Vulcan 141 Service Manual

INSTALLATION, SERVICE & PARTS
MANUAL FOR
141 AND 241 SERIES
GAS OVENS
VULCAN-HART CORPORATION, 3600 NORTH POINT BOULEVARD, BALTIMORE, MARYLAND 21222,
TELEPHONE (301) 284-0660 VULCAN-HART CANADA, INC. 79 WEST STREET SOUTH, ORILLIA. ONTARIO L3V 6K5,
TELEPHONE (705) 326-6401
OPERATING, INSTALLATION AND SERVICE PERSONNEL
Operating information for this equipment has been prepared for use by qualified and/or authorized operating personnel.
All installation and service on this equipment is to be performed by qualified, certified, licensed and/or authorized installation or service personnel, with the exception of any marked with a š in front of the part number.
Service may be obtained by contacting the Factory Service Department, Factory Representative or Local Service Agency.
DEFINITIONS
QUALIFIED AND/OR AUTHORIZED OPERATING PERSONNEL
Qualified or authorized operating personnel are those who have carefully read the information in this manual and are familiar with the equipment's functions or have had previous experience with the operation of the equipment covered in this manual.
QUALIFIED INSTALLATION PERSONNEL
Qualified installation personnel are individuals, a firm, corporation or company which either in person or through a representative are engaged in, and are responsible for:
1. The installation of gas piping from the outlet side of the gas meter, or the service regulator when the meter is not provided, and the connection and installation of the gas appliance. Qualified installation personnel must be experienced in such work, be familiar with all precautions required, and have complied with all requirements of state or local authorities having jurisdiction. Reference in the United States of America - National Fuel Gas code ANSI Z223.1 (Latest Edition). In Canada-Canadian Standard CAN1-B149.1 NAT. GAS (Latest Edition) or CAN1-B149.2 PROPANE (Latest Edition).
2. The installation of electrical wiring from the electric meter, main control box or service outlet to the electric appliance. Qualified installation personnel must be experienced in such work, be familiar with all precautions required, and have complied with all requirements of state or local authorities having jurisdiction. Reference: In the United States of America-National Electrical Code ANSI NFPA No. 70 (Latest Edition). In Canada-Canadian Electrical Code Part 1 CSA­C22.1 (Latest Edition).
QUALIFIED SERVICE PERSONNEL
Qualified service personnel are those who are familiar with Vulcan equipment who have been endorsed by the Vulcan-Hart Corporation. All authorized service personnel are required to be equipped with a complete set of service parts manuals and stock a minimum amount of parts for Vulcan equipment.
SHIPPING DAMAGE CLAIM PROCEDURE
For your protection, please note that equipment in this shipment was carefully inspected and packed by skilled personnel before leaving the factory. The transportation company assumes full responsibility for safe delivery upon acceptance of this shipment.
If shipment arrives damaged:
1. VISIBLE LOSS OR DAMAGE Be certain this is noted on freight bill or express receipt
and signed by person making delivery.
2. FILE CLAIM FOR DAMAGES IMMEDIATELY — Regardless of extent of damage.
3. CONCEALED LOSS OR DAMAGEIf damage is unnoticed until merchandise is
unpacked, notify transportation company or carrier immediately, and file "concealed damage" claim with them. This should be done within (15) days of date of delivery is made to you. Be sure to retain container for inspection.
We cannot assume responsibility for damage or loss incurred in transit. We will, however, be glad to furnish you with necessary documents to support your claim.
PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE
ADDENDUM GAS COOKING EQUIPMENT MANUALS
WARNING
IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION
OR MODIFICATION, SERVICE OR MAINTENANCE CAN
CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ
THE INSTALLATION, OPERATING AND MAINTENANCE
INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR
SERVICING THIS EQUIPMENT.
Clearances listed in this manual apply to combustible and non-combustible materials. H Series Gas Range clearances are now 9" at the sides and 6" at the rear.
If machine is equipped with casters, the installer must provide a restraining device for the gas line to limit movement of the equipment without depending on the connector and/or any quick-disconnect device or its associated piping to limit movement of the equipment. Attach the restraining device to the rear of the machine where shown below.
IMPORTANT NOTES FOR ALL VULCAN APPLIANCES
1. These units are produced with the best possible workmanship and material. Proper installation is vital if best performance and appearance are to be achieved. Installer must follow the installation instructions carefully.
2. Information on the construction and installation of ventilating hoods may be obtained from the "Standard for the installation of equipment for the removal of smoke and grease laden vapors from commercial cooking equipment," NFPA No. 96 (latest edition) available from the National Fire Protection Association, Battery March Park, Quincy MA 02269.
3. For an appliance equipped with a flexible electric supply cord, the cord is equipped with a three prong (grounding) plug. This grounding plug is for your protection against shock hazard and should be plugged directly into a properly grounded three prong receptacle. Do not cut or remove the grounding prong from this plug. If the appliance is not equipped with a grounding plug, and electric supply is needed, ground the appliance by using the ground lug provided (refer to the wiring diagram).
(FOR GAS APPLIANCES ONLY)
4. Do not obstruct the air flow into and around the appliance. This air flow is necessary for proper combustion of gases and for ventilation of the appliance. Provisions for ventilation of incoming air supply for the equipment in the room must be in accordance with National Fuel Gas Code ANSI Z223.1 (latest edition).
5. Do not obstruct the flow of flue gases from the flue duct (when so equipped) located on the rear (or sides) of the appliance. It is recommended that the flue gases be ventilated to the outside of the building through a ventilation system installed by qualified personnel.
6. For an appliance equipped with casters, (1) the installation shall be made with a connector that complies with the Standard for Connectors for Movable Gas Appliances, ANSI Z21.69 (latest edition), and Addenda, Z21.69a (latest edition), and a quick-disconnect device that complies with the Standard for Quick-Disconnect Devices for Use With Gas Fuel, ANSI Z21.41 (latest edition), and Addenda, Z21.41 a (latest edition) and Z21.41 b (latest edition), and (2) adequate means must be provided to limit the movement of the appliance without depending on the connector and the quick-disconnect device or its associated piping to limit the appliance movement. If disconnection of the restraint is necessary, reconnect this restraint after the appliance has been returned to its originally installed position.
7. The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of psig (3.45 k Pa).
8. The appliance must be isolated from the gas supply system by closing its individual manual shutoff valve during any pressure testing of the gas supply system at test pressures equal to or less than 1/2 psig (3.45 k Pa).
CAUTIONS
FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS EQUIPMENT OR ANY OTHER APPLIANCE.
1. KEEP THE APPLIANCE FREE AND CLEAR FROM ALL COMBUSTIBLE SUBSTANCES.
2. IN THE EVENT A GAS ODOR IS DETECTED, SHUT UNIT(S) DOWN AT THE MAIN SHUTOFF VALVE AND CONTACT THE LOCAL GAS COMPANY OR GAS SUPPLIER FOR SERVICE.
3. POST IN A PROMINENT LOCATION, INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE SMELL OF GAS IS DETECTED. THIS INFORMATION MAY BE OBTAINED FROM A LOCAL GAS SUPPLIER.
CAUTION
Reference: ANSI/NFPA 96-1984 4-1.2.2.2. of the National Fire Protection Association, Inc., Batterymarch Park, Quincy, MA 02269, and National Building Code 1976
Sec. 1015.7b (2) of The American Insurance Association. Engineering and Safety Service, 85 John Street, New York, NY 10038
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CAUTION NOTES (Continued)
IMPORTANT
This appliance must be installed under a ventilation hood, when equipped with a flue deflector.
WARNING — ELECTRICAL GROUNDING INSTRUCTIONS:
This appliance is equipped with a three prong (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three prong receptacle. Do not cut or remove the grounding prong from this plug.
When this appliance is connected to a direct vent, a down draft diverter must be used. Vent pipe must be minimum of 6" diameter and should be periodically checked for obstructions to maintain satisfactory performance.
NOTE:
All wiring diagrams are packaged separately in a clear plastic envelope resting on top of the oven rack.
FROM THE TERMINATION OF THE APPLICANCE FLUE VENT TO THE FILTERS OF THE HOOD VENTING SYSTEM, AN 18 INCH MINIMUM CLEARANCE MUST BE MAINTAINED.
REFERENCE: ANSI/NFPA 96—1984 4-1.2.2.2 OF THE NATIONAL FIRE PROTECTION ASSOCI­ATION, INC., BATTERYMARCH PARK, QUINCY, MASS. 02269. AND NATIONAL BUILDING CODE 1976 SEC. 1015.7b (2) OF THE AMERICAN INSURANCE ASSOCIATION, ENGINEERING AND SAFETY SERVICE, 85 JOHN STREET, NEW YORK, N.Y. 10038.
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THIS EQUIPMENT IS DESIGN CERTIFIED BY A NATIONALLY
RECOGNIZED TESTING LABORATORY TO THE APPROPRIATE
NATIONAL STANDARDS AS INDICATED ON THE EQUIPMENT
RATING PLATE. ANY MODIFICATION WITHOUT WRITTEN
PERMISSION OF VULCAN-HART CORPORATION VOIDS THE
CERTIFICATION AND WARRANTY OF THIS UNIT.
141 &241 SERIES OVEN INSTALLATION, SERVICE & PARTS MANUAL INDEX
Your Vulcan Oven is produced with the best possible workmanship and material. Proper usage and maintenance will result in many years of satisfactory performance.
DESCRIPTION PAGE
The manufacturer suggests that you thoroughly read this entire manual and carefully follow all of the instructions provided.
DEFINITIONS OF PERSONNEL (Operating, Installation and Service)
and SHIPPING DAMAGE CLAIM PROCEDURE CAUTION NOTES 4-5 INDEX 6 BUMPER BAR INSTALLATION INSTRUCTION SHEET 7 SECTION I (INSTALLATION INSTRUCTIONS) CONNECTING OVEN TO GAS/MAIN BURNER ADJUSTMENT 8 SECTION II (SERVICE INSTRUCTIONS) OVEN LIGHTING 9 SERVICE REPLACEMENT 10-14 BURNER ORIFICE DATA & PILOT ADJUSTMENT 13 SECTION III REPLACEMENT PARTS 15-24 REVISION PAGE (Inside Back Cover)
(Inside Front Cover)
Model 141 is a single deck oven. Model 241 is a double deck oven.
The rating plate is located on the inside of the lower front panel. The rating plate states the model number, serial number, and type of gas that the unit requires.
The following is a description of model number prefix: C = Convection Snorkel™ Oven
S = Standard Oven
This unit is to be installed with a 6 inch clearance at the sides and a 6 inch clearance at the rear adjacent to combustible construction.
R = Roast & Hold in Standard Oven Z = Convection Snorkel™ Oven with "Roast and Hold"
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INSTALLATION PROCEDURE: 1 REMOVE EXISTING #10 SCREWS INDICATED.
2 POSITION BUMPER BAR AS SHOWN. 3 REPLACE #10 SCREWS AND SECURE BUMPER BAR.
WARNING FAILURE TO INSTALL BUMPER BAR MAY CAUSE MOTOR DAMAGE
AND WILL VOID WARRANTY.
141 OR 241 UNIT BUMPER BAR INSTALLATION INSTRUCTIONS
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