VTS Medical Systems VOLCANO Series, VOLCANO VR Mini, VOLCANO VR1, VOLCANO VR3, VOLCANO VR-D Technical Documentation Manual
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Technical documentation
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VR-ver.0.1 (11.2017)
TABLE OF CONTENTS
1.1 PRECAUTIONS, REQUIREMENTS, RECOMMENDATIONS .................................................................................................................................... 3
1.2 TRANSPORT ....................................................................................................................................................................................................... 3
1.3 INITIAL STEPS TAKEN BEFORE THE INSTALLATION ............................................................................................................................................ 3
2. STRUCTURE, INTENDED USE, PRINCIPLE OF OPERATION .................................................................................................................................... 3
2.1 INTENDED USE ................................................................................................................................................................................................... 3
2.2 PRINCIPLE OF OPERATION ................................................................................................................................................................................. 3
2.3 DEVICE STRUCTURE (VOLCANO) ........................................................................................................................................................................ 4
3. TECHNICAL DATA ............................................................................................................................................................................................... 5
4. ASSEMBLY ................................................................................................................................................................................................................. 8
4.1 INSTALLATION WITH A BRACKET ...................................................................................................................................................................... 9
4.2 INSTALLATION INSTRUCTIONS AND MOUNTING DISTANCES ......................................................................................................................... 10
5. AUTOMATICS .......................................................................................................................................................................................................... 12
5.1 ELEMENTS OF AUTOMATICS ........................................................................................................................................................................... 12
6. START-UP, OPERATION, MAINTENANCE ................................................................................................................................................................. 12
6.1 START-UP/PUTTING INTO OPERATION ........................................................................................................................................................... 12
6.2 OPERATION AND MAINTENANCE ................................................................................................................................................................... 12
7. INDUSTRIAL SAFETY INSTRUCTION ......................................................................................................................................................................... 13
8. SERVICING ............................................................................................................................................................................................................... 13
8.1 PROCEDURES IN CASE OF DEFECTS .................................................................................................................................................................. 13
8.2 COMPLAINT PROCEDURE ................................................................................................................................................................................ 14
9. ELECTRICAL DIAGRAMS ........................................................................................................................................................................................... 15
9.1. Connection of Volcano VR Mini, VR1, VR2, VR3, VR-D to the HMI VR controller ............................................................................................ 15
9.2. Connection of Volcano VR Mini, VR1, VR2, VR3 to the HMI VR controller and valve actuator ....................................................................... 15
9.3. Connection of Volcano VR Mini, VR1, VR2, VR3 to the HMI VR controller and external temperature sensor ................................................ 16
9.4. Connection of Volcano VR Mini, VR1, VR2, VR3 to the HMI VR controller, valve actuator and external temperature sensor ....................... 16
10. VTS STANDARD WARRANTY TERMS AND CONDITIONS FOR EUROHEAT PRODUCTS ............................................................................................ 18
11. TABLE OF INSPECTION AND MAINTANANCE ......................................................................................................................................................... 19
2
1. INTRODUCTION
1.1 PRECAUTIONS, REQUIREMENTS, RECOMMENDATIONS
Read the documentation carefully, install and use the equipment according to the specifications, and follow all the safety regulations in order to
ensure proper and safe use of the device. Any use that is incompatible with these instructions can cause serious injuries. Restrict access by
unauthorized persons and train the operational personnel. The term operational personnel refers to people who are suitably trained and have
appropriate experience and knowledge of relevant norms, documentation and occupational health and safety regulations, and are authorized to
conduct the required work and can identify possible threats and avoid them. This operation and maintenance manual, which is delivered with
the device, includes detailed information on all possible configurations of the heaters, examples of their assembly, start, use, repair and
maintenance. To operate this device correctly, this manual includes instructions sufficient for qualified personnel. The documentation should be
placed close to the device for ease of access by the service team. The manufacturer reserves the right to introduce changes to the manual or
the specifications of the device, which may alter its operation, without prior notice. VTS POLSKA Sp. z o.o. shall not be hel d liable for current
maintenance, servicing, programming, damage caused by standstill of the device awaiting warranty service, any damage to custo mer’s
possessions other than the device, or faults resulting from the wrong assembly or use of the device.
1.2 TRANSPORT
Prior to the installing and taking the device out of the cardboard box, it is required to check whether the cardboard box has not been damaged
in any way and/or the adhesive tape (installed at the company) has not been broken off or cut. It is recommended to check whether the
device’s casing has not been damaged in transport. Should any of the above situation occur, please contact us through telephone or e-mail: Tel.
0 801 080 073, email: vts.pl@vtsgroup.com, fax: (+48) 12 296 50 75. The device should be transported by two people. Use appropriate tools,
when transporting the device, so as to avoid the damaging of goods and potential hazard to health.
1.3 INITIAL STEPS TAKEN BEFORE THE INSTALLATION
Record the serial number of the device in the warranty card, prior to the commencement of the installation process. It is required to properly
fill-in the warranty card, after the completion of the assembly. Prior to the commencing of any installation or maintenance work, it is required
to disconnect power supply and protect it against unintentional activation.
2. STRUCTURE, INTENDED USE, PRINCIPLE OF OPERATION
2.1 INTENDED USE
VOLCANO VR has been designed to ensure ease of use and optimum performance.
The device is available in fife versions:
VOLCANO VR Mini (10-68 MBH, 1236 CFM)
VOLCANO VR 1 (17-102 MBH, 3119 CFM)
VOLCANO VR 2 (27-170 MBH, 2855 CFM)
VOLCANO VR 3 (44-256 MBH, 3355 CFM)
VOLCANO VR-D (3826 CFM)
VOLCANO combines state-of-the-art technology, innovative design and high effectiveness. Unique technical solutions such as the design of the
heat exchanger, improved fan and increased range of air stream, allow the VOLCANO heater to achieve optimal heating power, perfect for the
size and type of room. APPLICATION: production halls, warehouses, wholesale outlets, sports facilities, greenhouses, supermarkets, church
buildings, farm buildings, workshops, health care facilities, pharmacies, hospitals. MAIN ADVANTAGES: high effectiveness, low maintenance
costs, full parameter control, easy and quick assembly.
2.2 PRINCIPLE OF OPERATION
The heating medium (hot water) gives up heat to the heat exchanger using a highly developed heat exchanger, ensuring great heating power
(Volcano VR Mini – 10-68 MBH, VR 1 – 17-102 MBH, VR 2 – 27-170 MBH, VR 3 – 44-256 MBH). A highly effective axial fan (674-3355 m3/h)
draws air in from the room, pumps it through the heat exchanger and then sends it back into the room.
Volcano VR-D de-stratifies the heated air from the sub-ceiling zone to the above-ground zone. Hot air exhaust results in a leveling of the
temperature gradient in particular air layers and contributes to reducing the costs of heating by lowering the temperature in the ceiling zone,
thus limiting heat loss through the roof. The VOLCANO VR-D de-stratifier will be the most effective in combination with VR Mini, VR1, VR2 and
VR3 air heaters. Cooperation of both of these device types will allow for achieving optimal temperature comfort fast due to the support of the
heating system through more efficient distribution of hot air.
1. HEAT EXCHANGER;
2. AXIAL FAN;
3. COVER;
4. AIR GUIDES;
5. SAMPLE CONSOLE
2.3 DEVICE STRUCTURE (VOLCANO)
1. HEAT EXCHANGER: maximum parameters of a heating medium for a heat exchanger are: 266°F, 232PSI. Aluminium and copper construction
using copper tubes, coil pipe and aluminium lamellas. Connecting ferrules (male thread ¾”) are on the back panel of the unit. Our series of types
includes a single-row heat exchanger in VOLCANO VR1 17-102 MBH and two-row heat exchanger in VOLCANO VR Mini 10-68 MBH and VOLCANO
VR2 27-170 MBH and in VOLCANO VR3 44-256 MBH - three-row heat exchanger.
2. AXIAL FLOW FAN: maximum working temperature is 140°F, nominal power supply voltage is 120/60Hz or 240V/50Hz. EC Engine protection is
IP44, insulation class F. Air feed is performed by the axial flow fan, which is secured with a protective grate. Adequate blade profile and proper
bearings guarantee silent and unfailing operation of the device. High engine power allows for achieving high efficiency at low power
consumption rates, maintaining full air feed regulation. Properly profiled housing lowers the noise emission levels, which makes the device
particularly user-friendly, suitable for buildings with higher acoustic requirements.
3. HOUSING: consists of the body and the front panel, made of high quality plastic guaranteeing compatibility with devices powered by heating
medium with temperature parameter up to 266°F. Colorful side panels allow for matching the device color to the interior décor. Volcano VR-D
operates circulation air, improving its distribution and performing the de-stratification function.
4. AIR GUIDES: allow the hot air stream to be directed in 4 directions. Optimum air stream range and direction are achieved through the special
fan blade profile.
5. ASSEMBLY CONSOLE: an element of additional equipment - its ergonomic, light structure allows for rotating the device on the horizontal plane
for -140°÷0÷140°, to direct the stream of hot air wherever it is necessary.
2.4 OVERALL DIMENSIONS
VOLCANO VR Mini
4
Volcano VR mini
Parameters Tz /Tp [°F]
194/158
176/140
158/122
122/86
Tp1
[°F]
Qp
[CFM]
Pg
[MBH]
Tp2
[°F]
Qw
[CFM]
Δp
[psi]
Pg
[MBH]
Tp2
[°F]
Qw
[CFM]
Δp
[psi]
Pg
[MBH]
Tp2
[°F]
Qw
[CFM]
Δp
[psi]
Pg
[MBH]
Tp2
[°F]
Qw
[CFM]
Δp
[psi]
32
1236
70,6
85,1
0,54
2,0
61,1
77,7
0,46
1,6
51,5
70,5
0,39
1,1
31,4
55,6
0,24
0,5
971
61,8
90,7
0,47
1,6
53,2
82,8
0,41
1,2
44,7
74,7
0,34
0,9
27,3
58,3
0,21
0,4
647
48,1
100,9
0,37
1,0
41,6
91,8
0,32
0,8
35,1
82,2
0,26
0,6
21,5
63,0
0,16
0,2
41
971
57,7
96,1
0,44
1,4
56,6
83,5
0,43
1,3
46,7
76,1
0,35
1,0
25,9
61,0
0,20
0,4
1236
66,2
90,7
0,51
1,8
49,5
88,0
0,38
1,0
40,9
79,9
0,31
0,8
23,2
63,3
0,18
0,3
647
45,4
105,6
0,35
0,9
38,6
96,4
0,29
0,7
32,1
86,9
0,24
0,5
18,4
67,3
0,14
0,2
50
1236
61,8
96,3
0,47
1,6
52,2
89,1
0,39
1,2
42,3
81,7
0,32
0,8
21,8
66,4
0,16
0,2
971
53,9
95,9
0,41
1,2
45,4
93,4
0,35
0,9
36,9
85,1
0,28
0,6
19,1
68,2
0,14
0,2
647
42,3
110,3
0,32
0,8
35,5
100,9
0,27
0,6
29,0
91,4
0,22
0,4
15,0
71,4
0,11
0,1
59
1236
57,3
101,8
0,44
1,4
47,4
94,6
0,36
1,0
37,5
87,3
0,28
0,6
16,7
71,6
0,13
0,2
971
49,8
106,5
0,38
1,1
41,3
98,6
0,32
0,8
32,8
90,3
0,25
0,5
14,7
73,0
0,11
0,1
647
39,2
115,0
0,30
0,7
32,4
105,6
0,25
0,5
25,9
95,9
0,19
0,3
11,3
75,4
0,09
0,1
68
1236
52,9
107,4
0,41
1,2
43,0
100,2
0,33
0,8
33,1
92,7
0,25
0,5
11,3
76,5
0,08
0,1
971
46,1
111,7
0,35
0,9
37,5
103,6
0,28
0,6
28,7
95,4
0,22
0,4
9,6
77,2
0,07
0,1
647
36,2
119,5
0,28
0,6
29,3
110,1
0,22
0,4
22,5
100,4
0,17
0,3
6,5
77,4
0,05
0,03
Volcano VR1
Parameters Tz /Tp [°F]
194/158
176/140
158/122
122/86
Tp1
[°F]
Qp
[CFM]
Pg
[MBH]
Tp2
[°F]
Qw
[CFM]
Δp
[psi]
Pg
[MBH]
Tp2
[°F]
Qw
[CFM]
Δp
[psi]
Pg
[MBH]
Tp2
[°F]
Qw
[CFM]
Δp
[psi]
Pg
[MBH]
Tp2
[°F]
Qw
[CFM]
Δp
[psi]
32
3119
102,0
62,2
0,78
3,8
88,0
58,1
0,67
2,9
74,0
54,0
0,56
2,1
45,0
45,5
0,34
0,9
2295
86,7
66,9
0,66
2,8
74,7
62,1
0,57
2,1
62,8
57,4
0,48
1,6
38,6
47,5
0,29
0,7
1648
72,3
72,7
0,55
2,0
62,4
67,1
0,48
1,5
52,5
61,5
0,40
1,1
32,1
50,2
0,24
0,5
41
3119
95,5
69,4
0,73
3,3
81,6
65,1
0,62
2,5
67,2
61,0
0,51
1,8
38,6
52,3
0,29
0,7
2295
81,2
73,8
0,62
2,5
69,3
68,9
0,53
1,9
57,3
64,0
0,44
1,3
32,8
54,1
0,25
0,5
1648
67,9
79,2
0,52
1,8
57,7
73,6
0,44
1,3
47,8
67,8
0,36
1,0
27,3
56,5
0,21
0,4
50
3119
89,1
76,5
0,68
2,9
75,1
72,3
0,57
2,1
60,7
68,0
0,46
1,5
31,4
59,4
0,24
0,5
2295
75,7
80,6
0,58
2,2
63,8
75,7
0,48
1,6
51,5
70,9
0,39
1,1
27,0
60,8
0,20
0,3
1648
63,1
85,5
0,48
1,5
53,2
79,9
0,41
1,1
43,3
74,3
0,33
0,8
22,5
62,6
0,17
0,3
59
3119
82,6
83,5
0,63
2,5
68,2
79,3
0,52
1,8
53,9
75,0
0,41
1,2
24,6
66,2
0,18
0,3
2295
69,9
87,3
0,54
1,9
58,0
82,4
0,44
1,3
46,1
77,5
0,35
0,9
20,8
67,5
0,16
0,2
1648
58,7
91,9
0,45
1,3
48,5
86,4
0,37
1,0
38,6
80,6
0,29
0,6
17,4
68,7
0,13
0,2
68
3119
75,7
90,5
0,58
2,2
61,8
86,4
0,47
1,5
47,1
82,0
0,36
0,9
17,1
73,0
0,13
0,2
2295
64,5
94,1
0,49
1,6
52,5
89,2
0,40
1,1
40,3
84,2
0,31
0,7
14,3
73,8
0,11
0,1
1648
53,9
98,2
0,41
1,1
44,0
92,7
0,34
0,8
33,8
86,9
0,25
0,5
11,9
74,7
0,09
0,09
VNO VR1, VR2, VR3, VR-D
3. TECHNICAL DATA
Tz – inlet water temperature; Tp – outlet water temperature; T
pressure drop in the heat exchanger
– inlet air temperature; T
p1
– outlet air temperature; Pg – heating capacity; Qw – water flow; Qp- air flow rate; Δp –
p2
Tz – inlet water temperature; Tp – outlet water temperature; T
pressure drop in the heat exchanger
– inlet air temperature; T
p1
– outlet air temperature; Pg – heating capacity; Qw – water flow; Qp- air flow rate; Δp –
p2
Volcano VR2
Parameters Tz /Tp [°F]
194/158
176/140
158/122
122/86
Tp1
[°F]
Qp
[CFM]
Pg
[MBH]
Tp2
[°F]
Qw
[CFM]
Δp
[psi]
Pg
[MBH]
Tp2
[°F]
Qw
[CFM]
Δp
[psi]
Pg
[MBH]
Tp2
[°F]
Qw
[CFM]
Δp
[psi]
Pg
[MBH]
Tp2
[°F]
Qw
[CFM]
Δp
[psi]
32
2855
170,9
87,3
1,30
3,5
147,1
79,7
1,12
2,7
123,5
72,1
0,94
2,0
76,1
56,7
0,57
0,8
2119
143,0
94,5
1,09
2,5
124,5
86,0
0,94
1,9
104,1
77,5
0,79
1,4
64,1
60,1
0,48
0,6
1413
111,6
105,1
0,85
1,6
96,6
95,4
0,74
1,2
81,6
85,5
0,62
0,9
50,5
65,1
0,38
0,4
41
2855
159,3
92,7
1,22
3,1
136,1
85,1
1,04
2,3
112,9
77,5
0,85
1,7
64,8
62,1
0,49
0,6
2119
134,1
99,5
1,02
2,2
114,6
91,0
0,87
1,7
95,2
82,6
0,72
1,2
54,9
64,9
0,41
0,4
1413
104,4
109,6
0,80
1,4
89,4
99,7
0,68
1,1
74,4
89,8
0,57
0,8
43,0
69,3
0,32
0,3
50
2855
148,8
98,2
1,14
2,7
125,2
90,7
0,95
2,0
101,7
83,1
0,77
1,4
53,2
67,3
0,40
0,4
2119
124,9
104,7
0,95
1,9
105,4
96,1
0,80
1,4
86,0
87,6
0,65
1,0
45,0
69,8
0,34
0,3
1413
97,6
113,9
0,75
1,2
82,6
104,0
0,63
0,9
67,2
94,1
0,51
0,6
35,5
73,2
0,26
0,2
59
2855
137,9
103,6
1,05
2,3
114,3
96,1
0,87
1,7
90,8
88,3
0,69
1,1
41,6
72,5
0,31
0,3
2119
116,0
109,6
0,89
1,7
96,2
101,1
0,74
1,2
76,4
92,5
0,58
0,8
35,1
74,3
0,26
0,2
1413
90,4
118,4
0,69
1,1
75,4
108,5
0,58
0,8
60,1
98,4
0,45
0,5
27,3
77,0
0,21
0,1
68
2855
126,9
109,0
0,97
2,0
103,4
101,5
0,79
1,4
79,5
93,7
0,60
0,9
28,7
77,4
0,22
0,1
2119
106,8
114,6
0,82
1,5
87,0
106,0
0,67
1,0
67,2
97,3
0,51
0,6
23,9
78,4
0,18
0,1
1413
83,6
122,7
0,64
0,9
68,2
112,6
0,52
0,6
52,9
102,6
0,40
0,4
18,1
79,9
0,14
0,06
Volcano VR3
Parameters Tz /Tp [°F]
194/158
176/140
158/122
122/86
Tp1
[°F]
Qp
[CFM]
Pg
[MBH]
Tp2
[°F]
Qw
[CFM]
Δp
[psi]
Pg
[MBH]
Tp2
[°F]
Qw
[CFM]
Δp
[psi]
Pg
[MBH]
Tp2
[°F]
Qw
[CFM]
Δp
[psi]
Pg
[MBH]
Tp2
[°F]
Qw
[CFM]
Δp
[psi]
32
3355
256,3
102,2
1,95
4,7
220,1
92,8
1,68
3,6
185,3
83,1
1,41
2,7
114,6
63,7
0,86
1,1
2413
206,8
111,4
1,58
3,2
179,1
100,8
1,37
2,5
151,2
90,0
1,15
1,8
93,8
68,0
0,71
0,8
1766
168,9
120,6
1,29
2,2
146,4
108,9
1,11
1,7
123,9
97,0
0,94
1,2
77,1
72,5
0,58
0,5
41
3355
238,5
106,9
1,82
4,2
204,0
97,3
1,55
3,1
169,2
87,8
1,28
2,2
97,9
68,0
0,74
0,8
2413
193,8
115,3
1,48
2,8
166,2
104,7
1,27
2,1
138,2
93,9
1,05
1,5
80,2
71,8
0,60
0,6
1766
158,3
124,0
1,21
1,9
135,8
112,3
1,04
1,5
112,9
100,2
0,86
1,1
65,9
75,6
0,49
0,4
50
3355
222,5
111,4
1,70
3,7
187,7
101,8
1,43
2,7
152,9
92,1
1,16
1,9
80,9
72,3
0,61
0,6
2413
180,8
119,5
1,38
2,5
153,2
108,7
1,17
1,8
124,9
97,9
0,95
1,3
66,2
75,4
0,49
0,4
1766
147,7
127,6
1,13
1,7
125,2
115,7
0,95
1,3
102,4
103,6
0,78
0,9
54,3
78,4
0,41
0,3
59
3355
206,1
115,9
1,58
3,2
171,3
106,3
1,31
2,3
136,5
96,6
1,04
1,5
62,8
76,3
0,47
0,4
2413
167,9
123,4
1,28
2,2
139,9
112,6
1,07
1,6
111,6
101,8
0,85
1,0
51,5
78,8
0,39
0,3
1766
137,2
131,0
1,05
1,5
114,6
119,1
0,87
1,1
91,4
106,9
0,69
0,7
42,3
81,1
0,32
0,2
68
3355
189,7
120,4
1,45
2,7
154,9
110,8
1,18
1,9
119,4
100,9
9,06
1,2
43,7
80,1
0,33
0,2
2413
154,6
127,4
1,18
1,9
126,6
116,6
0,97
1,3
97,9
105,6
0,74
0,8
35,5
81,5
0,26
0,1
1766
126,6
134,4
0,97
1,3
103,7
122,4
0,79
0,9
80,5
110,1
0,61
0,6
28,3
82,8
0,21
0,09
Tz – inlet water temperature; Tp – outlet water temperature; T
pressure drop in the heat exchanger
Tz – inlet water temperature; Tp – outlet water temperature; T
pressure drop in the heat exchanger
– inlet air temperature; T
p1
– inlet air temperature; T
p1
– outlet air temperature; Pg – heating capacity; Qw – water flow; Qp- air flow rate; Δp –
p2
– outlet air temperature; Pg – heating capacity; Qw – water flow; Qp- air flow rate; Δp –
p2
6
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