Versacount II+
Taped Component Counter
User’s Guide
V-T EK, Inc.
751 Summit Avenue
Mankato, MN 56001
(P) 507-387-2039
www.vtekusa.com
User’s Guide # 61673331
751 Summit Avenue, Mankato, Minnesota 56001, USA
Telephone: (507) 387-2039 Fax No. (507) 387-2257
EC Declaration of Conformity
Manufacturers Name: V-TEK Inc.
Manufacturers’ Address: 751 Summit Avenue
Mankato, MN 56001 USA
Declare that the machinery described below complies with applicable health and safety requirements of Part 1
of Annex 1 of the Machinery Directive 2006/42/EC and EMC Directive 2004/108/EC. Confidential technical
documentation has been compiled in accordance with Part A of Annex VII of Machinery Directive 2006/42/EC
and is available to European national authorities on written request only. If a request is received documentation
will be delivered on a CD or by post.
Description: Taping & Inspection Machines.
Model Number: Versacount II, Versacount II+
Specification: Parts Counter
Serial Number/s: 201XXXXXXX
The following standards have either been referred to or been complied with in part or in full as relevant:
EN ISO 12100:2010 Safety of machinery - Safety of machinery - General principles for design -
Risk assessment and risk reduction
EN ISO 13849-1:2008 Safety of machinery - Safety Related Parts of Control Systems –
Part 1 General Principals for Design
EN ISO 13732-1:2008 Safety of machinery - Ergonomics of the thermal environment - Methods for
the assessment of human responses to contact with
surfaces
EN 614-1:2006+A1:2009 Safety of machinery - Ergonomic design principles - Part 1: Terminology and
general principles
EN 614-2:2000+A1:2008 Safety of machinery - Ergonomic design principles - Part 2: Interactions
between the design of machinery and work tasks
EN 953:1997+A1:2009 Machinery Safety - General requirements for the design and
construction of guards
EN 13850: 2008 Safety of machinery - Emergency-stop equipment, Principals for Design
EN 60204-1:2006/A1:2009 Safety of machinery - Electrical Equipment of Machines
EN ISO 11202/A1 1997 Acoustics - Noise emitted by machinery and equipment -
Determination of emission sound pressure levels at a
work station and at other specified positions.
EN 61000-6-3:2007 EMC - Generic standards - Emission standard for residential,
commercial and light-industrial environments
EN 61000-6-1: 2007 EMC - Generic standards - Immunity for residential,
commercial and light-industrial environments
Full Name of responsible person and place of signing
Christina Hogan
Place V-TEK Inc. Position Vice President
Signature Date 02/03/2012
Preface
The Versacount II+ Taped Components Counter is built with the following features:
• Accepts 7 inch and 13 inch reel diameters and carrier tape widths from 8 mm to 104 mm
• SMD reel counting kit sold standard, with optional empty pocket detector
• An optional axial/radial counting kit is available for counting leaded reels
• An optional riser base is available to accommodate 22” reels
• Counts bidirectionally from 2 mm to 104 mm carrier tape pitch
• Counts up to 999,999 parts before rolling over to a count of 0.
• Counts a preprogrammed number of parts and displays the actual number of parts after empty
pockets are subtracted when using the empty pocket detector
• Stops on programmed number of consecutive empty pockets when using empty pocket detector
• All metal construction and an attachment point provide ESD protection for sensitive components
• Makes an ideal tape inspection platform in addition to its counting fu nction
This User’s Guide describes how to setup and operate the Versacount II+ Taped Components
Counter and should be read and thoroughly understood before operating the counter.
Theory of Operation
The intended use of the Versacount II+ Taped Components Counter is to count taped reels of
individually sealed Surface Mounted Devices (SMD) or Radial/Axial components.
The operator begins by mounting a reel of components on one side of the machine. The tape is
then routed through the machine’s track, past the counter and Empty Pocket Detector (optional).
Once the tape has been fed through the counter it is routed onto an empty take-up reel.
The operator programs the Versacount II+ interface with the correct stop point, carrier tape pitch,
and count direction. It can also be programmed to count specific amounts of parts. When programming is complete, the operator presses the STOP/GO key. The Versacount II+ will then
prompt the operator to align the last empty pocket before the first part to be counted with the
scribe lines on the tape guide.
When alignment is complete the operator presses STOP/GO to begin the counting process. The
counter will count all pockets that move through the count head, feed ing the pro cessed t a pe onto
the empty take-up reel. When the operator presses STOP/GO again or if the pre-selected reel
count is reached, the Versacount II+ will stop.
If an optional printer or pc is installed, a reel report can be printed or saved at this time.
Preface 61673513.fm i
Machine Details
Operating Temperature
0 Degrees Celsius to + 60 Degrees Celsius
Although all of the components used on the machine will withstand the temperature range of 0
degrees Celsius to +60 degrees Celsius, such temperature may decrease the life of some of the
components. The recommended rating is 0 degrees Celsius to +50 degrees Celsius.
Humidity
5% to 90% non-condensing
Physical Specifications
Height 13” (33 cm)
Width 36” (92 cm)
Depth 11.5” (29 cm)
Weight: 26 pounds (12 kg)
Power Required
120/230 VAC, 50-60 Hz.
Intended Use
The intended use of the Versacount II+ Taped Components Counter is to count taped reels of
individually sealed SMD or Radial/Axial components. Use of this equipment in any other way is
not recommended.
Operating Environment
The Versacount II+ is designed to be operated in a temperature controlled, light, industrial setting. The machine should be installed on a flat, dry, stable surface in a well lit area (ambient lighting of 200 to 300 Lux (Lumens/m2).
The recommended climate is between 5 - 90% non-condensing humidity with a room temperature between 0 - 50 degrees Celsius.
Note: Although all of the components used on the machine will withst and th e temperature
range of 0 to 60 degrees Celsius, such temperature may decrease the life of some of the
components.
The intended electrical environment is Pollution Degree 2 and Over Voltage Category II.
Misuse
The user is protected from moving parts and exposure to objects being ejected under pressure
by metal enclosures. The Versacount II+ should never be operated with these enclosures
removed.
Intended Use 61673513.fm iii
Safety Precautions
General Precautions
Only qualified personnel with the proper technical training, experience working on this type of
equipment, and awareness of the possible hazards should perform maintenance on the Versacount II+.
The Versacount II+ should be installed on a level and stable surface before any operation or
maintenance is performed.
This manual should be read and thoroughly understood before operating the machine.Th e guidelines provided in the following pages are intended to educate the user about how to operate the
Versacount II+ safely. They contain important information on avoiding potential hazards to the
operator and to the equipment.
Safety Precautions
Observe the following safety precautions when working with the Versacount II+.
Maintenance
Always disconnect the power source from the machine before removing access
panels to perform any maintenance required. Please refer to Chapter 2 of this
manual before performing maintenance on the machine.
AC Receptacle
Connect the power cord to the machine before plugging it into an outlet.
Contact Information
V-TEK, Inc.
751 Summit Ave
Mankato, MN 56001
TEL: (507) 389-2039
website: http://www.vtekusa.com
For customer service, please refer to the Customer Service Contact Sheet at the back of this
manual.
Safety Precautions 61673513.fm iv
Table of Contents
EC Declaration of Conformity
Preface
Theory of Operation................... ....................................... ... ... ... .... ... ... ............................. i
Machine Details ...................................... ....................................... ... ... ... ... .... ................... ii
Intended Use .................................................................................................................... iii
Safety Precautions............................................................................................................ iv
Contact Information........................................................................................................... iv
Declaration of Conformity
Chapter 1:Setup and Operation..................................................................................1
Machine Overview .................................. ... ... ... .... ... ... ....................................... ... ... .... ... ... 2
Preparing the Work Area ..................................... ... ... ... .... ...................................... .... ... ... 5
Setup ................................................................................................................................ 7
Operating Instructions...... ....................................... ... ... .... ... ... ... ....................................... 10
Initial Setup.................................................................................................................... 11
Counting SMD Reels without an EPD ........................................................................... 14
Counting SMD Reels with an EPD ................................................................................ 18
Counting Leaded Reels................................ .... ... ... ... ....................................... ... .... ... ... 23
General Notes on Operation............. ... ....................................... ... ... ... ... .... ... ... ............. 27
Hardware Option............................................................................................................... 28
PC Software Option...................... ... .... ... ... ... ... ....................................... ... .... ... ... ... .... ... ... 29
Foot Switch Option ........................................................................................................... 30
Using E-Stop in Malfunction/Fail Situations...................................................................... 30
Maintenance Instructions............................................................................................31
Safe Maintenance Steps..... .... ... ... ... .... ... ... ....................................... ... ... ... .... ... ... ............. 32
Maintenance Instructions.................................................................................................. 32
Calibration......................................................................................................................... 33
Spare Parts List............................................................................................................35
Exploded Views............................................................................................................36
Index
Customer Service Contact Sheet
Document List
Warranty Document
VERSACOUNT II+ Table of Contents 61673413.fm Page 1 of 1
Chapter 1: Setup and Operation
Contents
Machine Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Preparing the Work Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Initial Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Counting SMD Reels without an EPD . . . . . . . . . . . . . . . . . . . . . . . . . .14
Counting SMD Reels with an EPD. . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Counting Leaded Reels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
General Notes on Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Hardware Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
PC Software Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Foot Switch Option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Using E-Stop in Malfunction/Fail Situations . . . . . . . . . . . . . . . . . . . . . . . . .30
2 Versacount II+ User’s Guide
C
E
A: Take-up Reel
B: Empty Pocket Detector (optional)
C: Tape Adjuster Guide
D: Reel Arm
E: Taped Carrier Reel
F: Interface Panel
G: ESD Jack
H: Emergency Stop Button
I: Motor Cable
J: Take-up Motor
Figure 1-1
A
J
J
F
G
H
I
I
D
D
B
A. Keypad: Used to enter data
B. Arrow Keys: Used to specify the direction of
tape movement and also used to navigate
menus in the interface program.
C. Enter Key: Locks in entered data or clears
the counters when in run mode.
D. Escape Key: Moves among menu screens in
the interface.
E. Stop/Go Key: Stops and starts the motor.
F. Speed Knob: Controls the velocity the coun-
ter will advance the carrier tape.
G. Display
Figure 1-2
A
B
C
D
E
F
G
Machine Overview
Interface Panel
Machine Overview 61673621.fm
Chapter 1: Setup and Operation 3
Back Panel
A
B
C
D
A: RS-232 Port (Serial Port)
B: Foot Switch Jack (optional)
C: EPD Jack
D: AC Receptacle
E: Fuse Holder
F: Serial Plate
E
Figure 1-3
F
F
Figure 1-4
SMD Reel Spindles
Tape Adjuster Guide
SMD Counting Head
Counting Head Fasteners
SMD Counting Kit
61673621.fm Machine Overview
4 Versacount II+ User’s Guide
Figure 1-5
Axial/Radial Counting Head
Quick Locks
Axial/Radial Reel Spindles
Tape Adjuster Guide
Figure 1-6
Axial/Radial Counting Kit (optional)
Empty Pocket Detector Module (optional)
Machine Overview 61673621.fm
Chapter 1: Setup and Operation 5
Preparing the Work Area
Minimum
Height
6 feet
Minimum
Table Width
36 inches
Suggested
36 inches
Minimum Depth
18 inches
TABLE
Minimum Width 7 feet
Height
The Versacount II+ is a table-top machine which needs to be placed on a flat, stable surface in a
well lit area that is a minimum of 6’ high x 7’ wide x 4‘deep (2m x 2.2m x 1.3m). When positioning
the Versacount II+, choose an area that is not located below overhead gantries, walkways or
power lines to ensure objects or liquids cannot be dropped on the machine from overhead.
Choose a table that is at least 36” wide by 18” deep to provide sufficient space for the assembled
machine when it is fully loaded with a variety of tape reel sizes.
Ideally the table height should be adjustable so the machine height can be easily adjusted to suit
operators of varying heights. The objective is to position the Versacount II+ controls so they are
easily accessible for operation and maintenance. The suggested level is 36” (900 mm) above the
floor, but this may vary from one operator to another.
The table’s working surface should have a slope of no more than 5 degrees and be capable of
supporting a load of 30 pounds (14 kg).
61673621.fm Preparing the Work Area
6 Versacount II+ User’s Guide
Allow 24 inches clearance on front and sides.
When loading, unloading or running the Versacount II+ , the operator should stand in front of the
machine controller to assure easy access to all controls and the Power/Emergency Stop button
which is located on the right side of the machine. This position also allows the operator to view all
parts of the Versacount II+ while it is in operation.
Allow at least 24” clearance at the front and sides of the machine for easy access and operation.
(Pictured in the overhead view below.)
The Versacount II+ will also require access to a 120/230 VAC, 50-60 Hz power supply. Locate
the machine so electrical power cables can be routed away from areas where personnel are
expected to move. It is recommended that cables be routed overhead or underground. If cables
must be routed over the floor, cover them with rubber ramps.
Preparing the Work Area 61673621.fm
Chapter 1: Setup and Operation 7
Setup
Coupler
Reel Arm
Central Reel Arm
Figure 1-7
Reel Coupler
Reel Arm
Hardware
1. Unpack the Versacount II+
Unpack the Versacount II+ from its shipping crate and place the machine onto a level and stable
surface. The crate should contain:
• Versacount II+ Base
• Reel arms (2)
• Reel arm couplers (2)
• SMD counting kit
• Empty Pocket Detector Module (optional)
• Axial/radial counting kit (optional)
• Footswitch (optional)
• AC power cord
• Hardware
• Versacount II+ User’s Guide
2. Assemble the Versacount II+
Attach the left and right reel arms to the central
reel arm using the reel arm couplers and the
provided hardware (Figure 1-7).
Attach the reel coupler to the central reel arm
with three screws. Then, holding the reel arm
flush with the coupler, attach it with another
three screws.
Repeat for the second reel arm.
61673621.fm Setup
8 Versacount II+ User’s Guide
Figure 1-8
3. Check for Proper Fusing and Voltage.
The AC receptacle on the rear panel of the Versacount II+ also contains
the counter’s fuse holder. The fuse holder pops out below the AC plug.
Two 2 amp SLO BLO 5mmx20mm fuses should be installed. Once the
fuses are placed into the holder, the holder snaps back into the input
module. The counter is equipped to automatically detect the voltage
applied, accepting either 115VAC or 230VAC
4. Attach the AC Power Cord
Plug the power cord into a power outlet and then into the AC receptacle on the rear panel of the
Versacount II+.
5. Install the Correct Counting Kit
SMD Counting Head
The SMD counting kit is provided with a standard Versacount II+
taped in SMD carrier tape.
To install the SMD counting kit, follow these steps:
. It is used to count components
1. Ensure that power is disconnected from the counter.
2. Place the SMD counting head over the guide pins, being careful to allow the sprocket wheel
to slide straight into the slot on the base, and lower it into place. Some slight pressure may
need to be applied straight down to fully seat the head.
3. Install the SMD tape adjuster guide.
4. Snap the SMD spindles in place on the motor shafts.
Axial/Radial Counting Head (Optional)
The axial/radial counting head is an option that can be purchased with the Versacount II+. It is
used to count leaded components taped in carrier tape. To install the axial/radial kit, please disconnect power from the machine and follow the steps below.
1. Ensure that power is disconnected from the counter.
2. Place the axial/radial counting head over the guide pins and lower it into place. Some slight
pressure may need to be applied straight down to fully seat the head.
3. Install the axial/radial tape adjuster guide.
4. Snap the axial/radial spindles in place on the motor shafts.
Setup 61673621.fm
Chapter 1: Setup and Operation 9
6. Install the Empty Pocket Detector (optional)
Figure 1-9
The empty pocket detector (EPD) is an optional module
that can be purchased for use with the Versacount II+.
It is used to detect and track the number of empty pockets in a reel of SMD carrier tape.
Note: The EPD only works with embossed
tape. It cannot process paper tape.
To install the EPD module, place the assembly onto the
dowel pins on the left side of the tape adjuster and
secure it into place with two knobs. Then plug the EPD
connector to the EPD jack on the rear panel of the counter.
To adjust the empty pocket detector to the size of carrier
tape being counted, simply slide the EPD bracket so
that the leading edge is aligned with the detent labelled
with the width of carrier tape to be used.
The EPD does not adjust laterally. The carrier tape is
aligned with the EPD so that the center of the pocket is
beneath the sensor.
7. Connect Hardware Options
If the Dymo label printer or PC software integration is to be used, connect the serial port to the
RS232 communications port located on the back panel of the Versacount II+ (Figure 1-3) before
powering up the counter. Also ensure that the option is enabled in the Options screen (see
page 11).
If the optional footswitch was provided with the counter, plug its cable into the port marked
FOOTSWITCH located beneath the RS232 port on the back panel of the counter. Place the
switch in a convenient place on the floor under the counter.
8. Load Tape & Reel
Load the reel of tape to be counted on one reel arm of the Versacount II+. Feed the tape through
the counter. Load an empty take-up reel on the other reel arm and advance the tape to attach it
to the take-up reel.
Note: The Versacount II+ is bi-directional. Load full reel on desired side, then set the
direction when configuring settings during set-up.
61673621.fm Setup
10 Versacount II+ User’s Guide
Operating Instructions
The Versacount II+ can be used in a number of configurations depending on the options that
have been purchased with the counter. This section will cover three basic configurations and outline the general procedure the operating the Versacount II+ counter for each.
The standard configuration of the Versacount II+ is counting taped SMD component reels without
an empty pocket detector. Instructions for this configuration are found under the heading Count-
ing SMD Reels without an EPD below.
If an empty pocket detector module option is installed on the machine, then follow the instructions under Counting SMD Reels with an EPD.
If the Axial/radial kit option was purchased with the Versacount II+, follow the instructions for its
use under Counting Leaded Reels.
Operating Instructions 61673621.fm
Chapter 1: Setup and Operation 11
Initial Setup
Versacount II+ Rev #35
<- SETUP OPTIONS ->
Figure 1-10
OPTIONS (ESC=Back)
<- CLOCK HARDWARE ->
Figure 1-11
Main Menu
When the Versacount II+ is powered up, the LCD
screen displays the Main Menu shown in the figure at right.
The Main Menu screen offers two choices which
can be selected by pressing the appropriate arrow
key. The Setup Menu will display the settings that
will be used to count a reel. The Options Menu
allows the operator to set the counter’s clock and
enable hardware options.
If the operator is ready to begin counting a reel,
the option to select is SETUP. The program will
automatically detect whether the SMD counting
head or the axial/radial counting head is installed
and adjust itself accordingly. Refer to the instructions in sections 2-4 below for the configuration
that applies.
Options Screen
After the Versacount II+ is powered-up for its first
use, the counter’s clock should be checked and
reset if necessary . If a label print er or PC software
interface is installed and ready, it will need to be
enabled in the hardware screen. Follow the directions below to perform these setup tasks.
When OPTIONS is selected from the Main Menu,
the screen shown in Figure 1-11 will appear. This
screen offers two options that can be selected.
The two options shown are selected using the
arrow keys on the keypad. Pressing the ESC key
will return to the Main Menu.
61673621.fm Initial Setup
12 Versacount II+ User’s Guide
05/23/2007 03:00 PM
<- CHANGE OKAY ->
Figure 1-12
SELECT DATE FORMAT
1=MMDDYYYY 2=YYYYMMDD
Figure 1-13
ENTER LAST 2 DIGITS OF
YEAR ? PRESS ENTER
Figure 1-14
ENTER MONTH (1-12)
PRESS ENTER
Figure 1-15
Clock Settings.
If the CLOCK option is selected, the Cl ock Confirmation screen is displayed, as shown in Figure 1-
12. This screen allows the current date and time
setting to be reviewed and changed. The date
and time shown will be used when sending count
data to a hardware option, if one is installed.
The date will appear in either American (MM/DD/
YYYY) or International (YYY/MM/DD) format,
depending on the current setting. The time is displayed in a 12 hour AM/PM format
Selecting OKAY will return to the Options screen.
Selecting CHANGE will display a series of
screens cycling from date format to setting the
hour, minute, and AM/PM of the current time.
This sequence of clock setting screens can be
exited without completing the entire cycle by
pressing the ESC key. This will return to the Main
Menu without making any changes to the current
clock settings (i.e., any changes made prior to
pressing the ESC key will be lost).
Date Format
The first clock setting screen is shown in Figure 1-
13. Pressing 1 on the keypad selects an Ameri-
can date format (month, day, year) and pressing 2
selects an International format (year, month, day).
Once a selection is made, the next screen will
appear.
Year
The next screen is shown in Figure 1-14. This
screen is used to set the current year. Enter the
last two digits of the current year (for example,
“07” for 2007) and then press the ENT key. The
number entered must fall within a range from 0699 (representing the years 2006 to 2099). Once
the ENT key is pressed, the next screen will
appear.
Month
This screen (Figure 1-15) is used to set the current
month by entering a two digit number from 01
(January) to 12 (December). Pressing the ENT
will advance to the next screen.
Initial Setup 61673621.fm
Chapter 1: Setup and Operation 13
Date
ENTER DATE (1-31)
PRESS ENTER
Figure 1-16
SELECT AM OR PM
1=AM 2=PM
Figure 1-17
ENTER HOUR (1-12) ?
PRESS ENTER
Figure 1-18
ENTER MINUTE (0-59) XX
PRESS ENTER
Figure 1-19
ATTACHED OPTION? 0=NONE
1=PRINTER 2=PC
Figure 1-20
This screen (Figure 1-16) is used to set the current
day of the month by entering a number from 1 to
31. Pressing the ENT key will advance to the next
screen.
AM/PM
This screen (Figure 1-17) is used to set whether
the current hour is morning (AM) or evening (PM).
Pressing 1 selects AM and pressing 2 selects PM.
Once the selection is made, the next screen will
appear.
Hour
This screen (Figure 1-18) is used to set the current
hour by entering a number from 1 to 12. Pressing
the ENT key will advance to the next screen.
Minute
This screen (Figure 1-19) is used to set the current minute by entering a number from 00 to 59.
Then press the ENT key to set the counter’s internal clock, which clears the current second’s value
to 00 and begins the clock with the new date and
time.
Once the ENT key has been pressed from the
Minute screen, the display will return to the Clock
Confirmation screen and the new date and time
settings will be in effect until changed again.
Hardware
There are two hardware options available to be
used with the Versacount II+. In order to enable
a hardware option that has been installed, it must
first be selected in the Hardware screen (Figure
1-20) reached from the Options screen. Once
this screen is displayed, select the installed
option by pressing 1 or 2 on the keypad. If none
is installed, select 0. Once the selection is made,
the display will return to the Main Menu screen.
The selection will be saved in memory and will
remain in effect until a different selection is made in the Hardware screen.
More information about using these hardware options is available later in this chapter.
61673621.fm Initial Setup
14 Versacount II+ User’s Guide
STOP=100000 DIR= <-
PITCH=12
Figure 1-21
Versacount II+ Rev #35
<-SETUP OPTIONS ->
Counting SMD Reels without an EPD
When counting SMD reels without an EPD module, the Versacount II+ will keep a count of the
number of pockets between the start and stop p oint on the reel. Th e counter will not detect when
components are present or absent and cannot detect where the components on the reel begin or
end.
Before a reel can be counted, the correct stop point, carrier tape pitch, and count direction must
be set in the Setup Screen.
The Setup Screen.
While the Main Menu is displayed, press the left
arrow key to access the Setup Screen. The Setup
Screen will appear similar to that shown in the figure on the right.
Three settings are displayed on the Setup Screen
that can be changed: The stop count, the counting
direction, and the carrier tape pitch.
When the Setup Screen first appears, STOP will
flash continuously. This indicates that this setting is ready to be changed. If a change is desired,
enter the new number with the number keys and press the ENT key. If no change is desired,
pressing ENT will advance to the next setting. Each of the available settings will cycle in this
way.
Stop Count/
The STOP setting sets the number of pockets the counter will advance before stopping after
STOP/GO is pressed. With the setting shown in Figure 1-21, the counter will automatically stop
once it has counted 100,000 pockets. The STOP value can be any number between 0 and
999,999. If the variable is set to 0, the counter will not stop until the STOP/GO key is pressed.
The total parts count is not reset back to zero until the operator exits Run mode or the count
direction is reversed. Therefore, the stop count can be used to count a reel in intervals as well as
to confirm that a specific number of parts is present on the reel.
For example: A reel of 2000 parts is to be counted and a marker placed on the reel after every
one hundred parts. This task can be automated by setting the stop count to 100. With this setting, the counter will stop after counting 100 parts and wait until the operator presses the
STOPGO key again. Then it will count another 100 parts. It will keep a running total, stopping at
100, 200, 300, 400, 500, etc. until the operator exits Run mode.
Alternatively, if the task is to confirm that exactly 2000 parts are present on the reel, the stop
count should be set to 2000. Then the counter will stop after counting 2000 parts. The operator
can then confirm the total count by reversing the count direction. The parts count will be reset to
Counting SMD Reels without an EPD 61673621.fm
Chapter 1: Setup and Operation 15
0 and the counter will count the reel again in the other dire ction u ntil the same stop coun t of 20 00
8mm = pitch 8
Figure 1-22
is reached.
If a change is desired, enter the stop count value while STOP is flashing and then press ENT to
continue. Pressing ENT without entering a new number will accept the current setting and continue to the next setting.
Count Direction
The DIR setting selects in which direction the counter will run once it begins counting a reel. In
the example shown, the counter will pull the carrier to the left as it counts. This setting determines in which direction the counter will add to the current count and will decrement the count if it
moves in the reverse direction.
In the above example, the count direction is set to left, indicated by the arrow. Press the right or
left direction arrow and press ENT to continue.
Note, also, that the direction of counting can be changed after leaving the Setup Screen, while
the counter is stopped, by pressing the left or right arrow keys. The parts count will be reset to 0
when the count direction is reversed in Run Mode, but all other settings will still be in effect, such
as the Stop Count.
Carrier Pitch Setting.
The PITCH setting sets the distance between
each part that is being counted. It must be set
correctly for the counter to produce an accurate
count. The pitch of an SMD carrier tape is the
distance in millimeters between the centers of
consecutive pockets (Figure 1-22). The example Setup Screen (Figure 1-21) shows a 12mm
pitch setting. The pitch for SMD carrier tapes
can be quickly determined using the pitch setting guide decal located to the right of the tape
adjuster guide.
If the pitch of the carrier tape to be counting is different than what is currently shown, determine
the new pitch, enter it with the number keys, and then press ENT to continue. Otherwise, press
ENT to continue using the current pitch setting.
61673621.fm Counting SMD Reels without an EPD
16 Versacount II+ User’s Guide
Press STOPGO to continue
Press Enter to Go back.
Figure 1-23
Center on last empty
pocket. Press ENTER.
Figure 1-24
Figure 1-25
Scribe Lines
STOP/GO=RUN ESC=Back
COUNT=1 ->
Figure 1-26
Run Screen
When the ENTER key is pressed while PITCH is
flashing, the screen shown in Figure 1-23 will
appear. This screen gives the operator the opportunity to continue and begin counting a reel or to
return to the Setup screen and review the settings
there.
If no further changes to any settings are needed, align the first pocket to be counted so that the
body of the part is centered between the scribe marks on the left side of the t ape guide, as shown
in Figure 1-25. Then press the STOPGO key to continue.
Align Tape Screen
When Run Mode is entered, an Align Tape Screen
will appear before advancing to the Run screen.
The Align Tape screen appears as shown n Figure
1-24.
Center the last empty pocket before first part to be
counted between the scribe lines on the left side of
the tape guide.
Once this is done, press ENT to continue to the
Run Screen. A confirmation screen will appear
momentarily and then the Run screen will appear.
The Run screen will appear as shown in Figure 1-
26.
The counter will now begin counting pockets that
pass through the count head, whether the carrier
is moved by hand or by the takeup motors.
The counter will not begin transferring the carrier to the take-up reel until the STOP/GO key is
pressed. If the leader of the reel is too short to attach to the t ake-up reel with the first part aligned
between the scribe marks, the operator can pull the carrier through by hand and attach it. Once
the carrier tape is attached to the ta ke-up reel, press STOP/GO and the counter will begin transferring the reel. The speed at which the counter pulls the reel can be set with the speed control
beneath the LCD screen. Alternatively, part or all of the reel can be transferred by hand.
Counting SMD Reels without an EPD 61673621.fm
Chapter 1: Setup and Operation 17
The arrow symbol on the Run Screen indicates the direction in which the counter will count the
5=Send to PRINTER ESC=Back
COUNT=1 ->
Figure 1-27
STOP/GO=RUN ESC=Back
COUNT=1 ->
reel. The direction can be changed by pressing either arrow key while the counter is stopped.
The total count of parts is also displayed.
STOP/GO=RUN indicates that the counter will begin running when STOP/GO key is pressed.
While the counter is running, pressing the STOP/GO key will stop the counter.
Pressing the ESC key will exit the Run screen and return to the Setup screen. This will reset the
count to zero (0); therefore, this should not be done unless the count is complete or being
restarted.
Stopped Screen
When the counter stops after counting has
begun, the Stopped Screen will be displayed.
This could occur because the stop count has
been reached or the operator has stopped the
counter and the carrier has not moved for more
than three seconds. The screen will appear in
one of two ways, depending on the options
installed as shown in Figure 1-27.
The counter will remain in Run mode and continue counting while stopped. The operator can
turn the reels manually to reach an exact count, if desired. Alternatively, pressing STOP/GO will
cause the counter to resume transferring the reel.
The Stopped Scree n also displays the direction arrow and the current count. When this screen is
displayed, the operator can change the counting direction by pressing the left or right arrow key.
If the reel count is complete, the operator can choose to press 5 on the keypad to send the parts
count data to an hardware option, if one is installed and enabled. Otherwise, pressing the ESC
key will clear the current count and return to the Setup Screen.
The “5=” message will appear if a hardware option is installed and enabled and will depend on
the hardware option that is installed. In Figure 1-27, the label printer option is enabled. If the PC
option is enabled, the message will read 5=SEND TO PC.
61673621.fm Counting SMD Reels without an EPD
18 Versacount II+ User’s Guide
Versacount II+ Rev #35
<-SETUP OPTIONS ->
STOP=100000 DIR= <-
PITCH=12 EPD=ON FAIL=3
Figure 1-28
Counting SMD Reels with an EPD
When counting SMD reels with an EPD module installed and enabled, the Versacount II+ will
keep a count of the number of pockets between the st art and sto p point on the reel. In addition to
this, it will detect whether a part is present in each pocket, track the number of empty pockets it
detects, and adjust the total count of parts accordingly.
Using the optional EPD also makes it possible for the counter to detect the end of the reel and
automatically stop the counter when a set number of consecutive empty pockets are detected.
Note: The EPD only works with embossed tape. It cannot process paper tape.
Before a reel can be counted, the correct stop point, carrier tape pitch, count direction, and EPD
settings must be set in the Setup Screen.
Setup Screen
While the Main Menu is displayed, press the left
arrow key to access the Setup Menu. The Setup
Screen will appear similar to that shown in Figure 1-28.
Five settings are displayed on the Setup Screen
when the EPD option is installed: The stop
count, the counting direction, the carrier tape
pitch, the EPD enable, and the consecutive
empty pocket fail setting.
When the Setup Screen first appears, STOP will flash continuously. This indicates that this setting is ready to be changed. If a change is desired, enter the new number with the number keys
and press the ENT key. If no change is desired, pressing ENT will advance to the next setting.
Each of the available settings will cycle in this way.
Stop Count
The STOP setting sets the number of pockets the counter will advance before stopping after
STOP/GO is pressed. With the setting shown in Figure 1-28, the counter will automatically stop
once it has counted 100,000 parts. The STOP value can be any number between 0 and
999,999. If the variable is set to 0, the counter will not stop until the STOP/GO key is pressed.
The total parts count is not reset back to zero until the operator exits Run mode or changes the
count direction. Therefore, the stop count can be used to count a reel in intervals as well as to
confirm that a specific number of parts is present on the reel.
For example: A reel of 2000 parts is to be counted and a marker placed on the reel after every
one hundred parts. This task can be automated by setting the stop count to 100. With this setting, the counter will stop after counting 100 parts and wait until the operator presses the STOP/
GO key again. Then it will count another 100 parts. It will keep a running total, stopping at 100,
200, 300, 400, 500, etc. until the operator exits Run mode.
Counting SMD Reels with an EPD 61673621.fm
Chapter 1: Setup and Operation 19
Alternatively, if the task is to confirm that exactly 2000 parts are present on the reel, the stop
8mm = pitch 8
Figure 1-29
count should be set to 2000. Then the counter will stop after counting 2000 parts. The operator
can then confirm the total count by reversing the count direction. The parts count will be reset to
0 and the counter will count the reel again in the other dire ction u ntil the same stop coun t of 20 00
is reached.
If a change is desired, enter the stop count value while STOP is flashing and then press ENT to
continue. Pressing ENT without entering a new number will accept the current setting and continue to the next setting.
Count Direction
The DIR setting selects in which direction the counter will run once it begins counting a reel. In
the example shown, the counter will pull the carrier to the left as it counts. This setting determines in which direction the counter will add to the current count and will decrement the count if it
moves in the reverse direction.
In the above example, the count direction is set to left, indicated by the arrow. Press the right or
left direction arrow and press ENT to continue.
Note: The direction of counting can be changed after leaving the Setup Screen, while the
counter is stopped, by pressing the left or right arrow keys. The parts count will be reset
to 0 when the count direction is reversed in Run Mode, but all other settings will still be in
effect, such as the Stop Count.
Carrier Pitch Setting
The PITCH setting sets the distance between
each part that is being counted. It must be set
correctly for the counter to produce an accurate
count. The pitch of an SMD carrier tape is the
distance in millimeters between the centers of
consecutive pockets (Figure 1-29). The example Setup Screen (Figure 1-28) shows a 12mm
pitch setting. The pitch for SMD carrier tapes
can be quickly determined using the pitch setting
guide decal located to the right of the tape
adjuster.
If the pitch of the carrier tape to be counting is different than what is currently shown, determine
the new pitch, enter it with the number keys, and then press ENT to continue. Otherwise, press
ENT to continue using the current pitch setting.
61673621.fm Counting SMD Reels with an EPD
20 Versacount II+ User’s Guide
Press STOPGO to continue
Press Enter to Go back.
Figure 1-30
Center on last empty
pocket. Press ENTER.
Figure 1-31
Empty Pocket Detector Enable
The EPD setting toggles the Empty Pocket Detector on and off. When the EPD is disabled, it will
not detect or count empty pockets nor stop the counter at the end of a reel.
Press the right or left direction arrow on the keypad to enable or disable the EPD. Otherwise, if
no change is desired, press ENT to continue.
When the EPD is enabled, the sensor will detect whether parts are in each pocket that pass
under it and keep a count of the number of empty pockets it detects. It will also stop the counter
whenever five (5) consecutive empty pockets are detected, which is assumed to be the end of
the reel.
Consecutive Empty Pocket Fail Setting
The FAIL setting sets the number of consecutive empty pockets that will trigger the counter to
stop. The value can be from 0 to 3.
A setting of 0 will disable the fail feature. That is, the counter will detect and count empty pockets, but it will not trigger an error and stop the counter while doing so. Otherwise, the number
entered (1 to 3) is the number of consecutive empty pockets that will stop the counter when
detected. A setting of 1 will cause the counter to stop whenever an empty pocket is detected.
Regardless of this setting, however, the counter will stop when five consecutive empty pockets
are detected, as this is assumed to be the end of the reel.
Enter the desired setting and then press the ENT to continue.
Run Screen
When the ENTER key is pressed while FAIL is
flashing, the screen shown in Figure 1-30 will
appear. This screen gives the operator the opportunity to continue and begin counting a reel or to
return to the Setup screen and review the settings
there.
If no further changes to any settings is needed, press the STOPGO key to continue.
Align Tape Screen
When Run Mode is entered, an Align Tape Screen
will appear before advancing to the Run screen.
The Align Tape screen appears as shown in Figure 1-31.
In order for the empty pocket detector to function
properly, the carrier tape must be centered pre-
cisely under the EPD sensor.
Counting SMD Reels with an EPD 61673621.fm
Chapter 1: Setup and Operation 21
Begin by centering the last empty pocket before
Figure 1-25
Scribe Lines
Figure 1-33
STOP/GO=RUN ESC=Back
COUNT=1 -> EMPTY=0
Figure 1-34
the first part to be counted between the scribe lines
on the tape guide located under the EPD sensor.
The green and orange LEDs on the top of the sensor should be lit, indicating that the center hole in
the empty pocket has been detected.
This alignment is essential to the EPD functioning
properly. If the alignment is inadequate, the sensor will detect an incorrect number of empty pockets. If this is found to be the case while counting
the reel, abort the count and realign the carrier to
the EPD sensor . This is d one by pr essing the ESC
key to return to the Setup screen. Advance to the
Align Tape screen and repeat the alignment procedure.
Pressing the ENT key will then advance to the Run
screen. It is important that the EPD sensor’s
green and red LED lights are both lit when the ENT
key is pressed. (See Figure 1-33). Otherwise, the
counter may not perform properly, detecting false
empty pockets or missing actual empty pockets.
The Run Screen will appear as shown in Figure 1-
34.
The counter will now begin counting parts and
detecting empty pockets that pass through the
count head, whether the carrier is moved by hand
or by the takeup motors.
The counter will not begin transferring the carrier to the take-up reel until the STOP/GO key is
pressed. If the leader of the reel is too short to attach to the t ake-up reel with the first part aligned
under the EPD sensor, the operator can pull the carrier through by hand and attach it. Once the
carrier tape is attached to the take-up reel, press STOPGO and the counter will begin transferring the reel. The speed at which the counter pulls the reel can be set with the speed control
beneath the LCD screen. Alternatively, part or all of the reel can be transferred by hand.
The arrow symbol indicates the direction in which the counter is counting the reel. The present
count of parts and empty pockets is also displayed. If the EPD is disabled, EPD=OFF will appe ar
instead of a count of empty pockets detected.
STOP/GO=RUN indicates that the counter will begin running when STOP/GO key is pressed.
While the counter is running, pressing the STOP/GO key will stop the counter.
61673621.fm Counting SMD Reels with an EPD
22 Versacount II+ User’s Guide
5=Send to PRINTER ESC=Back
COUNT=1 ->
Figure 1-35
STOP/GO=RUN ESC=Back
COUNT=1 ->
Pressing the ESC key will exit the Run screen and return to the Setup screen. This will reset the
count to zero (0); therefore, this should not be done unless the count is complete or being
restarted.
Stopped Screen
When the counter stops after counting has
begun, the Stopped Screen will be displayed.
This could occur because the stop count has
been reached or the operator has stopped the
counter and the carrier has not moved for more
than three seconds. The screen will appear in
one of two ways, depending on the options
installed as shown in Figure 1-35.
The counter will remain in Run mode and continue counting while stopped. The operator can
turn the reels manually to reach an exact count, if desired. Alternatively, pressing STOP/GO will
cause the counter to resume transferring the reel.
The Stopped Screen also displays the direction arrow, the current parts count, and the empty
pocket count. If the empty pocket detector is disabled, EPD=off will appear instead of a count of
empty pockets detected. When this screen is displayed, the operator can change the counting
direction by pressing the left or right arrow key.
If the reel count is complete, the operator can choose to press 5 on the keypad to send the parts
and empty pocket count data to an hardware option that may be currently enabled. If this is not
desired, pressing the ESC key will clear the current counts and return to the Setup Screen.
The “5=” message will appear if a hardware option is installed and enabled and will depend on
the hardware option that is installed. In Figure 1-35, the label printer option is enabled. If the PC
option is enabled, the message will read 5=SEND TO PC.
Counting SMD Reels with an EPD 61673621.fm
Chapter 1: Setup and Operation 23
Counting Leaded Reels
STOP=100000 DIR= <-
NUMBER OF LEADS=2
Figure 1-36
Versacount II+ Rev 1.xx
<-SETUP OPTIONS ->
When counting leaded reels, the Versacount II+ will keep a count of the number of parts that
pass through the axial/radial counting head. The EPD module cannot be used with the axial/
radial counting head. Therefore, the counter will not detect when components are missing and
will not automatically stop at the end of a reel.
Before a reel can be counted, the correct stop point, number of leads per part, and count direction must be set in the Setup Screen.
The Setup Screen
While the Main Menu is displayed, press the left
arrow key to access the Setup Menu. The Setup
Screen will appear similar to that shown in Figure
1-36.
Three settings are displayed on the Setup Screen
that can be changed: The stop count, the counting
direction, and the number of leads per part.
When the Setup Screen first appears, STOP will
flash continuously. This indicates that this setting is ready to be changed. If a change is desired,
enter the new number with the number keys and press the ENT key. If no change is desired,
pressing ENT will advance to the next setting. Each of the available settings will cycle in this
way.
Stop Count
The STOP setting sets the number of pockets the counter will advance before stopping after
STOP/GO is pressed. With the setting shown in Figure 1-36, the counter will automatically stop
once it has counted 100,000 pockets. The STOP value can be any number between 0 and
999,999. If the variable is set to 0, the counter will not stop until the STOP/GO key is pressed.
The total parts count is not reset back to zero until the operator exits Run mode or changes the
count direction. Therefore, the stop count can be used to count a reel in intervals as well as to
confirm that a specific number of parts is present on the reel.
For example: A reel of 2000 parts is to be counted and a marker placed on the reel after every
one hundred parts. This task can be automated by setting the stop count to 100. With this setting, the counter will stop after counting 100 parts and wait until the operator presses the
STOPGO key again. Then it will count another 100 parts. It will keep a running total, stopping at
100, 200, 300, 400, 500, etc. until the operator exits Run mode.
Alternatively, if the task is to confirm that exactly 2000 parts are present on the reel, the stop
count should be set to 2000. Then the counter will stop after counting 2000 parts. The operator
can then confirm the total count by reversing the count direction. The parts count will be reset to
0 and the counter will count the reel again in the other dire ction u ntil the same stop coun t of 20 00
is reached.
61673621.fm Counting Leaded Reels
24 Versacount II+ User’s Guide
Figure 1-37
Press STOPGO to continue
Press Enter to Go back.
Figure 1-38
If a change is desired, enter the stop count value while STOP is flashing and then press ENT to
continue. Pressing ENT without entering a new number will accept the current setting and continue to the next setting.
Count Direction
The DIR setting selects in which direction the counter will run once it begins counting a reel. In
the example shown, the counter will pull the carrier to the left as it counts. This setting determines in which direction the counter will add to the current count and will decrement the count if it
moves in the reverse direction.
In the above example, the count direction is set to left, indicated by the arrow. Press the right or
left direction arrow and press ENT to continue.
Note, also, that the direction of counting can be changed after leaving the Setup Screen, while
the counter is stopped, by pressing the left or right arrow keys. The parts count will be reset to 0
when the count direction is reversed in Run Mode, but all other settings will still be in effect, such
as the Stop Count.
Number of Leads Setting
The NUMBER OF LEADS setting sets the number of leads
Leads Per Part
present on each part that is being counted. It must be set
correctly for the counter to produce an accurate count. Figure 1-37 shows examples of leaded parts and the appropriate setting for each. Valid settings are from 1 to 4.
The axial/radial counting head detects the leads passing
1
2
34
through it and the program calculates the number of parts
passing through by dividing the total number of leads
detected by this setting.
If the number of leads on each part to be counted is different that what is currently shown, enter
the correct value with the number keys, and then press ENT to continue. Otherwise, press ENT
to continue using the current setting.
Run Screen
When the ENTER key is pressed while NUMBER
OF LEADS is flashing, the screen shown in Figure
1-38 will appear. This screen gives the operator
the opportunity to continue and begin counting a
reel or to return to the Setup screen and review
the settings there.
Counting Leaded Reels 61673621.fm
Chapter 1: Setup and Operation 25
If no further changes to any settings are needed,
A
Figure 1-39
STOP/GO=RUN ESC=Back
COUNT=1 ->
Figure 1-40
5=Send to PRINTER ESC=Back
COUNT=1 ->
Figure 1-41
STOP/GO=RUN ESC=Back
COUNT=1 ->
align the first part as shown in Figure 1-39.
If counting the reel from left to right, position the first
B
part in position B, to the left of the scribe mark on
the tape adjuster. If counting the reel from right to
left, position the first part in position A, to the right of
the scribe mark.
Then press the STOP/GO key to continue to the
Run Screen. This screen will appear as shown in
Figure 1-40.
The counter will now begin counting parts that
pass through the count head, whether the carrier
is moved by hand or by the takeup motors.
The counter will not begin transfering the carrier to the take-up reel until the STOP/GO key is
pressed. If the leader of the reel is too short to attach to the t ake-up reel with the first part aligned
before the scribe mark, the operator can pull the carrier through by hand and attach it. Once the
carrier tape is attached to the take-up reel, press STOP/GO and the counter will begin transferring the reel. The speed at which the counter pulls the reel can be set with the speed control
beneath the LCD screen. Alternatively, part or all of the reel can be transferred by hand.
The arrow symbol indicates the direction in which the counter will count the reel. The present
count of parts is also displayed. The direction can be changed while the counter is stopped by
pressing the arrow key of the new count direction that is desired.
STOP/GO=RUN indicates that the counter will begin running when STOP/GO key is pressed.
While the counter is running, pressing the STOP/GO key will stop the counter.
Pressing the ESC key will exit the Run screen and return to the Setup screen. This will reset the
count to zero (0); therefore, this should not be done unless the count is complete or being
restarted.
Stopped Screen
When the counter stops after counting has
begun, the Stopped Screen will be displayed.
This could occur because the stop count has
been reached or the operator has stopped the
counter and the carrier has not moved for more
than three seconds. The screen will appear in
one of two ways, depending on the options
installed as shown in Figure 1-41.
61673621.fm Counting Leaded Reels
26 Versacount II+ User’s Guide
The counter will continue counting pockets while in the stopped conditio n. The operator can turn
the reels manually to reach an exact count, if desired. Alternatively, pressing STOP/GO will
cause the counter to resume transfering the reel, if the counter was stopped before reaching the
STOP count.
The Stopped Scree n also displays the direction arrow and the current count. When this screen is
displayed, the operator can change the counting direction by pressing the left or right arrow key.
If the reel count is complete, the operator can choose to press 5 on the keypad to send the parts
and empty pocket count data to an hardware option if one is installed and enabled. Otherwise,
pressing the ESC key will clear the current counts and return to the Setup Screen.
The “5=” message will appear if a hardware option is installed and enabled and will depend on
the hardware option that is installed. In Figure 1-41, the label printer option is enabled. If the PC
option is enabled, the message will read 5=SEND TO PC.
Counting Leaded Reels 61673621.fm
Chapter 1: Setup and Operation 27
General Notes on Operation
Manual vs. Automatic Counting
The Ve rsacount II+ will keep an accurate count of p arts and empty pocket s regardless of whether
a reel is transferred by hand or by using the Versacount II+’s take-up motors.
It is usually most efficient to allow the Versacount II+ to function automatically, using the STOP/
GO key or foot switch and the speed control. However, if a very close inspection is necessary,
the operator can feed all or part of a reel though the counter by hand.
Using Stop Counts and the EPD
The stop count setting can be used in several ways to automate common tasks. If the task is to
confirm specific number of parts on the reel, the set the stop count to that number. If a reel is
being marked at regular intervals, set the stop count to the interval of marking. For example, if
marks are placed every 100 parts, set the stop count to 100. If the task is to determine the total
number of parts on the reel, set the stop count to 0 so that the counter will continue to the end of
the reel.
If an EPD option is installed on the counter, it will automatically detect the end of a reel when it
detects five (5) consecutive empty pockets. This feature is always available if the EPD is
enabled. It can be used if the operator is determining the total number of parts present on a reel
rather than counting to a specific count and stopping.
The EPD and Carrier Tapes
The EPD is a through hole sensor with both an emitter and receiver located above and b elow the
carrier tape. Because it relies on detecting a beam of light passing through the carrier t ape pockets to detect an empty pocket, it will function properly only when using black carrier tapes that
have center holes or clear plastic carrier tape.
It should be noted, too, that the EPD is designed to function properly only when the parts counted
meet a size minimum. For black carrier tape, the parts should be at least 0.05” in width (0805
package). For clear carrier tape, the parts should be at least 0.063” in width (1206 package).
61673621.fm General Notes on Operation
28 Versacount II+ User’s Guide
Hardware Option
Dymo Label Writer SE450 Printer
V-TEK offers a compact, high quality label printer to be used
in conjunction with the Versacount II+.
Printer Installation
1. Load the label paper as described in the printer manual.
2. Plug the printer cable into the RS232 serial port on the
back panel of the Versacount II+.
3. Attach the power adapter to the printer.
4. Enable the use of the printer in the Options screen in the
counter’s operator interface.
Using the Printer
When the printer is installed and enabled, the
option to print labels (pressing the 5 key) will
be available whenever the counter is stopped.
The labels will be printed as shown in Figure
1-42, with two barcodes for the total parts
counted and empty pockets, as well as the
current date and time when the data was sent
to the printer.
Hardware Option 61673621.fm
Chapter 1: Setup and Operation 29
PC Software Option
A second option offered by V-TEK for use with
the Versacount II+ is a cable and software driver
that can be used to integrate the counter with a
PC to receive count data from the counter.
The software option kit includes a PC to Versacount II+ serial cable, which is connected to
the RS232 port on the back panel of the counter.
Also included is a USB Drive with the software
driver necessary for the PC to receive the data
sent.
Installation
To install the software option, follow these steps:
1. Install the software driver provided onto the integration PC.
2. Connect the serial cable to the integration PC and the Versacount II+ RS232 serial port.
3. Enable the software option in the Options screen of the counter’s operator interface.
Provided the customer’s software is in place to receive and use the data signal, installation is
then complete.
Versacount II+ to PC Communication
The counter uses a serial baud rate of 19200 bps in an 8-N-1 format (8 data bits , no pa rity, 1 stop
bit). A NULL modem cable should be used. There is no Xon/Xoff handshaking used and RTS
and CTS are ignored.
The data sent consists of 26 ASCII characters followed by a carriage return and a line feed. The
data fields sent are (in order): Month, Date, Year, Hour, Minute, Parts Count, Empty Pocket
Count. Each data field is separated by a comma. The actual stream of characters will be as follows: MM,DD,YYYY,HH,MM,PPPPPP,EE<CR><LF>
The date format is sent in the above order regardless of the counter’s date format setting. Also,
the time is sent in a 24 hour format, not in the 12-hour AM/PM format used by the counter’s clock
display.
For example, an SMD reel was completed at 5:37PM on March 14th 2005 and had 2500 parts
with 2 empty pockets. The ASCII sent to the PC will be: 03,14,2005,17,37,002500,02<CR><LF>
The actual Hex data stream would be:
30 33 2C 31 34 2C 32 30 30 35 2C 31 37 2C 33 37 2C 30 30 32 35 30 30 2C 30 32 0D 0A
61673621.fm PC Software Option
30 Versacount II+ User’s Guide
Using the Software Option
When the serial cable to the PC is installed and the software is enabled in the counter’s operator
interface, a data message can be sent to the integration PC when a reel count is complete by
pressing the 5 key on the number pad.
Foot Switch Option
An optional footswitch can be provided with the Versacount II+ as an alternative to using the keypad to stop and start the counter.
The footswitch is connected in the jack labelled “FOOT SWITCH” on the back panel of the counter. It does not need to be enabled in the operator interface. The counter will automatically
detect the footswitch signal once it is plugged into the footswitch jack.
When the footswitch is installed, it can be used instead o f or in conjunction with the ST OPGO key
on the keypad while counting a reel. Each time the foot switch is pressed, it will st art or p ause t he
counter when counting a reel.
Using E-Stop in Malfunction/Fail Situations
There is one Emergency Stop button located on the right side of the
Versacount II+.
When the emergency stop is activated, all operations cease. If a
tape jam or some other malfunction occurs, follow the steps below to
resolve the failure.
1. Press the red E-Stop button on the right side of the Versacount II+ to power off.
2.Disconnect the power supply.
3.Resolve the problem.
4.Reconnect the power supply.
5.Twist the E-Stop/Power button to turn the Versacount II+ back on.
6.Resume operation.
Foot Switch Option 61673621.fm
Maintenance Instructions
Contents
Safe Maintenance Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Safe Maintenance Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
32 Versacount II+ User’s Guide
Safe Maintenance Steps
Follow the steps below when performing routine maintenance or cleaning on the Versacount II+.
1. Turn the Versacount II+ OFF.
2. Disconnect the power supply and place the unplugged power cord so it clearly visible.
3. Remove all tape.
4. Perform cleaning/maintenance as needed.
5. Reload tape.
6. Reconnect the power supply.
7. Turn the Versacount II+ back ON.
Caution!
It is dangerous to service or maintain the Versacount II+ while it is connected to
a power supply. Before performing any maintenance tasks, ensure the machine
is stationary and disconnect the electrical power supply placing the unplugged
cable in clear view.
Maintenance Instructions
Sensors
Due to the amount of dust and cardboard that falls off the tape, the sensors and tape path will
need to be cleaned regularly with a soft-bristled brush.
Other Maintenance
The Versacount II+ is designed to require very little maintenance.
There are no internal parts that can be serviced by the customer/user.
If any problems are encountered while using the Versacount II+, con tact your V -TEK service rep-
resentative, referring to the Customer Service Contact sheet located at the back of this manual.
Safe Maintenance Steps 61683512.fm
Chapter 2: Getting Started 33
36” LEADER
1st Part
Figure A.1
Calibration
Making Calibration Reels
Refer to Figure A-1 for the following information.
Note: Calibration requires the Empty Pocket Detector (EPD) option, which can be purchased
separately.
1. Obtain a good quality reel of any size tape that has over 600 empty pockets.
2. The VERSACOUNT II counts bo th empty and full pocket s. This mean s that the pocke ts must
be filled with actual or simulated parts. Parts can be simulated by covering the hole in the
center of each pocket with opaque tape. Measure 36” from the end for a leader. From this
point, fill the tape with 600 parts. Randomly leave ten pockets empty throughout the tape.
Do not have more than two consecutive empty pockets in the reel. The last part should be in
the 610th pocket (600 parts plus ten empty pocket s). T rim the t ape of f approximately 36” past
the last part..
1 2 3 . . . . . 25 26 27 28 29 . . . . .. 608 609 610
One of 10 Empty Pockets
Last Part
36” TRAILER
3. Have someone else manually verify the count of 600 parts and ten empty pockets. Do not
use the VERSACOUNT II for verification.
4. Label the reel as a calibration reel that contains 600 parts and ten empty pockets.
Using the Calibration Reel
1. Place the calibration reel on the counter. Set the counter to the automatic mode and use the
EPD module.
2. Run the tape a nd when the counter comes to a stop, verify that t he counter displays 600 p arts
and ten empty pockets
61683512.fm Calibration
34 Versacount II+ User’s Guide
Calibration 61683512.fm
Spare Parts List
Versacount II+
Part Number Description Quantity
Base Machine
101908 Filter RFI, AC input fuse holder 1
102012 LCD display 1
102354 Motor Firmware 1
102358 Main Firmware 1
103518 Power supply board 1
105534 Motor 2
105668 Speed control pack 2
109053 Membrane key pad (old) 1
109093 Membrane key pad (new) 1
112557 Fuse, 2 amp (5x20 mm) 2
150004 Micro-control circuit board 1
150013 Display circuit board 1
150032 AC auto select board (new) 1
150038 AC auto select board (old) 1
217208 Base rubber feet 4
254356 Gear head 2
SMD Module
104850 Encoder 1
104855 Encoder cable kit 1
204052 Linear sprocket bearing 2
204054 Idler arm bearing 2
209011 Spring
212011 O-ring 2
250052 Idler wheel 1
254063 Spindle 2
257716 Tape guide 1
257892 Reel spindle key 2
262156 Encoder Shaft 1
262157 Drive sprocket 32 pin 1
262383 Encoder cover 1
262384 Idler Arm 1
291601 Idler Arm Assembly 1
Axial/Radial Module
105025 Optic sensor 1
253920 Upper sensor mount 1
254367 Sensor cover 1
EPD Module
104996 Sensor Mask 1
104997 Sensor 1
217021 Tapered knob 1
217024 Knob 1
241011 Ball Plunger 1
Versacount II+ Spare Parts List 61687613.fm Page 1 of 1
SNOISIVER
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751 Summit Avenue
Mankato, MN USA 56001
Website: www.vtekusa.com
Email: service@vtekusa.com
Phone: (507) 387-2039
For inquiries regarding spare parts, tape and reel supplies, or the service department, please call or write:
Phone: (507) 387-2039
Email: service@vtekusa.com
Please provide the machine model and serial numbers with all inquiries.
NOTES
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Service and Parts Contacts 61053915.fm Page 1
Service and Parts Contacts 61053915.fm Page 2
VERSACOUNT II+ Document List
Section File Name
Cover Page 1 of 1 61674219.fm
EC Declaration of Conformity Page 1 of 1 Versacount DOC.doc
Preface Page i-iv 61673513.fm
Table of Contents Page 1 of 1 61673413.fm
Chapter 1: Setup and Operation Pages 1-30 61673621.fm
Chapter 2: Maintenance Pages 31-34 61683512.fm
Spare Parts List Page 1 of 1 61687613.fm
Exploded Views Pages 1-11 EMEVC2+.slddrw
Service and Parts Contacts Page 1 of 1 61053915.fm
This Document 61673331.fm
Warranty Document Page 1 of 1 WI201.16, Rev. 4
Back Page 1 of 1 61666111.fm
VERSACOUNT II+ Document List 61673331.fm Page 1 of 1
751 Summit Avenue / P.O. Box 3104
Mankato, Minnesota 56002, USA
Telephone: (507) 387-2039
Fax No. (507) 387-2257
I.S.O. 9001:2008 Certified
MINNESOTA MEXICO
Tell us how we are doing. Please take this opportunity to fill out our short survey on our website, so V-TEK
can continue to be a leader in customer service. Please go to the direct link http://tinyurl.com/3vs4day
or go to our website www.vtekusa.com under Contact Us and locate the Equipment and Service
Customer Survey. Thank you for your feedback and support.
Corporate Office: 751 Summit Avenue / P.O. Box 3104, Mankato, Minnesota 56002-3104, USA I.S.O. 9001:2008 Certified
EXPRESS WARRANTY, EXCLUSION AND DISCLAIMER OF UNSTATED WARRANTIES AND LIMITATION OF
LIABILITY
1. V-TEK, Inc (V-TEK) warrants for one year from date of receipt by end user that equipment manufactured by V-TEK will
be free of defects in workmanship and materials.
2. All integrated products purchased by V-TEK and integrated on to V-TEK equipment shall be covered in accordance with
the manufacturer’s pass through warranty and limited in costs equal to the amount of the manufacturer’s pass through
warranty.
3. V-TEK’s obligation under this warranty applies only to the original Customer and commences when V-TEK is notified of
name, address of Customer, and date of receipt of equipment.
4. During the warranty period, V-TEK will replace any defective nonconsumable parts returned for that purpose to the
designated V-TEK Replacement Parts Center or at V-TEK’s option, refund original cost of equipment.
5. Authorization to return Articles purchased from V-TEK must be obtained by Customer before return shipping commences.
6. Credit may be granted, less an appropriate restocking charge of 15 to 20% of invoice amount, depending on the reason
for the return and condition of the Articles.
7. Returns should always be carefully packed in original shipping carton and sent via ground service. V-TEK does not assume
any liability for damage incurred during shipment.
8. For the first 30 days that you own your V-TEK product, V-TEK will be responsible for ground shipments to and from V-
TEK’s facility in Mankato, MN, U.S.A. or its designate. For the remainder of your warranty V-TEK will pay freight for
returning your product to you after its repair.
9. Customer shall bear all charges for customs duty fees or freight above the ground rate or for articles returned which are
not defective.
10. Collect shipments will not be accepted.
11. Insurance coverage during shipping is the responsibility of the Customer. V-TEK does not assume any liability for damage
incurred during shipment.
12. The warranty applies only to normal use of the equipment and shall be void if V-TEK determines that defects in or failures
of the equipment were caused by the Customer’s negligence including the lack of proper preventative maintenance,
misuse or accident or by unauthorized repair, alteration or installation.
13. This Warranty does not extend to consumable items or mechanical parts subject to normal wear.
14. Customer’s exclusive remedy for claims against V-TEK shall be the repair or replacement of defective equipment and
parts.
15. Any modification to the standard configuration of this equipment as delivered will void the warranty, unless V-TEK
personnel make the modification.
THIS WARRANTY IS EXPRESSLY MADE IN LIEU OF ANY AND ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING THE
WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. IN NO EVENT WILL V-TEK BE LIABLE FOR
INCIDENTAL, SPECIAL OR CONSEQUENTIAL PENALTIES OR DAMAGES, INCLUDING LOST PROFITS OR PENALTIES AND/OR DAMAGES
FOR DELAY IN DELIVERY OR FAILURE TO GIVE NOTICE OF DELAY EVEN IF V -TEK HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH
DAMAGES.
PASS THROUGH WARRANTIES ARE AVAILABLE FROM THE RESPECTIVE MANUFACTURERS.
____________________________________________________________________________________________
____________________________________________________________________________________________
SERIAL NUMBER_______________________
WI201.16 Rev. 4
05/13/2014
4/5/11
WI201.16 Rev. 2
(507) 387-2039 FAX: (507) 387-2257
751 Summit Avenue
Mankato, MN 56001
www.vtekusa.com
Email: info@vtekusa.com
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