V-TUF RAPIDSSC User guide

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RAPIDSSC
STAINLESS STEEL
COLD WATER PRESURE WASHER
Please read this manual before using the RAPID SSC
All Errors & Omissions Excused – Specification May Change Without Notice – Please Refer To www.v-tuf.co.uk For the Latest Version
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CONTENTS
Important safety Instructions
Safety Features & Security Norms
Technical Data
Transport & Lifting
Cleaning Applications
Troubleshooting
Water ow diagram
FRAME ASSEMBLY PARTS DIAGRAM & LIST
Accessories parts and list
XHDM300SS
XHDM350SS
Page
3-6
6-09
10
10-13
14-15
16
17-19
20
21
22
23
24
XHDM400SS
25
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Important Safety Instructions
This book has important information for the use and safe operation of this machine.
Read and understand all warnings before you start working.
IDENTIFICATION LABEL
Before using this machine, make sure that it is provided with the identification
Label. In case the identification Label is missing, do not use the machine and consult your dealer immediately. (SEE PAGE 10)
Check that your mains voltage is the same as shown on the identification label.
WHEN USING THIS MACHINE, PLEASE FOLLOW THESE BASIC PRECAUTIONS
1. Read and understand all the instructions before using the machine.
2. Know how to stop the machine and release pressure quickly, be familiar with all the
controls.
3. The jet must not be directed at persons, animals, live electrical equipment or the appliance
itself.
4. Do not direct the jet against yourself or others in order to clean clothes or foot-wear.
5. Disconnect from the electrical power supply before carrying out user maintenance.
6. High pressure cleaners must not be used by children or untrained personnel.
7. High pressure hoses, fittings and couplings are important for the safety of the appliance.
Use only hoses, fittings and couplings recommended by V-TUF.
8. Always wear suitable eye, face and body protection.
9. Do not operate the machine when fatigued or under the influence of alcohol or drugs.
10. Keep operating area clear of all persons.
11. Do not overreach or stand on any unstable ground, keep good footing and balance at all
times.
12. Follow the maintenance instructions specified in the manual.
13. Read carefully instructions concerning grounding (Earthing) and extension cables.
14. To prevent fire hazard, do not use with or near inflammable substances such as:
petrol, solvents or thinners.
This manual should be considered a permanent part of the machine and
should remain with
it if ownership is transferred.
Save These Instructions in a Safe Place
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General Points
Instruction Manual
Please check that the manual is in good condition and that each of the pages are clearly legible. Should the manual be damaged, or missing any pages, please return it immediately to your re-seller who will provide you with a replacement copy. Alternatively, you can download this document as a pdf from the website at v-tuf.com and search for this RapidSSC Industrial Stainless Pressure Washer.
Conservation of the Manual
This manual should be retained for the full working life of the machine. In case of loss or damage, please request a copy from V manufacture.
Trial before shipment
The machine has been tested at the manufacturer’s factory by a V-TUF technician to check that all of the components are functioning correctly according to the machine’s specifications.
-TUF, quoting type of machine, matriculation number and the year of
Guarantee Terms
The machine is under guarantee according to agreed contractual terms which constitute an integral part of the order or the rules in force, in all cases, for a maximum period equivalent to twelve (12) months from the date of dispatch from the factory. The guarantee covers exclusively breakages which could be due to defective mechanics or assembly. The guarantee does not cover parts su to wear and tear. The guarantee is considered forfeit in the following cases:
1. Improper use of the machine, failure to observe the rules of use,
2. Use of non-original parts, those not sold directly by the manufacturer or an authorised re-seller,
3. Modifications made to the machine, or repairs made to the machine by anyone not specifically authorised by the manufacturer or by the re-seller.
Packaging
The packing materials and any parts replaced during maintenance should be collected and sent to a specialist waste disposal firm (wood, plastic, metal etc.) and not left within the reach of children or animals.
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Delivery
The transport will be legislation relative to weight and length. The merchandise travels under the full responsibility of the transporter and the user; in the event of an accident, or late delivery, the manufacturer accepts no liability.
carried out by qualified companies, in respect to regulations in force and
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Checks
Upon receipt of the goods, check the condition that they are in. Should they appear damaged, avoid any type of installation, and immediately advise the transporter and the supplier.
To ascertain the condition of the parcel, proceed to unpack the goods and check that the delivery is complete (check the correspondence with the delivery note), ascertain whether the machine has arrived in generally good condition, free of breakages or dents. In the event of missing or damaged items, immediately advise the re-seller and / or the manufacturer after having reported these when signing the t
ransporter’s delivery note.
Personal identifying data
An exact description of the model, serial number and installed accessories will aid a quick and efficient response on the part of the manufacturer or help centre. Always provide the type, model of machine and its serial number each time you contact the help centre.
To help you remember, we suggest that you place the relevant machine details in the panel below:
Model
Year of manufacture
Type of motor
Serial N°
Type of pump
Prior to use, please carefully read the instructions, paying particular attention to
"IMPORTANT RECOMMENDATIONS", "SECURITY NORMS" and "PRECAUTIONS".
It is forbidden to remove or tamper with the protective parts of the machine.
It is forbidden to use inflammable, explosive, or toxic substances.
It is obligatory to use appropriate protective equipment.
It is obligatory to keep the machine clean and in good working order, in particular the controls, the connections, and the technical data panel.
For your safety, and that of those around you, and for the continued working of the machine, do not use parts other than those prescribed by the manufacturer.
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Before using the high-pressure cleaner, always try to ensure that any potential hazardous conditions have been removed or eliminated from the area of usage.
The high-pressure cleaner should be used with clean water. Unfiltered water and/or corrosive chemicals will cause damage to the machine.
IMPORTANT RECOMMENDATIONS
The ordinary use of this machine does not require particularly specialised training, as long as the user has sufficient competence and training to carry it out, knowledge of this manual and is aware of general safety procedures.
Follow the instructions with great care for your safety and that of others, to safeguard your machine and protect the environment.
SECURITY NORMS
FOUR SYMBOLS TO REMEMBER
General danger
Ranger of severe damage to the machine
Danger to people
Safeguarding the environment
Your machine is supplied with electronic apparatus, the use of which requires the observation of the following safety criteria.
When using the machine outdoors, do not leave the machine in torrential rain or let it stand outside when it is frosty
Take great care not to damage the electrical power supply lead, in case in spite of taking precautions the cable is damaged do not attempt a precarious repair. A new cable costs much less than having to repair the machine due to an eventual power fault, let alone the danger a defective cable could pose for
Do not attempt any kind of maintenance whilst the plug is connected to any sort of power supply.
people and animals.
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Take care not to spray the machine with the water jet as this could lead to short-circuit
Should you need to use an extension lead with the power supply, make sure that the connection between the extension lead and the power lead is secure and stable and conforms to standard safety norms. The plug and the socket should be waterproof.
Do not use the electric plug to turn the machine on or off. Always use the appropriate switches on the machine.
Keep the machine out of reach of children or unauthorised personnel and ensure that no-one else is able to reach the machine when it is connected to a live electric current.
It is strictl
Do not use the machine if any of its components are defective.
Do not use the machine if there are people in your way.
Do not direct the water flow near sources of electricity.
Do not place your hands ahead of the lance; high pressure nozzles can be extremely dangerous when used inappropriately.
If the machine should be used in service stations, supply stations or other potentially dangerous locations, please ensure that the appropriate safety procedures are observed.
Do not touch the motor, the chimney the boiler or other internal parts when the machine is on, or immediately after it has been turned
Should you need to clean the motor, this procedure should be carried out in places where, to safeguard the environment, an adequate oil separator is installed.
y forbidden for the user to operate the machine in any way in bare feet.
off as you may risk burning or scalding.
Re-filling of petrol should only be undertaken when the machine is turned off
Do not use combustible materials other than those advised by the constructor.
Once you have finished working, and after the machine has stopped, release the residual pressure in the tube and pump by squeezing the pistol lever.
It is strongly forbidden to carry out any operation with the machine if you are not wearing the appropriate safety equipment (protective glasses, gloves, overalls etc) as per esta
During winter, and in the event of frost, it is advisable to use anti-freeze or to empty out the water from the internal circuits by closing the tap from the water supply and activating the machine until all of the water is expelled.
Should the machine remain inactive for extended periods of time, it is possible that calcium deposits can form in the valves which can then cause problems when trying to re-start the machine. Should this happen, pay particular attention to any strange or
blished safety norms.
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unexpected noises emanating from the machine, in which case you should consult your local technical services.
IMPROPER USE
By improper use, we mean using the machine for uses which it was not specifically designed for, such as:
Washing of objects or vehicles which have come into contact with inflammable or noxious dust, gas or liquids, or substances which can cause dangerous reactions when in contact with water. Use of the machine in places where there is a danger of explosions, or a significant risk of fire. Use of the machine for the cleaning of animals, of any size. Use of the machine by anyone under the age of 16 years. Use of the machine in the rain or during thunderstorms. Use of the machine for the washing of any equipment supplied by an electric current. Use of the machine by anyone unauthorised personnel, or anyone untrained to do so.
ERRONEOUS USE
By erroneous use, we mean the use of our machine without respect for the guidelines contained in the instruction and maintenance manual. Lack of respect for these guidelines can represent a risk of injury to both the operator and those persons nearby as well as a risk of serious damage to the machine itself.
Erroneous use, therefore, can constitute: unsecured connections (including those of accessories supplied as optional extras), not using original spare parts, repairs undertaken by unauthorised or unqualified personnel, use of the machine for purposes it was not designed for (see improper use), lack of proper maintenance and use of the electrical power supply cable or the high pressure tube to drag or hau
PRECAUTIONS
Before activating the high pressure cleaner, make certain that the water supply is correct (min. 1 Bar – Max 8 Bar); dry use can provoke serious damage to the machine’s waterproofing systems.
To safeguard the security of the operator and of the machine, avoid making modifications to the machine without the written consent of the manufacturer.
l the machine around.
If you notice any damage to the machine, refrain from any and all work with the machine, and immediately inform the re-seller or an authorised technician.
During use, avoid covering the machine: if you consider it necessary to protect the machine, do it in such a way as to allow air to circulate freely in order to cool the motor.
In the event of a long pause / break during off the machine and release the residual pressure.
work / using the machine (more than 15 minutes), turn
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The maintenance of this machine requires the use of a qualified person who, as well as having knowledge of this instruction manual, should be equally familiar with general safety guidelines as well as those measures specific to this machine.
For matters of repair, maintenance and tuning, we always recommend that you refer to a re-seller or authorised technician.
ATTENTION:
Never under-estimate these warnings, use of the machine in an inappropriate manner, can lead to serious damage and injury to the operator and any surrounding personal. Don’t take risks!
ATTENTION:
The manufacturer cannot be held responsible for any eventual damage or injury to people, animals or property resulting from improper or unreasonable use, or usage in any way not conforming to the instructions contained in this manual.
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TECHNICAL DATA:
Rapid Mobile Model:
WATER FLOW(LITRES PER MINUTE):
PRESSURE (BAR/PSI): MOTOR POWER (1450 RPM): CHEMICAL FEATURE:
RUN SYSTEM PROTECTION: POWER SUPPLY (VOLTAGE): WEIGHT: DIMENSIONS (L X W X H) CM
Rapid Mobile Model:
WATER FLOW(LITRES PER MINUTE):
PRESSURE (BAR/PSI): MOTOR POWER (1450 RPM): CHEMICAL FEATURE:
RUN SYSTEM PROTECTION: POWER SUPPLY (VOLTAGE): WEIGHT: DIMENSIONS (L X W X H) CM
SSC110V SSC240V
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80
2.2Kw LP Injector
Thermal Relief Valve 110v 74Kg 1250 x 650 x 900mm
SSC415V-15015
15
150 4Kw LP Injector
Total Stop 415v 74Kg 1250 x 650 x 900mm
12
100
2.2Kw LP Injector
Total Stop 240v 74Kg 1250 x 650 x 900mm
SSC415V-20015
15
200
5.5Kw LP Injector
Total Stop 415v 79Kg 1250 x 650 x 900mm
Please note: The 110-volt version must be used on a 32AMP 110volt transformer
If you wish to use the 240volt unit on a generator: use no less than a 6KVA generator
The V-TUF SSC110/240/415 range is stainless steel covered, tough well built, well proven, reliable Electric Pressure Washer with the ideal balance of pressure and flow for its voltage in the construction sites, agriculture and hire.
The ideal electric pressure washer for the anyone, who is looking for best value on their investment for property and vehicle cleaning maintenance.
Supplied with: 10m High pressure steel braided hose with MSQ quick release couplings Trigger and lance with Pressure adjustable end & high pressure jet TURBO JET lance – optional extra (INCREASES CLEANING SPEED & DOUBLES CLEANING POWER)
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IDENTIFICATION DATA
The position of the identification data of the machine
1) Identification of the machine according to EU directives.
ATTENTION:
Check that your RAPIDSSC high pressure washer has been provided with these identification details, if they have not been provided please inform your local dealer immediately.
Machines which have not been provided with these details MUST NOT BE USED, and should be considered anonymous and potentially dangerous.
It is obligatory that you ensure that the data label is always attached to the machine and clearly legible.
In case of damage, loss or illegibility, you should submit a written request to the manufacturer who will then provide you with a new one.
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USE WITH CHEMICAL PRODUCTS
With the machine shut down, act the device (adjustable head) placed on the lance end to obtain the suction and the distribution of the product; pull the gun trigger to obtain the detergent distribution and start the work.
ATTENTION
During operation of the machine, it is obligatory to use the appropriate personal safety equipment.
During operation, please pay close attention to the information quoted on the chemical product labels regarding safety and the proper percentages to be used when diluting chemicals.
Fill the detergent tank (5) with the product you intend to use for your work and insert the detergent hose suction.
Repeat actions 1, 2 and 3 as per cold water use.
During operation, the detergent will be sucked up and automatically mixed with the water.
Practical Advice
Avoid soaking with water the surface you then wish to treat with detergent because, in doing so, you can place a film of water over the area you wish to treat, resulting in poor cleaning results. Instead, whilst holding the nozzle pointing towards the ground, wait until the detergent exits the nozzle. When the detergent exits the nozzle, approach the surface you wish to treat, start from the bottom with overlapping strips until you reach the top of the area, sprinkling the whole are with detergent. This system is known to avoid dripping of detergent onto dry surfaces, the residue of high could remain even after rinsi
ng.
In order to avoid the formation of deposits or crusts, at the end of operation it is advisable to pass clean water through the pump for a few seconds.
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Important Advice
To safeguard the environment, we advise that only authorised detergents are used, that the recommendations of use and dosage are observed on the product labels, that detergent is used sparingly and remember that use of inappropriate detergent, as well as damaging the environment can damage the hot water cleaner as well as the objects being cleaned.
USE DETERGENTS WHICH ARE OVER 90% BIODEGRADEABLE.
Before sprinkling detergent over varnished areas with delicate colours, make sure that the surfaces to be treated are not hot, that the detergent has not dried and that the concentration of water / detergent is correct.
IMPORTANT: Rinse we
Upon completion of operation, shut down the machine then squeeze the pistol lever until the residual water pressure has been expelled.
Detergent Suitable to use through pressure washers:
VTC120, VTC620,VTC320: Apply and then rinse well (do not allow to dry on surface). A good
method is applying from the bottom up and rinse from the top down.
VDG (D-GREEN): Rinse off heavy soiling then apply and leave to dry (do not rinse off)
Detergent NOT suitable to be applied through pressure washers:
VTC520: This must not be used on painted surfaces and can only be pre-sprayed
through a hand sprayer or painted on whilst wearing with hand protection and then can be rinsed off with a pressure washer.
ll.
VTC120 VTC620 VTC320 VDG
LUBRICATION OF THE PUMP
For all the RAPID SSC models we recommend:
V-TUF Pressure Lube PL500 – OIL CAPACITY 0.5 litres
You should change the oil after the first 50 hours of use, and after each subsequent 500 hours of operation.
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TRANSPORT – LIFTING – SHIFTING
ATTENTION:
Whenever the machine needs to be transported, it should be securely fixed with straps, cables or other suitable equipment in order to avoid accidental movement which could cause damage to people or property as well as to the machine itself.
ATTENTION:
Should the machine need to be lifted, it should be hooked or coupled by means of strips, or suitable lifting equipment which will safeguard the machine’s integrity. Make certain that the lifting equipment used has superior capacity to the weight and volume of the machine; the use of equipment conforming to current applicable safety standards is recommended.
ATTENTION:
It is strictly forbidden to remain under or in the immediate vicinity of the machine while it is being lifted or elevated.
Do not trust crushed or bent chains or straps, always use thick working gloves.
Chain or strap fixtures should always be welded in place.
Check that the attachment is sufficiently robust to sustain the weight.
ATTENTION:
Should the machine need to be shifted manually from one place to another, you should ensure that the power plug has been detached from the electric current, then using the appropriate grip and taking care not to make any sudden movements which could compromise your safety, or that of the integrity of the machine itself, proceed with the moving.
Remember that you must not drag or haul / move the machine by its electrical power supply cable or by the high pressure hose. Use the handles built on the machine.
N. B.
For all further things which have not been specified, please abide by general norms for the prevention of injuries.
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STORAGE
Park the machine on a flat surface. If the machine is not going to be used for an extended period of time, empty the water circuits and the fuel tank then cover the machine and store it in a place protected from atmospheric extremes.
SCRAP AND DISPOSAL
Should you decide to scrap the machine, we recommend that you render it inoperative using the following procedure: remove from the machine the electrical power supply cable and water supply tubes; cut the power supply cable and tubes; remove the lance and pistol, cut all of the electrical cables, break the pump and the those of the pump and motor group.
Please remember that the chemical products contained inside the machines tubing should be removed in advance; if necessary any containers used for this purpose should be recycled or disposed of as per current laws in force.
PACKAGING
The packaging materials should be gathered together and sent to a company specialising in the disposal of refuse (wood, plastic, metal etc.) and not left within reach of children or animals.
motor, destroy the identification data label of the machine and also
ATTENTION
Do not use products containing solvents, methanol or hydrocarbons.
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Cleaning Applications
MARKET SECTOR
APPLICATIONS
Automotive
Cleaning Services, such as car washes, and vehicle cleaning in yards like
Public Sector
Cleaning outside of hotels and other public eating areas, including car parks,
Construction Industry
Cleaning the outside of buildings, concrete & ready-mix centres. Also for
Railway Industry
Cleaning trains & trams. Cleaning railway stations.
Manufacturing Plants
Cleaning up of oil and dirt, and scale that can be known to build up on
Food Industry
Cleaning of food manufacturing plants and equipment on production lines.
Fuel & Oil Industry
Cleaning of drilling platforms, cleaning of oil rigs, cleaning of oil trucks, and
Airplanes/Ships/Vehicles
Cleaning up of vehicles for public use, and also airstrips and runways and
Logistics / Storage
Cleaning of vehicles, warehouses and transport related industry.
Metallurgy Industry
Cleaning of dirt on equipment that would be used for making products with
Mining Industry
Cleaning of mine vehicles, transportation belts & underground working lines.
National Defence Industry
Cleaning of residue and dirt on and in ammunition depots and vehicles.
courier’s fleet of trucks and vans.
and entrance steps to buildings.
cleaning surfaces with hard residue on.
equipment, floor surfaces; in workshops and mouldings and castings.
Built with a stainless steel cover to comply with regulations in these industries.
cleaning of production equipment in oil production facilities.
highways that vehicles use.
iron and steel. Can also be used with sand blasting kits to clean hard surfaces such as paints and rusty dirt on steel castings.
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Troubleshooting
PROBLEMS CAUSES SOLUTIONS
The pump turns but does not reach the required pressure
Worn out valves Replace the valves
Worn out valve seat Replace the valve seat
Worn out or inadequate water nozzle Replace the water nozzle
Worn out gaskets Replace the gaskets
Dirty water filter Clean the water filter
Irregular fluctuations in pressure
The pump is sucking in air.
Worn out suction and/or delivery valves
Check that the piping is watertight
Replace the valves
Air being sucked in Check the piping
Worn out gaskets Replace the gaskets
Drop on pressure
Air being sucked in Check the piping
Worn out gaskets Replace the gaskets
Presence of foreign bodies in the valves which can affect their performance
Worn out suction and/or delivery valves
Presence of foreign bodies in the valves which can affect their performance
Check and clean
Replace the valves
Check and clean
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Pressure in order on gauge, loss of pressure
Crust deposits in the circuit
Presence of water in the pump oil
Gaskets are completely worn out.
Excessive noise
Worn out water nozzle.
Worn out oil seal.
High percentage of humidity on the air.
Air is being sucked in.
Replace the nozzle
Check and clean; we advise contacting one of our technicians.
Replace the oil seal.
Change the oil twice as often as is normally prescribed.
Replace the gaskets.
Check the seals in the tubing.
Dirty water filter
Insufficient water supply.
Worn out ball bearings. Replace the ball bearings.
Water discharge from between the pump body and the pump head.
The springs on the suction and/or delivery valves are worn out or broken.
Foreign bodies in the suction and/or delivery valves.
The temperature of the water being pumped is excessive.
Worn out gaskets.
Clean the water filter.
Check that the machine has a water supply superior to the flow rate of the pump.
Replace the valves.
Check and clean the valves.
Lower the temperature of the water being pumped.
Replace the gaskets.
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Worn out pistons.
Replace the pistons.
OR piston plug is worn out.
Oil discharge from between the pump body and the pump head.
Excessive vibrations.
Worn out oil seals.
Worn out or dirty valves.
Replace the OR piston plug.
Replace the oil seals.
Replace the valves.
The electric motor does not start.
There is no electric current.
The magnetothermic switch is released.
Check that the plug is securely inserted into the socket and that there is current present.
Open the electric control panel and check the magnetothermic switch.
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WATER FLOW DIAGRAM
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FRAME ASSEMBLY PARTS DIAGRAM & LIST
FRAME ASSEMBLY PARTS DIAGRAM & LIST
ITEM CODE DESCRIPTION QTY
1 & 2 Stainless Steel Cover & Rubber Edging 1
3&4 Chemical suction hose & filter 1
5 Pressure Switch Holder 1
6 MSQ Female Outlet 1
7 Pressure Switch 2
8 Handle, Base & Frame 1
9,10 & 11 Heavy Duty Wheel, washer & Cap 4
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ACCESSORIES PARTS & LIST
1
5 & 6
7
2
3
ITEM CODE DESCRIPTION QTY
1 TG350SKTQMSQ
2 OPF093SS KTQ - QR 1000mm STAINLESS STEEL
3 VTK23810UVYK-HD
5 & 6 T4.008N
7 T15.05OJ 15° FAN NOZZLE 1/4 THREAD
V-TUF tufGUN350 SWIVEL GUN WITH EXTENSION MSQ MALE INLET x M22F OUT
LANCE WITH BEND x V-TUF NEW HEAVY DUTY CHEMICAL ROSE
10m HIGH PRESSURE HOSE
V-TUF HYPERJET (CHEMICAL ROSE)­SHROUDED PRESSURE REDUCING COMPACT NOZZLE HOLDER
(MAX 300BAR)
1
1
1
1
1
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Super Series Pump XHDM300SS
VTPKIT 134
XHDM300SS XHDM350SS
VTPKIT 135
12 litres/min 200 bar
VTPKIT 2
LUBRICATION OF THE PUMP
We recommend:
VTUF PL100 – OIL CAPACITY 0.42 kg
You should change the oil after the rst 50 hours of use, and after each
subsequent 500 hours of operation.
VTPKIT 137
XHDM300SS
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Super Series Pump XHDM350SS
VTPKIT 134
XHDM350SS
VTPKIT 135
15 litres/min 150 bar
VTPKIT 2
003152
LUBRICATION OF THE PUMP
We recommend:
VTUF PL100 – OIL CAPACITY 0.42 kg
You should change the oil after the rst 50 hours of use, and after each
subsequent 500 hours of operation.
VTPKIT 137
XHDM350SS
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Super Series Pump XHDM400SS
VTPKIT 206
VTPKIT 28
15 litres/min 200 bar
VTPKIT 2
XHDM400SS
200 Bar | 15 L/min | 1450 rpm
LUBRICATION OF THE PUMP
We recommend:
VTUF PL500 – Pressure Lube Pump Oil - Fill Pump To Halfway
You should change the oil after the rst 50 hours of use, and after each
subsequent 500 hours of operation.
VTPKIT 208
XHDM400SS
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