VTS Medical Systems VOLCANO VR Series, VOLCANO VR1, VOLCANO VR2, VOLCANO VR3, VOLCANO VR Mini Technical Documentation Manual

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VR-ver.2.1 (09.2017)

Technical documentation

VOLCANO VR Mini

VOLCANO VR1
VOLCANO VR2
VOLCANO VR3

VOLCANO VR-D

VOLCANO VR Mini
VOLCANO VR1
VOLCANO VR2
VOLCANO VR3
VOLCANO VR-D

ORIGINAL INSTRUCTION

TABLE OF CONTENTS

1. INTRODUCTION

1.1 Precautions, requirements, recommendations

1.2 Transport

1.3 Initial steps taken before instalation

2. DESIGN, USE, PRINCIPLE OF OPERATION

2.1 Intended use

2.2 Principle of operation

2.3 Construction of the device

2.4 Overall dimensions

3. TECHNICAL DATA

4. INSTALLATION

4.1 Installation with a bracket

4.2 Installation instructions

5. AUTOMATIC DEVICES

5.1 Automatic devices

6. START-UP, OPERATION, MAINTENANCE

6.1 Start-up

6.2 Operation and maintenance

7. OCCUPATIONAL HEALTH AND SAFETY
INSTRUCTIONS

8. CODING

9. TECHNICAL INFORMATION TO THE REGULATION
(EU) NO 327/2011 IMPLEMENTING DIRECTIVE
2009/125/EC

10. SERVICE

10.1 Procedures in case of defects

10.2 Complaint procedure

2

1. INTRODUCTION

1.1 PRECAUTIONS, REQUIREMENTS, RECOMMENDATIONS

Read the documentation carefully, install and use the equipment according to the specications, and follow all the safety regulations in order to ensure proper and safe use of the device. Any

use that is incompatible with these instructions can cause serious injuries. Restrict access by unauthorized persons and train the operational personnel.The term operational personnel refers
to people who are suitably trained and have appropriate experience and knowledge of relevant norms, documentation and occupational health and safety regulations, and are authorized to
conduct the required work and can identify possible threats and avoid them. This operation and maintenance manual, which is delivered with the device, includes detailed information on all

possible congurations of the heaters, examples of their assembly, start, use, repair and maintenance. To operate this device correctly, this manual includes instructions sufcient for qualied

personnel.The documentation should be placed close to the device for ease of access by the service team. The manufacturer reserves the right to introduce changes to the
manual or the specications of the device, which may alter its operation, without prior notice. VTS POLSKA Sp. z o.o. shall not be held liable for current maintenance, servicing,
programming, damage caused by standstill of the device awaiting warranty service, any damage to customer’s possessions other than the device, or faults resulting from the wrong assembly or
use of the device.

1.2 TRANSPORT

Prior to the installing and taking the device out of the cardboard box, it is required to check whether the cardboard box has not been damaged in any way and/or the adhesive tape (installed
at the company) has not been broken off or cut. It is recommended to check whether the device’s casing has not been damaged in transport. Should any of the above situation occur, please
contact us through telephone or e-mail: Tel. [phone], email: [e-mail], fax: [phone]. The device should be transported by two people. Use appropriate tools,

when transporting the device, so as to avoid the damaging of goods and potential hazard to health.

1.3 INITIAL STEPS TAKEN BEFORE THE INSTALLATION

Record the serial number of the device in the warranty card, prior to the commencement of the installation process. It is required to properly ll-in the warranty card, after the completion
of the assembly. Prior to the commencing of any installation or maintenance work, it is required to disconnect power supply and protect it against unintentional activation.

2. STRUCTURE, INTENDED USE, PRINCIPLE OF OPERATION

2.1 INTENDED USE

VOLCANO VR has been designed to ensure ease of use and optimum performance.

The device is available in four versions:

VOLCANO VR Mini (3-20 kW, 2100 m3/h)
VOLCANO VR 1 (5-30 kW, 5300 m3/h)
VOLCANO VR 2 (8-50 kW, 4850 m3/h)
VOLCANO VR 3 (13-75 kW, 5700 m3/h)

VOLCANO VR-D (6500 m3/h)
VOLCANO combines state-of-the-art technology, innovative design and high effectiveness. Unique technical solutions such as the design of the heat exchanger, improved fan and increased
range of air stream, allow the VOLCANO heater to achieve optimal heating power, perfect for the size and type of room. APPLICATION: production halls, warehouses, wholesale outlets, sports
facilities, greenhouses, supermarkets, church buildings, farm buildings, workshops, health care facilities, pharmacies, hospitals. MAIN ADVANTAGES: high effectiveness, low maintenance
costs, full parameter control, easy and quick assembly.

2.2 PRINCIPLE OF OPERATION

The heating medium (hot water) gives up heat to the heat exchanger using a highly developed heat exchanger, ensuring great heating power (Volcano VR Mini – 3-20 kW, VR 1 – 5-30 kW,
VR 2 – 8-50 kW, VR 3 – 13-75 kW). A highly effective axial fan (1100-5700 m3/h) draws air in from the room, pumps it through the heat exchanger and then sends it back into the room.

Volcano VR-D de-straties the heated air from the sub-ceiling zone to the above-ground zone. Hot air exhaust results in a leveling of the temperature gradient in particular air layers and
contributes to reducing the costs of heating by lowering the temperature in the ceiling zone, thus limiting heat loss through the roof. The VOLCANO VR-D de-stratier will be the most effective

in combination with VR Mini, VR1, VR2 and VR3 air heaters. Cooperation of both of these device types will allow for achieving optimal temperature comfort fast due to the support of the heating

system through more efcient distribution of hot air.

3

VOLCANO VR Mini

310 mm 395 mm

381 mm

381 mm

355 mm 425 mm

550 mm

550 mm

VOLCANO VR1
VOLCANO VR2
VOLCANO VR3
VOLCANO VR-D

2.3 DEVICE STRUCTURE (VOLCANO)

5

2

3

1. HEAT EXCHANGER;

2. AXIAL FAN;

3. COVER;

4. AIR GUIDES;

5. SAMPLE CONSOLE

1

3

4

EN: HEAT EXCHANGER: maximum parameters of a heating medium for a heat exchanger are: 130°C, 1,6MPa. Aluminium and copper construction using copper tubes, coil pipe and

1.

aluminium lamellas. Connecting ferrules (male thread ¾”) are on the back panel of the unit. Our series of types includes a single-row heat exchanger in VOLCANO VR1 5-30 kW and two-row
heat exchanger in VOLCANO VR Mini 3-20kW and VOLCANO VR2 8-50kW and in VOLCANO VR3 13-75kW - three-row heat exchanger.

AXIAL FLOW FAN: maximum working temperature is 60°C, nominal power supply voltage is 230V/50Hz. EC Engine protection is IP44, insulation class F. Air feed is performed by the axial

2.

flow fan, which is secured with a protective grate. Adequate blade prole and proper bearings guarantee silent and unfailing operation of the device. High engine power allows for achieving
high efciency at low power consumption rates, maintaining full air feed regulation. Properly proled housing lowers the noise emission levels, which makes the device particularly user-friendly,

suitable for buildings with higher acoustic requirements.

HOUSING: consists of the body and the front panel, made of high quality plastic guaranteeing compatibility with devices powered by heating medium with temperature parameter up to 130°C.

3.

Colorful side panels allow for matching the device color to the interior décor. Volcano VR-D operates circulation air, improving its distribution and performing the de-stratication function.

AIR GUIDES: allow the hot air stream to be directed in 4 directions. Optimum air stream range and direction are achieved through the special fan blade prole.

4.

ASSEMBLY CONSOLE: an element of additional equipment - its ergonomic, light structure allows for rotating the device on the horizontal plane for -60°÷0÷60°, to direct the stream of hot air

5.

wherever it is necessary.

2.4 OVERALL DIMENSIONS

EC

VOLCANO VR Mini

530 mm

530 mm

395 mm

381 mm

EC

VOLCANO VR1, VR2, VR3, VR-D

700 mm

425 mm

700 mm

550 mm

4

3. TECHNICAL DATA

Tz – inlet water temperature; Tp – outlet water temperature; Tp1 – inlet air temperature; Tp2 – outlet air temperature; Pg – heating capacity; Qw – water flow; Qp- air flow rate; Δp –

pressure drop in the heat exchanger

Volcano VR Mini

Parameters Tz/Tp [°C]

90/70 [°C] 80/60 [°C] 70/50 [°C] 50/30 [°C]

Tp1

[°C]

0

5

10

15

20

Qp

[m³/h]

2100 20.7 29.5 0.92 13.9 17.9 25.4 0.79 10.7 15.1 21.4 0.66 7.9 9.2 13.1 0.4 3.4

1650 18.1 32.6 0.8 10.7 15.6 28.2 0.69 8.3 13.1 23.7 0.58 6.1 8 14.6 0.35 2.6

1100 14.1 38.3 0.63 6.8 12.2 33.2 0.54 5.3 10.3 27.9 0.45 3.9 6.3 17.2 0.28 1.7

1650 16.9 35.6 0.75 9.5 16.6 28.6 0.73 9.3 13.7 24.5 0.6 6.6 7.6 16.1 0.34 2.5

2100 19.4 32.6 0.86 12.3 14.5 31.1 0.64 7.2 12 26.6 0.53 5.2 6.8 17.4 0.3 2

1100 13.3 40.9 0.59 6 11.3 35.8 0.5 4.6 9.4 30.5 0.41 3.3 5.4 19.6 0.23 1.3

2100 18.1 35.7 0.8 10.8 15.3 31.7 0.67 8 12.4 27.6 0.54 5.5 6.4 19.1 0.28 1.7

1650 15.8 35.5 0.7 8.4 13.3 34.1 0.59 6.2 10.8 29.5 0.47 4.3 5.6 20.1 0.24 1.4

1100 12.4 43.5 0.55 5.3 10.4 38.3 0.46 3.9 8.5 33 0.37 2.8 4.4 21.9 0.19 0.9

2100 16.8 38.8 0.74 9.4 13.9 34.8 0.61 6.7 11 30.7 0.48 4.4 4.9 22 0.22 1.1

1650

1100 11.5 46.1 0.51 4.6 9.5 40.9 0.42 3.3 7.6 35.5 0.33 2.2 3.3 24.1 0.15 0.5

2100 15.5 41.9 0.69 8 12.6 37.9 0.56 5.6 9.7 33.7 0.42 3.5 3.3 24.7 0.14 0.5

1650 13.5 44.3 0.6 6.2 11 39.8 0.48 4.3 8.4 35.2 0.37 2.7 2.8 25.1 0.12 0.4

1100 10.6 48.6 0.47 4 8.6 43.4 0.38 2.8 6.6 38 0.29 1.8 1.9 25.2 0.08 0.2

Pg

Tp2

Qw

Δp

Pg

Tp2

Qw

Δp

Pg

T

Qw

Δp

[kW]

[°C]

[m³/h]

[kPa]

[kW]

[°C]

[m³/h]

[kPa]

[kW]

14.6 41.4 0.65 7.3 12.1 37 0.54 5.2 9.6 32.4 0.42 3.5 4.3 22.8 0.19 0.9

[°C]

p2

[m³/h]

[kPa]

Pg

[kW]

Tp2

[°C]

Qw

[m³/h]

Δp

[kPa]

Tz – inlet water temperature; Tp – outlet water temperature; Tp1 – inlet air temperature; Tp2 – outlet air temperature; Pg – heating capacity; Qw – water flow; Qp- air flow rate; Δp –

pressure drop in the heat exchanger

Volcano VR1

Parameters Tz/Tp [°C]

90/70 [°C] 80/60 [°C] 70/50 [°C] 50/30 [°C]

Tp1

[°C]

0

5

10

15

20

Qp

[m³/h]

5300 29.9 16.8 1.33 26 25.8 14.5 1.14 20 21.7 12.2 0.95 14.6 13.2 7.5 0.58 6.2

3900 25.4 19.4 1.12 19.1 21.9 16.7 0.97 14.7 18.4 14.1 0.81 10.8 11.3 8.6 0.49 4.6

2800 21.2 22.6 0.94 13.6 18.3 19.5 0.81 10.5 15.4 16.4 0.68 7.8 9.4 10.1 0.41 3.3

5300 28 20.8 1.24 23 23.9 18.4 1.05 17.3 19.7 16.1 0.87 12.3 11.3 11.3 0.49 4.6

3900 23.8 23.2 1.05 16.9 20.3 20.5 0.9 12.8 16.8 17.8 0.74 9.1 9.6 12.3 0.42 3.4

2800 19.9 26.2 0.88 12.1 16.9 23.1 0.75 9.1 14 19.9 0.62 6.6 8 13.6 0.35 2.5

5300 26.1 24.7 1.16 20.2 22 22.4 0.97 14.8 17.8 20 0.78 10.2 9.2 15.2 0.4 3.2

3900 22.2 27 0.98 14.9 18.7 24.3 0.82 10.9 15.1 21.6 0.66 7.6 7.9 16 0.34 2.4

2800 18.5 29.7 0.82 10.6 15.6 26.6 0.69 7.8 12.7 23.5 0.56 5.4 6.6 17 0.29 1.8

5300 24.2 28.6 1.07 17.5 20 26.3 0.88 12.5 15.8 23.9 0.7 8.2 7.2 19 0.31 2

3900 20.5 30.7 0.91 12.9 17 28 0.75 9.2 13.5 25.3 0.59 6.1 6.1 19.7 0.27 1.5

2800 17.2 33.3 0.76 9.2 14.2 30.2 0.63 6.6 11.3 27 0.5 4.4 5.1 20.4 0.22 1.1

5300 22.2 32.5 0.99 15 18.1 30.2 0.8 10.3 13.8 27.8 0.61 6.4 5 22.8 0.22 1.1

3900 18.9 34.5 0.84 11.1 15.4 31.8 0.68 7.6 11.8 29 0.52 4.8 4.2 23.2 0.18 0.8

2800 15.8 36.8 0.7 7.9 12.9 33.7 0.57 5.5 9.9 30.5 0.43 3.5 3.5 23.7 0.15 0.6

Pg

[kW]

Tp2

[°C]

Qw

[m³/h]

Δp

[kPa]

Pg

[kW]

Tp2

[°C]

Qw

[m³/h]

Δp

[kPa]

Pg

[kW]

T

[°C]

Qw

Δp

p2

[m³/h]

[kPa]

Pg

[kW]

Tp2

[°C]

Qw

[m³/h]

Δp

[kPa]

5

VOLCANO VR Mini
VOLCANO VR1
VOLCANO VR2
VOLCANO VR3
VOLCANO VR-D

Tz – inlet water temperature; Tp – outlet water temperature; Tp1 – inlet air temperature; Tp2 – outlet air temperature; Pg – heating capacity; Qw – water flow; Qp- air flow rate; Δp –

pressure drop in the heat exchanger

Volcano VR2

Parameters Tz/Tp [°C]

90/70 [°C] 80/60 [°C] 70/50 [°C] 50/30 [°C]

Tp1

[°C]

0

5

10

15

20

Qp

[m³/h]

4850 50.1 30.7 2.21 23.8 43.1 26.5 1.9 18.3 36.2 22.3 1.59 13.5 22.3 13.7 0.97 5.7

3600 41.9 34.7 1.86 17.2 36.5 30 1.6 13.3 30.5 25.3 1.34 9.8 18.8 15.6 0.82 4.2

2400 32.7 40.6 1.45 10.8 28.3 35.2 1.25 8.4 23.9 29.7 1.05 6.2 14.8 18.4 0.64 2.7

4850 46.7 33.7 2.07 21.1 39.9 29.5 1.76 15.9 33.1 25.3 1.45 11.4 19 16.7 0.83 4.3

3600 39.3 37.5 1.74 15.2 33.6 32.8 1.48 11.5 27.9 28.1 1.22 8.3 16.1 18.3 0.7 3.1

2400 30.6 43.1 1.36 9.6 26.2 37.6 1.16 7.3 21.8 32.1 0.96 5.3 12.6 20.7 0.55 2

4850 43.6 36.8 1.93 18.5 36.7 32.6 1.62 13.6 29.8 28.4 1.31 9.4 15.6 19.6 0.68 3

3600 36.6 40.4 1.62 13.4 30.9 35.6 1.36 9.9 25.2 30.9 1.11 6.8 13.2 21 0.58 2.2

2400

4850 40.4 39.8 1.79 16 33.5 35.6 1.48 11.5 26.6 31.3 1.17 7.6 12.2 22.5 0.53 1.9

3600

2400

4850 37.2 42.8 1.65 13.7 30.3 38.6 1.34 9.5 23.3 34.3 1.02 5.9 8.4 25.2 0.37 1

3600 31.3 45.9 1.39 10 25.5 41.1 1.13 6.9 19.7 36.3 0.86 4.3 7 25.8 0.31 0.7

2400

Pg

Tp2

Qw

Δp

Pg

Tp2

Qw

Δp

Pg

T

Qw

Δp

[kW]

[°C]

[m³/h]

[kPa]

[kW]

[°C]

[m³/h]

[kPa]

[kW]

28.6 45.5 1.27 8.4 24.2 40 1.07 6.3 19.7 34.5 0.87 4.4 10.4 22.9 0.45 1.4

34 43.1 1.51 11.6 28.2 38.4 1.25 8.3 22.4 33.6 0.99 5.5 10.3 23.5 0.45 1.4

26.5 48 1.18 7.3 22.1 42.5 0.98 5.3 17.6 36.9 0.77 3.5 8 25 0.35 0.9

24.5 50.4 1.09 6.3 20 44.8 0.88 4.4 15.5 39.2 0.68 2.8 5.3 26.6 0.23 0.4

[°C]

p2

[m³/h]

[kPa]

Pg

[kW]

Tp2

[°C]

Qw

[m³/h]

Δp

[kPa]

Tz – inlet water temperature; Tp – outlet water temperature; Tp1 – inlet air temperature; Tp2 – outlet air temperature; Pg – heating capacity; Qw – water flow; Qp- air flow rate; Δp –

pressure drop in the heat exchanger

Volcano VR3

Parameters Tz/Tp [°C]

90/70 [°C] 80/60 [°C] 70/50 [°C] 50/30 [°C]

Tp1

[°C]

0

5

10

15

20

Qp

[m³/h]

5700 75.1 39 3.31 32.6 64.5 33.8 2.85 25.1 54.3 28.4 2.39 18.4 33.6 17.6 1.46 7.8

4100 60.6 44.1 2.69 22 52.5 38.2 2.32 17 44.3 32.2 1.95 12.5 27.5 20 1.2 5.4

3000 49.5 49.2 2.19 15 42.9 42.7 1.89 11.6 36.3 36.1 1.59 8.6 22.6 22.5 0.98 3.7

5700 69.9 41.6 3.1 28.9 59.8 36.3 2.64 21.7 49.6 31 2.18 15.5 28.7 20 1.25 5.8

4100 56.8 46.3 2.52 19.5 48.7 40.4 2.15 14.8 40.5 34.4 1.78 10.6 23.5 22.1 1.02 4

3000 46.4 51.1 2.06 13.3 39.8 44.6 1.76 10.1 33.1 37.9 1.46 7.3 19.3 24.2 0.84 2.8

5700 65.2 44.1 2.89 25.3 55 38.8 2.43 18.6 44.8 33.4 1.97 12.8 23.7 22.4 1.03 4.1

4100 53 48.6 2.35 17.1 44.9 42.6 1.98 12.7 36.6 36.6 1.61 8.8 19.4 24.1 0.84 2.8

3000 43.3 53.1 1.92 11.7 36.7 46.5 1.62 8.7 30 39.8 1.32 6.1 15.9 25.8 0.69 2

5700 60.4 46.6 2.68 21.9 50.2 41.3 2.22 15.7 40 35.9 1.76 10.3 18.4 24.6 0.8 2.6

4100 49.2 50.8 2.18 14.9 41 44.8 1.81 10.7 32.7 38.8 1.44 7.1 15.1 26 0.66 1.8

3000 40.2 55 1.78 10.2 33.6 48.4 1.48 7.4 26.8 41.6 1.18 4.9 12.4 27.3 0.54 1.2

5700 55.6 49.1 2.47 18.8 45.4 43.8 2 13 35 38.3 15.4 8.1 12.8 26.7 0.56 1.3

4100 45.3 53 2.01 12.8 37.1 47 1.64 8.9 28.7 40.9 1.26 5.6 10.4 27.5 0.45 0.9

3000 37.1 56.9 1.64 8.8 30.4 50.2 1.34 6.1 23.6 43.4 1.04 3.9 8.3 28.2 0.36 0.6

Pg

[kW]

Tp2

[°C]

Qw

[m³/h]

Δp

[kPa]

Pg

[kW]

Tp2

[°C]

Qw

[m³/h]

Δp

[kPa]

Pg

[kW]

T

[°C]

Qw

Δp

p2

[m³/h]

[kPa]

Pg

[kW]

Tp2

[°C]

Qw

[m³/h]

Δp

[kPa]

6