Vulcan RGT-10 Service Manual

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INSTALLATION, SERVICE
PARTS MANUAL FOR
&
MODEL: RGT-10
VULCAN-HART CORPORATION, 3600 NORTH POINT BOULEVARD, BALTIMORE, MARYLAND 21222
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IMPORTANT
OPERATING, INSTALLATION AND SERVICE PERSONNEL
Operating information for this equipment has been prepared for use by qualified and/or authorized operating personnel.
All installation and service on this equipment is to be performed by qualified, certified, licensed and/or authorized installation or service personnel, with the exception of any marked with a + in front of the part number.
Service may be obtained by contacting the Factory Service Department, Factory Representative or Local Service Agency.
DEFINITIONS
QUALIFIED AND/OR AUTHORIZED OPERATING PERSONNEL
Qualified or authorized operating personnel are those who have carefully read the information in this manual and are familiar with the equipment's functions or have had previous experience with the operation of the equipment covered in this manual.
QUALIFIED INSTALLATION PERSONNEL
Qualified installation personnel are individuals, a firm, corporation or company which either in person or through a representative are engaged in, and are responsible for:
1. The installation of gas piping from the outlet side of the gas meter, or the service regulator when the meter is not provided, and the connection and installation of the gas appliance. Qualified installation personnel must be experienced in such work, be familiar with all precautions required, and have complied with all requirements of state or local authorities having jurisdiction. Reference in the United States of America - National Fuel Gas code ANSI Z223.1 (Latest Edition). In Canada-Canadian Standard CAN1-B149.1 NAT. GAS (Latest Edition) or CAN1-B149.2 PROPANE (Latest Edition).
2. The installation of electrical wiring from the electric meter, main control box or service outlet to the electric appliance. Qualified installation personnel must be experienced in such work, be familiar with all precautions required, and have complied with all requirements of state or local authorities having jurisdiction. Reference: In the United States of America-National Electrical Code ANSI NFPA No. 70 (Latest Edition). In Canada-Canadian Electrical Code Part 1 CSA­C22.1 (Latest Edition).
QUALIFIED SERVICE PERSONNEL
Qualified service personnel are those who are familiar with Vulcan equipment who have been endorsed by the Vulcan-Hart Corporation. All authorized service personnel are required to be equipped with a complete set of service parts manuals and stock a minimum amount of parts for Vulcan equipment.
SHIPPING DAMAGE CLAIM PROCEDURE
For your protection, please note that equipment in this shipment was carefully inspected and packed by skilled personnel before leaving the factory. The transportation company assumes full responsibility for safe delivery upon acceptance of this shipment.
If shipment arrives damaged:
1. VISIBLE LOSS OR DAMAGE — Be certain this is noted on freight bill or express receipt
and signed by person making delivery.
2. FILE CLAIM FOR DAMAGES IMMEDIATELY — Regardless of extent of damage.
3. CONCEALED LOSS OR DAMAGE — If damage is unnoticed until merchandise is
unpacked, notify transportation company or carrier immediately, and file "concealed damage" claim with them. This should be done within (15) days of date of delivery is made to you. Be sure to retain container for inspection.
We cannot assume responsibility for damage or loss incurred in transit. We will, however, be glad to furnish you with necessary documents to support your claim.
PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE
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IMPORTANT NOTES FOR ALL VULCAN APPLIANCES
1. These units are produced with the best possible workmanship and material. Proper installation is vital if best performance and appearance are to be achieved. Installer must follow the installation instructions carefully.
2. Information on the construction and installation of ventilating hoods may be obtained from the "Standard for the installation of equipment for the removal of smoke and grease laden vapors from commercial cooking equipment," NFPA No. 96 (latest edition) available from the National Fire Protection Association, Battery March Park, Quincy MA
02269.
3 For an appliance equipped with a flexible electric supply cord, the cord is equipped with a three prong (grounding)
plug. This grounding plug is for your protection against shock hazard and should be plugged directly into a properly grounded three prong receptacle. Do not cut or remove the grounding prong from this plug. If the appliance is not equipped with a grounding plug, and electric supply is needed, ground the appliance by using the ground lug provided (refer to the wiring diagram).
(FOR GAS APPLIANCES ONLY)
4. Do not obstruct the air flow into and around the appliance. This air flow is necessary for proper combustion of gases and for ventilation of the appliance. Provisions for ventilation of incoming air supply for the equipment in the room must be in accordance with National Fuel Gas Code ANSI Z223.1 (latest edition).
5. Do not obstruct the flow of flue gases from the flue duct (when so equipped) located on the rear (or sides) of the appliance. It is recommended that the flue gases be ventilated to the outside of the building through a ventilation system installed by qualified personnel.
6. For an appliance equipped with casters, (1) the installation shall be made with a connector that complies with the Standard for Connectors for Movable Gas Appliances, ANSI Z21.69 (latest edition), and Addenda, Z21.69a (latest edition), and a quick-disconnect device that complies with the Standard for Quick-Disconnect Devices for Use With Gas Fuel, ANSI Z21.41 (latest edition), and Addenda, Z21.41a (latest edition) and Z21.41b (latest edition), and (2) adequate means must be provided to limit the movement of the appliance without depending on the connector and the quick-disconnect device or its associated piping to limit the appliance movement. If disconnection of the restraint is necessary, reconnect this restraint after the appliance has been returned to its originally installed position.
7. The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of ½ psig (3.45 k Pa).
8. The appliance must be isolated from the gas supply system by closing its individual manual shutoff valve during any pressure testing of the gas supply system at test pressures equal to or less than ½ psig (3.45 k Pa).
CAUTIONS
FOR YOUR SAFETY
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS EQUIPMENT OR ANY OTHER APPLIANCE.
1. KEEP THE APPLIANCE FREE AND CLEAR FROM ALL COMBUSTIBLE SUBSTANCES.
2. IN THE EVENT A GAS ODOR IS DETECTED, SHUT UNIT(S) DOWN AT THE MAIN SHUTOFF VALVE AND CONTACT THE LOCAL GAS COMPANY OR GAS SUPPLIER FOR SERVICE.
3. POST IN A PROMINENT LOCATION, INSTRUCTIONS TO BE FOLLOWED IN THE
EVENT THE SMELL OF GAS IS DETECTED. THIS INFORMATION MAY BE OBTAINED FROM A LOCAL GAS SUPPLIER.
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VULCAN RGT-10 GAS CONVECTION OVEN INSTALLATION, SERVICE & PARTS MANUAL – INDEX
Your Vulcan RGT-10 Gas Convention Oven is the finest made. Proper use and maintenance will result in many years of satisfactory performance.
DESCRIPTION PAGE
DEFINITIONS (Inside Front Cover) CAUTIONS 1 INDEX 2
SECTION I (INSTALLATION)
INSTALLATION INSTRUCTIONS 3-4
SECTION II (SERVICING)
GENERAL THEORY OF OPERATION 5 PARTS REPLACEMENT 6-10 TROUBLE SHOOTING 10-11 COOKING CHART 12-13
SECTION III PARTS
PARTS LIST 14-24
REVISION PAGE (Inside Back Cover)
RGT-10 units are supplied with a 7 foot 3 wire supply cord. Appliances are equipped with a three prong (grounded) plug for your protection against shock hazard and should be plugged directly into a properly grounded three prong receptacle. DO NOT cut or remove the grounding prong from this plug.
For installation on combustible floors with minimum clearances from combustible construction, 0 in. at the sides and 6 in. at the rear.
We suggest that you carefully read this entire manual and carefully follow all of the instructions.
A rating plate is located on the lower panel stating the model number, type gas, serial number, voltage and amperage.
A wiring decal is also located on the lower front panel. Motor blowers in the RGT-10 units are permanently
lubricated and require no additional lubricating main­tenance.
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INSTALLATION INSTRUCTIONS (SECTION I)
Vulcan RGT-10 Gas Convection Ovens are manufac­tured for use with the type of gas specified on the nameplate and for installation in accordance with ANSZ223.1 (Latest Edition) National Fuel Gas Code. Copies may be obtained from American Gas Association Inc., 1515 Wilson Blvd., Arlington, Virginia 22209. Vulcan ovens are produced with the best possible workmanship and materials. Proper installation is vital if best performance and appearance is to be achieved. Please follow these instructions carefully.
1. Remove crating with care. Remove all wood blocking, packing material and accessories.
2. Each unit is factory equipped and electrically
connected for use with type of gas and electric supply indicated on rating plate behind the lower panel. Check type of gas and electric supply available.
3. Oven and leg stand are shipped assembled on Model RGT-10 only. Position unit as near to final location as possible.
4. Pipe joint compounds used when connecting ap­pliances to gas should be resistant to the action of LP. Gases.
5. Pipe joints should be tested for leaks with a soap and water solution before operating the unit.
6. Connect oven to gas supply through shut-off valve and gas pressure regulator provided.
Units for use on natural gas are equipped with a regulator with a preset outlet pressure of 3.7" W.C. Units for use on propane gas have a regulator with a preset outlet pressure of 10.0" W.C. Regulator must be mounted horizontally to provide the preset outlet pressure. If regulator is mounted in any other position, the outlet pressure must be reset.
(NOTE: Do not obstruct leak limiter on gas pressure regulator.)
7. Connect oven to electric supply. 115 volt ovens
single phase units are equipped with a 7 ft. 3 wire including ground supply cord. 208/240 volt units with single or three phase motors are provided with terminal block.
8. Install draft diverter or low profile deflector. Either a draft diverter or low profile deflector is shipped with every oven. Low profile deflector is intended for use when oven is installed under canopy type hoods. When oven is directly connected to vent system, down draft diverter must be used.
9. Install oven rack supports. Insert hooks (3) into slots provided in side linings. When mobile carriers or basket dollies are to be used, the standard oven racks and supports are left out.
A. The cart used to transport mobile carriers and
basket dollies has a guide and locking device to align runners on cart with runners on oven deck.
B. When using 18 x 26 pans with single rack carrier,
the racks are not required. Engage 18 x 26 pan rim on rack carrier runners. The oven deck height should now be adjusted to align with cart height.
10. Using a carpenter level placed on a rack, adjust the feet on the bottom of each leg, so that oven is level from front to back and side to side. This must be done with either standard rack supports or optional extra mobile carriers when used.
(NOTE: Level oven when in permanent position only.)
11. Turn on gas. Purge gas line to remove air. Check for leaks.
CAUTION: Use soap solution or similar means (do
not check with open flame).
OPERATING INSTRUCTIONS RGT-10
1. If pilot light is out, turn thermostat off, open doors, then wait 5 minutes before relighting.
2. Light pilot with taper.
3. Turn master switch to "on" position.
4. Set thermostat control knob to desired temperature. (Set cooking chart for reference.)
5. Set load control to proper setting (Set cooking chart for reference.)
6. For daily shutdown, turn master switch, thermostat knob, and load control knob to "off" position.
7. For seasonal shutdown, extinguish pilot, turn master switch, thermostat knob, and load control knob to "off" position.
The pilot burner flames are preset at the factory before shipping approximately 1/2" high. Flame should impinge on flame switch sensing bulb located directly above each pilot burner. It is not necessary to light the pilots every day. At the end of each day's use, turn off master switch. (See Detail B)
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INSTALLATION INSTRUCTIONS (Cont.)
CAUTION
Fan must rotate clockwise when viewed through the oven door. On three phase motor units, fan rotation can be reversed by interchanging any two power supply leads. On single phase units with incorrect fan rotation, contact factory.
The ideal method of ventilating a Convection oven is the use of a properly designed hood. Hood should extend about 6" beyond all sides of the appliance. The hood should be connected to an adequate exhaust duct or system.
When ovens are installed in locations having low ceilings, care must be taken to insure proper clearance for the flue products. Lack of this clearance above outlet of rear flue piping will interfere with heat circulation in the oven and could create a fire hazard condition.
Do not permit fans to blow directly at the oven and wherever possible, avoid open windows adjacent to oven sides or back and wall type fans which create air cross currents within the room.
It is also necessary that sufficient room air inlet be allowed to compensate for the amount of air removed by any ventilating system. Otherwise, a subnormal atmosphere pressure will occur, affecting oven operation adversely and causing undesirable working conditions.
A properly designed and installed hood will act as the heart of the ventilating system for the room or area in which the oven is installed, and will leave the oven independent of changing draft conditions.
DETAIL B
FLUE CONNECTIONS
Good ventilation, which includes flue connections and room drafts, is just as important for correct oven operation as adequate gas supply.
Generally speaking, ovens should never be directly flue connected, if a direct flue system can be avoided.
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GENERAL THEORY OF OPERATION (SECTION II)
Figure 1 shows the air flow pattern inside the Vulcan-Hart Convection Oven. The blower pulls the air from inside the oven cavity and forces it around toward the left and right sides. The forced air is then deflected toward the front of the oven on both sides and finally returns to the inner section through the perforated side liners on both sides. The air is thus able to carry the heat from the heat exchangers located behind the side liner and distribute it evenly throughout the oven cavity.
The Blower and Solenoid operate independently of each other. The Blower operates as long as the doors are closed or the Aux. Fan Switch is actuated. The Solenoid is controlled by the Thermostat and the Load Control. The Thermostat must be On and the Load Control set to an operating position for the Solenoid to come On and supply heat to the oven. Either the Thermostat or the Load Control switch in OFF position will shut off the Solenoid.
In order to provide protection against pilot-out hazard, two normally open flame switches are connected in series with the Solenoid. The switches close when heated by the pilots and will remain closed as long as the pilot is present. In the absence of pilot heat, the switches open, thereby de-energizing the solenoid valves. A snap-action door switch, mechanically linked with the right hand door, shuts off both the heat and the blower when the door is opened and will automatically reset when the door is closed.
In ovens equipped with optional Aux. Fan Switch, the above mentioned door interlock can be over-ridden by depressing the "Aux. Fan" push button switch. The over­ride affects the blower only (not the heat) and is intended for rapid cooling of the oven interior. Under "Component Description and Replacement" section in the Operating Manual the detailed function of each component is explained.
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PARTS REPLACEMENT
WARNING: Turn the Main Gas Valve and Power Disconnect
Switch to OFF before servicing the equipment. Reconnect the leads of the replacing components exactly to the original position and reverse procedure for adding the new component.
1. SWITCH PANEL
Remove two screws from rear flange of Switch Panel louvered cover. Push cover back exposing Switch Panel components.
A. REPLACING OF MASTER SWITCH, LIGHTED PUSH
BUTTON SWITCHES AND INDICATOR LIGHTS. ? Remove all wire connections to component. Make a
note of terminal positions.
? Compress spring clips on top and bottom of component
while forcing it out the front of the Switch Panel.
? Replace component in the original position by pushing
through the front face of the Switch Panel until spring clips lock into place.
? Reconnect wires to proper terminals.
B. REPLACEMENT OF THERMOSTAT.
? Remove Rear Body Top. ? Remove the Thermostat Bulb from its (2) retaining clips
located in the right rear corner of oven cavity. ?Push Bulb and Capillary Tube through Grom-met in
cavity top.
? Push Bulb and Capillary through hole in Switch Panel Compartment.
? Remove Silicone tubing from Capillary and save
for reinstallation.
? Disconnect wires from Thermostat. Remove
control knobs and mounting screws. Pull Ther mostat off back of panel.
? When reinstalling Thermostat, reverse procedure
listed above. Do not kink Capillary or cause sharp bend in Bulb.
THERMOSTAT CALIBRATION CHECK
? Use a calibrated potentiometer with a thermo-
couple located in the center of the fan guard
assembly. ? Set Thermostat Knob to a mid range temperature. ? Allow adequate time for the temperature to
stabilize.
THERMOSTAT CALIBRATION ? Remove knob from dial shaft B, Detail B. ? Turn screw A clockwise to decrease temperature
and counterclockwise to increase temperature.
NOTE: ¼ turn of screw A represents a tem-
perature shift of 35 degrees F.
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PARTS REPLACEMENT (Cont.)
C. Load control. A.D.P.S.T. cycling Switch varies,
according to its setting, the percent on-time of the output as shown below:
INFINITE LOAD CONTROL SWITCH
The Load Control, as shown schematically, is connected in series with the thermostat, thus providing variable rate of temperature rise to reach the thermostat setting, as well as maintaining at the final set temperature. Therefore, with load control set at Lo, it will take much longer to reach a desired temperature than with a setting of Hi. The cooking chart shows the necessary dial setting for different food products.
To replace, remove the knob and the lock nut. To reinstall, make sure the dimples on the face of the switch fall in the slot of the switch panel in order to prevent it from rotating.
D. Timer (one or five-hour models). The normally open
and common contacts of the electric timer are connected together, energizing the timer motor when the knob is set to the desired position. Once the timer completes its set interval (at zero mark) the common terminal disconnects from timer motor (shuts the motor off) and connects with the buzzer. The buzzer will continue to sound until the knob is manually turned to "Hold" position where all contacts are opened (timer motor and buzzer turned off).
Dial
Hi 100
Hi- 83
Med+ 72
Med 60
Med- 48
Lo+ 37
Lo 27 Off 0
Percent On-Time
BLOWER MOTOR
The Blower Motor has internal thermal protection, and its sealed bearings do not require any lubrication. The mounting of the Blower Assembly allows servicing from inside the oven as follows:
Remove Fan cover. Loosen set screw on airotor with allen wrench. Pull airotor forward off of the Motor Shaft with wheel
puller.
Remove the (4) nuts holding the motor mounting
plate.
Pull the motor assembly forward and rest on cavity bottom. Remove the junction box cover and supply leads.
Rest the motor on its back. Remove the (4) flat head screws, flex lock nuts and spacers used to fasten the Motor Mounting Plate to the Motor (Note: Spacers are counter bored to receive head of flat head bolt. Be sure counter bored end of the spacers face front of the replacing motor).
Caution: The motor is suitable for connection to two
different voltage supplies. Check the connection in­struction inside the Motor Junction Box Cover to assure proper connection for the available voltage supply.
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PARTS REPLACEMENT (Cont.)
The direction of rotation is clockwise as viewed from inside the Oven. The 1-phase Motors are internally designed for C.W. rotation. On 3-phase Motors, inter­change any two supply leads to convert C.C.W. to C.W. rotation.
2. OVEN LIGHTS
The two 50 watt, 115 volt bulbs are connected in
series in the Electric and in parallel in the Gas Convection Ovens.
To replace lamps, remove the (4) Mounting Bolts holding the Lamp. Window Assembly. Both the Lamp, as well as the socket can now be serviced. Make sure the replacement lamp is of high temperature type and is not larger than 50 watts.
3. DOOR SWITCH
With the oven door closed, the normally open contact of the door switch is closed providing power to the Heat and Motor Controls. When the Door opens, the normally open contact is de-energized, and the Solenoid and the Blower are turned off.
To adjust or replace the Door Switch, remove the (2) mounting screws on the underside of the top finishing piece. Depress the Door Catches up inside the Top Channel and pull the top finishing piece off.
The Door Switch is controlled by a cam type device mounted to the top of the right hinge pin. The cam must actuate the Door Switch when the door is approximately 3 inches from being closed.
To replace the Door Switch, remove the Mounting Screws on the Door Switch Support Bracket and remove the defective switch from the bracket.
POWER PANEL ASSEMBLY
A. CONTACTOR. The 3-pole motor controller is used on
units equipped with 3-phase motors. It is energized when the power is on and the door closed but also when the door is open but the aux. fan switch is depressed to the "ON" position.
To replace, remove the (2) mounting screws and disconnect the leads.
B. RELAY. The S.P.S.T. Relay provides power to the
Blower Motor, on units equipped with aux. fan switch, in order to over-ride the door interlock.
To replace, follow Item A procedure.
C. BUZZER. Signalled by the timer, the buzzer sounds
when the pre-set time is completed. To replace, cut both wires approx. 3" from buzzer and
strip ends. Remove the bracket holding the defective buzzer. Install the new buzzer equipped with mounting bracket and lead, and connect the wires with wire nuts.
D. CIRCUIT BREAKER. The circuit breakers in 208, 240,
480 volt models provide protection for the control circuits and the lights. The circuit breakers are constructed with internal time delay. They detect short circuit or overload conditions in the equipment and trip to "OFF" position.
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PARTS REPLACEMENT (Cont.)
Input
E. TRANSFORMER. The control transformer is used to step down the available supply voltage from 480 volt to 240 volt on the electric models and from either 480 or 240 to 115 volt on the gas models for the use of the control and oven light circuits. The jumper straps (or wires) are used to change the input and output voltages to the required ratio. Below is the schematic showing the 3 connections used in different models. In replacing the old transformers with the new ones care must be taken to follow the required connection accurately.
SHUT-OFF VALVE SERVICE
The gas shut off valve is located at the rear of the unit and should be used to shut the unit down when service is required to gas components. This valve should also be used to turn all gas off to the unit when the unit is being shut down for an extended period of time.
If the shut off valve requires service this may be ac­complished only by turning off the gas supply upstream of the valve.
PRESSURE REGULATOR SERVICE
The pressure regulator is located at the rear of the unit downstream from the shut off valve. If the pressure regulator requires service, this may be accomplished by turning off the gas supply upstream from the shut off valve and pressure regulator and then removing both of these parts.
Blockage of the pressure regulator leak limiter will result in erratic burner operation and pilot outage.
NOTE: Prior to replacing a pressure regulator, in an effort
to correct problems traced to this component, remove and clean the leak limiter.
PILOT BURNER ADJUSTMENT
Remove lower panel assembly (spring clip mounted) and light both pilot burners.
Adjust pilot flame heights to approximately 1/2". Flame should impinge on flame switch sensing bulbs located directly above the pilot burner flames. See Detail A for location of pilot. Both pilot valves are located in the front center of the burner compartment.
AIR ADJUSTMENT
Although main burner air is adjusted before shipment, it should be checked at the time of installation. Excessive air will cause flames to lift off a burner when cold or may cause flash-back during normal cycling of unit, particularly when propane gas is used.
Insufficient air will cause flames to burn with a yellow tip and result in carbon accumulation in the flame chamber and heat exchange tubes.
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BURNER ORIFICE DATA
Model
Maximum
Per Burner
RGT-10 32500 3.7" W.C. 31 NAT.
32500 10" W.C. 51 Propane
Pressure
Reg. Setting
Orifice
Drill Size
Gas
REPLACEMENT OF SOLENOID VALVE, REGULATOR, OR SHUT OFF VALVE MODELS RGT-10
=Turn off gas supply upstream of unit. =Break gas connection at shut off valve. =Break compression fittings at front manifold. =Remove (4) bolts (inside center chamber) to rear
manifold support.
=Disconnect wires to solenoid at wire units. =Pull manifold out back of unit. =Remount manifold by reversing procedure listed
above.
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TROUBLE-SHOOTING
The following is intended to provide a guide for trouble shooting procedure and covers some of the more common problems with the equipment. The servicing personnel, as with any other equipment, need to become familiar enough with the circuit and the components in order to be able to follow a logical sequence of trouble­shooting, and repair malfunctions not mentioned in the following paragraphs.
The instruments necessary for trouble-shooting would be: A. A.C. Voltmeter to measure line voltages up to
480 volt. B. A.C. Ammeter to measure line currents C. Accurate Thermometer or Potentiometer to
measure oven temperature up to 500 F.
PROBLEM PROCEDURE
In the following paragraphs, the voltmeter is used to measure the voltage between 2 phases on 208, 240, 480 volt and between one phase and neutral on 220/380 and 240/415 volt supplies. Do not measure the voltage with respect to the chassis around. For the sake of simplicity, the measured voltage is referred to 115 volt, assuming that the supply is 115 volt. When supply is 208 or 240, the measured voltage should also be 208 or 240 — it is also assumed that the voltage rating of the over matches exactly (within the allowable supply tolerance) that of the field supply. Refer to the appropriate wiring diagram at the end of this booklet for reference.
With the main power and oven circuit breakers "ON" position and the oven door closed:
1. No blower, no heat.
2. The blower is "ON" (with aux. fan switch de-energized) but no heat.
Depress the Oven Light push-button switch or turn timer knob to "0" position. If the lights come On and the Buzzer sounds, follow step B. If not, follow step A.
Step A — Measure voltage between leads 93 and 94 (The supply side) of the
Master Switch.
If no voltage check connection to Power Supply Cord and verify power at wall socket.
If 115 volt, measure voltage across 21 and 22. If no voltage, the Master Switch is defective. If 115 volt, check for bad connection from the switch terminal to the Thermostat
and motor connections.
Step B — Only the Door Switch can disconnect the Blower and heat at the same
time. While opening and closing the right hand door listen for a Click near the top
of the right hand door. If no Click, the door switch requires adjustment. If the
switch does Click but not heat or blower, the switch may be defective.
Turn thermostat knob to about 400 F. position. If oven signal light is turned "ON", follow step A; if not, follow step B.
Step A. Oven indicator light is "ON." This is an indication that the door switch, the flame switches, and the thermostat are functioning properly. The problem can then be related to the load control switch or the solenoid.
Turn the load control knob to "HI" position. Check the voltage between terminals L1 and L2 of the load control switch. If no volt, check for bad connection or faulty lead to the switch.
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TROUBLE SHOOTING (Cont.)
or the
blower wheel (the wheel should be rotated freely by a hand touch.) If none of the
Check for hot air leakage from inside the oven to the back through the
air is blown to the motor from the
PROCEDURE PROBLEM
If 115 volt, check voltage across H1 and H2 terminals of the switch.
If no volt, the switch is defective.
If 115 volt, check for defective solenoid or faulty connection between the load control and the solenoid.
Step B. Oven Indicator light does not come "ON." This is an indication that the door switch, flame switches, or the thermostat could be defective. Make sure that the pilot flame is present. With the load control set at "HI" and thermostat at mid position, carefully connect a jumper lead across the (2) flame switches. (Connect one side of the lead to lead No. 35 and the other to lead No. 34 going to the flame switch terminals.)
If the oven indicator light comes "ON" and the solenoid is energized, check for bad connection to the flame switches or defective flame switches. (The flame switch contacts must be closed when heated by the pilot flame.)
If the indicator light does not come on, check for bad connection between the master
switch and the thermostat, defective thermostat, or bad connection between the normally open contact of the door switches and lead No. 34 going to the flame switches.
3. The oven heats up properly when empty, but as soon as as food is put in it, the temperature drops and the oven never recovers.
4. The oven temperature keeps increasing beyond the setting of the thermostat.
5. The motor turns off and automatically comes back "ON" after a few minutes.
208-240 volt units note:
Meals containing excessive moisture can cause the temperature to drop. Also, a cause of temperature drop is excess load. Refer to the Cooking Chart to insure that the load is of the recommended capacity of the oven in use.
If the thermostat indicator light cycles on and off, check for defective solenoid. If the thermostat light remains "ON" check for defective thermostat (contacts welding).
The internal thermal protector of the motor is sensing a high temperature which is caused by:
A. Hi current—Check for clockwise rotation of shaft, for any binding on the shaft
above, the motor may be defective.
B. Hi ambient—
light or motor housings. Check to see if hot adjacent equipment. Check for proper ventilation in the area.
Sometimes the over current affects the circuit breaker (15 breaker) before it does the thermal protector; hence, the circuit breaker keeps tripping to "OFF" position.
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COOKING CHART
Rare
IMPORTANT
Recommended temperatures, times, number of racks and load control settings are intended as a guide only. Adjustments must be made to compensate for variations in recipes, ingredients, installation and personal preference in product appearance.
RECOMMENDED TEMPERATURES, TIMES AND LOADS FOR ROASTING
Meat roasting is most satisfactory at temperatures of 225° to 325° F. for Beef, Lamb, Poultry and Ham; 325° to 350° for fresh Pork as recommended by USDA and American Meat Institute.
A pan of water (approximately 12" x 20" x 1") may be placed in the oven bottom. This water supplies humidity to reduce shrinkage. Water should be added if necessary during roasting. Roasting pans should be no deeper than necessary to hold drippings, usually 2" to 2 ½”. Cooking time and shrinkage may vary with roasting temperature, cut and grade of meat and degree of doneness. Smaller cuts will generally show greater time savings than larger cuts at a given temperature.
ROASTING TEMPERATURE CHART
PRODUCT Standing Rib Roasts—Oven Ready 250° F HI Rolled Rib Roasts—20 to 22 Lbs. 275° F HI 4 Hrs.—Med.
Veal Roast—15 Lbs 300° F HI 3 Hrs.—Med. Well Turkeys—15 to 20 Lbs. 300° F HI 3 Hrs. Meat Loaf—8 to 10 Lbs. 350° F HI 45 to 60 Minutes
TEMPERATURE
LOAD
CONTROL
SETTING
APPROXIMATE TIMES
4 to 4 ½ Hrs —Med.
3 to 4 Hrs.—
RECOMMENDED TEMPERATURES, TIMES AND LOADS FOR BAKING
PRODUCT Cakes
Sheet Cakes 18 x 26 x 1" Pan Scaled 4 ½ to 6 Lbs. Per Pan 325° to 360° F 20 to 23 4 Med to Med-
Scaled 6 to 7 ½ Lbs. Per Pan 335° to 350° F 22 to 25 4 Med to Med-
Sheet Cakes 18 x 26 x 2" Pan 300° to 325° F 25 to 35 3 Med­Equals 2-12 x 18 x 2" Pans Scaled 10 to 12 Lbs. Per 18 x 26 x 2" Pan or 5 to 6 Lbs. Per 12 x 18 x 2" Pan
Angel or Sponge Cakes
Sheet Pans 18 x 26 x 1" 300° to 325° F 15 to 20 4 Lo+ Scaled 5 to 6 Lbs. Per
Loaf or Tube Pans 315° to 340°F 20 to 30 3-4 Med-to Lo
Cup Cakes 350° to 400° 6 to 12 4 Med to Med-
Frozen Fruit Pies 350° to 375° F 30 to 45 4 Med to Med-
Pumpkin or Custard Pies 300° to 350° F 30 to 45 4 Med to Med-
Cobblers
12 x 18 x 2" or 12 x 20 x 2 ½" 350° to 400° F 30 to 45 4 Med
Meringue Pies 350° to 425° F 6 to 10 4 Med to Med-
Fruit Turnovers 350° to 375° F 15 to 25 5 Med to Med-
18 x 26 x 1" Pans
Cookies
Rolled or Pressed 350° to 400° F 6 to 12 5 Med to Lo+
Drop 350° to 400° F 6 to 15 5 Med to Med-
Brownies 350° F 12 to 20 5 Med to Med-
Rolls—1 Oz. 350° to 400° F 5 to 10 4 Med to Med-
Rolls— 1½ to 2½ Ozs. 350° to 400° F 8 to 15 4 Med to Med-
Loaf Bread—1 Lb. 325° to 375°F 20 to 40 3 (30 Pans) Med-
NOTE: Pies and Cobblers; Fruit, Custard and Pumpkin Pies in tins, should be placed on 18 x 26 x 1" Pans for Baking
TEMPERATURE
TIME IN
MINUTES
NO. OF RACKS
5 Med+ to Med
3 Med-
3 Med-to Lo+
3 Med-
3 Med to Med­2 Med to Med-
4 Med to Med­3 Med-to Lo+
4 Med- to Lo+ 3 Lo+
4 Med-to Lo+ 3 Lo+
4 Med- to Lo+
3 Med-
3 Med-to Lo+
2 (20 Pans) Lo+
LOAD
CONTROL
12
Page 15
COOKING CHART (Cont.)
Chicken Pieces
Broiler or Oven Fried
2 to 2 ½ Lb. Bird
375°
to
425°F 8 to
15
RECOMMENDED TEMPERATURES, TIMES AND LOADS FOR BAKING
PRODUCT Yeast Breads
Note: Yeast Breads should be fully proofed for best results.
Sweet Rolls & Danish Pastries 325° to 375° F 5 to 15 4 Med to Med-
Quick Breads Biscuits 350° to 400° F 5 to 15 4 Med to Med-
Rolled 1/2" Thick
Muffins 325° to 375° F 6 to 18 4 Med-
Corn Bread
5 to 7 Lbs. Per Pan Per 18 x26x 1" Pan
8. to 20 Lbs. Per 18 x 26 x 2" 335° to 400° F 15 to 25 4 Med to Med-
Corn Muffins 335° to 385° F 10 to 20 4 Med to Med-
OVEN BROILING OR FRYING Hamburger Patties
8 Per Lb 400° to 450° F 5 to 6 4 to 6 Hi- to Med+ Med. Well Done 6 Per Lb. 400° to 450° F 7 to 10 4 to 6 Hi to Hi-
4 Per Lb. 375° to 450° F 8 to 12 4 to 6 Hi
Fish Sticks & Portion—Frozen Breaded 1 Oz. 350° to 400°F 6 to 10 4 Hi- to Med
2 1/2 to 3 Ozs. 350° to 375° F 8 to 15 4 Med+ to Med
2 &3 Med+ to Med­2 ½ to 3 Lb. Bird 350° to 400° F 15 to 25 4 Med+ to Med
Lobsters—1 to 1 1/2" Lb. 400° to 450° 8 to 14 2 to 4 Hi to Med Lobster Tails—Frozen 1/2 to 3/4 Lb. 350° to 400° F 10 to 15 2 to 4 Hi- to Med REHEATING PREPARED FOODS Frozen French Fries 400° to 450°F 6 to 8 4 Hi- to Med
Frozen Lunches (TV Dinners) 350° to 400° F 10 to12 4 to 5 Hi to Med
Frozen Entrees (3/4" to 1" Thick) 300° to 350°F 10 to 20 2 to 5 Hi to Med Frozen Meals (8 Oz ) Foil Pkg 350° to 400° F 20 to 30 2 to 5 Hi CASSEROLES Food Service Pans
2" to 3" Deep 325° to 375°F 15 to 25 3" to 4" Deep 325° to 375°F 20 to 35 2 to 4 Med+ to Med­Ramikins or Foil Pans 350° to 400° F 5 to 6 4 to 5 Hi to Med+ Up to 1 1/2" Deep *(Frozen 10 to 15 Minutes)
RECOMMENDED TEMPERATURES, TIMES AND LOADS MISCELLANEOUS PRODUCTS
Baked Potatoes
120 Count Per 50 Lbs. 400° to 450° F 20 to 25 2 to 5 Hi- to Med 100 Count Per 50 Lbs. 400° to 450° F 25 to 40 2 to 5 Med+ to Med 80 Count Per 50 Lbs. 400° to 425° F 30 to 50 2 to 5 Med+ to Med-
Pizzas—Frozen or with Prebaked Crust 425° to 475° F 5 to 10 4 Hi- to Med
Melted Cheese Sandwiches 400° to 425° F 8 to 10 4 Hi- to Med
NOTES ON SPECIAL PROCEDURES FOR BAKING Yeast Bread: Cooking starts immediately in the convection oven.
Yeast Breads do not usually rise as much in the convection oven as in a conventional oven. It is. therefore, usually necessary to allow fuller proof, 2 1/2 to 3 times increase in volume for the best results.
TEMPERATURE
335° to 400° F 10 to 20 4 Med to Med-
Pies: When baking pies in your convection oven, 3 or 4 pies should be put on an 18 x 26" sheet or bun pan. This procedure helps the bottom crust to bake, makes handling easier and reduces the possibility of boil over spoiling the appearance of the
pies on the lower racks.
TIME
IN MINUTES
NO. OF RACKS
3 Med-to Lo+
3 Med-to Lo+
3 Med- to Lo+
3 Med- to Lo+
3 Med to Lo+
2 & 3 Med+ to Med
2 & 3 Hi- to Med+
2 & 3 Hi- to Med+
2 & 3 Med+ to Med-
2 & 3 Med to Med-
4 to 5 Hi- to Med
2 &3 Med to Med-
2 to 3 Med+ to Med-
2 to 3 Med+ to Med-
2 to 4 Med+ to Med
2 &3 Med to Med-
2 &3 Med+ to Med-
LOAD
CONTROL
13
Page 16
PARTS LIST
ITEM
NO. DESCRIPTION
1 PORCELAIN BLOCK (NS) 414881-1 1 2 THERMOSTAT 60" LEAD (500 LESS KNOB) 411506-3 1 3 1 HOUR TIMER 60 CY. 120 VOLT 411690-1 1 4 ROCKER SWITCH 411496-B1 4 5 INDICATOR LIGHT 411496-E4 2 6 CONTROL KNOB 411242-1 2 7 SUPPLY CORD 405016-1 1 8* RELAY S.P.D.T. (115V COIL) 411497-A1 1 9 BUZZER REPLACEMENT KIT (120V) 411662-G1 1 9A BUZZER (120V) 411499-4 1 10 CONTROL PANEL PLATE MYLAR 411903-5 1 10A* CONTROL PLATE MYLAR 411903-6 1 11 DAMPER CONTROL—PUSH PULL 412620-1 1 12 ELEC. CONNECTION BOX ASSEMBLY 411902-G7 1 12A ELEC. CONNECTION BOX ASSEMBLY (S.S.) 411902-G8 1 3A FIVE HOUR TIMER 60 CY. 120 VOLT (OPTIONAL) 411690-3 1
NS = NOT SHOWN BY PHOTO
CONTROL COMPARTMENT
RGT-10 115 VOLT
PART NUMBER
QUANTITY
15
* USED ONLY ON UNITS WITH LIGHTS AND AUXILIARY FAN SWITCH
Page 17
PARTS LIST (Cont.)
208-240V 1 PH. MOTOR OR 3 PH.
MOTOR CONTROL COMPARTMENT
RGT-10
ITEM
NO. DESCRIPTION
PART NUMBER
QUANTITY
1 PORCELAIN BLOCK (NS) 414881-1 1 2 THERMOSTAT 60" LEAD (500 LESS KNOB) 411506-3 1 3 1 HR. TIMER (208/240) 411690-2 2 3A 5 HR. TIMER 60 CY. 240V (OPTIONAL) 411690-4 3B 5 HR. TIMER 50 CY. 220/380 AND 240/415V 411690-6
(OPTIONAL) 3C 1 HR. TIMER 50 CY. 220/380 AND 240/415V 411690-5 (STANDARD) 4 ROCKER SWITCH 411496-B1 4 5 INDICATOR LIGHT 411496-E4 2 6 CONTROL KNOB 411242-1 2 8* RELAY S.P.D.T. (230V COIL) 411497-A2 1 9 BUZZER REPLACEMENT KIT (230V) 411662-G2 1 9A BUZZER (230V) 411499-4 1 10 CONTROL PANEL PLATE MYLAR 411903-3 1 10A* CONTROL PANEL PLATE MYLAR 411903-4 1 11 DAMPER CONTROL—PUSH PULL 412620-1 1 12 ELEC. CONNECTION BOX ASSEMBLY 411902-G7 1 12A ELEC. CONNECTION BOX ASSEMBLY (S.S.) 411902-G8 1 13 THERMAL BOX ASSEMBLY 410472-8 1 14 CIRCUIT BREAKER (15 AMP) 411501-5 2 15 CONTACTOR 3 POLE (230V COIL) 411497-C2 1 16 TRANSFORMER 230V TO 115V, 50 VA 411500-6 1
NS = NOT SHOWN BY PHOTO * USED ONLY ON UNITS WITH LIGHTS AND AUXILIARY FAN SWITCH
16
Page 18
PARTS LIST (Cont.)
CONTROL COMPARTMENT
RGT-10 480V
ITEM
NO.
1 PORCELAIN BLOCK 414881-1 1
2 THERMOSTAT 60" LEAD (500 LESS KNOB) 411506-3 1
3 1 HR. TIMER 60 CY. 120 VOLT 411690-1 1
3A 5 HR. TIMER 60 CY. 120 VOLT (OPTIONAL) 411690-3 1
4 ROCKER SWITCH 411496-B1 4
5 INDICATOR LIGHT 411496-E4 2
6 CONTROL KNOB 411242-1 2
8* RELAY S.P.D.T. (115V COIL) 411497-A1 1
9 BUZZER REPLACEMENT KIT (120V) 411662-G1 1
9A BUZZER (120V) 411499-4 1
10 CONTROL PANEL PLATE MYLAR 411903-3 1
10A* CONTROL PANEL PLATE MYLAR 411903-4 1
11 DAMPER CONTROL—PUSH PULL 412620-1 1
12 ELEC. CONNECTION BOX ASSEMBLY 411902-G7 1
12A ELEC. CONNECTION BOX ASSEMBLY (S.S.) 411902-G8 1
13 TERMINAL BLOCK ASSEMBLY 411472-8 1
15 CONTACTOR 3 POLE 115V COIL 411497-C1 1
16* TRANSFORMER 480V TO 115V, 200 VA 411500-7 1
16A TRANSFORMER 480V TO 115V, 50 VA 411500-8 1
DESCRIPTION
PART NUMBER
QUANTITY
NS= NOT SHOWN BY PHOTO * USED ONLY ON UNITS WITH LIGHTS AND AUXILIARY FAN SWITCH
17
Page 19
PARTS LIST (Cont.)
ITEM
DESCRIPTION
NO.
17 MOTOR MOUNT 412629-1 1 18 MOTOR SPACER 413491-1 4 19 MOTOR 115V—208/240, 3/4 H.P. 1 PHASE 411205-1 1 19A MOTOR 208/240-460V, 3/4 H.P. 3 PHASE 419720-G4 1 20 5/16" FLAT HEAD SCREW 402085-20 4 21 MOUNTING BOLT (5/16" FLAT HEAD 13/4" LG.) 412492-1 4 22 FLEX LOCK NUT 5/16" 406892-5 4
MOTOR ASSEMBLY
RGT-10 (115, 208 & 480 VOLT)
PART NUMBER
QUANTITY
18
Page 20
PARTS LIST (Cont.)
BODY BOTTOM ASSEMBLY
RGT-10
ITEM
DESCRIPTION
NO.
22 SOLENOID VALVE 411497-F1 2 23 DOUBLE PILOT VALVE 420786-1 1 24 ELBOW ? MPT X ¼ CC 90 DEGREES 420047 1 25 FLAME SWITCH 411496-H1 2 26 BURNER NOZZLE 90 DEGREE 404079-F 4 27 BURNER SPUD (NAT. AND MIXED GAS) 010901-35 4
SELECT FOR PROPER GAS (NS) BURNER SPUD (BUTANE) 00901-52 4 SELECT FOR PROPER GAS (NS) BURNER SPUD (L.P.) 00901-51 4
SELECT FOR PROPER GAS (NS) 28 ELBOW (? FM X ¼ CC) 414678-2 1 29 CLOSE NIPPLE ¾ X 1 ? LONG 413500-E11 1 30 SHUT OFF VALVE 411420-1 1 31 REGULATOR 3.7 (NATURAL GAS) 408279-26
REGULATOR 11" (L.P.) 408279-21 1 32 OVEN BURNER CLIP 3.0320-1 1 33 LEFT OUTER BURNER (NS) 411084-1 1 33A LEFT INNER BURNER (NS) 411084-2 1 34 RIGHT OUTER BURNER (NS) 411238-1 1 34A RIGHT INNER BURNER (NS) 411238-2 1 35 CLOSED NIPPLE ? X ¾ 410557-G7 1 37 ¾” TEE 3.0703-4 1 38 BUSHING ¾ x ? 3.0705-1 2 39 7/16 CC TEE 3.0703-4 2 40 CONNECTOR TUBING 413129-3 2 41 ? X 7/16 CC FITTING 3.0152-5 6 42 REAR MANIFOLD 411884-2 1 43 INNER MANIFOLD TUBING 413129-2 1 44 OUTER MANIFOLD TUBING 413129-2 1 45 PILOT TUBING, LEFT HAND 411874-2 1 46 INNER LEFT AND RIGHT BURNER TUBING 411869-3 2 47 OUTER LEFT AND RIGHT BURNER TUBING 411869-4 2 48 RIGHT HAND PILOT TUBING 411873-2 1 NS =NOT SHOWN BY PHOTO
PART NUMBER
QUANTITY
19
Page 21
20
Page 22
PARTS LIST (Cont.)
ITEM NO. DESCRIPTION
53 LAMP SOCKET 417814-1 2 54 LIGHT BULB 115V 50W (FROSTED) BL-008-14 2 55 LAMP BOX HOUSING ASSEMBLY 411395-G1 2 56 LAMP BOX GASKET (? ASBESTOS) 409421-1 2 57 LAMP BOX ASSEMBLY 411394-G1 2 58 LAMP WINDOW ASSEMBLY 411175-G1 2
OVEN LAMP ASSEMBLY
RGT-10 WITH LIGHTS ONLY
PART NUMBER
QUANTITY
21
Page 23
PARTS LIST (Cont.)
RGT-10 DAMPER CONTROL SYSTEM
ITEM NO. DESCRIPTION
59 DAMPER CLAMP 407550-1 1 60 VENT CLOSURE 411211-1 1 61 VENT ACTUATOR ASSEMBLY 413535-1 1 62 CONTROL WIRE SOCKET 411859-1 1 63 ANGLE DAMPER CABLE 413524-1 1 64 CABLE CLAMP 3.0328-1 1 65 VENT STACK ASSEMBLY 413534-G1 1 66 VENT PULL CABLE ASSEMBLY 412620-1 1
PART NUMBER
QUANTITY
22
Page 24
PARTS LIST (Cont.)
NO.
DESCRIPTION
NUMBER
QUANTIT
RGT-10 FRENCH DOOR MECHANISM
ITEM
67 DOOR CATCH 411794-1 2 68 DOOR STRIKE 411170-1 2 69 DOOR CATCH PLATE 411934-1 1 70 COMPRESSION SPRING 417810-3 2 71 MICRO SWITCH 411496-F1 1 72 MICRO SWITCH SUPPORT 410619-1 1 73 MICRO SWITCH INSULATION (3" LONG) 411345-1 2 74 DOOR ADJUSTMENT BRACKET 411139-1 2 75 HINGE PIN BEARING 404629-2 4
76 LEFT HAND DOOR ASSEMBLY (WITH WINDOWS) 411290-G1 1 76A LEFT HAND DOOR ASSEMBLY (LESS WINDOWS) 411290-G5 1 77 RIGHT HAND DOOR ASSEMBLY (WITH WINDOWS) 411290-G2 1 77A RIGHT HAND DOOR ASSEMBLY (LESS WINDOWS) 411290-G6 1 78 COLLAR ½" HINGE PIN 415957-2 1 79 DOOR HANDLE 411705-1 2 80 PLUG BUTTON (NS) 3.0317-8 4
NS =NOT SHOWN BY PHOTO
PART
23
Page 25
PARTS LIST (Cont.)
QUAN.
REQD.
OVEN CAVITY WITH S.S. INTERIOR
OVEN CAVITY ASSEMBLY &
RGT-10
ITEM
DESCRIPTION
NO.
81 FAN COVER ASSEMBLY 411136-G1 1
81A FAN COVER ASSEMBLY S.S. 411136-G3
82 RIGHT HAND SIDE LINING 411212-1 1
82A RIGHT HAND SIDE LINING S.S. 411212-3
83 LEFT HAND SIDE LINING 411212-2 1
83A LEFT HAND SIDE LINING 411212-4
84 OVEN RACK 411265-1 8 8 85 RIGHT HAND OVEN RACK SUPPORT 411225-1 1 1
85A LEFT HAND OVEN RACK SUPPORT 411225-2 1 1
86 DECK PLATE 411096-1 1 1 87 DOOR GASKET 411689-1 1 1 88 TOP AND BOTTOM DOOR GASKET SHIMS (NS) 411567-1 2 2
88A SIDE DOOR GASKET SHIMS (NS) 411567-2 2 2
89 AIROTOR 11 ? “ 412341-1 1 1
NS =NOT SHOWN BY PHOTO
F = SPECIFY FINISH
PART NUMBER
RGT
-10
?
?
?
RGT
-10 S.S. ?
1
?
1
?
1
24
Page 26
WIRING DIAGRAM
25
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