V-TEK OEM TM-50 SMD User Manual

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OEM TM-50 SMD

Taping Module

User’s Guide

User’s Guide # 61685741

V-TEK, Inc.

751 Summit Avenue

Mankato, MN 56001

(P) 507-387-2039

www.vtekusa.com

751 Summit Avenue, Mankato, Minnesota 56001, USA

Telephone: (507) 387-2039 Fax No. (507) 387-2257

EC Declaration of Conformity

Manufacturers Name: V-TEK Incorporated

Manufacturers’ Address: 751 Summit Avenue Mankato, MN 56001 USA

Declare that the machinery described below complies with applicable health and safety requirements of Part 1 of Annex 1 of the Machinery Directive 2006/42/EC and EMC Directive 2004/108/EC. Confidential technical documentation has been compiled in accordance with Part A of Annex VII of Machinery Directive 2006/42/EC and is available to European national authorities on written request only. If a request is received documentation will be delivered on a CD or by post.

Description: Taping & Inspection Machines.

Model Number: TM 50 Standard, XL, OEM, and I3. Specification: For 8-72mm Width Tape, Up to 120mm for XL Serial Number/s: 201XXXXXXX

The following standards have either been referred to or been complied with in part or in full as relevant:

EN ISO 12100:2010 Safety of machinery - Safety of machinery - General principles for design -

Risk assessment and risk reduction

EN ISO 13849-1:2008 Safety of machinery - Safety Related Parts of Control Systems –

Part 1 General Principals for Design

EN ISO 13732-1:2008 Safety of machinery - Ergonomics of the thermal environment - Methods for

the assessment of human responses to contact with surfaces

EN 614-1:2006+A1:2009 Safety of machinery - Ergonomic design principles - Part 1: Terminology and

general principles

EN 614-2:2000+A1:2008 Safety of machinery - Ergonomic design principles - Part 2: Interactions

between the design of machinery and work tasks

EN 953:1997+A1:2009 Machinery Safety - General requirements for the design and

construction of guards EN 13850: 2008 Safety of machinery - Emergency-stop equipment, Principals for Design EN 60204-1:2010 Safety of machinery - Electrical Equipment of Machines EN ISO 11202/A1 1997 Acoustics - Noise emitted by machinery and equipment -

Determination of emission sound pressure levels at a

work station and at other specified positions. EN 61000-6-3:2007 EMC - Generic standards - Emission standard for residential,

commercial and light-industrial environments EN 61000-6-1: 2007 EMC - Generic standards - Immunity for residential,

commercial and light-industrial environments

Full Name of responsible person and place of signing

Christina Hogan

Place V-TEK Incorporated Position Vice President

Signature Date 01/03/2012

Preface

This User’s Guide describes how to setup and operate the TM-50 Taping Machine. This manual should be read and thoroughly understood before operating the machine.

The TM-50 Taping Machine is built with the following standard features.

Features:

• Adjustable track assembly for tape widths 8mm to 56mm

• Independently controlled seal temperature for each side of the cover tape

• Dual stage fully adjustable Heat and PSA sealer assembly

• User-friendly software assures ease of setup and operation

• Sensor package including low cover tape sensor, carrier tape motion sensor, empty pocket sensor and jam-in-track sensor

• Software controlled advance movement of carrier tape (2mm to 24mm pitch)

• Current operating parameters and count are saved at power down and restored at power up

Options include:

• Low carrier tape and pocket position sensor

• Controller location

• Feed and take-up reel positions

• Loading track length

• Mounting options

• Machine footprint

• Customized software and communication

Theory of Operation

The OEM TM-50 routes carrier tape from a feed reel through an adjustable track for manual placement of parts or electrical components. Once the operator has filled all of the carrier tape pockets in the loading area with parts, a foot pedal is used to advance the tape to a sealer assembly.

If the OEM TM-50 was purchased with the optional Extended Software Package, a sensor detects jams in tape, empty pockets and low cover tape supply as the tape advances.

Once the carrier tape reaches the OEM TM-50 sealer assembly, a cover tape is applied. The part is then sealed in the pocket with either a Heat Seal or Pressure Sensitive Application (PSA). When the sealing process is complete, the finished tape is routed onto a take-up reel.

Preface 61685113.fm i

Machine Details

Operating Temperature

0 Degrees Celsius to + 60 Degrees Celsius Although all of the components used on the machine will withstand the temperature range of 0

degrees Celsius to +60 degrees Celsius, such temperature may decrease the life of some of the components. The recommended rating is 0 degrees Celsius to +50 degrees Celsius.

Humidity

5% to 90% non-condensing

Physical Specifications

Dimensions

Height 18 inches (46 cm) Width 42 inches (107 cm) Depth 18 inches (46 cm)

Weight

105 pounds (47.63 kg)

Power Required

• 115/230 VAC, 50-60 Hz

• Compressed air, 80 PSI

Contact Information

V-TEK, Inc. 751 Summit Ave Mankato, MN 56001 TEL: (507) 389-2039 website: http://www.vtekusa.com

For customer service, please refer to the Customer Service Contact Sheet at the back of this manual.

Machine Details 61685113.fm ii

Intended Use

The intended use of the TM-50 Taping Machine is to produce taped reels of individually sealed and consistently orientated components. It is designed to accommodate a full range of electronic devices. Use of this equipment in any other way is not recommended.

Suitable carrier and sealing tapes include any conductive or non-conductive tapes with feedholes that are pitched at 4 mm. Tapes must operate in a temperature range from 135-155° Celsius with a pressure range from 40-60 psi and dwell time between 250-400 milliseconds. The OEM TM-50 can accommodate tape widths from 8mm to 56mm.

Tape advance speed is set on the machine’s controller and can be set at any speed from 5-250 random units. Feed rates can vary from 500 to 5000 units per hour dependent on component size of integrated input.

Operating Environment

The OEM TM-50 is designed to be operated in a temperature controlled, light, industrial setting. The machine should be installed on a flat, dry, stable surface in a we ll lit area (ambient lighting of 200 to 300 Lux (Lumens/m2).

The recommended climate is between 5 - 90% non-condensing humidity with a room temperature between 0 - 50 degrees Celsius.

Note: Although all of the components used on the machine will withst and th e temperature range of 0 to 60 degrees Celsius, such temperature may decrease the life of some of the components.

The intended electrical environment is Pollution Degree 2 and Over Voltage Category II.

Misuse

The OEM TM-50 tape advance should not be activated when parts are being placed in tape, when tape reels are being loaded or replaced, or when jams in tape are being cleared. Although the torque on the Stepper Motor has been limited to reduce the risk of injury, advancing the tape during these tasks may result in pinching or entrapment of fingers.

The user is protected from moving parts and exposure to objects being ejected under pressure by metal enclosures. The OEM TM-50 should never be operated with these enclosures removed.

The user is protected from the OEM TM-50’s heat sealer by a metal guards. Operators are cautioned not to touch the heat seal guard or to try to reach underneath the guard while the OEM TM-50 is in operation.

Intended Use 61685113.fm iii

Safety Precautions

General Precautions

Only qualified personnel with the proper technical training, experience working on this type of equipment, and awareness of the possible hazards should perform maintenance on the TM-50.

The TM-50 should be installed on a level and stable surface before any operation or maintenance is performed.

This manual should be read and thoroughly understood before operating the machine.Th e guidelines provided in the following pages are intended to educate the user about how to operate the TM-50 safely. They contain important information on avoiding potential hazards to the operator and to the equipment.

Observe the following safety precautions when working with the TM-50.

Maintenance

Always disconnect the power source from the machine before removing access panels to perform any maintenance required. Please refer to Chapter 1 and Chapter 4 of this manual for instructions before performing maintenance on the machine.

AC Receptacle

Connect the power cord to the machine before plugging it into an outlet.

Heat Sealer

Caution should be taken when performing maintenance on the sealer. The body

of the heat sealer can remain hot for several minutes after it has been shut off.

Before servicing, turn the power switch to OFF, turn off the air supply to the

machine, and allow the sealer to cool.

Connectors

Dangerous voltage is present. Make sure the machine is turned off and the

power cord is disconnected before removing any panels. Do not remove the slide mount rear panel while the power is connected to the machine.

Idler Wheel

Use caution not to pinch fingers in the idler wheel.

Safety Precautions 61685113.fm iv

Safety Warning Labels

The following warning labels have been placed in various places on the machine to bring safety issues to the attention of operators and technicians working with or near the machine. It is advised that these warning labels not be removed or obstructed.

Attention

Indicates an adjustment or danger zone requiring attention.

Electrical Hazards

Indicates that hazardous voltage levels are present. Always disconnect power to the machine before removing panels or enclosures with this warning label.

Temperature Hazards

Indicates a hot surface. Use care when working near these surfaces and allow

them to cool before performing maintenance.

Mechanical Hazards

Indicates areas where moving parts can cause personal injury if safety precautions are not observed.

Open Book

Refer to Chapter 4 of this manual before performing maintenance on the TM-50.

Contact Information

V-TEK, Inc. 751 Summit Ave Mankato, MN 56001 TEL: (507) 389-2039 website: http://www.vtekusa.com

For customer service, please refer to the Customer Service Contact Sheet at the back of this manual.

Safety Warning Labels 61685113.fm v

Safety Warning Labels 61685113.fm vi

OEM TM-50

Table of Contents

EC Declaration of Conformity

Preface

Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .i

Machine Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ii

Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .iii

Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .iv

Safety Warning Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .v

Contact Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .v

Chapter 1: Getting Started................................................................................................1

Preparing the Work Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Unpacking the OEM TM-50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Assembling the OEM TM-50. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Machine Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Chapter 2: Controller.........................................................................................................15

The OEM TM-50 Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Extended Software Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

Using the Vision Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

Chapter 3: Setup and Operation.......................................................................................31

Preparing to Run a Job. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

Quick Setup Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

Heat Seal Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39

PSA Seal Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42

Testing Seal Strength . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44

Using the Empty Pocket Detector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46

Using E-Stop in Malfunction/Fail Situations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48

Chapter 4: Maintenance Instructions...............................................................................49

Safe Maintenance Steps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50

Safe Maintenance Steps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51

Maintenance Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52

Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56

Table of Contents 61647517.fm Page 1 of 1

OEM TM-50

Table of Contents (continued)

Exploded Views

Appendix A - Sensors

Appendix B - Temperature Controller Settings

Spare Parts List

Service and Parts Contacts

Document List

Warranty Document

Chapter 1: Getting Started

Contents

Preparing the Work Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Unpacking the OEM TM-50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Assembling the OEM TM-50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Machine Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

2 OEM TM-50 User’s Guide

Minimum Height 6 feet

Minimum

Table Width

2 inches

Suggested

36 inches

Minimum Depth

30 inches

TABLE

Minimum Width 10 feet

Height

Preparing the Work Area

The OEM TM-50 is a table-top machine which needs to be mounted on a flat, stable surface in a well lit area that is a minimum of 6’ high x 10’ wide x 5‘deep (2m x 3m x 1.5m). When positioning the OEM TM-50, choose an area that is not located below overhead gantries, walkways or power lines to ensure objects or liquids cannot be dropped on the machine from overhead.

The OEM TM-50 will also require access to a 85-110 PSI air pressure system and a 115/230 VAC, 50-60 Hz power supply. Locate the machine so electrical power cables can be routed away from areas where personnel are expected to move. It is recommended that cables be routed overhead or underground. If cables must be routed over the floor, cover them with rubber ramps.

Choose a mounting area that is at least 72” wide by 30” deep to provide sufficient space for the assembled machine when it is fully loaded with a variety of tape reel sizes.

The mounting surface should have a slope of no more than 5 degrees and be capable of supporting a load of 65 pounds (30 kg).

Preparing the Work Area 61685225.fm

Chapter 1: Assembly and Illustrations 3

Allow 24 inches clearance on front and sides.

When running the OEM TM-50, the operator should stand in front of the machine controller to assure easy access to all controls and the Power/Emergency Stop button. This position also allows the operator to view all parts of the OEM TM-50 while it is in operation.

Allow at least 24” clearance at the front and sides of the machine for easy access and operation. (Pictured in the overhead view below.)

61685225.fm Preparing the Work Area

4 OEM TM-50 User’s Guide

Figure 1.1

Unpacking the OEM TM-50

The following items should be included in the shipping crate:

A. Cover Tape Reel Support Controller E. Controller Baseplate B. Take-up Motor Assembly F. Air Regulator C. Feed Reel Support G. Tape Guide D. Baseplate Assembly H. Controller

The following items are also included in the shipping crate but not pictured above:

• Power Cord

• Hex Wrenches

• Foot Switch

• Peripheral Cable

• OEM TM-50 User’s Guide

Equipment Required

Hex wrenches 80 PSI air pressure system

Unpacking the OEM TM-50 61685225.fm

Chapter 1: Assembly and Illustrations 5

Li ft Points

Figure 1.3

Amplifiers

Figure 1.4

Switch

Cable

Assembling the OEM TM-50

Before the OEM TM-50 is shipped from V-TEK, the machine is disassembled to prevent damage in transit. Follow these instructions to reassemble the machine:

1. Remove items one at a time from the crates and place on a flat, stable surface for assembly. Remove and discard protective wrapping from each part.

Note: The baseplate assembly weighs approximately 50 pounds (23 kg). Use two people to lift the base assembly from the crate and position it in the assembly area. See the illustration below for lift points.

Figure 1.2

2. Using a 3/16” hex wrench, remove the (2) 1/4”

SHCS located on the backside of the loading track near the Heat Sealer. Bolt the Cover Tape Reel Support to the Track Support Bracket.

There are (2) Amplifiers also located on the back side of the loading track a short distance from the Cover Tape Reel Support. Lift the top of the Amplifier closest to the track to access the small grey switch inside. Push the switch up, then insert the double-pronged fiber optic cable from the Cover Tape Reel Support Arm into the matching opening on the Amplifier.

61685225.fm Assembling the OEM TM-50

6 OEM TM-50 User’s Guide

Figure 1.5

Figure 1.6

Knob and rod

Take-up Motor Receptacle

Figure 1.7

Figure 1.8

3. Attach the Take-up Spindle to the Take-up Motor

Assembly by sliding it onto the pin and tightening the set screw with a 3/32” hex wrench.

4. Remove the black knob from the left side of the track support bracket. The Take-up Support Arm has a dowel pin which locks into position holes on the track support bracket. Slide the Take-up Support Arm onto the threaded rod, engage the dowel pin into the desired position, and secure it into place with the black knob. Plug the electrical connector into the Take-up Motor Receptacle.

5. Remove the black knob from the Feed Reel Arm which extends from the bottom of the Base Assembly. Slide the Feed Reel Support Arm onto the threaded rod, adjust it to the desired position, and then secure it into place with the black knob.

6. Remove the (4) 8-32 x ¾” BHCS which attach the Pulley Mounts to the Pulley Covers (A).

Remove the (2) 8-32 x ¾” BHCS from the top of the

Pulley Mounts and insert them in the bottom of the Pulley Mounts (B). Use the BHCS to attach the Pulley Mounts to the right end of the Loading Track (C).

Attach the Pulley Covers to the Pulley Mounts pedestal using (4) 8-32 x ¾” BHCS (A).

Assembling the OEM TM-50 61685225.fm

Chapter 1: Assembly and Illustrations 7

Figure 1.9

Figure 1.10

Figure 1.11

Figure 1.12

7. If the OEM TM-50 includes a Pedestal to mount the

OEM TM-50 Controller, attach the Controller Baseplate to the Pedestal using the provided screws.

Place the Controller on the Controller Baseplate. Engage the (4) corner holes in the Controller Baseplate with the (4) rubber feet on the bottom of the Controller so that it is seated securely.

8. Connect the Peripheral Cable to the right side of the machine and then to the receptacle labeled

PERIPHERAL on the back of the Controller.

9. If a Foot Switch was included with the machine,

plug it into the receptacle labeled FOOT SWITCH on the back of the Controller

10. Plug the Power Supply Cord into the receptacle labeled POWER on the back of the Controller.

61685225.fm Assembling the OEM TM-50

8 OEM TM-50 User’s Guide

Figure 1.13

11. Install the Air Regulator on the back of the Sealer

Controller with the provided screws. Attach the blue air hose to the air fitting on the right side of the Sealer Control Box.

12. Connect a 1/4” airline to the Air Regulator and set the regulator to 80 psi, if necessary. It can be adjusted by lifting the adjustment knob and turning it. Once it reads 80 psi, push the knob back in to lock it into place.

Note: An air supply is only necessary for the operation of the heat sealer. Suggested settings are between 80-110 psi.

Caution!

The fully assembled machine weighs 105 pounds (47 kg). If the machine needs to be moved to a different location, use two people to safely lift the machine.

Assembling the OEM TM-50 61685225.fm

Chapter 1: Assembly and Illustrations 9

Machine Overview

Before the OEM TM-50 is placed in operation, use the photos in the following section to perform a visual inspection and ensure that it is correctly assembled.

Front

Figure 1.14

A. Controller H. Sealer B. Take-up Arm I. Empty Pocket Detector (EPD) C. Carrier Tape Arm J. Lower Tape Guide D. Cover Tape Arm K. Outer Track E. Sealer Controls L. Tape Guides F. Sprocket G. Low Carrier Sensor

61685225.fm Machine Overview

10 OEM TM-50 User’s Guide

Back

Figure 1.15

A. Tape Guides F. Air Regulator B. Sensor Amplifiers G. Controller Back C. Empty Pocket Detector (EPD) H. Take-up Arm D. Cover Low Sensor I. Carrier Tape Arm E. Cover Tape Arm

Serial Plate

Machine Overview 61685225.fm

Chapter 1: Assembly and Illustrations 11

Figure 1.16

A. Take-up Motor B. Take-up Reel Spindle C. Peripheral Connector D. Take-up Motor Connector

E. Rear Tape Guide F. Drive Sprocket G. Idler Wheel

Figure 1.17

A. Inside Seal Temperature Control B. Heat Seal ON/OFF Switch C. Outside Seal Temperature Control

D. Heat Seal Pressure Adjuster E. Inner Sealer Position Lock

Left Side

Heat Sealer Controls

61685225.fm Machine Overview

12 OEM TM-50 User’s Guide

Figure 1.18

The Universal Sealer

A. Inner Seal Position Lock F. Cover Tape Guide Width Outer Adjuster B. Inner Seal Position Adjuster G. Cover Tape Guide Width Screw C. PSA Seal Pressure Adjustments H. Outer Seal Position Lock D. PSA Seal Rollers I. Outer Seal Position Adjuster E. Cover Tape Guide Width Inner Adjuster

Machine Overview 61685225.fm

Chapter 1: Assembly and Illustrations 13

Figure 1.19

A. Inner Loading Track B. Outer Loading Track C. Carrier Tape Guides

Loading Track

Sensors

Figure 1.20

61685225.fm Machine Overview

14 OEM TM-50 User’s Guide

Figure 1.21

A. Power/E-Stop Button B. Take-up Tension Control

C. LCD Screen D. Keypad

A. Low Cover Sensor: The Low Cover Sensor detects when the cover tape reel is running

low and alerts the user.

B. Carrier Low Sensor (optional) : The Carrier Low Sensor detects when the carrier tape

reel is running low and alerts the user.

C. Tape Jam Sensor: The Tape Jam Sensor registers a tape jam whenever something pro- trudes above the top of the carrier tape pocket. This might be caused by a misplaced part, a pocket that has been loaded with two parts or by a buckle in the tape.

D. Empty Pocket Detector (EPD): The EPD Sensor detects when a carrier tape pocket is empty so it can be filled before the cover tape is applied to the carrier tape.

E. Sensor Amplifiers: The Sensor Amplifiers are used to adjust sensor settings and sensi- tivity.

F. Carrier Motion Sensors: The Carrier Motion Sensor monitors the movement of the carrier tape to assure it is moving.

Controller Front Side

Machine Overview 61685225.fm

Chapter 1: Assembly and Illustrations 15

Figure 1.22

Controller Back Panel

A.Vision

Connects the TM-50 to optional Vision Systems.

B. Sensor Thru

Allows external machines to monitor the TM-50’s sensors.

C. I/O

Connects the TM-50 to optional auto-feed me chanisms.

D. Peripheral

Connects the TM-50 controller to the base machine.

E. Foot Switch

Connects the foot switch to the TM-50 controller.

F. A C Po w e r R ec e pt a cl e

Connects the TM-50 to external power supply.

G. Comm Port

Connects the TM-50 to optional external computer.

61685225.fm Machine Overview

16 OEM TM-50 User’s Guide

Machine Overview 61685225.fm

Chapter 2: Controller

Contents

The OEM TM-50 Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Extended Software Option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

Using the Vision Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

16 OEM TM-50 User’s Guide

Figure 2.2

V-TEK TM50

SETUP RUN

Figure 2.3

1>COUNT 2>PITCH 3>ADVANCE 4>SPEED 5>DWELL 6>JOG 7>MODE 8>RUN

Figure 2.4

The OEM TM-50 Controller

The OEM TM-50 Controller is used to set all the parameters of the OEM TM-50’s operation with the exception of the sealer temperature controls and the take-up tension control.

The controller uses a simple menu-driven program for changing the current settings and running the machine. This program is displayed on the LCD screen and navigation of the menus and data entry are performed using the keypad to the left of the LCD screen.

Controller Operation

When the OEM TM-50 is powered up, the controller will display an initial welcome screen shown in Figure 2.3.

From this screen, the operator can choose to begin running the machine immediately or to review and change the machine settings. As the screen indicates, pressing the LEFT ARROW key on the keypad will select the Setup Menu and pressing the RIGHT ARROW key will select Run Mode.

Setup Menu

The Setup Menu consists of eight menu options, seven of which are used to review and change an aspect of the OEM TM-50’s operation. These options include: count, pitch, tape advance, speed, sealer dwell, tape jog, and mode. The last option is used to enter Run Mode after setup is complete and the operator is ready to begin a run. The Menu will appear as shown in Figure 2.4.

The microprocessor stores all settings and the current parts counter value in memory when the machine is powered down and restores them when it is powered up again.

Note: Power off the OEM TM-50 Controller

before inserting or removing any cables or

cords from the ports on the back of the

controller. Failure to power off the control-

ler before making changes may result in

damage to the controller and the external

device.

The OEM TM-50 Controller 6174007.fm

An option is selected by pressing the number key on the keypad that is indicated by the Setup Menu screen. Pressing the escape (ESC) key will exit and return to the Setup Menu. Data entry is performed by entering the desired number with the keypad and pressing the enter (ENT) key to enter it.

Chapter 2: Controller 17

1>RESET count to 0 2>SET Stop value

REV 2.xx

Figure 2.5

Enter parts count STOP value then ENT

_______ NOW 2500

Figure 2.6

***STOP REACHED***

press ESC to exit

Speed Stop Count 100 2500 2500

Figure 2.7

Enter desired pitch (2-144 mm) then ENT Now 8

Figure 2.8

Figure 2.9

When a menu option is selected, a new screen will appear. These screens are described below .

Count

The count screen (Figure 2.5) is used to clear the current parts count value to 0 and to set the parts counter STOP value.

To clear the parts count, press 1 while in this screen. The counter will be set to zero when the Run screen is displayed again.

Press 2 to set a new STOP count. The screen shown in Figure 2.6 will appear.

stop message on the Run screen (Figure 2.7).

Pitch

This screen (Figure 2.8) offers eight preset carrier tape pitch choices and an option to enter any other desired pitch, from 2mm to 144mm.

The STOP value sets the point at which the machine will stop and not allow the operator to continue until the counter is reset. This is useful to remind the operator when a reel is completed. The STOP value can be any number from 0 to 999,999. The STOP value currently set is displayed. To enter a new stop value, press 2, insert the number, and press ENT.

Note: If using the Coherix Vision option,

set the STOP value at 0 to disable it.

During the operation, the system compares the running parts count to the preset stop value.

When the count reaches the stop value, the machine stops and the controller displays a

6174007.fm The OEM TM-50 Controller

A Pitch Guide for determining tape pitch is located on the taper track.

18 OEM TM-50 User’s Guide

Enter the number of parts to advance then press ENT Now 10

Figure 2.10

ENTER SPEED 5 - 250 THEN PRESS ENT

NOW 100

Figure 2.11

Enter Dwell Time from 50 to 999 mS then press ENT

NOW 400

Figure 2.12

KEY 0 CHANGES ADV FWD JOG REV 40 mi

Figure 2.13

Advance

This screen (Figure 2.10) prompts the user to enter the number of pockets to advance each time the foot switch is pressed or an advance command is sent to the controller using the I/O port.

The user can choose any value up to the maximum allowed. The maximum is the number of pockets that fit into the length of the loading track. Enter the number of pockets to be advanced and then press ENT. If an invalid value is chosen, the software will ask for another value. Choose a smaller number and press ENT again.

Speed

This screen (Figure 2.11) prompts the user to enter the speed the machine will advance the tape.

Dwell

This screen (Figure 2.12) allows the operator to adjust the length of time the heat shoes will remain in contact with the tape during a seal stroke.

Any value between 50 milliseconds and 999 milliseconds may be entered. The longer the shoes remain down on the tape, the stronger the resulting seal will be. A recommended dwell time for normal operation is generally around 300 milliseconds. Enter the dwell time in the space provided and press ENT.

This setting is not applicable when using PSA cover tape.

Jog

This screen (Figure 2.13) is used to adjust the position of the carrier tape in between advances.

Any speed level between 5 and 250 may be entered. A recommended speed for normal operation is generally between 125 and 150.

Entering the desired setting with the keypad and pressing ENT will set the speed choice and return the user to the Setup Menu. If ESC is pressed from this screen before pressing ENT, the speed setting will not be changed.

The OEM TM-50 Controller 6174007.fm

This is useful, for example, to line up the carrier pockets with an inspection camera or with a reference point for counting the first and last pocket of a run. The default jog distance is approximately 40 microns (.0016 inches). Pressing the 0 (zero) key will toggle the jog distance from 40 microns to 2 mm increments and back again.

Chapter 2: Controller 19

1>HEAT SEAL* 2>PSA SEAL 3>EPD 4>INTEGRATION

Figure 2.14

1>VISION MODE OFF 2>PART MARK* 3>AUTO LdrTrlr*

-->

Figure 2.15

ENTER LEADER LENGTH mm THEN PRESS ENT 0 and ENT = OFF NOW 400

Figure 2.16

To move the tape, press the arrow key on the keypad pointing in the desired direction. The tape will jog the selected distance each time an arrow key is pressed. When the tape is positioned correctly, press ESC to exit.

Mode

This screen (Figure 2.14) is used to set the sealer type to be used and enable other sensors and options.

Heat Seal

When heat seal is selected, the sealer dwell time value is displayed on the Run Screen. The heat seal switch on the sealer controls panel must be turned ON in order for the heat sealer to operate.

Integration

Pressing 4>INTEGRATION on the MODE screen will bring up the screen shown in Figure 2.27.

Vision

The Vision option is only active with the Extended Software option.

Part Mark

The Part Mark option is only active with the Extended Software option.

Auto Leader/Trailer

The Auto Leader screen will appear as shown in Figure 2.16.

PSA Seal

If the system is switched to the PSA mode, the heat seal switch should be turned OFF. The dwell time value will be replaced by the letters PSA on the Run Screen and the temperature alarm is deactivated. Because no dwell time is involved, the TM-50 has greater throughput with a PSA sealer than with a heat sealer since it does not need to pause every few pockets for the sealer shoes to drop.

An asterisk will appear after HEAT SEAL or PSA SEAL to indicate which is currently enabled.

EPD

EPD is the empty pocket detection system. It is self initializing if turned ON. It will not cause a fault signal until after the first part is seen, or 300mm of carrier tape has passed under it.

6174007.fm The OEM TM-50 Controller

The automatic leader feature automatically runs out tape for the leader of the next reel once the current reel is completed. This is triggered when the STOP COUNT is reached. Using the auto leader feature both reduces time spent between finishing a reel and beginning a new and the waste of carrier tape that usually results from manually running out the tape and cutting off reels.

To enable the auto leader, determine the length of leader desired (in millimeters) to follow the last part placed and enter it on this screen. The auto leader feature is disabled when a value of zero (0) is entered.

20 OEM TM-50 User’s Guide

ENTER TRAILER LENGTH IN mm THEN PRESS ENT.

NOW 200

Figure 2.17

Figure 2.18

Cut Point

1> TAP ADVANCE 2> POWER RECOVERY 3> MANUAL/OEM=OEM

Figure 2.19

Note: When determining the leader/trailer

length, please note that the final length will

be 450 mm plus the leader/trailer length

value that is entered in the controller set-

tings.

450 mm is the approximate distance from

the carrier tape cut point to the center of

the placement (or inspection point if the

vision option was purchased).

If a value is entered on this screen, the screen in Figure 2.17 will appear.

Figure 2.18 indicates a typical point of reference to use as a cut point. The machine does not know at what point the operator will cut the carrier tape, therefore, the software uses this value to calculate how much total carrier needs to be run out for the end of the previous reel to reach the point the operator will cut it

off.

When the right arrow key is pressed in the Integration screen, a second screen of options will appear:

Tap Advance

When Tap Advance is enabled, the machine will run continuously after the foot switch is pressed and released and will not stop until the foot switch is pressed, held down for a few seconds and released again.

Power R ecover y

When Power Recovery is enabled, the machine will remember at what point in an advance it had reached when power is cut. It will then automatically complete that partial advance when it is powered back up and placed into Run Mode.

Manual/OEM Mode

The Manual/OEM option will toggle between the two modes when the 3 key is pressed. When the machine is in OEM mode, it will run according to communication from a system it has been integrated with. When it is in manual mode, it will run manually with a foot switch.

Determine the distance required in millimeters and enter the value. The display will return to the Mode Screen.

The OEM TM-50 Controller 6174007.fm

Press ESC until reaching the setup choice screen, as shown in Figure 2.4.

Chapter 2: Controller 21

Pitch V-TEK Dwell 8 Advance PSA Speed Stop Count 100 2500

Figure 2.20

Power loss noticed. Continue last move? <- No Yes ->

Figure 2.21

Run

When RUN is selected, this screen (Figure

2.20) will be displayed and the TM-50 will ready to operate.

The parameters which have been entered are displayed on the screen along with the running parts count. The TM-50 will begin to advance and seal tape when the foot switch is pressed.

Forcing a Seal Stroke

Pressing ENT while in the run screen, or at the power-up screen will cause the sealer head to stamp a single seal, without any advance of the carrier occurring.

Power R ecover y

The power recovery feature recovers lost motion in the event of a power loss. When the machine loses power during a tape advance move, the following screen (Figure

2.21) will be displayed when the machine is power again and Run Mode is entered.

Selecting YES will add the lost move to the end of the next advance.

6174007.fm The OEM TM-50 Controller

22 OEM TM-50 User’s Guide

V-TEK TM50

SETUP JOB RUN <- 0 ->

Figure 2.22

ENTER JOB NUMBER

_____

Figure 2.23

8>STORE AS JOB 9>RUN THESE SETTINGS

1>COUNT 2>PITCH 3>ADVANCE 4>SPEED 5>DWELL 6>JOG 7>MODE NEXT ->

Figure 2.24

1>HEAT SEAL* 2>PSA SEAL 3>SENSORS 4>INTEGRATION

Figure 2.25

1>EPD* 2>TRACK JAM 3>LOW COVER 4>CARRIER MOTION 5>LOW CARRIER

Figure 2.26

Extended Software Option

The extended OEM TM-50 software option improves on the system control with a number of additional features.

The menus found in the extended software for the controller functions the same with the additional features discussed below.

The opening screen, as shown in Figure 2.22, includes an option to choose a previously programmed job configuration. Pressing 0 opens a screen (Figure 2.23) that allows the user to enter a job number from 1-64.

shown in Figure 2.24.

While most of the option screens are unchanged from the standard software menus, the 7>MODE choice allows extended features to be accessed.

Selecting 7>MODE from the setup screen will bring up the menu shown in Figure 2.25.

The job number chosen must have been fully programmed and saved prior to calling it up. Enter the number and press ENT and the system will immediately enter the run mode with all parameters set.

The initial setup screen is slightly different from that of the standard OEM TM-50 software. It is comprised of a two screen menu

Extended Software Option 6174007.fm

Selecting either heat or PSA seal will choose the mode of sealing. An asterisk indicates the mode currently set.

Pressing 3>SENSORS will bring up the screen shown in Figure 2.26.

Chapter 2: Controller 23

1>VISION MODE OFF 2>PART MARK* 3>AUTO LdrTrlr*

-->

Figure 2.27

These choices allow the user to toggle each of the listed the sensors installed on the machine to ON and OFF. An asterisk indicates the option is turned ON. If the sensors listed are not present on the machine, do not enable them in this software screen.

EPD

EPD is the empty pocket detection system. It is self initializing if turned ON. It will not cause a fault signal until after the first part is seen, or 300mm of carrier tape has passed under it.

Tr a c k Ja m

The track jam sensor watches for parts that are riding on top of the carrier tape or otherwise not in their pockets properly

Low Cover

The low cover sensor monitors the quantity of cover tape that remains on the reel. It will fault if it becomes too low.

Carrier Motion

The carrier motion sensor monitors the movement of the carrier tape to assure it is moving.

Low Carrier

The low carrier sensor monitors the quantity of carrier tape that remains on the reel. It will fault if it becomes too low.

Integration

Pressing 4>INTEGRATION on the MODE screen will bring up the screen shown in Figure 2.27.

key is pressed, the display will cycle through three settings: OFF, 1, and 2.

Note: Refer to the vision system user’s guide which was provided with the vision system for specific Vision Mode settings.

in the absence of a vision system manual, refer to the Vision Mode Timing section later in this chapter to determine the correct setting.

The vision inspection will occur at the end of a tape advance. The system cannot inspect components when the carrier tape is in motion. Therefore, the ADVANCE setting must be one pocket per move. Otherwise, the machine will only inspect the last pocket at the end of each tape advance.

Note: The first part placed in tape must be correctly oriented. The vision system is programmed to initiate the job lot upon detection of the first correct part.

Any empty pockets or incorrectly oriented parts will be ignored until the first correctly oriented part is inspected and the job begins.

The vision inspection will always be active in Run Mode when the VISION MODE setting is 1 or 2. Therefore, turn the vision system to the OFF setting if it is not being used in Run Mode. Otherwise, the operator will not, for instance, be able to manually run a leader or trailer in Run Mode with the vision system enabled if the system is set to fail on empty pockets.

Vision

The VISION option enables the TM-50 to control a vision inspection station to inspect parts while the machine is in Run Mode. When the 1

6174007.fm Extended Software Option

Part Mark

The Part Mark feature functions the same as it did in the standard software menu.

Auto Leader/Trailer

The Auto Leader feature functions the same as it did in the standard software menu.

The additional features are now programmed. Press ESC until reaching the setup

24 OEM TM-50 User’s Guide

8>STORE AS JOB 9>RUN THESE SETTINGS

1>COUNT 2>PITCH 3>ADVANCE 4>SPEED 5>DWELL 6>JOG 7>MODE NEXT ->

Figure 2.28

SAVE AS JOB NUMBER

________

Figure 2.29

choice screen, as shown in Figure 2.24. Choose the NEXT key. The second screen shown will appear.

It is now an option to either continue to Run Mode with the chosen settings or to save the settings to a specific job number. Select 8>STORE AS JOB to save the settings as a specific job number. The screen in Figure 2.25 will appear.

Enter a two-digit number between 01-64 as the desired job number. Press ENT to save the job. In the future, the saved settings can quickly be recalled and used by selected the job number to which they have been assigned.

All features not in use (such as sensors not present) must be turned OFF when you save or run the settings from a job number.

Extended Software Option 6174007.fm

Chapter 2: Controller 25

Figure 2.30

1 2 3 4 5

6 7 8 9

Using the Vision Port

It is simple to use a vision system with the TM-50. Connect as indicated by the diagram shown in Figure 2.30. All input and output from this port is open collector/drain. Signals are referenced to the 0V ground pin (DB9-5).

1234

678

VISION PORT

Vision I/O Receptacle

1. INPUT: BUSY Signal

2. Not Used

3. INPUT: Part PASS/FAIL Signal

4. OUTPUT: TRIGGER (Start of Test)

5. Signal Ground

6. 24V DC

7. Not Used

8. Not Used

9. Not Used

Note: Beginning with Software Revision 1.74, the TM-50 will respond as indicated below.

Vision Mode 1

1. The TM-50 will pull the TRIGGER signal (DB9-4) low.

2. The TM-50 will now wait until the vision system returns a BUSY signal (DB9-1) by pulling low. This indicates to the TM-50 that the vision has begun a test sequence.

3. Once the BUSY signal is seen, the TM-50 will release the TRIGGER signal.

4. The TM-50 will now wait until the BUSY signal is returned high. When it is returned, the TM50 will inspect the PASS/FAIL signal (DB9-3) to determine if the part has passed. A logic low on this signal will be interpreted as a FAIL.

Note: A screen will appear if a failure is seen. Correct the problem and then press ENT to

retest the part, or press ESC to accept the part, count it, and move on.

It is important to note that if the BUSY signal is not received as indicated in Step 2, the TM-50 will remain in a BUSY state and the TRIGGER signal will remain low. This may occur if there is a vision system failure or if the vision is not turned ON. Correct the problem, then press any key on the keypad, and the TM-50 will release the TRIGGER and move on.

6174007.fm Using the Vision Port

26 OEM TM-50 User’s Guide

Trigger (pin 4)

50ms

Busy (pin 1)

50ms

Pass/Fail (pin 3)

Fail Signal

+5V DC

DC COM

V-TEK recommends the following timing values for Vision Mode 1.

Vision Mode 1 Timing

Figure 2.31

Using the Vision Port 6174007.fm

Chapter 2: Controller 27

Vision Mode 2

DB9-1 is not used as a BUSY signal in this setup to allow Vision Systems without BUSY signals to be integrated. In this instance, identical signals on both DB9-1 and DB9-3 are needed.

1. The OEM TM-50 will pull the TRIGGER signal (DB9-4) low for 10ms.

2. The OEM TM-50 will now start looking at the DB9-1 signal and the DB9-3 signal from the vision system. The OEM TM-50 will search for 100ms time frame.

• For a PASS condition to occur, DB9-1 and DB9-3 must be pulled low for 100 ms. These signals must begin within the OEM TM-50’s search time frame.

• If no signal is seen in that time period or if only one signal is seen, a part FAIL condition will occur.

3. The OEM TM-50 will now look for the next TRIGGER signal.

Note: A screen will appear if a failure is seen. Correct the problem and then press ENT to retest the part, or press ESC to accept the part, count it, and move on.

The OEM TM-50 will not fail any parts until it has seen the first good part. This prevents failure notices before the first part reaches the camera.

6174007.fm Using the Vision Port

28 OEM TM-50 User’s Guide

Trigg er (pin 4)

10ms

Busy (pin 1)

100ms

Pass/Fail (pin 3)

+5V DC

100ms

(TM-50 Search Time Frame)

V-TEK recommends the following timing values for Vision Mode 2 for a PASS condition.

Vision Mode 2 Timing

Figure 2.32

Note: If only one Pass/Fail Line is used with the vision system, the Busy Line (pin 1) and

Pass/Fail Line (pin 3) can be jumped together.

Using the Vision Port 6174007.fm

Chapter 2: Controller 29

Vision Hookup Example

Figure 2.33

6174007.fm Using the Vision Port

30 OEM TM-50 User’s Guide

Figure 2.34

2531647

Se n so r Ou t

Figure 2.35

Using the Comm Port

If the OEM TM-50 is connected to the serial port of a computer, the computer can call up any of the preprogrammed jobs. Send the number 01--64 to the OEM TM-50 and it will immediately load that job and go into run mode. If the job number is accepted, the OEM TM-50 will return the letters “OK.” If it is out of range and not accepted, it will return the letters “NO.” These job calls are accepted either at the first power-up screen or when in the run mode. Only at these points will it be recognized. The parameters of the port are 19200 baud, 8 bits, no parity, and 1 stop.

Refer to Figure 2.34 for the following information:

1. NC

2. TX

3. INPUT: RX

4. NC

5. Signal Ground

6. Not used

7. Not used

8. Not used

9. Not used

1234

678

VISION PORT

Using the Sensor Pass Through

All of the sensors that the OEM TM-50 monitors are also available as passed through outputs. The extended software is not needed for self monitoring. All of the sensors are open collector devices and can easily be interfaced. Refer to the figure below. The pinout of the port is as follows:

1. EPD Signal

2. Track Jam

3. Carrier Motion

4. System Ground (0V)

5. Low Carrier

6. Low Cover

7. Not used

Using the Vision Port 6174007.fm

Chapter 3: Setup and Operation

Contents

Preparing to Run a Job . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

Quick Setup Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

Heat Seal Setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39

PSA Seal Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42

Testing Seal Strength. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44

Using the Empty Pocket Detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46

Using E-Stop in Malfunction/Fail Situations . . . . . . . . . . . . . . . . . . . . . . . . .48

32 OEM TM-50 User’s Guide

Preparing to Run a Job

The Quick Setup Guide below provides a brief outline of the setup steps to get seasoned operators up and running quickly. Detailed, step-by-step instructions follow in the sections ahead.

Quick Setup Guide

1. Connect power and air supply.

2. Check to ensure foot switch, peripheral cable, and optional vision, sensor and communica-

tion ports are connected.

3. Turn the OEM TM-50 Controller ON.

4. Load carrier tape.

5. Load cover tape.

6. Load an empty take-up reel.

7. Select Heat or PSA Seal.

8. Setup the Sealer.

9. Perform a Seal Test.

10. Perform a Peel Force Test.

11. Set Tape Advance speed.

12. Create the Trailer.

13. Check the Carrier Tape Alignment.

14. Set the Counter.

15. Run the job.

Caution!

V-TEK® Incorporated takes no responsibility for the safety of the OEM TM-50 if it is used for any purpose other than the intended purpose as specified in this User’s Guide.

Preparing to Run a Job 61685321.fm

Chapter 3: Setup and Operation 33

Air Line

Air Supply

Figure 3.1

Power

Take-up Tension

Setup

Connect Power and Air Supply

1. Ensure the power and compressed air supplies are

connected to the machine, as described in Chapter 1.

Note: The air pressure should be set somewhere between 80 psi, the minimum recommended air pressure, and 110 psi, the maximum recommended air pressure.

2. Turn the machine on by pulling out the Power/Emer-

gency Stop button on the front of the controller.

Set the Controls

1. Turn the take-up reel tension adjust knob fully counterclockwise to zero to more easily place

a new take-up reel onto the take-up spindle.

2. Set the taping job parameters through the controller.

61685321.fm Setup

34 OEM TM-50 User’s Guide

Detent Shafts

Figure 3.3

Load Tapes

Figure 3.2

Adjust the Width of the Loading Track

The width of the loading track adjusts by moving the front track in and out on two shafts. The shafts have detents that engage the front track at standard widths to accommodate 8-56mm carrier tapes. The track is adjusted by pulling or pushing the front track until the correct detent is engaged on both sides. If it is unclear which position is needed, use a sample of the carrier tape that will be loaded and compare it to the track. Adjust the loading track as necessary if it does not fit.

Mount the Carrier Tape Reel

1. Remove the Carrier Tape Quick Lock from the Carrier

Tape Spindle.

Note: To remove the Quick Lock mechanism from the cover tape support arm, pull the two metal disks apart and slide the Quick-Lock off the spindle.

Setup 61685321.fm

Chapter 3: Setup and Operation 35

Figure 3.4

Figure 3.5

Figure 3.6

2. Mount the bulk Carrier Tape Reel on the spindle so the

tape unwinds from the top and the sprocket holes of the carrier tape are on the inside for tape widths less than 32mm. Tapes wider than 32mm have holes on both sides. Usually, the outside holes of these larger carrier tapes are slightly oval in shape.

3. Replace the Quick Lock and position it so the reel is sup-

ported and spins freely on the spindle with little or no drag.

4. Trim the end of the carrier tape so it is clean and straight.

Route the Carrier Tape

1. Guide the carrier tape into the Loading

Track.

2. Begin by routing it over the Tape Guide

that is situated below the loading track.

61685321.fm Setup

36 OEM TM-50 User’s Guide

Figure 3.7

Figure 3.8

3. Guide the carrier tape over the (2) Tape Guides which

are located at the right end of the Loading Track. It should feed through the loading track easily. Lowering the

Feed Reel Support Arm can reduce drag if the angle at which the carrier enters the loading track is too steep.

Note: Tape width pitches larger than 24mm will bind while being fed through the wheels.

4. Bring the end of the carrier tape past the Sealer and

engage the sprocket holes on the teeth of the Drive Sprocket. If the loading track is slightly askew, the carrier tape may not feed to the sprocket easily. If so, readjust the track with the track gauge.

Mechanical Hazard!

Avoid placing fingers between sprocket teeth and carrier tape when the OEM TM-50 is in operation. Pinching or entrapment may occur if safety precautions are not observed.

Setup 61685321.fm

Chapter 3: Setup and Operation 37

Figure 3.9

Figure 3.10

Mount the Cover Tape

1. Place a reel of cover tape of the correct width to

match the carrier tape on the Cover Tape Spindle. The tape should unwind to the right from the bottom of the reel.

Note: To remove the Quick Lock mechanism from the cover tape support arm, pull the two metal disks apart and slide the Quick-Lock off the spindle.

2. Set the width of the Cover Tape Guide Assembly by

loosening the red knob on the assembly and holding the cover tape against the inside of the guide. Slide the outside guide toward the tape until it touches it. Tighten the knob.

3. The position of the Cover Tape Guide can be adjusted

using the Cover Tape Position Adjuster. Turning it clock- wise will move the cover tape position toward the sprocket side of the tape.

4. Using blue tabbing tape, attach the cover tape to the carrier tape. Thread both through the

Cover Tape Guide Sealer Assembly. Run the machine to advance the carrier and cover tapes through the Sealer.

61685321.fm Setup

38 OEM TM-50 User’s Guide

Tension Adjustment Knob

Figure 3.11

Quick Lock

Front Reel Cover

Back Reel Cover

5. Check the tension of the cover tape by observing if there

is excess slack as the cover tape is pulled through the sealer. If so, the tension is too little. If there is no slack, check that the tension is not too tight by pulling the tape by hand. If the tape does not unwind easily, it is too tight. In either case, poor seal consistency can be a problem.

Adjust the cover tape tension by turning the Tension Adjust- ment Knob on the back of the Cover Tape Arm clockwise (in) to increase tension. The goal is to tighten the cover tape so there is not excess freedom in the tape when it is advanced.

Note: Check to ensure that the outside reel cover is not pressed too tightly against the cover tape reel. This may interfere with the reel, creating tension problems.

Mount a Take-up Reel

Mount an empty take-up reel on the take-up reel spindle. The width of the reel must match the width of the carrier tape and its diameter should be large enough to accommodate the number of components in the taping job.

Mechanical Hazard!

Avoid placing fingers between the carrier tape and the Take-up Reel when the OEM TM-50 is in operation. Pinching or entrapment may occur if safety precautions are not observed.

Setup 61685321.fm

Chapter 3: Setup and Operation 39

Figure 3.12

PSA Seal

Adjustment Screw

Pressure

Figure 3.13

Power

Figure 3.14

Heat Seal Setup

If a PSA Seal is desired, proceed to the next section.

1. If the TM-50 was previously used for PSA Seal, loosen the Seal Roller Pressure Screws until

the Sealer Rollers are no longer in contact with the tape.

2. Make sure the power to the TM-50 is ON.

3. Turn the heat seal switch ON.

61685321.fm Heat Seal Setup

40 OEM TM-50 User’s Guide

Figure 3.15

4. Set the temperature controls to the appropriate temperature. Refer to the table below or to

Appendix B: Temperature Controller Default Settings.

CARRIER TAPE TYPE COVER TAPE TYPE

CONDUCTIVE BLACK POLYCARBONATE

NON-CONDUCTIVE CLEAR POLYCARBONATE

CONDUCTIVE BLACK POLYSTYRENE

STATIC DISSIPATIVE COVER

TEMPERATURE IN

CELSIUS

135-155

PRESSURE IN PSI

40-60 250-400

DWELL TIME IN MILLISECONDS

Note: The OEM TM-50 accommodates a wide range of carrier tapes and cover tapes. Set-

tings may vary from one tape product to another. The settings in the table above are suggested starting points only. The temperature of each

shoe can be increased or decreased according to the results of a peel force test.

5. Adjust the heat shoe air pressure to the appropriate

setting. The recommended starting point is 50 psi. Turning the Pressure Adjust knob clockwise will increase the pressure, while turning it counterclockwise will decrease the pressure. This setting controls the amount of force applied when the sealer shoes drop.

Note: Maximum suggested air pressure is 110 psi.

6. Allow the Heat Sealer to reach its operating temper-

ature before continuing.

Te m p e r a t u r e H a z a r d !

Touching the heat block guard while the Heat Sealer is in operation may result in burns. Use care when working near this area and allow it to cool before performing maintenance.

7. Set the Controller parameters need for the current job and then place the machine into Run

Mode. Refer to the Controller chapter for additional information about setting the controller

parameters.

8. Advance the tape using the Foot Switch.

Heat Seal Setup 61685321.fm

Chapter 3: Setup and Operation 41

Figure 3.16

Inner Seal Adjust

Outer Seal Adjust

Position Locks

9. Check the sealed tape for the desired seal position.

The width of the Sealer Shoe positions is adjusted by the white, toothed seal position adjusters on either side of the sealer. T urni ng the adjuster clockwise or counterclockwise will adjust the Sealer Shoes to a narrower or wider position.

Inner Seal Position

The inner seal shoe is adjusted by the Inner Seal Position Adjuster. Turning the adjuster clockwise will move the seal away from the operator. Turning the adjuster counterclockwise will move the seal toward the operator. Adjust to the desired position. Once the position has been adjusted, tighten the position lock to secure it.

Outer Seal Position

The outer seal shoe is adjusted by the Outer Seal Position Adjuster. Turning the adjuster clockwise will move the seal toward the operator. Turning the adjuster counterclockwise will move the seal away from the operator. Adjust to the desired position and then lock it into place using the position lock knob.

10. Adjust the Heat Sealer temperature setting until the cover tape adhesive is fused to the car-

rier tape.

61685321.fm Heat Seal Setup

42 OEM TM-50 User’s Guide

Figure 3.17

Figure 3.18

Seal Position Adjust Knobs

Sealer Block Screws

PSA Seal Setup

1. Turn the heat seal switch OFF.

2. Refer to the Controller chapter to set the controller to PSA operation and place it in the Run

Mode.

3. Advance the tape using the Foot Switch.

4. Adjust the Inner and Outer Seal Roller Position using the white Seal Position Adjuster Knobs

on either side of the Heat Sealer. . Align the roller position over the strip of adhesive on either side of the PSA cover tape.

5. On the top of each Sealer Block, there are three holes with a screw in the center hole. While

spinning the Sealer Wheel, turn the screw clockwise until the wheel no longer spins freely, then turn the screw another 1/8 turn. The wheel should be firmly in contact with the t ape. Experience will allow the operator to judge the correct adjustment by feel. Repeat for the other Sealer Wheel.

6. Advance the tape through the TM-50 using the Foot Switch. Adjust the Seal Roller Pressure

until the PSA adhesive is firmly adhered to the carrier tape.

Note: Excessive roller pressure may cause carrier tape advance problems or elongation of sprocket holes in the carrier tape.

PSA Seal Setup 61685321.fm

Chapter 3: Setup and Operation 43

Testing Seal Strength

Perform a Test Seal

1. Run the tape through the Taping Module by pressing the Foot Switch.

2. As the seal is occurring, watch the alignment of the cover tape with the carrier tape. The

cover tape should run exactly in the groove of the Cover Tape Guide and the seal should appear as a solid, consistent line.

3. Adjust the seal positions as described in the sealer setup sections above, if necessary.

Perform a Peel Force Test

For most taping applications, a Peel Force Test is needed to determine the seal characteristics. Perform as many Peel Force Tests as needed while adjusting the sealer controls to obtain the required seal strength.

Instructions for Peel Force Test vary from one manufacturer to another. Follow the manufac- turer’s instructions for the Peel Force Tester selected to perform the test. A V-TEK PT-55 Peel Force Tester is pictured below.

61685321.fm Testing Seal Strength

44 OEM TM-50 User’s Guide

Operation

Once carrier tape and cover tape have been loaded, sealer setup is complete and the controller settings are selected, the OEM TM-50 is ready for operation.

Caution!

V-TEK® Incorporated takes no responsibility for the safety of the OEM TM-50 if it is used for any purpose other than the intended purpose as specified in this User’s Guide.

Mount a Take-up Reel

Mount an empty Take-up Reel on the Take-up Reel Spindle. The width of the reel must match the width of the carrier tape and its diameter should be large enough to accommodate the number of components in the taping job.

Setup the Sealer

If the new job requires a change of sealer type (from Heat Seal to PSA, for instance) or size of carrier tape, setup the Sealer for the new settings as described above in the Heat and PSA Setup sections above.

Perform a Test Seal

Run the tape through the Taping Module by pressing the Foot Switch. As the seal is occurring, watch the alignment of the cover tape with the carrier tape. The cover tape should run exactly in the groove of the Cover Tape Guide and the seal should appear as a solid, consistent line. Adjust the seal positions as described in the Sealer Setup sections above, if it is necessary.

Perform a Peel Force Test

Create the Trailer

Leader/Trailer

Before beginning a production reel, determine how long the trailer and the leader should be. The terms “leader” and “trailer” refer to the lengths of empty carrier tape required at the beginning (leader) and the end (trailer) of the finished reel of placed parts. Therefore, when the reel is being taped on the TM-50, the trailer is the first length of empty carrier tape run before the first part is taped and the leader is the length of empty carrier tape run after the last part is taped.

After the cover tape alignment and any Peel Force Tests are completed, run out enough sealed empty pockets to make the trailer that is required for the current job.

Operation 61685321.fm

Chapter 3: Setup and Operation 45

Examples of Ref. Points

Figure 3.19

1>RESET count to 0 2>SET Stop value

REV 2.xx

Figure 3.20

1>RESET count to 0 2>SET Stop value

REV 2.xx

Figure 3.21

Check Carrier Tape Alignment

To ensure an accurate count, select a spot on the loading track as a reference point for the first and last parts counted. Examples of reference points include the edge of the stainless steel Carrier Tape Guide, one of the fas- tener heads, or the Track Width Lock Knob.

Set the Counter

Set the counter STOP value in the Controller menu to the batch size to be run, if necessary, and then reset the counter to zero.

Place Components

1. The integrated place system will place the component in the pocket and advance the tape

accordingly.

2. Observe the carrier tape as it advances to confirm it is moving smoothly into the sealer and

the cover tape is being positioned correctly. Adjust tape advance speed, seal and cover tape as needed.

3. When the end of the taped carrier reaches the Take-up Reel, attach it to the reel and set the

Take-up Tension Control so that the carrier winds onto the Take-up Reel but does not apply

excessive pressure to the carrier tape.

4. Once all components have been taped or the batch size

has been reached, reset the counter to zero and run out the amount of empty carrier tape needed to make the reel’s leader.

Cut the carrier tape and replaced the finished reel with a new take-up reel. Repeat the above process.

61685321.fm Operation

46 OEM TM-50 User’s Guide

Using the Empty Pocket Detector

Set up EPD

1. In the Controller Setup Menu, select Mode, and then

press 3 to enable or disable the EPD Sensor.

2. Position the sensor over an empty pocket and press

the SET button on the Keyence Sensor Amplifier. The position of the sensor can be adjusted by moving the support arm into the desired position over the track.

3. Pace a component into the pocket the sensor has

been position over and press the SET button again. The Sensor Amplifier will then be programmed to differentiate an empty pocket from a pocket with a component placed in it.

The sensor must be reset for each new type of part to be taped.

NOTE: For more information on the sensor/amplifier, refer to Appendix A: Sensors.

Operation with EPD

Operation with EPD is slightly different than operation without it.

Creating a Trailer

1. Turn the EPD OFF by selected the Mode option in the controller setup menu, so that it will not

fail the empty pockets that will run under it.

2. Without placing any parts, press the foot switch until the trailer is the desired length.

3. Reset the parts count to zero and turn the EPD back ON.

Ta pi n g P a r t s

1. Place the first part into the pocket that will next move under the sensor.

2. Press the foot switch once to advance the tape. After the part moves under the sensor, the

EPD inspection will be made. Ensure that the Advance option is set to one pocket at a time in the Controller Setup Menu. Otherwise, the EPD will not function properly.

Using the Empty Pocket Detector 61685321.fm

Chapter 3: Setup and Operation 47

Completion

When the counter reaches the STOP value set in the Controller, the machine will stop. The last part that was counted will be under the sensor. Remove any additional parts in the loading track that may be remaining.

Creating a Leader

1. Turn the EPD OFF through by selecting the Mode option in the Controller Setup Menu, so

that it will not fail the empty pockets that will run under it.

2. If a STOP value is being used, reset the parts count to zero in the controller.

3. Press the Foot Switch until the leader is the desired length.

The EPD sensing system works on a scanning system. An empty pocket seen during a tape move will be posted as a failure at the end of the move.

On some machines, the EPD option is turned on through the Operator Interface Run Mode. In this case, it is self enabling in operation. The Empty Pocket Test will not accept any fault signals until either the sensor has seen the first valid part, or 300mm of carrier tape have passed without a valid part being seen.

61685321.fm Using the Empty Pocket Detector

48 OEM TM-50 User’s Guide

Using E-Stop in Malfunction/Fail Situations

There is one Emergency Stop button located on the front of the OEM TM-50 con troller. When the emergency stop is activated, all operations cease. If a jam in tape or some other malfunction occurs, follow the steps below to resolve the failure.

1. Press the red E-Stop button on the front of the controller to power the OEM TM-50 off.

2. Disconnect the air supply.

3. Disconnect the power supply.

4. Resolve the problem.

5. Reconnect the air supply.

6. Reconnect the power supply.

7. Twist the E-Stop/Power button to turn the OEM TM-50 back on.

8. Resume operation.

Using E-Stop in Malfunction/Fail Situations 61685321.fm

Chapter 4: Maintenance

Contents

Safe Maintenance Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50

Safe Maintenance Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51

Maintenance Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52

Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56

50 OEM TM-50 User’s Guide

Safe Maintenance Steps

Follow the steps below when performing routine maintenance or cleaning on the OEM TM-50.

1. Turn the OEM TM-50 OFF.

2. Disconnect the air supply and place the unplugged air hose so it clearly visible.

3. Disconnect the power supply and place the unplugged power cord so it clearly visible.

4. Remove all carrier and cover tape.

5. Perform cleaning/maintenance as needed.

6. Reload Taper carrier tape and cover tape.

7. Reconnect the air supply.

8. Reconnect the power supply.

9. Turn the OEM TM-50 back ON.

Safe Maintenance Steps 6174322.fm

Chapter 4: Maintenance 51

Maintenance Schedule

The OEM TM-50’s simple, low-maintenance design keeps required maintenance to a minimum. The following schedule indicates common maintenance tasks and how frequently they should be performed.

Maintenance Task Schedule Materials needed

Heat Sealer every 40 hours of operation • 3/32” hex wrench

• plastic or brass brush

• alcohol

Loading Track every 160 hours of operation

• small, stiff bristled paint brush

Cover Tape Guide every 40 hours of operation

• alcohol

• cotton swabs

Air Pressure Regulator every 40 hours of operation PSA Sealer every 40 hours of operation

• none

• alcohol

• cotton swabs

Fuses replace as needed

• (2) 2A 5mm x 20mm SLO BLO fuses

Note: Maintenance personnel are advised not to wear loose fitting clothing or jewelry when operating or maintaining the OEM TM-50. Only qualified personnel with the proper technical training, experience working on this type of equipment, and awareness of the possible hazards should perform maintenance on the OEM TM-50.

Caution!

It is dangerous to service or maintain the OEM TM-50 while it is connected to air and power supplies. Before performing any maintenance tasks, ensure the machine is stationary and disconnect the electrical and pneumatic power supplies placing the unplugged cables in clear view.

6174322.fm Maintenance Schedule

52 OEM TM-50 User’s Guide

Figure 4.1

Remove

Maintenance Instructions

Heat Sealer

Heat Sealer maintenance consists mainly of cleaning built-up debris and adhesive residues from the Heat Shoes. It should be cleaned after every 40 hours of operation. To clean the Heat Shoes, follow the steps below.

1. Make sure the Main Power Switch is OFF.

2. Slide the Loading Tracks all the way out.

3. If the Sealer Assembly is still hot, allow it to cool completely before continuing.

4. Using a 3/32” hex wrench, remove the (3) BHCS and the red Seal Position Adjuster from the

(2) sheet metal covers

Maintenance Instructions 6174322.fm

Chapter 4: Maintenance 53

5. Clean the residues from the Heat Shoes by using a plastic or brass brush soaked in alcohol. Do not use a steel bristled brush. If there are some tough spots that will not come clean, the

sealer can be heated by plugging it into the Taping Machine, and then scraping it with the handle of a wood brush or some other wooden implement.

Note: Do not attempt to use alcohol when the sealer is hot.

6174322.fm Maintenance Instructions

54 OEM TM-50 User’s Guide

Petcock

Check for

fluid here

Figure 4.2

Loading Track

The Loading Track should be cleared of dust and debris after every 160 hours of operation. Strip the machine, remove the Cover Tape Guide, and brush the dust and debris from the track

with a small, stiff bristled paint brush. Excessive build-up of dirt and debris can cause carrier tape jams.

Cover Tape Guide

The Cover Tape Guide may become coated with adhesive and dirt during taping. It is important to keep the Tape Groove clean for proper alignment of the cover tape.

Clean the Tape Groove with alcohol and a cotton swab whenever it appears dirty. The recom- mended cleaning schedule is every 40 hours of operation.

Air Pressure Regulator

Inspect the Air Regulator for moisture accumulation after every 40 hours of operation. Turn the Petcock on the bottom of the Regulator clockwise to release the fluid if moisture is present. Tighten the Petcock when moisture is gone.

Note: Frequency of moisture build-up will vary with air quality. Check the Air Pressure Regulator periodically to determine if fluids need to be released more frequently.

Other than the release of moisture build-up, the OEM TM-50 pneumatic system should not require adjustment or replacement.

Should an issue with the pneumatic system arise, call V-TEK Service for assistance.

PSA Sealer

The adhesive residues should be cleaned from the Sealer Assembly every 40 hours of operatio n. Wipe the entire assembly using a cloth soaked in alcohol. Using a cot ton swab soaked in alcohol,

clean between the Sealer Wheels. Also, clean th e entire surface of the black polyurethane wheel.

Note: Do not use solvents other than alcohol when cleaning the black polyurethane wheels.

If during the cleaning process the Sealer has become completely out of adjustment, turn the small screw behind the wheel counterclockwise approximately three turns. Slowly turn the screw clockwise while spinning the top wheel. Stop adjusting when the bottom wheel starts spinning with the top wheel.

Maintenance Instructions 6174322.fm

Chapter 4: Maintenance 55

Fuses

The machine is fused with (2) 2A 5mmx20mm SLO BLO fuses installed in a fu se holder in the AC Filter, just beneath the AC Power Receptacle. Replace as needed.

Lubrication

No lubrication is required or desired on the OEM TM-50 as all parts are no maintenance in this regard and the use of lubricants could interfere with components.

6174322.fm Maintenance Instructions

56 OEM TM-50 User’s Guide

1 4 7

Figure 4.3

Front View

Electrical Connections

I-O Port (J1)

All output pins of the I-O port (J1) are open collector devices. The I-O port pins are referenced to the pin 4 ground level. The receptacle used is an AMP 206705-1 with 66103-4 male pins. The mate would be AMP

206708-1 plug, with 66105-4 socket pins. When the OEM TM-50 is placed in the RUN mode at

the beginning of a job, the control pins will be in the following states:

Pin 5 - End of Job - High Impedance Pin 3 - Ready/Busy - High Impedance Pin 2 - Fault - High Impedance Pin 1 - Advance - Logic High 5VDC

The sequence of the handshake controls is as follows:

1. The Advance pin is pulled down to a logic low, for no less than 10 milliseconds.

2. The OEM TM-50 will set the ready/busy line low and begin the advance process. The ready/

busy line will remain low until the advance is done and the heat sealing dwell time is completed. While the OEM TM-50 is running this process, all advance commands are ignored. Upon completion of the advance/seal sequence, the busy/ready line will return to high and the next advance will be accepted.

3. When the preset stop value is reached, two things happen that can be used as job done indicators.

• The busy/ready pin remains at a logic low.

• The job completed pin switches to a logic low.

Releasing the busy/ready and job completed signals is accomplished by pressing the ESC key, and re-entering the RUN mode.

Electrical Connections 6174322.fm

Chapter 4: Maintenance 57

Figure 4.4

Interface Information

Input

Pin 1 - external advance signal - a logic low start s advance. Pin 1 is internally pulled up to 5VDC. Use an open collector device to control this pin. Do not exceed 5VDC.

Output

Pin 2 - fault signal - a logic low indicates an empty pocket or other sensor fault

Pin 3 - ready/busy signal - a logic low indicates the machine is busy

Pin 4 - logic common Pin 5 - end of job - a logic low indicates the desired count

has been reached Pin 6 - start mark signal line (optional)

EPD Input Port

Figure 4.4 indicates the power and signal pins that are used by the EPD input port.

I-O Connector Considerations

Pin 1 is the external advance pin. This pin is to be activated by an open collector device. Pin 1 is internally pulled up to 5 VDC.

The fault output is at pin 2 of the I-O connector. When a fault is detected the output will produce a logic low.

Pins 2,3,5 are open drain mosfets. These are controlled by the TM-50 system. Each pin can sink 200ma.

All active logic signals are logic low. For example, the busy signal will be low while an advance is in progress.

The DC system within the TM-50 is isolated from the AC system. DC ground is not connected to either chassis ground or AC neutral.

For safety, connect the control system DC ground to the TM-50 I-O pin 4 DC ground. The control system DC ground should also be isolated from the AC system. However , the control system DC ground may safely be connected to chassis ground, if necessary.

6174322.fm Electrical Connections

58 OEM TM-50 User’s Guide

If the AC system used to power the TM-50 is a single phase system, where the neutral leg connects to the chassis ground at the fuse box, DC ground could also be connected to AC neutral without problem.

WARNING! If the AC system used to power the TM-50 is a two phase

system, (neither leg connects to chassis ground at the fuse box) only the chassis ground can be used as a DC common. Connecting DC com-

mon to either power leg will result in severe damage to the TM-50.

Electrical Connections 6174322.fm

Chapter 4: Maintenance 59

54N33

4N33

+24V

GND

1 2

987

I/O PORT

MALE PINS

TM -5 0 HOS T

I/O HOOKUP EXAMPLE

COMMON GROUND

Figure 4.5

JOB DONE

BUSY

ADVANCE -SIGNAL

HOS T SYSTEM POWER

FAULT

54N33

6 4

4N33

6 4

6174322.fm Electrical Connections

60 OEM TM-50 User’s Guide

Figure 4.6

Electrical Connections 6174322.fm

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SSERPXE EHT TUOHTIW DESU RO ,DETTIMSNART ,DECUDORPER EB TON YAM

NM ,OTAKNAM ,.CNI KET-V FO NOISSIMREP

:DEIFICEPS ESIWREHTO SSELNU

XXX. 500.0

XX. 010.0

X. 510.0

DENIHCAM :1.0

DNEB 5.0

NWARD

.RPPA GNE

EMAN

MEO 05MT

31/62/9

678

:ELTIT

EZIS

.ON .GWD

VER

58.05 :)sbl(

THGIEW

61 FO 4 TEEHS

MEO05MTEME

LAIRETAM

HSINIF

:SETON LARENEG

5.41Y ISNA REP GNICNARELOT CIRTEMOEG TERPRETNI -

DETON SSELNU XAM 010. SEGDE PRAHS LLA KAERB -

510. X 510. SELOH LLA REFMAHC - DETON SSELNU 010. SESSECORP GNINAELC & ,SGNITAOC ,SLAIRETAM LLA -

TRAP TNAILPMOC SHoR NI TLUSER TSUM

GNIWARD ELACS TON OD -

SEHCNI NI ERA SNOISNEMID

:SECNA

RELOT

RALUGNA

ECAFRUS

951

751

701

851

121

912

022

911

812

712

291

002

311

391

881

921

511

122

651

311

.ON METIREBMUN TRAPNOITPIRCSEDYTQ 51840501A11-XE XNUS ROSNES2 3535040280LF YTICILPMIS ,GNIRAEB4 45550402EEZZ881-RFS GNIRAEB31 65521402EPYT C "8/7 ,GNIR GNINIATER4 95220902UOW DNAH THGIR NOISROT ,GNIRPS1 66800212ENERPOEN 820 GNIRO2 37010912NIP LEWOD SS .GL 8/3 X 8/11 47510912NIP LEWOD SS .GL 1 X 4/16 185101222/1 X 23-6 SS SCHS2 689201224/3 X 23-8 SS SCHS61 293601224/3 X 02-4/1 SS SCHS21 692071228 X 2M SS SCHS8

7013403224/1 X 42-01 SS SCHB3 3111005224/1 X 04-4 SS SCHF22 511610032WERCS TES LEETS 8/1 X 23-81 911170032WERCS TES LEETS 61/5 X 42-015 121310432

WERCS REDLUOHS DETTOLS

8/5 X 4/11 92130014202-4/1 REGNULP LLAB2 651669852RECAPS ETALP SUCOF8 751475062MRA RELDI1 851675062RELDI EVIRD1 951775062TFAHS MRA RELDI1 88139016205MT ,TNUOM GNIRAEB KCART2 291073162TFEL KCART ,REVOC2 391776162OPX 05MT ,RAER ,KCART1 002686162

TOM REIRRAC /GNOL REVOC KCART1 712637662DRAUG TEKCORPS1 812737662NIP 05 ,TEKCORPS EVIRD1 912837662REVOC KCART TROHS1 022647662KCART RAER TROHS1 1227476622# REVOC KCART TROHS1

TI .LAITNEDIFNOC DNA YRATEIRPORP SI TNEMUCOD SIHT NI NOITAMROFNI EHT

SSERPXE EHT TUOHTIW DESU RO ,DETTIMSNART ,DECUDORPER EB TON YAM

NM ,OTAKNAM ,.CNI KET-V FO NOISSIMREP

:DEIFICEPS ESIWREHTO SSELNU

XXX. 500.0

XX. 010.0

X. 510.0

DENIHCAM :1.0

DNEB 5.0

NWARD

.RPPA GNE

EMAN

MEO 05MT

31/62/9

678

:ELTIT

EZIS

.ON .GWD

VER

58.05 :)sbl(

THGIEW

61 FO 5 TEEHS

MEO05MTEME

LAIRETAM

HSINIF

:SETON LARENEG

5.41Y ISNA REP GNICNARELOT CIRTEMOEG TERPRETNI -

DETON SSELNU XAM 010. SEGDE PRAHS LLA KAERB -

510. X 510. SELOH LLA REFMAHC - DETON SSELNU 010. SESSECORP GNINAELC & ,SGNITAOC ,SLAIRETAM LLA -

TRAP TNAILPMOC SHoR NI TLUSER TSUM

GNIWARD ELACS TON OD -

SEHCNI NI ERA SNOISNEMID

:SECNA

RELOT

RALUGNA

ECAFRUS

901

222

551

521

901

112

611

891

981

402

791

291

991

311

571

491

871

691

021

651

422

401

7282

.ON METIREBMUN TRAPNOITPIRCSEDYTQ

51840501A11-XE XNUS ROSNES2

22401701302.-61/3 PMALC ELBAC1 32200111NRUB DNAH REKCITS YTEFAS 1 45550402

EEZZ881-RFS G

NIRAEB31 96240712DER 4M BONK3 27400912NIP LEWOD SS .GL 8/7 X 8/12 47510912NIP LEWOD SS .GL 1 X 4/16 57710912NIP LEWOD SS .GL 2/1-1 X 4/12 67340912NIP LEWOD SS .GL 8/5 X 61/32 486201228/3 X 23-8 SS SCHS3 781301221 X 23-8 SS SCHS41 192601228/5 X 02-4/1 SS SCHS2 293601224/3 X 02-4/1 SS SCHS21 692071228 X 2M SS SCHS8

4013303224/1 X 23-8 SS SCHB4 9019503228/3 X 02-4/1 SS SCHB8 3111005224/1 X 04-4 SS SCHF22 611810032WERCS TES LEETS 4/1 X 23-86 021810132WERCS TES SS 8/1 X 42-011 521100832REHSAW TALF SS 4/15 551475852TFAHS EDIUG TNORF1 651669852RECAPS ETALP SUCOF8 571060162RETSUJDA DEDAERHT ,TFAHS2 871460162TROHS KCART ,REVOC1 981790162T03 ,NOITACIFIDOM RAEG1 291073162TFEL KCART ,REVOC2 491876162OPX05MT ,TNORF ,KCART1 691286162LIVNA RETUO TNUOM1 791386162 TROHS ,KCART TNORF1 891486162OPX05MT-TNUOM TFAHS KCART2 991586162GNOL REVOC KCART1 402317162TNIOP ,KCOL TNEMTSUJDA1 112177262STNETED 65-8 ,TFAHS KCART2 222847662

NUOM EDIUG EPAT1

422177762LENNUT ERIW ROSNES MAJ1

TI .LAITNEDIFNOC DNA YRATEIRPORP SI TNEMUCOD SIHT NI NOITAMROFNI EHT

SSERPXE EHT TUOHTIW DESU RO ,DETTIMSNART ,DECUDORPER EB TON YAM

NM ,OTAKNAM ,.CNI KET-V FO NOISSIMREP

:DEIFICEPS ESIWREHTO SSELNU

XXX. 500.0

XX. 010.0

X. 510.0

DENIHCAM :1.0

DNEB 5.0

NWARD

.RPPA GNE

EMAN

MEO 05MT

31/62/9

678

:ELTIT

EZIS

.ON .GWD

VER

58.05 :)sbl(

THGIEW

61 FO 6 TEEHS

MEO05MTEME

LAIRETAM

HSINIF

:SETON LARENEG

5.41Y ISNA REP GNICNARELOT CIRTEMOEG TERPRETNI -

DETON SSELNU XAM 010. SEGDE PRAHS LLA KAERB -

510. X 510. SELOH LLA REFMAHC - DETON SSELNU 010. SESSECORP GNINAELC & ,SGNITAOC ,SLAIRETAM LLA -

TRAP TNAILPMOC SHoR NI TLUSER TSUM

GNIWARD ELACS TON OD -

SEHCNI NI ERA SNOISNEMID

:SECNA

RELOT

RALUGNA

ECAFRUS

C LIATED

PUTES REDNILYC E

GRAL

2:1 ELA

002.

D LIATED

PUTES REDNILYC LLAMS

2:1 ELACS

070.

RELAES R

ENNI

191

87801611061

322

461

161

631

361

381

561

91182

811

502

661

261

411

031

131

6181

8191

9171

037161

.ON METIREBMUN TRAPNOITPIRCSEDYTQ 82920002B-01-6-BPJC CMS ,REDNILYC RIA2 9203000201-51-BPJC ,REDNILYC RIA CMS2 53952002WOBLE BT 61/1 X 23-01 GNITTIF RIA7 55650402DEGNALF AID 8/3 X DI 8/1 GNIRAEB4 06150902LEETS SSELNIATS ,GNIRPS2 16442902LEETS SSELNIATS ,MOTSUC ,GNIRPS2 87602912

.GL

05. X AID 521. SRC LEWOD4 97702912GL 4/3 x AID 8/1 SRC NIP LEWOD 4 08500122GL 57. X 04-4 SS SCHS4 996003228/3 X 04-5 SCHB4

SDAEL NI-DEGAWS/W GNOL

,RETAEH2 631951052REWOL ,RELLOR LAES2 061756062KCOLB TAEH2 161666062ROTALOSI KCOLB TAEH4 261966062EOHS TAEH ,NIP GNINIATER2 361230162TFAHS REDILS4 461330162TNUOM RELLOR REPPU2 561430162ETALP DAEH2 661530162RENNI - LVINA1 381570162REDNILYC MM5 ,REPMUB2 191221162RELAES ELBATSUJDA ,EOHS TAEH2 502357162REDNILYC MM5 ,REPMUB2 322375762RELLOR LLAES REPPU2

242 TL )1(

920303

TI .LAITNEDIFNOC DNA YRATEIRPORP SI TNEMUCOD SIHT NI NOITAMROFNI EHT

SSERPXE EHT TUOHTIW DESU RO ,DETTIMSNART ,DECUDORPER EB TON YAM

NM ,OTAKNAM ,.CNI KET-V FO NOISSIMREP

:DEIFICEPS ESIWREHTO SSELNU

XXX. 500.0

XX. 010.0

X. 510.0

DENIHCAM :1.0

DNEB 5.0

NWARD

.RPPA GNE

EMAN

MEO 05MT

31/62/9

678

:ELTIT

EZIS

.ON .GWD

VER

58.05 :)sbl(

THGIEW

61 FO 7 TEEHS

MEO05MTEME

LAIRETAM

HSINIF

:SETON LARENEG

5.41Y ISNA REP GNICNARELOT CIRTEMOEG TERPRETNI -

DETON SSELNU XAM 010. SEGDE PRAHS LLA KAERB -

510. X 510. SELOH LLA REFMAHC - DETON SSELNU 010. SESSECORP GNINAELC & ,SGNITAOC ,SLAIRETAM LLA -

TRAP TNAILPMOC SHoR NI TLUSER TSUM

GNIWARD ELACS TON OD -

SEHCNI NI ERA SNOISNEMID

:SECNA

RELOT

RALUGNA

ECAFRUS

D LIATED

PUTES REDNILYC LLAMS

2:1 ELACS

070.

C LIATED

PUTES REDNILYC EGRAL

2:1 ELACS

002.

RELAES RETUO

801

611

061

131

031

411

261

191

631

811

82911

561

381

502

361

761

161

322

461

9171

918161

9181

6171

7191

929203

GL 05. X AID 521. SRC LEWOD4 97702912GL 4/3 x AID 8/1 SRC NIP LEWOD 4 08500122GL 57. X 04-4 SS SCHS4 996003228/3 X 04-5 SCHB4

8013503222/1 X 23-01 SS SCHB4 411100032WERCS TES LEETS 8/1 X 04-44 611810032WERCS TES LEETS 4/1 X 23-86 811320032WERCS TES LEETS 61/3 X 42-014 911170032WERCS TES LEETS 61/5 X 42-015 031700442ELPUOCOMREHT2 131800442SDAEL NI-DEGAWS/W GNOL ,RETAEH2 631951052REWOL ,RELLOR LAES2 061756062KCOLB TAEH2 161666062ROTALOSI KCOLB TAEH4 261966062EOHS TAEH ,NIP GNINIATER2 361230162

TFAHS RE

DILS4 461330162TNUOM RELLOR REPPU2 561430162ETALP DAEH2 761630162RETUO ,LIVNA1 381570162REDNILYC MM5 ,REPMUB2 191221162RELAES ELBATSUJDA ,EOHS TAEH2 502357162REDNILYC MM5 ,REPMUB2 322375762RELLOR LLAES REPPU2

242 TL )1(

TI .LAITNEDIFNOC DNA YRATEIRPORP SI TNEMUCOD SIHT NI NOITAMROFNI EHT

SSERPXE EHT TUOHTIW DESU RO ,DETTIMSNART ,DECUDORPER EB TON YAM

NM ,OTAKNAM ,.CNI KET-V FO NOISSIMREP

:DEIFICEPS ESIWREHTO SSELNU

XXX. 500.0

XX. 010.0

X. 510.0

DENIHCAM :1.0

DNEB 5.0

NWARD

.RPPA GNE

EMAN

MEO 05MT

31/62/9

678

:ELTIT

EZIS

.ON .GWD

VER

58.05 :)sbl(

THGIEW

61 FO 8 TEEHS

MEO05MTEME

LAIRETAM

HSINIF

:SETON LARENEG

5.41Y ISNA REP GNICNARELOT CIRTEMOEG TERPRETNI -

DETON SSELNU XAM 010. SEGDE PRAHS LLA KAERB -

510. X 510. SELOH LLA REFMAHC - DETON SSELNU 010. SESSECORP GNINAELC & ,SGNITAOC ,SLAIRETAM LLA -

TRAP TNAILPMOC SHoR NI TLUSER TSUM

GNIWARD ELACS TON OD -

SEHCNI NI ERA SNOISNEMID

:SECNA

RELOT

RALUGNA

ECAFRUS

281

371

212

711

471

081

181

512

771

501

401

012

041

341

141

011

271

241

201

RELAES RENNI

RELAES RET

.ON METIREBMUN TRAPNOITPIRCSEDYTQ 45550402EEZZ881-RFS GNIRAEB31 26642902AID 063. ,GNIRPS1 96240712DER 4M BONK3 486201228/3 X 23-8 SS SCHS3 689201224/3 X 23-8 SS SCHS61

20101032261/5 X 04-4 SS SCHB9 4013303224/1 X 23-8 SS SCHB4 5014303228/3 X 23-8 SCHB3 0110603222/1 X 02-4/1 SCHB2 711220032WERCS TES LEETS 4/1 X 42-012 041984452TNUOM YELLUP2 141094452YELLUP KCART2 241194452REVOC YELLUP RAER1

341294452revoc yelluP tnorF1 271750162RENNI .T.C ,EDIUG1 371850162RETUO .T.C ,EDIUG1 471950162EDIUG .T.C ,TFAHS1 771360162RETUO RELAES ,REVOC1 081960162YLBMESSA EDIUG .T.C ,TFAHS1 181070162YSSA EDIUG .T.C DEDAERHT ,DOR1 281170162YLBMESSA EDIUG .T.C ,REHSAW1 012431262REWOL RELAES ,REVOC1 212597262"005. - BONK TNEMTSUJDA1 512885362RETSUJDA EDIUG .T.C1

TI .LAITNEDIFNOC DNA YRATEIRPORP SI TNEMUCOD SIHT NI NOITAMROFNI EHT

SSERPXE EHT TUOHTIW DESU RO ,DETTIMSNART ,DECUDORPER EB TON YAM

NM ,OTAKNAM ,.CNI KET-V FO NOISSIMREP

:DEIFICEPS ESIWREHTO SSELNU

XXX. 500.0

XX. 010.0

X. 510.0

DENIHCAM :1.0

DNEB 5.0

NWARD

.RPPA GNE

EMAN

MEO 05MT

31/62/9

678

:ELTIT

EZIS

.ON .GWD

VER

58.05 :)sbl(

THGIEW

61 FO 9 TEEHS

MEO05MTEME

LAIRETAM

HSINIF

:SETON LARENEG

5.41Y ISNA REP GNICNARELOT CIRTEMOEG TERPRETNI -

DETON SSELNU XAM 010. SEGDE PRAHS LLA KAERB -

510. X 510. SELOH LLA REFMAHC - DETON SSELNU 010. SESSECORP GNINAELC & ,SGNITAOC ,SLAIRETAM LLA -

TRAP TNAILPMOC SHoR NI TLUSER TSUM

GNIWARD ELACS TON OD -

SEHCNI NI ERA SNOISNEMID

:SECNA

RELOT

RALUGNA

ECAFRUS

781

481

731

841

521

901

8629681

.ON METIREBMUN TRAPNOITPIRCSEDYTQ 75610502L 5. ,DO 57. ,DI 5. DEGNALF ,GNIHSUB1 76405612RALLOC TFAHS COLKIUQ 1 86700712EBOL RUOF 31-2/1 ,BONK2 293601224/3 X 02-4/1 SS SCHS21

9019503228/3 X 02-4/1 SS SCHB8 521100832REHSAW TALF SS 4/15 731412052TFAHS TROPPUS LEER1 841665452MRA LAER DEEF1 481780162RECAPS LEER "221 681980162RETPADA NOISNETXE LEER2 781190162RECAPS LEER "221

TI .LAITNEDIFNOC DNA YRATEIRPORP SI TNEMUCOD SIHT NI NOITAMROFNI EHT

SSERPXE EHT TUOHTIW DESU RO ,DETTIMSNART ,DECUDORPER EB TON YAM

NM ,OTAKNAM ,.CNI KET-V FO NOISSIMREP

:DEIFICEPS ESIWREHTO SSELNU

XXX. 500.0

XX. 010.0

X. 510.0

DENIHCAM :1.0

DNEB 5.0

NWARD

.RPPA GNE

EMAN

MEO 05MT

31/62/9

678

:ELTIT

EZIS

.ON .GWD

VER

58.05 :)sbl(

THGIEW61 FO 01 TEEHS

MEO05MTEME

LAIRETAM

HSINIF

:SETON LARENEG

5.41Y ISNA REP GNICNARELOT CIRTEMOEG TERPRETNI -

DETON SSELNU XAM 010. SEGDE PRAHS LLA KAERB -

510. X 510. SELOH LLA REFMAHC - DETON SSELNU 010. SESSECORP GNINAELC & ,SGNITAOC ,SLAIRETAM LLA -

TRAP TNAILPMOC SHoR NI TLUSER TSUM

GNIWARD ELACS TON OD -

SEHCNI NI ERA SNOISNEMID

:SECNA

RELOT

RALUGNA

ECAFRUS

621

051

941

421

231

6811729

581

451

931

711

821

ON METIREBMUN TRAPNOITPIRCSEDYTQ 61375501KET-VAK05NGO 1:05 DAEH RAEG1 81596501SHOR 1E-3WA-NG1KI0 ROTOM PUKAT 1 86700712EBOL RUOF 31-2/1 ,BONK2 17300912NIP LEWOD SS .GL 4/3 X 8/11 286101228/5 x 23-6 SS SCHS2 293601224/3 X 02-4/1 SS SCHS21 7902712204 X 3M SS SCHS4

711220032WERCS TES LEETS 4/1 X 42-012 42116063261 X 2M DETTOLS2 621340832REHSAW TALF SS 4M4 821280832REHSAW KCOL TILPS CNIZ 3M4 231015642GED 09 ,GNITTIF TIUDNOC1 931087352MM27 ,ELDNIPS LEER PU EKAT1 941933552PAC LACIRTCELE ROTOM PU-EKAT1 051043552DNE PAC .TCELE ROTOM PU-EKAT1 451999752

MM27 ,YEK ELD

NIPS LEER1 581880162TNUOM ROTOM PU EKAT1 681980162RETPADA NOISNETXE LEER2

TI .LAITNEDIFNOC DNA YRATEIRPORP SI TNEMUCOD SIHT NI NOITAMROFNI EHT

SSERPXE EHT TUOHTIW DESU RO ,DETTIMSNART ,DECUDORPER EB TON YAM

NM ,OTAKNAM ,.CNI KET-V FO NOISSIMREP

:DEIFICEPS ESIWREHTO SSELNU

XXX. 500.0

XX. 010.0

X. 510.0

DENIHCAM :1.0

DNEB 5.0

NWARD

.RPPA GNE

EMAN

MEO 05MT

31/62/9

678

:ELTIT

EZIS

.ON .GWD

VER

58.05 :)sbl(

THGIEW

61 FO 11 TEEHS

MEO05MTEME

LAIRETAM

HSINIF

:SETON LARENEG

5.41Y ISNA REP GNICNARELOT CIRTEMOEG TERPRETNI -

DETON SSELNU XAM 010. SEGDE PRAHS LLA KAERB -

510. X 510. SELOH LLA REFMAHC - DETON SSELNU 010. SESSECORP GNINAELC & ,SGNITAOC ,SLAIRETAM LLA -

TRAP TNAILPMOC SHoR NI TLUSER TSUM

GNIWARD ELACS TON OD -

SEHCNI NI ERA SNOISNEMID

:SECNA

RELOT

RALUGNA

ECAFRUS

671

401

501

9114

312

301

071

171

301

4470193301

.ON METIREBMUN TRAPNOITPIRCSEDYTQ

2745201TDPD N602-GTM hctiwS 1

91507501TUO CDV 21 RLRTNC PMET2 42400111TNIOP .XE REKCITS YTEFAS1 23412002F 23-01 X M TPN 4/1 TIF RIA1 33352002BRAB ESOH 61/1 x 23-011 43452002ELAM23-01 X BRAB 8/1 TIF RIA1 73162002BT "61/1 OT EET 23-01 RIF RIA1 83762002BT8/1 X ELAMEF TPN8/1 TIF RIA1 93182002RELPUOC ELAM "4/1 ,GNITTIF RIA1 141040025M-012JRA CMS ROTALUGER RIA 1 24124002NOSREKLIW RETLIF DNA ROTALUGER1 34544002ROTALUGER RIA TEKCARB 1 44744002TUN LENAP ROTALUGER RIA1 05108002001-PG ERUSSERP EGAUG 1 15158002061-0 ERUSSERP RIA EGAUG1 96240712DER 4M BONK3 486201228/3 X 23-8 SS SCHS3

3014203224/1 X 23-6 SS SCHB31 4013303224/1 X 23-8 SS SCHB4 5014303228/3 X 23-8 SCHB3 7013403224/1 X 42-01 SS SCHB3 071550162ENIHCAM ESAB-TNORF ,LENAP1 171650162ESAB RAER ,LENAP1 671260162RENNI RELAES ,REVOC1 312360362EDIS TEKCORPS ,KCOL LAES1

TI .LAITNEDIFNOC DNA YRATEIRPORP SI TNEMUCOD SIHT NI NOITAMROFNI EHT

SSERPXE EHT TUOHTIW DESU RO ,DETTIMSNART ,DECUDORPER EB TON YAM

NM ,OTAKNAM ,.CNI KET-V FO NOISSIMREP

:DEIFICEPS ESIWREHTO SSELNU

XXX. 500.0

XX. 010.0

X. 510.0

DENIHCAM :1.0

DNEB 5.0

NWARD

.RPPA GNE

EMAN

MEO 05MT

31/62/9

678

:ELTIT

EZIS

.ON .GWD

VER

58.05 :)sbl(

THGIEW

61 FO 21 TEEHS

MEO05MTEME

LAIRETAM

HSINIF

:SETON LARENEG

5.41Y ISNA REP GNICNARELOT CIRTEMOEG TERPRETNI -

DETON SSELNU XAM 010. SEGDE PRAHS LLA KAERB -

510. X 510. SELOH LLA REFMAHC - DETON SSELNU 010. SESSECORP GNINAELC & ,SGNITAOC ,SLAIRETAM LLA -

TRAP TNAILPMOC SHoR NI TLUSER TSUM

GNIWARD ELACS TON OD -

SEHCNI NI ERA SNOISNEMID

:SECNA

RELOT

RALUGNA

ECAFRUS

)072292( GNIWARD YLBMESSA

:ETON

351211

822

.ON METIREBMUN TRAPNOITPIRCSEDYTQ 2113803222/1 X 61/5 SS SCHB2 351179652ETALP RELLORTNOC1 822072292ROSNES EPAT REIRRAC WOL1

TI .LAITNEDIFNOC DNA YRATEIRPORP SI TNEMUCOD SIHT NI NOITAMROFNI EHT

SSERPXE EHT TUOHTIW DESU RO ,DETTIMSNART ,DECUDORPER EB TON YAM

NM ,OTAKNAM ,.CNI KET-V FO NOISSIMREP

:DEIFICEPS ESIWREHTO SSELNU

XXX. 500.0

XX. 010.0

X. 510.0

DENIHCAM :1.0

DNEB 5.0

NWARD

.RPPA GNE

EMAN

MEO 05MT

31/62/9

678

:ELTIT

EZIS

.ON .GWD

VER

58.05 :)sbl(

THGIEW

61 FO 31 TEEHS

MEO05MTEME

LAIRETAM

HSINIF

:SETON LARENEG

5.41Y ISNA REP GNICNARELOT CIRTEMOEG TERPRETNI -

DETON SSELNU XAM 010. SEGDE PRAHS LLA KAERB -

510. X 510. SELOH LLA REFMAHC - DETON SSELNU 010. SESSECORP GNINAELC & ,SGNITAOC ,SLAIRETAM LLA -

TRAP TNAILPMOC SHoR NI TLUSER TSUM

GNIWARD ELACS TON OD -

SEHCNI NI ERA SNOISNEMID

:SECNA

RELOT

RALUGNA

ECAFRUS

YLBMESSA DPE EHT FO TRAP SI REIFILPMA SIHT

:ETON

722

522

612

412

721

111

222

.ON METIREBMUN TRAPNOITPIRCSEDYTQ 31949401REIFILPMA1 41259401AF53-UF CITPO REBIF 1 08500122GL 57. X 04-4 SS SCHS4 385201224/1 X 23-8 SS SCHS2 981501228/5 X 23-01 SS SCHS1

111260322

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Appendix A: Sensors A-1

Appendix A: Sensors

61004015.fm

A-2 Appendix A: Sensors

Figure A.1

Fiber Lock Lever

Set Button Preset Value (PV) Green Indicator Manual Button Output Selector

Operation Indicator Current Value (CV) Red indicator

Mode Button

Button

Keyence FS-V21/FS-V22 Sensor Amplifiers

The Keyence FS-V21 and FS-V22 sensor amplifiers (shown in Figure A.1) are used on the TM-50 for both the low cover tape sensor and the empty pocket detector. The V21 is the low cover tape amplifier unit and V22 is the EPD amplifier unit. The FS-V22 is designed to be attached electrically to the FS-V21 and share VDC and GRND sources, so that the FS-V22 unit draws ground and power through the FS-V21. Otherwise, the two units function independent of one another.

Selecting the Output Mode

The FS-V21/FS-V22 sensor-amplifiers can be set to two Output Modes: light-ON or dark-ON. This determin es under what conditions the sensor is triggered and the Operation Indicator is lit. In light-ON mode, the sensor will be triggered when the current value (CV) of detected light from the emitter is higher than the preset value (PV). In dark-ON mode, the sensor is triggered when the CV of detected light is lo wer than the PV. Essentially, in light-ON Output Mode the sensor detects when an obstruction occurs (causing reflected light to increase) an d in dark-ON Output Mode the sensor detects when an obstruction is removed (causing reflected light to decrease).

1. Press the Output Selector button. The CV indicator will display the current mode.

2. Press th e Manual bu tton wi thin 5 se conds o f having p ressed the Output Sele cto r button. The Output Mode will be toggled.

3. The CV indicator will return to its normal display after 5 seconds have elapsed.

Locking the Keys

It is sometimes desirable to lock the keys of the sensor amplifiers so that the currents settings are not inadvertently changed.

1. Hol d down the Manu al button and the Mode button simultaneously for at least three seconds.

2. The CV indicator will display “Loc” to indicate that the lock is in place.

3. Repeat the same procedure to unlock the keys. The display will flash the message “unL”.

Two-point Calibration

1. With an obstructing object between the sensors (ideally, a full reel of cover tape), press and release the SET button. The PV indicator will be lit.

2. Remove the obstruction between th e sensors and press SET a gain. The ampl ifier will return to its normal operating mode. The number shown on the PV indicator should change.

3. Th e sensor’s operation indicator should be lit while there is no obstruction between the sensors.

Keyence FS-V21/FS-V22 Sensor Amplifiers 61004015.fm

Appendix B: Temperature Controller B- 1

Appendix B: Temperature Controllers

Contents

Omron E5GC Temperature Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-2

61574415.fm

B- 2 TM-50 User’s Guide

Figure 1.1

Set Point (SP)

Display

Figure 2

Level Key

Temperature Unit

Mode Key

Down Arrow Key

Up Arrow Key

Present Value (PV) Display

Omron E5GC Temperature Controller

The Omron E5GC Temperature Controller is used to monitor and maintain a target temperature range for the sealing shoes of the heat sealer. The heat sealer is equipped with two c ontrollers, which control the two sealer shoes (inside and outside) independently. The controllers are set by default to maintain a temperature range equal to the set point +/-10 degrees for their respective sealer shoe. The controller does this by comparing the present value (current temperature) to the set point (target temperature). It turns on the heating element in the sealer shoe whenever th e present value d rops to 10 degr ees below the set point and allows them to cool when the present value rises to 10 degrees above the tar get temperature.

Adjusting the Set Points

To adjust the set point, simply press the increment or decrement keys (up and down arrows). The green Set Point Display will show the changes and the controller will immediately begin adjusting the temperature of the sealer shoes according to the new range that results. If a large adjustment is required, pressing and holding the up or down arrow keys will increase or decrease the set point quickly.

Default Factory Settings

Refer to the Omron E5GC User’s Guide when necessary for more detailed technical information regarding the operation of the termperature controllers. The directions below describe the factory settings set at the time the controllers are installed at V-TEK, Inc.

Operation Level Settings (Figure 1.1)

1. Select the Run-Stop Settings, displayed as r-S, by pressing the Mode Key. It should be set to rUn.

2. Select the Upper Limit Alarm, displayed as AL 1H. It should be set to 10.

3. Select the Lower Limit Alarm, displayed as AL 1L. It should be set to 10.

Omron E5GC Temperature Controller 61574415.fm

Appendix B: Temperature Controller B- 3

Figure 1.1 Figure 1.2

Setting Protection Levels (Figure 1.1)

1. Press and hold the level and mode keys for at least three seconds. The controller will enter Protect Level.

2. The first parameter, Operation/Adjustment Protection, will read as oAPt on the PV display. It should be set to 0. If not, make adjustments with the Up or Down Arrow Keys.

3. Press the Mode Key. This moves to the Initial Setting/Communications Protec- tion parameter, which will read as iCPt. It should be set to 1.

4. Press the Mode Key again. This moves to the Setting Changes Protection parameter, which will read as utPt. It should be set to off.

Initial Settings (Figure 1.2)

1. Press the Level Key for at least three seconds. The PV display will flash after one second and temperature control will stop. The controller is then in Initial Settings Level.

2. The Input Type parameter will display as In-T. It should be set to 7. This setting corresponds to the J type thermocouple used in V-TEK sealers.

3. Select the Temperature Unit parameter, displayed as d-u, by pressing the Mode Key. It should set to C, which selects Celsius.

4. Select the Control Period parameter, displayed as CP, by pressing the Mode Key. It should be set to 5.

5. Select the Direct/Reverse Operation parameter, displayed as orEu. It should be

set to or-r.

6. Select the PID/On-Off parameter, displayed as CntL. It should be set to Pid.

7. Select the Self-tuning parameter, displayed as St. It should be set to off.

8. Select the Alarm Type parameter, displayed as ALt1. It should be set to 1.

9. Select the Set Point High Limiter, displayed as sl-H. It should be set to 850.

10.Select the Set Point Low Limiter, displayed as sl-L. It should be set to -100.

61574415.fm Omron E5GC Temperature Controller

B- 4 TM-50 User’s Guide

Figure 1.3

Adjustment Level Settings (Figure 1.3)

1. While still in the Initial Settings Level, press the Level Key once for less than one second. The controller will enter the Adjustment Level.

2. The initial parameter displayed is the Auto-tuning parameter, displayed as At . It should be set to off.

3. Select the Temperature Input Shift parameter, displayed as inS, by pressing the Mode Key. It should be set to 0.0.

4. Select the Proportional Band parameter, displayed as P. It should be set to 20.

5. Select the Integral Time parameter, displayed as i. It should be set to 42.

6. Select the Derivative Time parameter, displayed as d. It should be set to 7.

7. Press the Level key again for less than one second. The controller will return to normal operation.

Calibration Procedure

Calibrate the temperature controllers as needed, following the steps below:

1. Measure the temperature of the seal shoe at the end of the thermocouple with the temperature probe.

2. If the temperature reading on the controller is different than that of the probe, adjust the temperature input shift value in the Adjustment Level of the temperature controller.

Example: If the controller reading is 140 degrees C and the probe reading is 115 degrees C, set the Temperature Input Shift Value at -15 degrees C.

3. Press the Level Key for less than a second. Then select InS. Enter -50 with the up/down arrow keys. If the controller reading is higher than the pr obe read ing , the input shif t entry should be a neg ative number. If the probe is higher, the entry should be a positive number. Re-che ck both readings and continue to adjust the input shift until the controller and probe readings are within +/- 5 degrees C of each other.

Omron E5GC Temperature Controller 61574415.fm

V-TEK OEM TM-50 SMD User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual