Vulcan 1IFC50 Installation Manual

OPERATION MANUAL
ELECTRIC INDUCTION HEAT FRYERS
MODEL 1IFD50 ML-114500 & ML-114501 1IFC50 ML-114502 & ML-114503 2IFD50 ML-114504 thru ML-114509 2IFC50 ML-114510 thru ML-114515 31FD50 ML-114516 thru ML-114523 3IFC50 ML-114524 thru ML-114531
INSTALLATION &
VULCAN-HART COMPANY, P.O. BOX 696, LOUISVILLE, KY 40201-0696, TEL. (502) 778-2791
FORM 30894 (1-95)
TABLE OF CONTENTS
IF 50 SERIES ELECTRIC INDUCTION HEAT FRYERS
Features, Construction Features, Battery Configurations 4 Field Installable Accessories, Factory Installed Only 4
DUMP STATION
Finish Options, Features 5
INSTALLATION
Uncrating 5 Location 5 Installation Codes and Standards 5 Casters 6 Electrical Connections 6 Fire Suppression System 7
OPERATION
Before First Use 8 Filling the Vat with Shortening 8 Frying 9 Daily 9 Shortening Life 9 Model IFC50 10 Controls 10 Power-up 11 Fat Melt. 11 Heating 11 To Begin Melt Cycle 11 Cooking 11 Manual Cooking Operation 11 Cooking Time Remaining 12 Completion 12 Successive Product Cooking 12 During Slack Periods 12 Idle Mode 12 Operator Advice 12 Using the Editor 12 Programming the Controller 12 Definitions — Edit Product 12 Overview of Programming 13 Edit Product 14 Sel Setback 14 Calibrate 14 Boil Out 15 Recovery 15 Select Melt 15 Manual Setup 15 Oil Timer 16 Error Messages 16
3
5
5
8
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Model IFD50 Controls Turning the Fryer On Daily Filtering — All Models Fryers Without Filter Ready Options Filtering Procedure (Stand Alone Fryers Without Filter Ready Option) Filter-Ready Fryers Only (Batteried Fryers) Battery Interplumbing (Standard on Batteried Fryers) High Limit Device Cleaning (All Models)
MAINTENANCE
Lubrication Service and Parts Information
17 17 17 18 18 18 18 18 19 19 20 20 20
INSTALLATION AND OPERATION MANUAL FOR IF50 SERIES ELECTRIC INDUCTION HEAT FRYERS
KEEP THESE INSTRUCTIONS FOR FUTURE USE
The manufacturer suggests that you thoroughly read this entire manual and carefully follow all of the instructions provided.
Standard equipment on your Vulcan-Hart Model IF50 Electric Induction Heat Fryer includes 2 fry baskets per vat, a clean-out rod, a cleaning brush, and casters.
Single fry baskets are available as an optional accessory.
Model IF50 Fryers can be free standing or arranged in a battery of 2 units.
The number preceding the model number of your IF50 Fryer refers to the number of units in a battery. One of the units in a battery can be a Frymate Dump Station.
Model IFC50 Fryers have a microprocessor (computer) thermostat and timer control. Model IFD50 Fryers have a solid state thermostat.
Feature options include Filter Ready (battery units only). Standard features include Battery Interplumbing on batteried fryers, and stainless steel sides, flue and vat(s). A Fat Melt cycle is standard.
The fryer may be ordered with or without a basket lift with timer.
Your Vulcan Fryer is constructed and designed to give long satisfactory service, providing it is properly installed, adjusted and maintained.
The Vulcan-Hart Model MF50 Mobile Filter is covered in a separate Installation and Operation Manual.
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Features
Model Fat Melt Cycle Thermostat Basket Lift(s) Twin Baskets
IFC50 Std. Computer Opt. Std. IFD50 Std. Solid State Opt. Std.
Construction Features
Model
IFC50 Opt. (Use MF50.) Opt. Std. Casters IFD50 Opt. (Use MF50.) Opt. Std. Casters
Filter Ready
(Battery Units Only)
Battery
Configuration
Battery
Interplumbing
Legs
BATTERY CONFIGURATIONS
IF50 Fryer configurations can be a stand-alone unit, or 2 fryers in a battery, or 1 fryer and 1 dump station, or 3 fryers in a battery, or 2 fryers and 1 dump station. The dump station can be on either the right or left side.
*Indicates interplumbing is not applicable. The filter is centered in a double and triple unit only.
Field Installable Accessories Factory Installed Only
Twin Baskets Casters Heat Lamp Basket Lift
S/S Vat Cover S/S Vat(s) Batter Tray S/S Sides Vat Skimmer Battery Interplumbing Vat Scoop
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DUMP STATION
A Frymate dump station can be configured in a battery. The dump station provides a final prep area where excess oil drains away and product is seasoned, packaged, and kept ready for sale.
Frymate Dump Station — Finish Options
Frymate Dump Station Front Door Sides & Dummy Flue Legs
Standard Stainless Steel Stainless Steel Casters
Frymate Dump Station — Features
Heat Lamp
Opt. Std. Std. Std. Opt.
Drain Pan Solid Pan Perforated
INSTALLATION
Before installing the fryer, verify that the electrical service agrees with the specifications on the fryer data plate which is located on the inside of the door panel. If the supply and equipment requirements do not agree, contact your dealer or Vulcan-Hart immediately.
UNCRATING This fryer was carefully inspected before leaving the
factory. The transportation company assumes full responsibility for safe delivery upon acceptance of the shipment. Immediately after unpacking the fryer, check for possible shipping damage. If the fryer is found to be damaged, save the packaging material and contact the carrier within 15 days of delivery.
Do not use the door or its handle to lift or move the fryer.
LOCATION
Tops
Side Liners
Minimum clearance from combustible and non­combustible construction is 6" from the sides and 6" from the back of the fryer. There must be at least 16" clearance between the fryer and any open top flame units. Adequate clearances for servicing and proper operation must be allowed. A minimum front clearance of 24" is required. The unit may be installed on combustible floors.
INSTALLATION CODES AND STANDARDS Vulcan-Hartfryers should be installed in accordance
with state and local codes, or in the absence of local codes, with the National Electrical Code ANSI/ NFPA­70 (latest edition) and ANSI-NFPA Standard #96, Vapor Removal from Cooking Equipment, (latest edition) available from the National Fire Protection Assoc., Batterymarch Park, Quincy, MA 02269.
The equipment area must be kept free and clear of combustible substances.
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CASTERS The fryer is shipped from the factory with the casters
installed.
ELECTRICAL CONNECTIONS WARNING: ELECTRICAL AND GROUNDING
CONNECTIONS MUST COMPLY WITH THE NATIONAL ELECTRICAL CODE AND/OR OTHER LOCAL CODES.
WARNING: DISCONNECT ELECTRICAL POWER SUPPLY AND PLACE A TAG AT THE DISCONNECT SWITCH TO INDICATE THAT YOU ARE WORKING ON THE CIRCUIT.
Bring conduit containing the proper supply wire (size and type in accordance with latest edition of the National Electrical Code ANSI/NFPA-70) to the fryer through the knockout located at the rear of the fryer (Fig. 1).
The wiring compartment is located behind the door. Remove 4 screws and remove the wiring compartment cover (Fig. 2). Make electrical connections (Fig. 3).
The wiring diagram is located on the reverse side of the supply control box compartment cover.
Fryers with built-in filtration systems require a 120V, 15 Amp, single-phase, 60 Hz electrical service. This is in addition to the fryer's main electrical service. The junction box, switch and outlet are supplied. Line cord to connect to 120V, 15 Amp, single-phase, 60 Hz electrical service is not supplied.
Before applying power to the fryer, ensure that the power switch(es) marked OFF/ON are in the OFF position. Do not connect power lines to the fryer with power applied to them.
Connecting the fryer with the incorrect power supply may cause damage to the fryer and void the fryer warranty.
Replace supply control box compartment cover.
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ELECTRICAL DATA CHART *
AMPS PER LINE
@ 350°F (177°C)*
MODEL VOLTAGE PHASE kW L1 L2 L3 SERVICE WIRE SIZE
IFC50 208V 3 14 38 47 43 70 Amp 6AWG IFD50 208V 3 14 38 47 43 70 Amp 6AWG
*At 70°F (21 °C), the appliance load is equal to 16 kW with 43, 54 and 49 amps per line (L1, L2 and L3) respectively.
Two fryers in a battery will require two supplies. Three fryers in a battery will require three supplies.
FIRE SUPPRESSION SYSTEM WARNING: DISCONNECT ELECTRICAL POWER
SUPPLY AND PLACE A TAG AT THE DISCONNECT SWITCH TO INDICATE THAT YOU ARE WORKING ON THE CIRCUIT.
The fryer has a CO2 tie-in that is designed to be electrically connected to the building fire protection system. The CO2 tie-in is located below the fry vat. The panel is labeled: "CAUTION: DO NOT CONNECT TO
EXTERNAL VOLTAGE. CIRCUIT INSIDE IS FRYER CONTROL CONNECTION FOR OPTIONAL FIRE SUPPRESSION SYSTEM. REQUIRES A DEDICATED CIRCUIT" (Fig. 4).
To connect the fryer to the building fire system, remove the panel labeled: "CAUTION: DO NOT APPLY POWER
TO THIS CONNECTOR. THIS CONNECTION MUST BE USED WITH A NORMALLY CLOSED RELAY TYPE SYSTEM. IN THE EVENT OF A FIRE, THE BUILDING FIRE PROTECTION SYSTEM WILL "BREAK" THE CIRCUIT, SHUTTING DOWN THE FRYER COMPLETELY".
Remove gray wire to connect the fire suppression system (Fig. 5.)
Replace cover.
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OPERATION
WARNING: HOT OIL AND PARTS CAN CAUSE
BURNS. USE CARE WHEN OPERATING, CLEANING AND SERVICING THE FRYER.
BEFORE FIRST USE Clean the Fryer
Using a non-corrosive, grease-dissolving commercial cleaner, clean the protective metal oils from all surface parts and the vat interior. Follow the cleaner manufacturer's directions. Rinse thoroughly and drain by opening the drain valve accessible when the door is opened. Wipe vat completely dry with a soft clean cloth.
Clean all fryer accessories. Rinse all parts thoroughly after cleaning and wipe dry.
Seasoning Light seasoning of the backsplash area is required to
avoid possible surface corrosion. With a soft, lint-free cloth, apply a thin layer of cooking oil over the entire backsplash area. This should also be done after every cleaning.
Solid Shortening Solid shortening must be gently warmed to the liquid
state before heating to frying temperatures.
FILLING THE VAT WITH SHORTENING Shortening capacity for a single-vat model is 50 pounds;
for models with a double vat, 50 pounds each.
Liquid Shortening
1. Close the drain valve and ensure that the Power Switch is in the OFF position.
2. Fill fryer vat(s) to the "maximum fill line" on back wall (Fig. 6) with liquid shortening. Keep shortening at "maximum fill line" in vat. Add fresh shortening as needed. Do not overfill vat.
1. Close drain valve and ensure that the Power Switch is in the OFF position.
2. Pack solid shortening down in the bottom of the fryer vat (Fig. 7). Never melt blocks of shortening on top of the heating tubes. This will damage the vat and scorch the shortening.
3. Fill empty vat(s) to the "maximum fill line" with solid shortening.
4. Turn the Power Switch ON. The shortening will warm up slowly until it reaches approximately 140°F.
Once fryer exits the melt cycle, the fryer will heat up until shortening temperature reaches the thermostat set point (IFD50) or programmed (IFC50) temperature.
8
FRYING
Turning the Fryer OFF
CAUTION: Before turning the fryer on, the vat(s) must be filled with liquid or melted shortening. If this is not done, the vat walls can be damaged. Warpage can cause leaks.
Heat shortening to set temperature. Pieces of product to be fried should be about the
same size to ensure the same doneness. Drain or wipe dry raw or wet foods to minimize
splatter when lowering into the hot oil. Do not overfill baskets. Carefully lower baskets into oil.
When frying doughnuts and fritters, turn product only once during frying.
When cooking French fries or onion rings, shake basket several times in a way that does not splatter the shortening.
Drop batter-covered foods carefully, one by one, into shortening or basket. If you use the basket, first dip basket into shortening to reduce batter build-up on basket surfaces.
When frying is completed, remove baskets or product. Hang baskets on rear basket hangers. Remove food and season it. Do not salt food over the shortening because salt can cause a chemical change in the oil.
1. Push the power switch to the OFF position.
Extended Shutdown
1. Push the power switch to the OFF position.
2. Drain oil.
3. After oil is drained, apply a thin coat of cooking oil to vat interior and backsplash to prevent rust.
DAILY To obtain fresh tasting product, add approximately
15% new shortening daily. Keep level of shortening at "maximum fill line" in vat. Add fresh shortening as needed.
SHORTENING LIFE Shortening life may be extended by following these
guidelines:
• Do not salt foods over the fryer.
• Use good quality shortening.
• Filter shortening daily at a minimum.
Keep equipment and surroundings clean.
Set thermostats correctly.
Remove excess moisture and particles from food products before placing in fryer.
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Model IFC50
CONTROLS (Fig. 8)
DISPLAY — A twelve character display provides information during operation.
POWER SWITCH Turns power to the fryer ON and OFF.
HEAT — HEAT indicator (located above text in DISPLAY window) is lit when induction coils
are on, not lit when off.
PRODUCT PADS (1-8)* — Programmable product pads select pre-programmed cooking parameters.
MANUAL PRODUCT (9) Manual product pad can be programmed or allows manual operation.
OIL TEMP Temperature of oil in vat will be displayed after this is pressed.
IDLE — Toggles Idle Mode on or off. Idle can be programmed to maintain 275°F or 350°F.
??
START/STOP — Starts or stops the cooking timer for a basket.
— Green light, indicates left or right basket.
???? ENTER, EXIT Moves around the menu system or edits product or system information.
* Two sheets of peel-off labels with most common product names are supplied. Applicable product
names can be affixed to the appropriate Product Pad.
10-
POWER-UP
After being turned on, the control executes a self-check routine. See Error Messages in this manual.
After going through the shelf-check routine, the control enters either Fat Melt or Heating mode.
FAT MELT After power-up, if the oil temperature is below 135°F and
the FAT MELT mode is enabled, the fryer enters MELT mode. MELT is displayed. Whenever the oil temperature is below 135°F, if fat melt mode is enabled and the controller is not timing a product, the fryer will be in the MELT mode. If you press OIL TEMP, the oil temperature will display.
TO BEGIN MELT CYCLE DISPLAY
1. Fill vat to "maximum fill line" with shortening.
2. Turn Power Switch ON.
3. If Fat Melt is enabled and oil temperature is below 135°F...
4. Allow the cooking oil to heat...
5. After oil temperature reaches 335°F, a buzzer sounds...
COOKING
1. Press a Product Pad [1 - 8]...
If you will never be using solid shortening and use liquid shortening only, the controller can be programmed so it will enter heating mode without going into the MELT cycle. See SELECT MELT, MELT DISABLED in this manual.
HEATING During Heating mode, the induction coils will heat to the
set point of 350°F or until a product cook cycle is begun. WAIT displays and the HEAT indicator is lit. After reaching 335°F, READY displays.
PRODUCT PADS (1-8) can be used to select a product cooking cycle.
START/STOP initiates the timed cycle for either left or right basket and indicates time remaining. The oil temperature is controlled by the programmed temperature for the selected product. After a product cycle has begun, the product name will display with an arrow indicating left or right basket.
MANUAL PRODUCT (9), allows you to set the time and temperature for the batch.
IDLE changes to IDLE mode (sets temperature back to 275°F if programmed — see SEL SETBACK in this manual).
OIL TEMP — press to display the oil temperature.
2. Load Basket. Press left or right START/STOP Pad and lower basket. Timer counts down...*
3. When finished, buzzer sounds...*
4. Press left or right START/STOP Pad to stop buzzer.
* Display indicates left or right basket. When both
baskets are in use, count down time and "DONE" for the left basket are displayed on left, right basket info is displayed on right.
MANUAL COOKING OPERATION This allows the operator to select the cooking time and
temperature to cook a batch of product.
With at least one basket not in use, press the MANUAL pad (9).
If the previous time and temperature were OK, press START/STOP to begin cooking.
If you want to set the time and temperature, use the editor...
INSTRUCTION
Use ???? to edit the time. Press ENTER.
Use ???? edit temperature. Press ENTER.
Press START/STOP to begin
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COOKING TIME REMAINING
-Left basket displays on left; right basket on right; time is in Minutes: Seconds.
If only one basket is cooking, the other will indicate READY or WAIT.
COMPLETION After the timer counts down to 00:00, a buzzer sounds
and the display prompts DONE on the left or right side of the display, indicating which basket is done. Press START/STOP to remove the DONE message and stop the tone.
SUCCESSIVE PRODUCT COOKING After selecting a Product by pressing its Product Pad (1 -
8), the timer can be started by pressing the START/STOP pad. If the START/STOP pad is pressed during a cooking cycle, the product cycle is terminated. Fryer returns to READY.
DURING SLACK PERIODS If the fryer is not going to be used for an extended period,
oil life is enhanced by pressing IDLE if SETBACK is enabled. With the setback feature enabled, after 30 minutes of non-use, the fryer automatically assumes Idle mode where it maintains 275°F temperature. If Setback is disabled, the fryer does not automatically go into Idle mode and will continue to maintain 350°F.
IDLE MODE If setback is enabled, during idle mode, the Setback
temperature of 275°F will be maintained until IDLE is pressed.
If the setback is not enabled, 350°F is maintained during Idle mode.
NOTE: The purpose of the setback temperature is to extend oil life during slack periods.
OPERATOR ADVICE OIL indicates the programmed number of hours has
expired and reminds the operator that the oil should be changed or filtered. To remove the advice, reset the timer to a non-zero value. A zero setting turns the oil timer off.
TOO HI or TOO LOW indicate invalid edit entry.
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USING THE EDITOR
Names or Messages use the 12 character alpha-display. When entering data ...
? begins at A and increments thru the alphabet; ?begins with Z. Select the correct letter. ? moves
Right one character or space; ?moves Left. Use a series of ???? to display the name or message you want.
Time or Temperature ...
?? increment up or down (0 - 9). Select the
correct number. ?moves Right one space;
?moves Left.
°F or °C ... ?? toggle between Fahrenheit and Celsius;
temperature is automatically converted. All temperatures display in the most recently edited temperature scale.
PROGRAMMING THE CONTROLLER Enter the menu system by
pressing Product Pads 2 and 3 at the same time until displayed. The controller must not be in a timed product cycle to enter the menu system.
Step through the program using ? . If you go too far, ? will return one step.
EDIT PRODUCT RECOVERY SEL SETBACK SELECT MELT CALIBRATE MANUAL SETUP BOIL OUT OIL TIMER
Description of each program element follows. DEFINITIONS — EDIT PRODUCT PRODUCT KEY = The Product Pad, (1 - 8)
PRODUCT NAME = any 12 alpha characters. COOK TIME = Minutes:Seconds of cooking duration.
Controls basket lifts and buzzer. Elastic time compensates for under- or over-temperature.
COOK TEMP = oil temperature during cooking. DUTY TIME = time between start and the duty message. DUTY MSG = displays after duty time lapses during
cooking cycle, e.g. 'shake basket'. HOLD TIME = amount of time after the last batch is
processed before product begins to stale. Buzzer notifies when HOLD TIME is over.
CLR PRODUCT? = ENTER erases product from memory.
OVERVIEW OF PROGRAMMING
-FUNCTIONS- EDIT PRODUCT # CHARS - TYPE UNITS - LIMITS
PRODUCT NAME 12 - ALPHA CHARACTERS [ A-Z ] COOK TIME XX:XX - TIME MINUTES:SECONDS - [ 00:00 - 99:59 ] COOK TEMPERATURE XXX - TEMPERATURE [ °F OR °C ] - [ 320 - 375°F ] or[161-190°C] DUTY TIME XX:XX - TIME MINUTES:SECONDS - [ 00:00 - 99:59 ] DUTY MESSAGE 12 - ALPHA CHARACTERS [ A-Z ] HOLD TIME XX:XX - TIME MINUTES:SECONDS - [ 00:00 - 99:59 ]
SEL SETBACK ??TOGGLE
CALIBRATE XXX-TEMPERATURE
BOIL OUT XXX-TEMPERATURE RECOVERY XX:XX - TIME MINUTES:SECONDS - [ 00:00 - 99:59 ]
SELECT MELT ?? TOGGLE MELT - [ ON - OFF ] MANUAL SETUP ?? TOGGLE MANUAL - [ ON - OFF] OIL TIMER XXX - NUMERIC HOURS - [ 0 = OFF, 1 - 255 ]
SETBACK - [ ON - OFF ] ON = IDLE @ 275°F - With AUTO OFF = IDLE @ 350°F - Without AUTO
°F or °C - [ XXX ± 30°F ] or [ YYY±17°C ]
°F or °C - [ 190-205°F ] or [ 88 - 96°C ]
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EDIT PRODUCT
To Add or Change a Product Cook Cycle...
DISPLAY INSTRUCTION
Press 2 & 3 simultaneously. Press ?. Press ENTER. Press Pad Number (1-8). Press ENTER. Enter the product name. Use
???? . When the display is OK, press EXIT.
Press? Press ENTER. Enter the time. Use ????. When
OK, press EXIT.
Press ? . Press ENTER.
Enter the temperature. Use ????. When OK, press EXIT.
Press ?. Press ENTER.
Enter duty time. Use ????. When OK, press EXIT.
SEL SETBACK
ON sets the IDLE temperature at 275°F; fryer will automatically go into Idle after 30 minutes. OFF sets the IDLE temperature at 350°F and will not automatically enter Idle after 30 minutes. Use A or T to toggle SETBACK ON or SETBACK OFF.
DISPLAY INSTRUCTION
Press 2 & 3 simultaneously.
Press ?. Press ? . Press ENTER.
Press ? or?. Press EXIT.
Press EXIT. Press EXIT.
CALIBRATE
This feature allows the operator to calibrate the temperature sensors in the fryer. Before calibrating, temperature must be stable at 350°F.
DISPLAY INSTRUCTION
Press 2 & 3 simultaneously.
Press . ? Press ENTER.
Enter the message. Use ? ? ?? When OK, press EXIT.
Press . ? Press ENTER.
Enter hold time. Use . ???? When OK, press EXIT.
Press . ?
Press EXIT.
DO NOT press ENTER unless you want to erase the product from memory.
Press Exit.
Press ?. Press ? Press . ?
Press ENTER. Measure the vat temperature
with a thermometer device. Use ???? to edit the displayed temperature so it agrees with the measurement. When OK, press EXIT.
Press EXIT. Press EXIT.
14
BOIL OUT BOIL OUT heats water in the vat for cleaning purposes for
15 minutes. If operating at a higher altitude, the boiling temperature may be lowered.
RECOVERY Displays the previous recovery time, the time it takes to recover from 275 to 325°F.
SELECT MELT
??toggles MELT DISABLE or MELT ENABLE. ENABLE
is required when using solid shortening to automatically MELT if below 135°F.
MANUAL SETUP ?? toggles MANUAL ON or MANUAL OFF. ON allows
time/temp entry for the batch. OFF disables manual operation and allows the manual pad (9) to be reprogrammed as a regular product pad.
OIL TIMER The controller will alert the operator when the oil needs to
be changed. OIL TM = XXX sets the number of hours before the alert will be given.
ERROR MESSAGES TEMP TOO HI indicates the fryer has operated at a
higher than normal temperature and has shut down and become inoperable. Turn the fryer OFF and allow the shortening to cool to 300°F or lower, then turn the fryer back on. If this condition persists, contact your Vulcan­Hart authorized servicer.
CALL SERVICE indicates that the fryer has a problem that demands the attention of a Vulcan-Hart authorized servicer. The fryer will shut down and become inoperable.
Arrows flashing indicates RAM failure. If any failures are present, the fryer remains in back-up mode.
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MODEL IFD50
CONTROLS (Fig. 9)
THERMOSTAT — Controls temperature of oil in vat. POWER SWITCH Turns electric power to the fryer on or off. FRY-MELT SWITCH — Position on MELT when solid shortening is being melted; then to FRY,
INDICATOR LIGHTS
ON — Electric power to the machine is on. HEATING — Heaters are supplying heat, warming oil in vat per the thermostat. HIGH LIMIT Oil temperature is higher than 465°F and system has shut down.
TURNING THE FRYER ON CAUTION: Before turning the fryer on, the vat(s)
must be filled to the "maximum fill line" with liquid or melted shortening. If this is not done, the vat walls can be damaged. Warpage can cause leaks.
1. Press the power switch to ON. The thermostat will allow shortening to "melt" or warm up slowly if the FRY-MELT switch is in the MELT position. The melt cycle is very important; it allows shortening to be heated without scorching, thereby extending shortening life. The HEATING indicator will illuminate when the fryer is heating.
after shortening is liquified, to reach frying temperatures. If using liquid shortening, position Fry-Melt switch on FRY.
2. The thermostat will pulse the heat on and off slowly until shortening has melted and/or warmed up to approximately 150°F (65°C).
3. Once fryer exits melt cycle, fryer will heat up until shortening temperature reaches the thermostat set point temperature. Once the set temperature is reached, the thermostat will only cycle the induction coils to maintain the temperature.
4. To adjust the set point temperature, rotate the dial clockwise to increase and counterclockwise to decrease. Once the dial is at the temperature desired, allow the fryer to cycle 3 - 4 times for the fryer to stabilize.
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DAILY FILTERING — All Models Fryers
10. Pour strained shortening back into the vat(s).
Without Filter Ready Options
Always filter the shortening while liquified. If you use solid shortening, a cold fryer will not drain properly because the shortening in the cold zone will remain hard, even if the heat is on for a few minutes. If necessary, the clean-out rod may be used to carefully stir up hard fat to an area above the cold zone where it will melt. After the cold zone is liquified, turn the fryer off.
Shortening life will be extended by filtering at least once a day or more often if conditions warrant. A commercial power filter (available from other manufacturers) may be used. Follow the manufacturer's operating instructions for draining, straining, and replacing shortening in the vat.
Filtering Procedure (Stand Alone Fryers Without Filter Ready Options)
1. Turn the fryer off.
2. Allow shortening to cool.
3. Slowly remove the baskets, especially if shortening is hot, to prevent splashing.
4. Select a metal container of sufficient capacity and place it below the drain pipe.
5. If you are using a filter bag, tie it securely to the drain pipe. If other filter medium is used, place it in the container.
11. Add shortening to the "maximum fill line". Filter-Ready Fryers Only (Batteried Fryers)
Follow instructions in the MOBILE FILTER OPERATING MANUAL shipped with the mobile filter. If the manual is not found, contact your dealer to obtain the manual before operating the mobile filter.
Battery Interplumbing (Standard on Batteried Fryers)
A battery of fryers equipped with optional interplumbing connects the vats to a common drain. Each vat has an individual drain valve; these should only be opened one at a time.
Always be sure you have adequate container capacity before opening drain; monitor draining process.
After oil has filtered into the mobile filter, it is pumped back to the individual vat by (1) closing the drain valve, and (2) opening the valve on the return line (Fig. 10). Only one return valve should be opened at any one time.
After oil is pumped back, close the return valve. If necessary, add more shortening to vat to bring shortening level up to the "maximum fill line".
6. Open the drain valve slowly and carefully so the oil stream is directed through the filter.
7. With a small amount of warm shortening, flush out scraps and sediment in the vat(s). Drain the vat(s) thoroughly and wipe clean.
8. If it is necessary to clean the vat(s) more thoroughly, follow the procedure shown in CLEANING—WEEKLY OR AS REQUIRED in this manual.
9. Close the drain valve.
18-
HIGH LIMIT DEVICE Weekly or as Required
If the shortening becomes overheated, a high temperature shutoff device will turn the fryer off. DO NOT restart fryer until the shortening temperature is below 300°F. If this situation persists, contact your
1. Once the shortening has been drained, flush out scraps and sediment with a small amount of warm shortening. Allow the vat to drain thoroughly.
local Vulcan-Hart authorized service office.
2. Close the drain valve and fill the vat with a
CLEANING — All Models Daily
non-corrosive, grease-dissolving commercial cleaner, following the manufacturer's instructions.
Clean the exterior of your fryer regularly with a damp cloth and polish with a soft dry cloth. If regular cleaning is neglected, grease will be burned on and discolorations may form. These may be removed by washing with any detergent or soap and water. A self-soaping scouring pad may be used for particularly stubborn discolorations. Always rub with the "GRAIN" in a horizontal direction.
Keeping the fryer exterior clean and free of accumulated grease will prevent stubborn stains from forming. Wash all exterior surfaces at least once daily. Use a cloth with warm water and a mild soap or detergent. Follow with a clear rinse, then dry.
Fingerprints are sometimes a problem on highly polished surfaces of stainless steel. They can be minimized by applying a cleaner that will leave a thin, oily or waxy film.
DO NOT use a scouring pad or harsh cleaners on the computer keypad, especially the display area.
3. Set the thermostat at a temperature recommended by the manufacturer of the commercial cleaner and boil the solution for 15 to 20 minutes. If cleaner is a water based chemical, temperature may be 190 - 212°F. Set the temperature as low as possible; monitor boiling to prevent overflow.
4. Drain the cleaning solution from the vat.
5. Close the drain valve and refill the vat with water. Add 1 cup of vinegar to neutralize alkaline left by the cleaner. Bring the solution to a boil and allow it to stand for a few minutes.
6. Drain the vat and rinse thoroughly with clear, hot water. All traces of cleaner must be removed. Dry the vat thoroughly.
7. Close the drain valve.
8. Add shortening to the "maximum fill line".
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MAINTENANCE
WARNING: HOT OIL AND PARTS CAN CAUSE
BURNS. USE CARE WHEN OPERATING, CLEANING AND SERVICING THE FRYER.
LUBRICATION Motors used on the basket lifts are permanently
lubricated.
SERVICE AND PARTS INFORMATION To obtain service and parts information concerning this
fryer, contact the Vulcan-Hart Service Depot in your area (refer to listing supplied with the fryer), or Vulcan-Hart Company Service Department at the address or phone number shown on the front cover of this manual.
FORM 30894 (1-95) -20- PRINTED IN U.S.A
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