing
4 Exhaust Cover
5 Seal
6 Screw
7 Spring Washer
8 Cylinder Cap
9 Gasket
10 Washer
11 Valve Seat
12 Spring
13 O-Ring 57.5 X 2.6
14 O-Ring 72.4 X 3.5
15 Valve
16 Screw
17 Cylinder Seal
18 Collar
19 O-Ring 58 X 4.5
20 Piston Assembly
21 Cylinder
22 O-Ring 70.4 X3.5
23 O-Ring 67 X 3
24 Restrictive Seal
25 O-Ring 97.5 X 3.5
26 Bumper
27 Bumper
28 Body
No. DESCRIPTION
29 O-Ring
30 Guide Washer
31 Nose
32 Spring Washer
33 Screw
34 Spring
35 Bracket Assembly
36 Adjuster
37 Safetey Bracket
38 Spring Pin
39 Guide Safe
40 O-Ring 8.3 X 1.8
41 O-Ring 20.3 X 2.5
42 O-Ring 20.3 X 1.5
43 Valve Set
44 O-Ring 9.5 X 1.9
45 O-Ring 10.3 X 1.9
46 Trigger Valve Head
47 O-Ring 12.8 X 1.9
48 Spring
49 O-Ring 5.5 X 1.5
50 Trigger Valve Stem
51 O-Ring 24.8 X 2
52 Trigger Valve Guide
53 Spring
54 Trigger Assembly
55 Rotating Shaft Pin
56 Rotating Shaft Bushing
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PARTS LIST
Please refer to the schematic drawing on page 17
WARNING
!
Repairs should be made by an authorized repair centre.
Opening this tool could invalidate your warranty.
No. DESCRIPTION
57 Locking Washer
58 Steel Ball
59 Spring
60 Washer
61 Locking Washer
62 Cover
63 Spring
64 Piston Bumber
65 O-Ring 28.3 X 3
66 Piston
67 Torsion Spring
68 Pin
69 Feed Hook
70 O-Ring 14.3 X 2.5
71 Screw
72 Pin
73 Plate
74 Protector
75 Protector
76 Pin
77 Stop Hook
78 Taper Spring
79 Screw
No. DESCRIPTION
80 Spring Washer
81 Block Plate
82 Sping
83 Pin
84 Spring Pin
85 Handle
86 Nut
87 Washer
88 Pin
89 Lower Nail Housing
90 Seal
91 Adjusting Stem
92 Adjusting Bushing
93 Seal
94 Upper Nail Housing
95 Adjusting Nut
96 Screw
97 Screw
98 Soft Grip Sleeve
99 O-Ring 65.4 X 2.5
100 End Cap
101 Air Plug
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SCHEMATIC DRAWING
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